CN115739823A - Bottle cap production and assembly process - Google Patents

Abstract

The invention provides a bottle cap production and assembly process, which includes a stable support frame, a filter screen plate, an air inlet shell, an air guide shell, a splitter plate, an extended follower plate, a driving pulley, a first vertical external threaded rod, and an aeronegative ion generator A belt conveyor is installed on the upper surface of the installation base plate, a driving pulley is welded on the upper side of the ring side of the first vertical external threaded rod, an air guide shell is installed on the inner side of the stable support, and a splitter plate is installed on the lower end of the air guide shell. The front and rear ends of the wind shell are symmetrically provided with extended follower plates, the upper end of the air guide shell is welded with an air intake shell, and the upper side of the air intake shell is inserted with a filter plate, and the left and right sides and the front and rear sides of the inner wall of the air intake shell are installed symmetrically There is an air negative ion generator. This design solves the problem of poor safety in the original bottle cap dust removal method. Compared with the existing technology, the present invention has a reasonable structure, which is convenient for blowing and dust removal of negative ions on the bottle cap, and has adjustable capabilities. Wide application range and high reliability.

Description

A production and assembly process for bottle caps

technical field

The invention relates to a production and assembly process of a bottle cap, which belongs to the technical field of bottle cap production.

Background technique

In the existing wine packaging, glass bottles and ceramic bottles are the most commonly used two kinds of bottles, and the sealing of the bottle caps is usually combined with a plastic sealing ring and a bottle cap, and the bottle cap is composed of multiple parts. At present, a plurality of components are generally used for separate production, and after the production is completed, the components are assembled to complete the production of the bottle cap.

Because the production process of the bottle cap is relatively complicated, more manpower is required on the production line, and the efficiency of manual assembly is low, and the cost is high. In addition, the original bottle cap is washed with pure water and detergent during the production process. There are potential food safety hazards in the cleaning method, and a production and assembly process for bottle caps is urgently needed to solve the above problems.

Contents of the invention

Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a production and assembly process for bottle caps to solve the problems raised in the above-mentioned background technology.

In order to achieve the above object, the present invention is achieved through the following technical solutions: a production and assembly process for bottle caps, the specific steps of which are as follows:

(1) Plastic raw materials are injected by means of injection molds;

(2) Blow and dust the bottle caps after injection molding;

(3) Hot stamping, spraying, electroplating and coding on the surface of the bottle cap after dust removal;

(4) Assemble the bottle cap;

(5) Associate the surface of the bottle cap with the internal QR code, and trace through the external QR code;

(6) Assemble the finished bottle cap and the finished bottle body;

(7) Leak detection is performed on bottle caps that have not been dedusted to prevent the bottle caps that have not been dedusted from flowing into the next process;

(8) Associate the QR code of the outer packaging of the bottle cap so that it can be traced through the QR code;

(9) Put the assembled bottle cap and finished bottle body into the outer packaging box and inspect it to prevent the damaged outer packaging box from flowing into the next process;

(10) Conduct special inspection on the traceable data of the outer packing box;

(11) Put the specially inspected outer packing boxes into the warehouse and deliver the data of the products with the help of the intelligent warehouse management system.

In the above production process, blowing and dedusting the injection-molded bottle caps include: installation base plate, stable support frame, belt conveyor, drive motor, filter plate, air inlet shell, air guide shell, splitter plate, second vertical Externally threaded rod, extended follower plate, driven pulley, fan, driving pulley, first vertical externally threaded rod and negative air ion generator, a belt conveyor is installed on the upper surface of the installation base plate, and the upper surface of the installation base plate A stabilizing bracket is installed at the middle position, and a driving motor is installed on the rear side of the upper end surface of the stabilizing bracket. A driving pulley is welded, a second vertical external threaded rod is inserted into the front side of the stabilizing bracket, and a driven pulley is welded on the annular side of the second vertical external threaded rod, and the inner side of the stabilizing bracket is set There is an air guide shell, the lower end of the air guide shell is equipped with a splitter plate, the front and rear end faces of the air guide shell are symmetrically provided with extended follower plates, the upper end of the air guide shell is welded with an air inlet shell, and the air inlet shell A filter plate is inserted on the upper side of the interior, a fan is installed on the upper side of the air intake shell, and negative air ion generators are symmetrically installed on the left and right sides and the front and rear sides of the inner wall of the air intake shell.

