CN115740923A - Combined welding auxiliary instrument for elevator car bottom and splicing method thereof - Google Patents
Combined welding auxiliary instrument for elevator car bottom and splicing method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于电梯轿底组合焊接领域,具体的说是一种电梯轿底组合焊接辅助器械及其拼接方法。The invention belongs to the field of elevator car bottom combined welding, in particular to an elevator car bottom combined welding auxiliary device and a splicing method thereof.
背景技术Background technique
电梯是一种以电动机为动力的垂直升降机,装有箱状吊舱,用于多层建筑乘人或载运货物。也有台阶式,踏步板装在履带上连续运行,俗称自动扶梯或自动人行道。服务于规定楼层的固定式升降设备。垂直升降电梯具有一个轿厢,运行在至少两列垂直的刚性导轨之间。Elevator is a kind of vertical elevator powered by electric motor, equipped with box-shaped gondola, which is used for multi-storey buildings to take people or carry goods. There is also a step type, and the tread plate is installed on the crawler belt to run continuously, commonly known as an escalator or a moving walk. Fixed lifting equipment serving specified floors. A vertical lift has a car that runs between at least two vertical columns of rigid guide rails.
电梯包含多个零部件,其中人是站在在轿厢中,而轿厢是电梯用以承载和运送人员和物资的箱形空间,轿厢一般由轿底、轿壁、轿顶、轿门等主要部件构成,其中轿底用于承重,所以结构需要保证稳定,一般是由多根钢材焊接组成。The elevator consists of multiple parts, among which people stand in the car, and the car is a box-shaped space for the elevator to carry and transport people and materials. The car generally consists of a car bottom, a car wall, a car roof, and a car door The car bottom is used for load-bearing, so the structure needs to be stable, and it is generally composed of multiple steel members welded.
电梯轿底的焊接一般需要先铺设一层基础钢板,之后在基础钢板上焊接上多条横杠,之后在焊接上数条纵杠,最后在焊接上一层新的基础钢板完成焊接,但是在焊接第一层多条横杠时,由于基础钢板上没有参照位置定位,导致在放置横杆时,需要人工或者定位机械进行横杆定位,定位后保证横杆之间等距排列才能进行焊接工作,现有的定位方式一般使用人工画线或者机械臂运输的方式,前者浪费人力资源且效率一半,后者速度过慢,且控制复杂。The welding of the elevator car bottom generally needs to lay a layer of basic steel plate first, then weld multiple horizontal bars on the basic steel plate, then weld several vertical bars, and finally weld a new layer of basic steel plate to complete the welding, but in When welding multiple horizontal bars on the first layer, because there is no reference position positioning on the base steel plate, when placing the horizontal bars, manual or positioning machinery is required to position the horizontal bars. After positioning, ensure that the horizontal bars are equidistantly arranged before welding can be performed , the existing positioning methods generally use manual line drawing or mechanical arm transportation. The former wastes human resources and has half the efficiency, while the latter is too slow and complicated to control.
为此,本发明提供一种电梯轿底组合焊接辅助器械及其拼接方法。Therefore, the present invention provides an elevator car bottom combined welding auxiliary device and a splicing method thereof.
发明内容Contents of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background art is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种电梯轿底组合焊接辅助器械包括稳定板、传送带和接收框,所述稳定板的顶面上垂直固接有多个液压杆一,多个所述液压杆一的底端与传送带的外框架固接,所述传送带的外侧固接有多组抓取臂,每组抓取臂呈平行设置,所述接收框位于传送带的一侧靠底端,所述接收框的顶面呈开口设置,且接收框的内侧底端设置有升降模块,工作时,电梯轿底的焊接一般需要先铺设一层基础钢板,之后在基础钢板上焊接上多条横杠,之后在焊接上数条纵杠,最后在焊接上一层新的基础钢板完成焊接,但是在焊接第一层多条横杠时,由于基础钢板上没有参照位置定位,导致在放置横杆时,需要人工或者定位机械进行横杆定位,定位后保证横杆之间等距排列才能进行焊接工作,现有的定位方式一般使用人工画线或者机械臂运输的方式,前者浪费人力资源且效率一半,后者速度过慢,且控制复杂,通过传送带和接收框的设置,将横杠逐根放入接收框中,通过升降组件将横杠向上定位,启动传送带,随着多组抓取臂的移动,每组抓取臂在移动到接收框上方时,都可以抓住一根横缸,之后随着传送带的继续运动,可以将多根横杠抓住,并平行移动到传送带正下方,之后只需让抓取臂放开横杠,就能让多根横杠平移到基础钢板的上方,由于多组抓取臂是等距设置,因此运输的横杠也是等距放置,通过此种设置,实现了快速对齐横杠的功能,且对齐纵杠时,只需转动基础钢板九十度就能实现一样的功能。The technical solution adopted by the present invention to solve the technical problem is: a combined welding auxiliary device for elevator car bottom according to the present invention includes a stabilizing plate, a conveyor belt and a receiving frame, and a plurality of
优选的,所述抓取臂的内侧呈空心设置,所述抓取臂的一侧底端呈内凹设置,所述抓取臂的内侧滑动连接有磁石柱,所述抓取臂内侧设置有移动组件,所述移动组件用于将磁石柱移走,工作时,当抓取臂移动至接收框上方时,抓取臂的内凹部分会扣住钢材,之后在三组磁石柱的吸附下,将钢材吸住,配合抓取臂表面的摩擦力,可以稳定的抓住钢材,之后当所有抓取臂移动至基础钢板上方时,通过移动组件将将磁石柱向上移动,由于抓取臂将钢材扣住,当磁石柱向上时钢材不动,由于磁力消失,钢材就会掉落,进而实现了抓住钢材和释放钢材的效果,无需使用复杂的机械臂抓取,也不需要耗费很多能源,纯机械运动也减少了故障的发生。Preferably, the inner side of the grabbing arm is hollow, the bottom end of one side of the grabbing arm is concave, the inner side of the grabbing arm is slidably connected with a magnet column, and the inner side of the grabbing arm is provided with The moving assembly is used to remove the magnet pillars. During work, when the grabbing arm moves above the receiving frame, the concave part of the grabbing arm will buckle the steel, and then under the adsorption of the three sets of magnet pillars , to absorb the steel, and cooperate with the friction force on the surface of the grabbing arm to stably grab the steel. Afterwards, when all the grabbing arms move above the base steel plate, the magnet column will be moved upward by the moving component, because the grabbing arm will The steel is buckled, and when the magnet column is up, the steel will not move, and because the magnetic force disappears, the steel will fall, thereby achieving the effect of grasping and releasing the steel, without using complicated mechanical arms to grab, and without consuming a lot of energy , purely mechanical movement also reduces the occurrence of failures.
