CN115735521A - Vehicle-mounted houttuynia cordata harvesting and winding drum mechanism and using method thereof - Google Patents
Vehicle-mounted houttuynia cordata harvesting and winding drum mechanism and using method thereof Download PDFInfo
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Abstract
本发明提供车载鱼腥草采收卷筒机构及使用方法,它包括卷筒机构,所述卷筒机构由两对相同结构且呈对称布置的采收卷筒构成,每对所述采收卷筒都分别由外卷筒、内卷筒和卷筒爪构成;每对所述采收卷筒都分别对应固定安装在两组对接机构的活动支撑板上,且两对采收卷筒通过两组对接机构实现对接和分离;所述对接机构通过丝杠运动将两组采收卷筒进行对接,并由端面锁盘锁紧;所述外卷筒和内卷筒由锁紧机构进行锁紧与松开,以控制卷筒爪的缩回与伸出;所述卷筒爪的缩回或伸出由卷筒爪伸缩机构进行控制。卷收过程中减小对鱼腥草根的破损及折断,浪费少,同时提高作业效率、减轻劳动强度。
The invention provides a vehicle-mounted Houttuynia harvesting reel mechanism and a use method, which includes a reel mechanism, and the reel mechanism is composed of two pairs of harvesting reels with the same structure and symmetrically arranged, and each pair of harvesting reels The drums are respectively composed of outer drums, inner drums and drum claws; each pair of harvesting drums is respectively fixedly installed on the movable support plates of two groups of docking mechanisms, and two pairs of harvesting drums pass through two The docking mechanism realizes the docking and separation; the docking mechanism docks the two groups of harvesting reels through the movement of the screw, and locks them with the end face locking disc; the outer reel and the inner reel are locked by the locking mechanism and release to control the retraction and extension of the reel claw; the retraction or extension of the reel claw is controlled by the reel claw telescopic mechanism. During the winding process, the damage and breakage of the Houttuynia cordata roots are reduced, and the waste is less, while improving the working efficiency and reducing the labor intensity.
Description
技术领域technical field
本发明涉及农用机械技术领域,具体地讲就是车载鱼腥草采收卷筒机构及使用方法。The invention relates to the technical field of agricultural machinery, in particular to a vehicle-mounted houttuynia harvesting reel mechanism and a use method.
背景技术Background technique
鱼腥草起主要作用的部位是长在地下的根茎,因此,在采收鱼腥草时需要将土表下的鱼腥草根完整的采收起来,然后清理干净鱼腥草根上的泥土。现有的鱼腥草种植分为旱田种植和水田种植两种种植方式,旱田土质疏松,主要采用机械振动的方式将鱼腥草根上的泥土抖落,但是这种方式容易损伤鱼腥草根茎,因此影响鱼腥草售卖的品质。而水田土壤为黏土,粘性较大,一般采用高压水枪不断冲刷泥土,将鱼腥草根冲刷出来,再由人力进行收集。传统的鱼腥草采收作业方法,其作业工作效率低、劳动强度大,随着鱼腥草种植面积的不断扩大,现有的鱼腥草根采收方法不能满足大规模、高效需求,采收过程中会出现根茎破损甚至折断现象,不仅直接影响其质量,还导致浪费严重。The main function of Houttuynia cordata is the rhizome that grows underground. Therefore, when harvesting Houttuynia cordata, it is necessary to harvest the Houttuynia cordata roots under the soil surface completely, and then clean up the soil on the Houttuynia cordata roots. The existing Houttuynia planting is divided into two planting methods: dry field planting and paddy field planting. The soil in the dry field is loose, and the soil on the roots of Houttuynia cordata is mainly shaken off by mechanical vibration, but this method is easy to damage the roots of Houttuynia cordata. Therefore, it affects the quality of Houttuynia cordata sold. The paddy field soil is clay, which is relatively viscous. Generally, high-pressure water guns are used to continuously wash the soil to wash out the roots of Houttuynia cordata, and then collect them manually. The traditional harvesting method of Houttuynia cordata has low working efficiency and high labor intensity. With the continuous expansion of the planting area of Houttuynia cordata, the existing method of harvesting Houttuynia cordata roots cannot meet the large-scale and high-efficiency needs. Harvesting During the process, the rhizome will be damaged or even broken, which not only directly affects its quality, but also leads to serious waste.