Further, a transmission belt is wound between the driven pulley and the driving pulley, there are two extension follower plates, and the specifications of the two extension follower plates are the same, and the front side of the extension follower plate is provided with The internally threaded vertical hole is engaged with the first vertical externally threaded rod and the second vertically externally threaded rod respectively.

Further, the lower ends of the first vertical external threaded rod and the second vertical external threaded rod are fitted with ball bearings, and the front and rear sides of the inner wall of the stabilizing bracket are symmetrically provided with limiting grooves, and the limiting grooves and the extension The follower plate is matched, and the extended follower plate is connected with the wind guide shell by welding.

Further, the splitter plate is a detachable structure, and there are through holes inside the splitter plate, and there are a plurality of through holes, the right side of the filter screen plate is interspersed with positioning pins, and the filter screen plate is The structure is detachable, and the filter screen plate is made of non-woven filter screen.

Further, a first blocking plate is installed on the rear side of the upper end surface of the stable brace, and the first blocking plate is a detachable structure, and a second blocking plate is installed on the rear side of the upper end surface of the stable brace, and the second blocking plate The plate is a detachable structure, and four negative air ion generators are installed, and the specifications of the four negative air ion generators are the same, and a control panel is installed on the upper side of the rear end surface of the stable support, and the input end of the control panel is connected with the The external power supply is connected, and the blower fan and the four negative air ion generators are all connected with the output terminals of the control panel by wires.

Further, the drive motor is made of a servo motor, the drive motor is connected to the external servo motor controller through a wire, the fan is made of a speed-regulating fan, and the belt conveyor is connected to the external power supply through a wire. Connection, the left and right sides of the inside of the installation bottom plate are symmetrically provided with installation holes.

Beneficial effect of the present invention: a kind of bottle cap production assembly process of the present invention, because the present invention has added splitter plate, extension follower plate, blower fan, driving pulley, first vertical external threaded rod and air anion generator, this design It is convenient to perform negative ion blowing and dust removal on the bottle cap, solves the problem of poor safety in the original bottle cap dust removal method, and improves the dust removal safety of the present invention.

Description of drawings

Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

Fig. 1 is the structural representation of air blowing dust removal in a kind of bottle cap production assembly process of the present invention;

Fig. 2 is the front sectional view of blowing dust removal in a kind of bottle cap production and assembly process of the present invention;

Fig. 3 is a left side sectional view of blowing and dust removal in the production and assembly process of a bottle cap of the present invention;

Figure 4 is an enlarged view of A in Figure 2;

Figure 5 is an enlarged view of B in Figure 3;

Fig. 6 is a step diagram of a bottle cap production and assembly process of the present invention;

In the figure: 1-installation base plate, 2-stabilizing bracket, 21-control panel, 22-limiting groove, 23-second blocking plate, 24-first blocking plate, 3-belt conveyor, 4-drive Motor, 5-filter plate, 51-locating pin, 6-inlet shell, 7-wind guide shell, 8-distributor plate, 81-through hole, 9-second vertical external thread rod, 10-extension follower Plate, 11-driven pulley, 111-transmission belt, 12-fan, 13-driving pulley, 14-the first vertical external threaded rod, 15-air anion generator.