优选的,所述移动组件包括上顶杆,所述上顶杆与磁石柱固接,所述抓取臂的内侧顶端转动连接有杠杆,所述杠杆的一端位于磁石柱的上方,所述杠杆远离磁石柱的一端底面转动连接有顶柱,所述杠杆靠近顶柱的一端比靠近磁石柱的一端长,所述顶柱的底端呈开口设置,所述顶柱的底端滑动连接有两个缓冲块,所述缓冲块与顶柱之间固接有弹簧,工作时,当抓取臂抓住钢材移动至预定位置后,启动多根液压杆一带动传送带整体下移,让钢材更接近挤出钢板的表面,同时,随着下移,上顶杆会挤压到基础钢板,随着上顶杆的挤压,会带动磁石柱上移,从而让抓取臂的底部失去磁力,同时随着磁石柱的上移,会顶动杠杆导致另一边下沉,使得顶柱下压,从而可以将钢材下顶,通过一上一下的运动,可以有效的的将钢材平稳的下压到基础钢材上,同时配合缓冲块的设置,无需精准计算杠杆下沉深度,让缓冲块的升降弥补精准度,当钢材下落完毕后,再启动液压杆一让传送带上升,并继续运行。Preferably, the moving assembly includes an upper push rod, the upper push rod is fixedly connected to the magnet column, the inner top of the grabbing arm is rotatably connected to a lever, one end of the lever is located above the magnet column, and the lever The bottom surface of one end away from the magnet column is rotatably connected with a top column, and the end of the lever close to the top column is longer than the end close to the magnet column. A buffer block, and a spring is fixed between the buffer block and the top column. When working, when the grabbing arm grabs the steel and moves to the predetermined position, start multiple hydraulic rods to drive the conveyor belt to move down as a whole, so that the steel is closer Extrude the surface of the steel plate. At the same time, as it moves down, the upper ejector rod will be squeezed to the base steel plate. With the extrusion of the upper ejector rod, it will drive the magnet column to move up, so that the bottom of the grabbing arm loses its magnetic force, and at the same time As the magnet column moves up, it will push the lever to cause the other side to sink, so that the top column will be pressed down, so that the steel can be pushed down. Through the upward and downward movements, the steel can be effectively pressed down to the foundation smoothly. On the steel, with the setting of the buffer block, there is no need to accurately calculate the sinking depth of the lever, so that the lifting of the buffer block can make up for the accuracy. After the steel falls, the hydraulic lever is activated again to let the conveyor belt rise and continue to run.
优选的,所述接收框远离传送带的一侧开设有进入口,所述接收框靠近传送带的一侧转动连接有翻转板,所述翻转板与接收框之间固接有扭簧,每组抓取臂的数量为三个,三个抓取臂呈等距设置,工作时,只需使用新的传送设备,将钢材不断通过进入口放入升降模块上,之后让升降模块将钢材上顶,当抓取臂来临时,随着翻转板的转动,钢材就会脱离接收框,从而顺畅的实现了钢材不断与抓取臂对接抓住的过程。Preferably, the side of the receiving frame away from the conveyor belt is provided with an entrance, and the side of the receiving frame close to the conveyor belt is rotatably connected with a turning plate, and a torsion spring is fixed between the turning plate and the receiving frame. The number of grabbing arms is three, and the three grabbing arms are arranged equidistantly. When working, only need to use new conveying equipment to continuously put the steel into the lifting module through the entrance, and then let the lifting module lift the steel up. When the grabbing arm comes, with the rotation of the flip plate, the steel will break away from the receiving frame, thus smoothly realizing the process of the steel being continuously docked with the grabbing arm.