本发明人团队,在2022.01.11,CN 113906891 A,公开了一种鱼腥草采集装置及方法,通过在采收车上布置相应的采集机构和高压水冲洗的方式实现旱田种植的鱼腥草的采收,无法很好的适应水田中大粘性泥土的鱼腥草的采收,采收过程中容易造成根茎的破损;The team of the inventors, on 2022.01.11, CN 113906891 A, disclosed a harvesting device and method for Houttuynia cordata, by arranging corresponding collection mechanisms on the harvesting vehicle and washing with high-pressure water to realize the recovery of Houttuynia cordata planted in dry fields. Harvesting, cannot be well adapted to the harvesting of Houttuynia cordata with large sticky soil in paddy fields, and the rhizomes are easy to be damaged during the harvesting process;
在2022.05.13,CN 114467465 A,公开一种水田鱼腥草采收清洗一体机及采收方法,通过设置采挖机构进行鱼腥草的挖掘,但是此种采挖机构采挖过程中,容易造成鱼腥草在卷筒上的缠绕,缠绕之后需要采用人工的方式将鱼腥草根茎裁断取下,因此上述的采收滚筒使用不便;On 2022.05.13, CN 114467465 A disclosed an integrated machine for harvesting and cleaning Houttuynia cordata in paddy fields and a harvesting method. The excavation of Houttuynia cordata was carried out by setting up an excavating mechanism, but during the excavation process of this type of excavating mechanism, it is easy to Cause the entanglement of Houttuynia cordata on the reel, after winding, the rhizome of Houttuynia cordata needs to be cut off manually, so the above-mentioned harvesting drum is inconvenient to use;
在2022.08.30,CN 114946373 A,公开鱼腥草采收机的齿耙自翻转式采收机构,此采收机构主要针对CN 114467465 A中采挖机构的缺陷而重新设计的方案,能够实现采收和卸料一体化过程,但是其同时作为整个采收装置的行走动力机构,整体采收作业效率低,无法适用于CN 113906891 A中采收车。On 2022.08.30, CN 114946373 A disclosed the houttuynia harvester's rake self-turning harvesting mechanism. This harvesting mechanism is mainly designed for the defects of the digging mechanism in CN 114467465 A, and can realize harvesting. It is an integrated process of collecting and unloading, but it is also used as the walking power mechanism of the whole harvesting device, and the overall harvesting efficiency is low, so it cannot be applied to the harvesting vehicle in CN 113906891 A.
基于此,需要设计一种能够搭载与采收车上的采收卷筒,在不损坏鱼腥草根茎的同时,提高了鱼腥草的收卷采收效率。Based on this, it is necessary to design a harvesting reel that can be carried on the harvesting vehicle, so as to improve the harvesting efficiency of Houttuynia cordata without damaging the rhizome of Houttuynia cordata.
发明内容Contents of the invention
本发明的目的在于提出车载鱼腥草采收卷筒机构,该机构可实现鱼腥草根的自动卷收,卷收过程中减小对鱼腥草根的破损及折断,浪费少,同时提高作业效率、减轻劳动强度。The purpose of this invention is to propose a vehicle-mounted Houttuynia harvesting reel mechanism, which can realize the automatic winding of Houttuynia roots, reduce damage and breakage of Houttuynia roots during the winding process, reduce waste, and improve work efficiency at the same time , Reduce labor intensity.