Detailed ways

In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

Please refer to Fig. 1-Fig. 6, the present invention provides a kind of technical solution: a kind of bottle cap production and assembly process, the specific steps of this production process are as follows:

(1) Plastic raw materials are injected by means of injection molds;

(2) Blow and dust the bottle caps after injection molding;

(3) Hot stamping, spraying, electroplating and coding on the surface of the bottle cap after dust removal;

(4) Assemble the bottle cap;

(5) Associate the surface of the bottle cap with the internal QR code, and trace through the external QR code;

(6) Assemble the finished bottle cap and the finished bottle body;

(7) Leak detection is performed on bottle caps that have not been dedusted to prevent the bottle caps that have not been dedusted from flowing into the next process;

(8) Associate the QR code of the outer packaging of the bottle cap so that it can be traced through the QR code;

(9) Put the assembled bottle cap and finished bottle body into the outer packaging box and inspect it to prevent the damaged outer packaging box from flowing into the next process;

(10) Conduct special inspection on the traceable data of the outer packing box;

(11) Put the specially inspected outer packing boxes into the warehouse and deliver the data of the products with the help of the intelligent warehouse management system.

In the above production process, blowing and dedusting the injection-molded bottle caps include: installation base plate 1, stabilizing bracket 2, belt conveyor 3, drive motor 4, filter plate 5, air inlet shell 6, air guide shell 7, Splitter plate 8, second vertical external threaded rod 9, extension follower plate 10, driven pulley 11, fan 12, driving pulley 13, first vertical external threaded rod 14 and negative air ion generator 15 are installed on the base plate 1 A belt conveyor 3 is installed on the end face, a stabilizing bracket 2 is installed in the middle of the upper end face of the installation base plate 1, a drive motor 4 is installed on the rear side of the upper end face of the stabilizing bracket 2, and a first vertical external threaded rod is connected to the lower end of the drive motor 4 14. A drive pulley 13 is welded on the upper side of the annular side of the first vertical externally threaded rod 14, and a second vertically externally threaded rod 9 is inserted on the inside front side of the stabilizing bracket 2, and on the annular side of the second vertically externally threaded rod 9 The driven pulley 11 is welded on the side, and the inner side of the stable bracket 2 is provided with an air guide shell 7. 7 The upper end face is welded with an air intake shell 6, the upper side of the air intake shell 6 is inserted with a filter screen plate 5, the upper side of the air intake shell 6 is equipped with a fan 12, the left and right sides and the front and rear sides of the air intake shell 6 inner walls are all Negative air ion generator 15 is installed symmetrically.

A transmission belt 111 is wound between the driven pulley 11 and the driving pulley 13, two extension follower plates 10 are provided, and the specifications of the two extension follower plates 10 are the same. hole, and the internally threaded vertical hole is engaged with the first vertically externally threaded rod 14 and the second vertically externally threaded rod 9 respectively, the drive belt 111 is convenient for the driving pulley 13 to drive the driven pulley 11 to rotate together, and the two extension follower plates 10 is convenient to drive the air guide shell 7 to lift, and the vertical hole of the internal thread enables the extension follower plate 10 to have the ability to move up and down, and the lower ends of the first vertical external thread rod 14 and the second vertical external thread rod 9 are equipped with ball bearings , the front and rear sides of the inner wall of the stable bracket 2 are symmetrically provided with limiting grooves 22, and the limiting grooves 22 are matched with the extension follower plate 10, and the extension follower plate 10 is connected with the wind guide shell 7 by welding, and the ball bearing makes The rotation stability of the first vertical external threaded rod 14 and the second vertical external threaded rod 9 is better, and the limit groove 22 will limit and guide the extension follower plate 10 to prevent the extension follower plate 10 from moving up and down Misalignment or shaking occurs during the process.

The diverter plate 8 is a detachable structure, the diverter plate 8 is provided with a through hole 81 inside, and there are multiple through holes 81, the right side of the filter screen plate 5 is interspersed with a positioning pin 51, and the filter screen plate 5 is a detachable structure , the filter plate 5 is made of non-woven filter mesh, the detachable splitter plate 8 is convenient for later cleaning or replacement, and the multiple through holes 81 are convenient for the splitter plate 8 to divert the air and discharge it from the lower side, so that the negative ions can be evenly distributed to the bottle by the wind. Cover carries out dedusting, and positioning pin 51 can be positioned to filter screen plate 5, and the filter screen plate 5 dedusting effect made by non-woven filter screen is better, avoids that most dust in the external air is sucked in the air shell 6 together.