优选的,所述传送带包括驱动电机、传送皮带和传动齿轮,所述传送皮带的内圈开设有卡齿槽,所述传送皮带为柔性材料,且传送皮带的内部固接有柔性的金属片,工作时,通过齿轮形态的传动齿轮和卡齿槽的设置,相比于传统的滚筒式传送带,传送皮带的驱动力度更大,有效的保证了稳定运输抓取臂的效果,而金属片的设置,可以提高传送皮带的强度,减少运输受力时传送皮带变形的问题。Preferably, the conveyor belt includes a driving motor, a conveyor belt and a transmission gear, the inner ring of the conveyor belt is provided with a tooth groove, the conveyor belt is made of a flexible material, and a flexible metal sheet is fixed inside the conveyor belt, When working, through the setting of the gear-shaped transmission gear and the tooth slot, compared with the traditional roller conveyor belt, the driving force of the conveyor belt is greater, effectively ensuring the effect of stable transportation of the grabbing arm, and the setting of the metal sheet , can improve the strength of the conveyor belt, and reduce the deformation of the conveyor belt during transportation.
优选的,所述抓取臂的顶端固接有固定台,所述固定台深入传送皮带的内侧,且固定台的中部由三个圆柱组成,所述金属片的外侧开设有多个贯穿孔,所述固定台通过贯穿孔与金属片连接,工作时,固定台的设置,固定台与金属片牢固的绑定在一起,当抓取臂受力时,力会通过固定台传递到金属片上,由于其金属材质,可以有效的减少传送带整体变形的问题,保证可以将钢材等距且稳定的运输到指定地点的效果。Preferably, the top of the grabbing arm is fixedly connected with a fixed platform, the fixed platform goes deep into the inner side of the conveyor belt, and the middle part of the fixed platform is composed of three columns, and the outer side of the metal sheet is provided with a plurality of through holes, The fixed table is connected to the metal sheet through the through hole. When working, the fixed table is set, and the fixed table and the metal sheet are firmly bound together. When the grabbing arm is stressed, the force will be transmitted to the metal sheet through the fixed table. Due to its metal material, it can effectively reduce the overall deformation of the conveyor belt and ensure that the steel can be transported to the designated location equidistantly and stably.
优选的,所述上顶杆的顶端固接有驱动块,所述驱动块的顶面呈倾斜设置,所述稳定板的底面靠一侧固接有电动伸缩杆,工作时,当一组钢材运输完毕后,随着传送带的继续转动,就能继续运输下一层的的钢材,此时使用过后的抓取臂的上顶杆处于和抓取臂下部平行的状态,当新的一轮开始时,每组抓取臂都会经过电动伸缩杆的一侧,此时启动电动伸缩杆,让电动伸缩杆伸长,电动伸缩杆会与倾斜的驱动块接触,从而将驱动块向上顶,当抓取臂旋转过传送带后,此时驱动块就会向下凸出回归到原来的状态,通过此种设置,实现了不断循环可以利用的效果,无需人工调整。Preferably, a driving block is fixedly connected to the top of the upper ejector rod, the top surface of the driving block is inclined, and an electric telescopic rod is fixedly connected to one side of the bottom surface of the stabilizing plate. When working, when a group of steel After the transportation is completed, as the conveyor belt continues to rotate, the next layer of steel can be transported. At this time, the upper ejector rod of the used grabbing arm is in a state parallel to the lower part of the grabbing arm. When a new round starts At this time, each group of grabbing arms will pass one side of the electric telescopic rod. At this time, start the electric telescopic rod to let the electric telescopic rod stretch, and the electric telescopic rod will contact the inclined driving block, thereby pushing the driving block upward. After the arm rotates through the conveyor belt, the driving block will protrude downward and return to the original state. Through this setting, the effect of continuous circulation and utilization is realized without manual adjustment.
优选的,所述上顶杆与磁石柱之间通过三角架固接,所述磁石柱的外表面转动连接有多个滑球,所述稳定板的底端固接有两个呈中心对称设置的定位杆,所述传送带的外表面固接有四个定位块,所述定位块呈圆台形设置,所述定位杆的底端开设有圆台形的槽,工作时,滑球的设置,可以减少磁石柱与抓取臂的摩擦力,但是磁石柱与抓取臂之间存在吸附力,以此提供磁石柱的移动稳定,而定位杆的设置,当抓取臂移动到位后,先启动液压杆一缩短,让定位杆的底端和定位块结合,配合定位块的圆台设置,在结合时,可以逐步与定位杆对齐,同时在对齐过程中,带动传送带轻微运动,通过此种设置,可以保证每次停下传送带后,再进行一次物理定位效果,保证钢材可以更加准确的移动到横杠的预定位置。Preferably, the upper ejector rod and the magnet column are fixedly connected by a tripod, the outer surface of the magnet column is rotatably connected with a plurality of sliding balls, and the bottom end of the stabilizing plate is fixedly connected with two symmetrically arranged The positioning rod, the outer surface of the conveyor belt is fixed with four positioning blocks, the positioning block is set in the shape of a truncated cone, and the bottom end of the positioning rod is provided with a groove in the shape of a truncated cone. When working, the setting of the sliding ball can Reduce the friction between the magnet column and the grab arm, but there is an adsorption force between the magnet column and the grab arm, so as to provide stable movement of the magnet column, and the setting of the positioning rod, when the grab arm moves in place, start the hydraulic pressure first Once the rod is shortened, the bottom end of the positioning rod is combined with the positioning block. With the setting of the round table of the positioning block, it can be gradually aligned with the positioning rod during the combination. At the same time, the conveyor belt is driven to move slightly during the alignment process. Ensure that after each stop of the conveyor belt, a physical positioning effect is performed again to ensure that the steel can move to the predetermined position of the horizontal bar more accurately.
优选的,所述抓取臂的底端开设有两组倾斜状对接槽,所述稳定板的底端固接有挤压框,所述挤压框的顶端开设有三组填充槽,所述填充槽的顶端设置有液压杆二,所述挤压框的外侧底端开设有三组出料口,所述出料口与填充槽连通,且出料口呈倾斜设置,工作时,焊接工作中,为了保证焊接的质量一般需要添加助焊剂,但是人工添加助焊剂太过耗时间,通过挤压框的设置,将松香助焊剂、塑形树脂等材料倒入填充槽中,将液压杆二插回填充槽中,当抓取臂移动到挤压框下方出料口处时,启动液压杆二伸长,可以将固态的松香助焊剂、塑形树脂通过出料口压成固态长条形,并送入对接槽中,在后期下压钢材时,长条形的助焊剂就会位于钢材和钢板之间,起到协助焊接过程,而塑形树脂具有一定的粘合性,可以保证钢材在焊接前与钢板有一定的粘性,由于电动伸缩杆和填充助焊剂相同,都需要逐个放入抓取臂中,因此传送带只需周期性停下一次即可同时进行两个操作。Preferably, the bottom end of the grabbing arm is provided with two groups of inclined butt joint grooves, the bottom end of the stabilizing plate is fixedly connected with an extruding frame, and the top end of the extruding frame is provided with three groups of filling grooves, and the filling The top of the groove is provided with a hydraulic rod two, and the outer bottom of the extruding frame is provided with three sets of discharge ports, the discharge ports are connected to the filling tank, and the discharge ports are inclined. When working, welding work, In order to ensure the quality of welding, it is generally necessary to add flux, but adding flux manually is too time-consuming. Through the setting of the extrusion frame, pour rosin flux, plastic resin and other materials into the filling tank, and insert the hydraulic rod two back. In the filling tank, when the grabbing arm moves to the outlet below the extrusion frame, the hydraulic rod is activated to extend, and the solid rosin flux and plastic resin can be pressed into a solid strip through the outlet, and When the steel is pressed down in the later stage, the strip-shaped flux will be located between the steel and the steel plate to assist the welding process, and the plastic resin has a certain degree of adhesion, which can ensure that the steel is welded properly. The front has a certain stickiness with the steel plate. Since the electric telescopic rod and the filling flux are the same, both need to be put into the grabbing arm one by one, so the conveyor belt only needs to stop once periodically to perform two operations at the same time.
一种电梯轿底焊接拼接方法,该拼接方法适用于上述所述的一种电梯轿底组合焊接辅助器械,该方法具体为:A welding and splicing method for an elevator car bottom, the splicing method is suitable for the above-mentioned combined welding auxiliary device for an elevator car bottom, and the method is specifically as follows:
S1:将电梯轿底所需的两块基础钢板的其中一块铺设在传送带的下方,使用另一个传送结构将轿底所需的钢材不断运输到接收框中,启动传送带旋转,让抓取臂接触到钢材;S1: Lay one of the two basic steel plates required for the elevator car bottom under the conveyor belt, use another transmission structure to continuously transport the steel required for the car bottom to the receiving frame, start the rotation of the conveyor belt, and let the grabbing arm touch to steel;
S2:在抓取臂接触到钢材时,抓取臂处于垂直状态,配合抓取臂内侧的磁石柱,多组抓取臂可以将钢材吸住,并随着传送带移动而移动;S2: When the grabbing arm touches the steel, the grabbing arm is in a vertical state, and with the magnet column inside the grabbing arm, multiple groups of grabbing arms can attract the steel and move with the movement of the conveyor belt;
S3:当传送带移动一个周期后停下,让整个传送带向下移动,配合上顶块、杠杆和顶柱的联动,可以将钢材向下顶,同时磁石柱向上升高,此时钢材即可等距的排列在基础钢材上,等待后续焊接拼装,之后只需旋转基础钢板九十度,在重复上述操作,就能将所需的横杠和纵杠铺设好,再将第二块基础钢板铺设好,就能完成焊接拼接过程。S3: When the conveyor belt moves for a cycle and stops, let the entire conveyor belt move downwards, cooperate with the linkage of the upper jack block, lever and jacking column, the steel can be pushed down, and the magnet column can be raised up at the same time, and the steel can wait at this time The spacing is arranged on the basic steel, waiting for subsequent welding and assembly, after that, just rotate the basic steel plate 90 degrees, repeat the above operation, you can lay the required horizontal bars and vertical bars, and then lay the second basic steel plate OK, the welding splicing process can be completed.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种电梯轿底组合焊接辅助器械及其拼接方法,通过传送带和接收框的设置,将横杠逐根放入接收框中,通过升降组件将横杠向上定位,启动传送带,随着多组抓取臂的移动,每组抓取臂在移动到接收框上方时,都可以抓住一根横缸,之后随着传送带的继续运动,可以将多根横杠抓住,并平行移动到传送带正下方,之后只需让抓取臂放开横杠,就能让多根横杠平移到基础钢板的上方,由于多组抓取臂是等距设置,因此运输的横杠也是等距放置,通过此种设置,实现了快速对齐横杠的功能,且对齐纵杠时,只需转动基础钢板九十度就能实现一样的功能。1. An elevator car bottom combination welding auxiliary device and its splicing method according to the present invention, through the setting of the conveyor belt and the receiving frame, the horizontal bars are put into the receiving frame one by one, and the horizontal bars are positioned upwards by the lifting assembly, and the starting Conveyor belt, with the movement of multiple groups of grabbing arms, each group of grabbing arms can grab a horizontal cylinder when it moves above the receiving frame, and then as the conveyor belt continues to move, it can grab multiple horizontal bars , and move in parallel to directly below the conveyor belt. After that, you only need to let the grabbing arm release the horizontal bar, so that multiple horizontal bars can be translated to the top of the basic steel plate. Since the multiple sets of grabbing arms are set equidistantly, the horizontal The bars are also equidistantly placed. Through this setting, the function of quickly aligning the horizontal bars is realized, and when aligning the vertical bars, the same function can be realized by only turning the base plate 90 degrees.