The rear side of the upper end face of the stable brace 2 is equipped with a first blocking plate 24, and the first blocking plate 24 is a detachable structure. For detachable structure, negative air ion generator 15 is installed with four, and four negative air ion generators 15 specifications are identical, and control panel 21 is installed on the upper side of the rear end face of stable support bracket 2, and control panel 21 input ends pass wire and The external power supply is connected, the blower fan 12 and the four negative air ion generators 15 are all connected to the output end of the control panel 21 through wires, and the detachable first blocking plate 24 is convenient for the later stage to drive the motor 4 and the first vertical external threaded rod 14 for disassembly and maintenance, the removable second blocking plate 23 is convenient for later stage to disassemble and maintain the second vertical external threaded rod 9, and the four negative air ion generators 15 can use high-voltage corona to increase the negative ion composition in the air, thereby improving The air quality is improved so as to remove dust and dust from the passing air, and the control panel 21 is convenient for the staff to control the blower fan 12 and the four negative air ion generators 15 to work. The driving motor 4 is made of a servo motor, and the driving motor 4 communicates with the external servo through a wire. The motor controller is connected, the fan 12 is made of a speed-regulating fan 12, the belt conveyor 3 is connected to the external power supply through wires, and the left and right sides of the installation base 1 are symmetrically provided with mounting holes, and the drive motor made of a servo motor 4. It is convenient for the external servo motor controller to control its speed and torque. The fan 12 made of the speed-adjustable fan 12 not only has the ability to adjust the speed, but also has low loss and high efficiency. The installation hole is convenient for installing and fixing the installation base 1.

As an embodiment of the present invention: the staff first controls the drive motor 4 to rotate clockwise through an external servo motor controller, and at this time, the first vertical external threaded rod 14 will drive the driving pulley 13 to rotate together, and the driving pulley 13 will pass through the drive The belt 111 drives the driven pulley 11 to rotate together, and then the driven pulley 11 drives the second vertical external threaded rod 9 to rotate together, so that the first vertical external threaded rod 14 and the second vertical external threaded rod 9 rotate clockwise synchronously At this time, the two sets of extension follower plates 10 will drive the air guide shell 7 to move upward together. Similarly, when the driving motor 4 is controlled to rotate counterclockwise, the two sets of extension follower plates 10 will drive the air guide shell 7 to move downward together. , so that the use height of the air guide shell 7 is adjusted.

As an embodiment of the present invention: after the height of the wind guide shell 7 is adjusted to the required height, the staff can turn on the fan 12 and the four negative air ion generators 15 through the control panel 21, so that the fan 12 is energized and rotated to generate suction Force to generate negative pressure inside the air intake shell 6 and suck in the surrounding air. During this process, the filter plate 5 will block most of the dust in the sucked air, preventing most of the dust in the external air from being sucked into the air intake shell together. 6, at the same time, four groups of air negative ion generators 15 will be energized to increase the negative ion content in the air, thereby improving the air quality, and then the negative ion air will be blocked and shunted by the splitter plate 8, and then a plurality of through holes 81 will The air is shunted and discharged from the lower side; then the staff can start the belt conveyor 3, and then place the bottle caps to be dedusted on the upper end of the belt conveyor 3 for transportation and transfer. When it is directly below, the discharged negative ion air will blow off the surface of the bottle cap, so as to dedust the bottle cap.

As an embodiment of the present invention: in the later use process, the staff only need to pull out the positioning pin 51 to pull, disassemble, clean or replace the filter screen plate 5, when the first blocking plate 24 and the second blocking plate 24 are respectively After the plate 23 is disassembled, the drive motor 4 and the first vertical external threaded rod 14 can be disassembled and maintained, and the second vertical external threaded rod 9 can be disassembled and maintained.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or fundamentals of the present invention. The present invention can be implemented in other specific forms without any specific features. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention.