2.本发明所述的一种电梯轿底组合焊接辅助器械及其拼接方法,抓取臂的结构设置,当抓取臂移动至接收框上方时,抓取臂的内凹部分会扣住钢材,之后在三组磁石柱的吸附下,将钢材吸住,配合抓取臂表面的摩擦力,可以稳定的抓住钢材,之后当所有抓取臂移动至基础钢板上方时,通过移动组件将将磁石柱向上移动,由于抓取臂将钢材扣住,当磁石柱向上时钢材不动,由于磁力消失,钢材就会掉落,进而实现了抓住钢材和释放钢材的效果,无需使用复杂的机械臂抓取,也不需要耗费很多能源,纯机械运动也减少了故障的发生。2. An elevator car bottom combination welding auxiliary device and its splicing method according to the present invention, the structure of the grabbing arm is set so that when the grabbing arm moves above the receiving frame, the concave part of the grabbing arm will buckle the steel material , and then under the adsorption of the three sets of magnetic pillars, the steel is sucked, and the friction force on the surface of the grabbing arm can be used to grab the steel stably. After that, when all the grabbing arms move above the base steel plate, the moving components will The magnet column moves upward, because the grabbing arm buckles the steel, when the magnet column goes up, the steel does not move, because the magnetic force disappears, the steel will fall, and then the effect of grasping the steel and releasing the steel is realized, without using complicated machinery Arm grabbing does not need to consume a lot of energy, and pure mechanical movement also reduces the occurrence of failures.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明传送带和接收框的立体图;Fig. 2 is the perspective view of conveyor belt and receiving frame of the present invention;
图3是本发明中抓取臂的立体图;Fig. 3 is a perspective view of the grabbing arm in the present invention;
图4是本发明中抓取臂的结构示意图;Fig. 4 is a schematic structural view of the grabbing arm in the present invention;
图5是本发明中抓取臂的底部结构示意图;Fig. 5 is a schematic diagram of the bottom structure of the grabbing arm in the present invention;
图6是本发明中接收框的立体图;Fig. 6 is a perspective view of a receiving frame in the present invention;
图7是本发明中稳定板的第一视角立体图;Fig. 7 is the perspective view of the first viewing angle of the stabilizing plate in the present invention;
图8是本发明中稳定板的第二视角立体图;Fig. 8 is a perspective view of a second viewing angle of a stabilizing plate in the present invention;
图9是本发明中传送带的结构示意图;Fig. 9 is the structural representation of conveyor belt among the present invention;
图10是本发明的拼接方法框图;Fig. 10 is a block diagram of the splicing method of the present invention;
图中:1、稳定板;2、挤压框;3、液压杆一;4、抓取臂;5、接收框;6、传送带;7、定位块;8、传动齿轮;9、卡齿槽;10、驱动电机;11、固定台;12、上顶杆;13、驱动块;14、杠杆;15、顶柱;16、缓冲块;17、磁石柱;18、滑球;19、对接槽;20、进入口;21、翻转板;22、升降模块;23、液压杆二;24、定位杆;25、电动伸缩杆;27、出料口;28、金属片;29、贯穿孔。In the figure: 1. Stabilizing plate; 2. Extrusion frame; 3.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
实施例一Embodiment one
如图1至图2所示,本发明实施例所述一种电梯轿底组合焊接辅助器械包括稳定板1、传送带6和接收框5,所述稳定板1的顶面上垂直固接有多个液压杆一3,多个所述液压杆一3的底端与传送带6的外框架固接,所述传送带6的外侧固接有多组抓取臂4,每组抓取臂4呈平行设置,所述接收框5位于传送带6的一侧靠底端,所述接收框5的顶面呈开口设置,且接收框5的内侧底端设置有升降模块22,工作时,电梯轿底的焊接一般需要先铺设一层基础钢板,之后在基础钢板上焊接上多条横杠,之后在焊接上数条纵杠,最后在焊接上一层新的基础钢板完成焊接,但是在焊接第一层多条横杠时,由于基础钢板上没有参照位置定位,导致在放置横杆时,需要人工或者定位机械进行横杆定位,定位后保证横杆之间等距排列才能进行焊接工作,现有的定位方式一般使用人工画线或者机械臂运输的方式,前者浪费人力资源且效率一半,后者速度过慢,且控制复杂,通过传送带6和接收框5的设置,将横杠逐根放入接收框5中,通过升降组件将横杠向上定位,启动传送带6,随着多组抓取臂4的移动,每组抓取臂4在移动到接收框5上方时,都可以抓住一根横缸,之后随着传送带6的继续运动,可以将多根横杠抓住,并平行移动到传送带6正下方,之后只需让抓取臂4放开横杠,就能让多根横杠平移到基础钢板的上方,由于多组抓取臂4是等距设置,因此运输的横杠也是等距放置,通过此种设置,实现了快速对齐横杠的功能,且对齐纵杠时,只需转动基础钢板九十度就能实现一样的功能。As shown in Figures 1 to 2, an elevator car bottom combined welding auxiliary device according to the embodiment of the present invention includes a stabilizing plate 1, a conveyor belt 6 and a receiving frame 5, and the top surface of the stabilizing plate 1 is vertically fixed with multiple A hydraulic rod-3, the bottom ends of a plurality of hydraulic rods-3 are affixed to the outer frame of the conveyor belt 6, and the outside of the conveyor belt 6 is affixed with multiple groups of grabbing arms 4, and each group of grabbing arms 4 is parallel Set, the receiving frame 5 is located on one side of the conveyor belt 6 near the bottom, the top surface of the receiving frame 5 is open, and the inner bottom of the receiving frame 5 is provided with a lifting module 22, during work, the elevator car bottom Welding generally needs to lay a layer of basic steel plate first, then weld multiple horizontal bars on the basic steel plate, then weld several vertical bars, and finally weld a new layer of basic steel plate to complete the welding, but the welding of the first layer When there are multiple horizontal bars, because there is no reference position positioning on the base steel plate, when placing the horizontal bars, manual or positioning machinery is required to position the horizontal bars. The positioning method generally uses manual line drawing or mechanical arm transportation. The former wastes human resources and is half efficient, while the latter is too slow and the control is complicated. Through the settings of the
如图3至图5所示,所述抓取臂4的内侧呈空心设置,所述抓取臂4的一侧底端呈内凹设置,所述抓取臂4的内侧滑动连接有磁石柱17,所述抓取臂4内侧设置有移动组件,所述移动组件用于将磁石柱17移走,工作时,当抓取臂4移动至接收框5上方时,抓取臂4的内凹部分会扣住钢材,之后在三组磁石柱17的吸附下,将钢材吸住,配合抓取臂4表面的摩擦力,可以稳定的抓住钢材,之后当所有抓取臂4移动至基础钢板上方时,通过移动组件将将磁石柱17向上移动,由于抓取臂4将钢材扣住,当磁石柱17向上时钢材不动,由于磁力消失,钢材就会掉落,进而实现了抓住钢材和释放钢材的效果,无需使用复杂的机械臂抓取,也不需要耗费很多能源,纯机械运动也减少了故障的发生。As shown in Figures 3 to 5, the inner side of the grabbing
如图3至图5所示,所述移动组件包括上顶杆12,所述上顶杆12与磁石柱17固接,所述抓取臂4的内侧顶端转动连接有杠杆14,所述杠杆14的一端位于磁石柱17的上方,所述杠杆14远离磁石柱17的一端底面转动连接有顶柱15,所述杠杆14靠近顶柱15的一端比靠近磁石柱17的一端长,所述顶柱15的底端呈开口设置,所述顶柱15的底端滑动连接有两个缓冲块16,所述缓冲块16与顶柱15之间固接有弹簧,工作时,当抓取臂4抓住钢材移动至预定位置后,启动多根液压杆一3带动传送带6整体下移,让钢材更接近挤出钢板的表面,同时,随着下移,上顶杆12会挤压到基础钢板,随着上顶杆12的挤压,会带动磁石柱17上移,从而让抓取臂4的底部失去磁力,同时随着磁石柱17的上移,会顶动杠杆14导致另一边下沉,使得顶柱15下压,从而可以将钢材下顶,通过一上一下的运动,可以有效的的将钢材平稳的下压到基础钢材上,同时配合缓冲块16的设置,无需精准计算杠杆14下沉深度,让缓冲块16的升降弥补精准度,当钢材下落完毕后,再启动液压杆一3让传送带6上升,并继续运行。As shown in Figures 3 to 5, the moving assembly includes an