In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (7)

1. A bottle cap production and assembly process is characterized in that: the production process comprises the following specific steps:

(1) Performing injection molding on the plastic raw material by means of an injection mold;

(2) Blowing air to remove dust on the bottle cap after injection molding;

(3) Carrying out hot stamping, spraying, electroplating and code assigning on the surface of the dedusted bottle cap;

(4) Assembling the bottle cap;

(5) Correlating the surface of the bottle cap with the internal two-dimensional code, and tracing through the external two-dimensional code;

(6) Assembling the finished bottle cap product and the finished bottle body;

(7) The bottle caps which are not subjected to dust removal are subjected to leakage detection, so that the bottle caps which are not subjected to dust removal are prevented from flowing into the next procedure;

(8) Associating the two-dimension codes of the bottle cap outer packaging box so as to trace the bottle cap outer packaging box through the two-dimension codes;

(9) Putting the assembled finished bottle cap product and the finished bottle body into an outer packing box and inspecting to prevent the damaged outer packing box from flowing into the next procedure;

(10) Specially checking the traced data of the external packing box;

(11) And warehousing the specially inspected external packing boxes and delivering the data of the products by means of an intelligent warehouse management system.

2. The bottle cap production and assembly process according to claim 1, wherein: the step (2) comprises the following operation steps: the air filter comprises an installation bottom plate, a stabilizing support, a belt conveyor, a driving motor, a filter screen plate, an air inlet shell, an air guide shell, a splitter plate, a second vertical external threaded rod, an extending follow-up plate, a driven pulley, a fan, a driving pulley, a first vertical external threaded rod and an air anion generator.

3. The bottle cap production and assembly process according to claim 2, wherein: the driven belt pulley is wound with a transmission belt between the driven belt pulley and the driving belt pulley, the number of the extending follow-up plates is two, the specifications of the two extending follow-up plates are the same, an internal thread vertical hole is formed in the front side of the inside of each extending follow-up plate, and the internal thread vertical hole is meshed with the first vertical external thread rod and the second vertical external thread rod respectively.

4. The bottle cap production and assembly process according to claim 2, wherein: the lower ends of the first vertical external thread rod and the second vertical external thread rod are respectively sleeved with a ball bearing, the front side and the rear side of the inner wall of the stabilizing support frame are symmetrically provided with a limiting groove, the limiting grooves are matched with the extending follow-up plate, and the extending follow-up plate is connected with the air guide shell in a welding mode.

5. The bottle cap production and assembly process according to claim 2, wherein: the flow distribution plate is of a detachable structure, a plurality of through holes are formed in the flow distribution plate, positioning pins are inserted into the right side of the inside of the filter screen plate in a penetrating mode, the filter screen plate is of a detachable structure, and the filter screen plate is made of a non-woven fabric filter screen.

6. The bottle cap production and assembly process according to claim 2, wherein: the air anion generator is characterized in that a first blocking plate is installed on the rear side of the upper end face of the stabilizing support frame and is of a detachable structure, a second blocking plate is installed on the rear side of the upper end face of the stabilizing support frame and is of a detachable structure, four air anion generators are installed, specifications of the four air anion generators are the same, a control panel is installed on the upper side of the rear end face of the stabilizing support frame, the input end of the control panel is connected with an external power supply through a wire, and the fan and the four air anion generators are connected with the output end of the control panel through wires.

7. The bottle cap production and assembly process according to claim 2, wherein: the driving motor is made of a servo motor, the driving motor is connected with an external servo motor controller through a wire, the fan is made of a speed-adjusting fan, the belt conveyor is connected with an external power supply through a wire, and mounting holes are symmetrically formed in the left side and the right side of the inside of the mounting bottom plate.

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