如图6所示,所述接收框5远离传送带6的一侧开设有进入口20,所述接收框5靠近传送带6的一侧转动连接有翻转板21,所述翻转板21与接收框5之间固接有扭簧,每组抓取臂4的数量为三个,三个抓取臂4呈等距设置,工作时,只需使用新的传送设备,将钢材不断通过进入口20放入升降模块22上,之后让升降模块22将钢材上顶,当抓取臂4来临时,随着翻转板21的转动,钢材就会脱离接收框5,从而顺畅的实现了钢材不断与抓取臂4对接抓住的过程。As shown in Figure 6, the side of the receiving frame 5 away from the
如图1至图2和图9所示,所述传送带6包括驱动电机10、传送皮带和传动齿轮8,所述传送皮带的内圈开设有卡齿槽9,所述传送皮带为柔性材料,且传送皮带的内部固接有柔性的金属片28,工作时,通过齿轮形态的传动齿轮8和卡齿槽9的设置,相比于传统的滚筒式传送带6,传送皮带的驱动力度更大,有效的保证了稳定运输抓取臂4的效果,而金属片28的设置,可以提高传送皮带的强度,减少运输受力时传送皮带变形的问题。As shown in Figures 1 to 2 and 9, the
如图3和图9所示,所述抓取臂4的顶端固接有固定台11,所述固定台11深入传送皮带的内侧,且固定台11的中部由三个圆柱组成,所述金属片28的外侧开设有多个贯穿孔29,所述固定台11通过贯穿孔29与金属片28连接,工作时,固定台11的设置,固定台11与金属片28牢固的绑定在一起,当抓取臂4受力时,力会通过固定台11传递到金属片28上,由于其金属材质,可以有效的减少传送带6整体变形的问题,保证可以将钢材等距且稳定的运输到指定地点的效果。As shown in Figure 3 and Figure 9, the top of the
如图4至图8所示,所述上顶杆12的顶端固接有驱动块13,所述驱动块13的顶面呈倾斜设置,所述稳定板1的底面靠一侧固接有电动伸缩杆25,工作时,当一组钢材运输完毕后,随着传送带6的继续转动,就能继续运输下一层的的钢材,此时使用过后的抓取臂4的上顶杆12处于和抓取臂4下部平行的状态,当新的一轮开始时,每组抓取臂4都会经过电动伸缩杆25的一侧,此时启动电动伸缩杆25,让电动伸缩杆25伸长,电动伸缩杆25会与倾斜的驱动块13接触,从而将驱动块13向上顶,当抓取臂4旋转过传送带6后,此时驱动块13就会向下凸出回归到原来的状态,通过此种设置,实现了不断循环可以利用的效果,无需人工调整。As shown in Figures 4 to 8, the top of the
如图2至图8所示,所述上顶杆12与磁石柱17之间通过三角架固接,所述磁石柱17的外表面转动连接有多个滑球18,所述稳定板1的底端固接有两个呈中心对称设置的定位杆24,所述传送带6的外表面固接有四个定位块7,所述定位块7呈圆台形设置,所述定位杆24的底端开设有圆台形的槽,工作时,滑球18的设置,可以减少磁石柱17与抓取臂4的摩擦力,但是磁石柱17与抓取臂4之间存在吸附力,以此提供磁石柱17的移动稳定,而定位杆24的设置,当抓取臂4移动到位后,先启动液压杆一3缩短,让定位杆24的底端和定位块7结合,配合定位块7的圆台设置,在结合时,可以逐步与定位杆24对齐,同时在对齐过程中,带动传送带6轻微运动,通过此种设置,可以保证每次停下传送带6后,再进行一次物理定位效果,保证钢材可以更加准确的移动到横杠的预定位置。As shown in Figures 2 to 8, the
如图10所示,一种电梯轿底焊接拼接方法,其特征在于:该拼接方法适用于上述所述的一种电梯轿底组合焊接辅助器械,该方法具体为:As shown in Figure 10, a welding and splicing method for an elevator car bottom is characterized in that the splicing method is suitable for the above-mentioned combined welding auxiliary equipment for an elevator car bottom, and the method is specifically:
S1:将电梯轿底所需的两块基础钢板的其中一块铺设在传送带6的下方,使用另一个传送结构将轿底所需的钢材不断运输到接收框5中,启动传送带6旋转,让抓取臂4接触到钢材;S1: Lay one of the two basic steel plates required for the elevator car bottom on the bottom of the
S2:在抓取臂4接触到钢材时,抓取臂4处于垂直状态,配合抓取臂4内侧的磁石柱17,多组抓取臂4可以将钢材吸住,并随着传送带6移动而移动;S2: When the grabbing
S3:当传送带6移动一个周期后停下,让整个传送带6向下移动,配合上顶块12、杠杆14和顶柱15的联动,可以将钢材向下顶,同时磁石柱17向上升高,此时钢材即可等距的排列在基础钢材上,等待后续焊接拼装,之后只需旋转基础钢板九十度,在重复上述操作,就能将所需的横杠和纵杠铺设好,再将第二块基础钢板铺设好,就能完成焊接拼接过程。S3: When the
此种方式相比于传统的拼接方式,无需人工进行定位横杠和纵杠,且定位过程迅速有规律,保证了焊接质量,同时整体抓取和放下结构多采用机械设计,减少了故障的发生Compared with the traditional splicing method, this method does not require manual positioning of the horizontal bar and vertical bar, and the positioning process is fast and regular, which ensures the welding quality. At the same time, the overall grabbing and putting down structure adopts mechanical design, which reduces the occurrence of failures.
实施例二Embodiment two
如图5至图8所示,对比实施例一,其中本发明的另一种实施方式为:所述抓取臂4的底端开设有两组倾斜状对接槽19,所述稳定板1的底端固接有挤压框2,所述挤压框2的顶端开设有三组填充槽,所述填充槽的顶端设置有液压杆二23,所述挤压框2的外侧底端开设有三组出料口27,所述出料口27与填充槽连通,且出料口27呈倾斜设置,工作时,焊接工作中,为了保证焊接的质量一般需要添加助焊剂,但是人工添加助焊剂太过耗时间,通过挤压框2的设置,将松香助焊剂、塑形树脂等材料倒入填充槽中,将液压杆二23插回填充槽中,当抓取臂4移动到挤压框2下方出料口27处时,启动液压杆二23伸长,可以将固态的松香助焊剂、塑形树脂通过出料口27压成固态长条形,并送入对接槽19中,在后期下压钢材时,长条形的助焊剂就会位于钢材和钢板之间,起到协助焊接过程,而塑形树脂具有一定的粘合性,可以保证钢材在焊接前与钢板有一定的粘性,由于电动伸缩杆25和填充助焊剂相同,都需要逐个放入抓取臂4中,因此传送带6只需周期性停下一次即可同时进行两个操作。As shown in Fig. 5 to Fig. 8, the first comparative example, in which another embodiment of the present invention is: the bottom end of the
工作时,电梯轿底的焊接一般需要先铺设一层基础钢板,之后在基础钢板上焊接上多条横杠,之后在焊接上数条纵杠,最后在焊接上一层新的基础钢板完成焊接,但是在焊接第一层多条横杠时,由于基础钢板上没有参照位置定位,导致在放置横杆时,需要人工或者定位机械进行横杆定位,定位后保证横杆之间等距排列才能进行焊接工作,现有的定位方式一般使用人工画线或者机械臂运输的方式,前者浪费人力资源且效率一半,后者速度过慢,且控制复杂,通过传送带6和接收框5的设置,将横杠逐根放入接收框5中,通过升降组件将横杠向上定位,启动传送带6,随着多组抓取臂4的移动,每组抓取臂4在移动到接收框5上方时,都可以抓住一根横缸,之后随着传送带6的继续运动,可以将多根横杠抓住,并平行移动到传送带6正下方,之后只需让抓取臂4放开横杠,就能让多根横杠平移到基础钢板的上方,由于多组抓取臂4是等距设置,因此运输的横杠也是等距放置,通过此种设置,实现了快速对齐横杠的功能,且对齐纵杠时,只需转动基础钢板九十度就能实现一样的功能;当抓取臂4移动至接收框5上方时,抓取臂4的内凹部分会扣住钢材,之后在三组磁石柱17的吸附下,将钢材吸住,配合抓取臂4表面的摩擦力,可以稳定的抓住钢材,之后当所有抓取臂4移动至基础钢板上方时,通过移动组件将将磁石柱17向上移动,由于抓取臂4将钢材扣住,当磁石柱17向上时钢材不动,由于磁力消失,钢材就会掉落,进而实现了抓住钢材和释放钢材的效果,无需使用复杂的机械臂抓取,也不需要耗费很多能源,纯机械运动也减少了故障的发生;当抓取臂4抓住钢材移动至预定位置后,启动多根液压杆一3带动传送带6整体下移,让钢材更接近挤出钢板的表面,同时,随着下移,上顶杆12会挤压到基础钢板,随着上顶杆12的挤压,会带动磁石柱17上移,从而让抓取臂4的底部失去磁力,同时随着磁石柱17的上移,会顶动杠杆14导致另一边下沉,使得顶柱15下压,从而可以将钢材下顶,通过一上一下的运动,可以有效的的将钢材平稳的下压到基础钢材上,同时配合缓冲块16的设置,无需精准计算杠杆14下沉深度,让缓冲块16的升降弥补精准度,当钢材下落完毕后,再启动液压杆一3让传送带6上升,并继续运行;只需使用新的传送设备,将钢材不断通过进入口20放入升降模块22上,之后让升降模块22将钢材上顶,当抓取臂4来临时,随着翻转板21的转动,钢材就会脱离接收框5,从而顺畅的实现了钢材不断与抓取臂4对接抓住的过程;通过齿轮形态的传动齿轮8和卡齿槽9的设置,相比于传统的滚筒式传送带6,传送皮带的驱动力度更大,有效的保证了稳定运输抓取臂4的效果,而金属片28的设置,可以提高传送皮带的强度,减少运输受力时传送皮带变形的问题;固定台11的设置,固定台11与金属片28牢固的绑定在一起,当抓取臂4受力时,力会通过固定台11传递到金属片28上,由于其金属材质,可以有效的减少传送带6整体变形的问题,保证可以将钢材等距且稳定的运输到指定地点的效果;当一组钢材运输完毕后,随着传送带6的继续转动,就能继续运输下一层的的钢材,此时使用过后的抓取臂4的上顶杆12处于和抓取臂4下部平行的状态,当新的一轮开始时,每组抓取臂4都会经过电动伸缩杆25的一侧,此时启动电动伸缩杆25,让电动伸缩杆25伸长,电动伸缩杆25会与倾斜的驱动块13接触,从而将驱动块13向上顶,当抓取臂4旋转过传送带6后,此时驱动块13就会向下凸出回归到原来的状态,通过此种设置,实现了不断循环可以利用的效果,无需人工调整;滑球18的设置,可以减少磁石柱17与抓取臂4的摩擦力,但是磁石柱17与抓取臂4之间存在吸附力,以此提供磁石柱17的移动稳定,而定位杆24的设置,当抓取臂4移动到位后,先启动液压杆一3缩短,让定位杆24的底端和定位块7结合,配合定位块7的圆台设置,在结合时,可以逐步与定位杆24对齐,同时在对齐过程中,带动传送带6轻微运动,通过此种设置,可以保证每次停下传送带6后,再进行一次物理定位效果,保证钢材可以更加准确的移动到横杠的预定位置。When working, the welding of the elevator car bottom generally needs to lay a layer of basic steel plate first, then weld multiple horizontal bars on the basic steel plate, then weld several vertical bars, and finally weld a new layer of basic steel plate to complete the welding , but when welding multiple horizontal bars on the first layer, because there is no reference position positioning on the base steel plate, when placing the horizontal bars, manual or positioning machinery is required to position the horizontal bars. After positioning, the horizontal bars must be arranged equidistantly For welding work, the existing positioning methods generally use manual line drawing or mechanical arm transportation. The former wastes human resources and has half the efficiency, while the latter is too slow and complicated to control. Through the settings of the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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