为了解决上述技术问题,本发明提出以下技术方案:车载鱼腥草采收卷筒机构,它包括卷筒机构,所述卷筒机构由两对相同结构且呈对称布置的采收卷筒构成,每对所述采收卷筒都分别由外卷筒、内卷筒和卷筒爪构成;每对所述采收卷筒都分别对应固定安装在两组对接机构的活动支撑板上,且两对采收卷筒通过两组对接机构实现对接和分离;所述对接机构通过丝杠运动将两组采收卷筒进行对接,并由端面锁盘锁紧;所述外卷筒和内卷筒由锁紧机构进行锁紧与松开,以控制卷筒爪的缩回与伸出;所述卷筒爪的缩回或伸出由卷筒爪伸缩机构进行控制。In order to solve the above-mentioned technical problems, the present invention proposes the following technical solutions: the vehicle-mounted Houttuynia cordata harvesting reel mechanism, which includes a reel mechanism, and the reel mechanism is composed of two pairs of identical structures and symmetrically arranged harvesting reels, Each pair of the harvesting reels is composed of an outer reel, an inner reel, and a reel claw; The docking and separation of the harvesting drums is realized through two sets of docking mechanisms; the docking mechanism docks the two sets of harvesting drums through the movement of the screw, and is locked by the end face locking disc; the outer drum and the inner drum The locking and releasing are performed by the locking mechanism to control the retraction and extension of the reel claw; the retraction or extension of the reel claw is controlled by the reel claw telescopic mechanism.
所述外卷筒和内卷筒采用嵌套的同轴安装布置,内卷筒转动设置在外卷筒的内部;所述内卷筒固定安装在卷轴上,卷轴与用于驱动其转动的卷筒动力装置相连,且通过卷轴的转动带动内卷筒相对外卷筒转动;The outer reel and the inner reel adopt a nested coaxial installation arrangement, and the inner reel is rotated inside the outer reel; the inner reel is fixedly installed on the reel, and the reel is connected with the reel for driving its rotation The power unit is connected, and the rotation of the reel drives the inner reel to rotate relative to the outer reel;
所述内卷筒内部设置有多个腹板,卷筒爪设置在内卷筒的内部,且卷筒爪的尾端铰接在腹板上,卷筒爪和腹板之间安装有伸缩杆;所述伸缩杆上套装有第一弹簧,用于保证卷筒爪的伸出复位;A plurality of webs are arranged inside the inner reel, reel claws are arranged inside the inner reel, and tail ends of the reel claws are hinged on the webs, and telescopic rods are installed between the reel claws and the webs; A first spring is set on the telescopic rod, which is used to ensure the extension and reset of the reel claw;
所述内卷筒和外卷筒之间设置有用于伸出卷筒爪头部一端的弧形槽结构。An arc-shaped groove structure for protruding out one end of the claw head of the reel is arranged between the inner reel and the outer reel.
所述卷筒动力装置包括固定在活动支撑板外侧壁上的第一电机座,所述第一电机座上固定安装有第一电机,第一电机的输出轴与卷轴固定相连。The reel power device includes a first motor base fixed on the outer wall of the movable support plate, a first motor is fixedly installed on the first motor base, and an output shaft of the first motor is fixedly connected with the reel.
所述弧形槽结构包括加工在内卷筒外壁上的内弧形槽,所述内弧形槽与卷筒爪的位置相对应,所述外卷筒的外壁上,并位于内弧形槽所在部位加工有外弧形槽;所述内弧形槽对应的圆心角角度大于外弧形槽对应的圆心角角度,并使得卷筒爪在伸出内弧形槽之后能够通过外弧形槽实现其反向阻挡限位。The arc-shaped groove structure includes an inner arc-shaped groove processed on the outer wall of the inner reel, the inner arc-shaped groove corresponds to the position of the reel claw, and the outer wall of the outer reel is located in the inner arc-shaped groove The position is processed with an outer arc-shaped groove; the central angle corresponding to the inner arc-shaped groove is greater than the corresponding central angle of the outer arc-shaped groove, and the reel claw can pass through the outer arc-shaped groove after extending out of the inner arc-shaped groove Realize its reverse blocking limit.
所述对接机构包括前支撑板和后支撑板,所述前支撑板和后支撑板之间通过导向杆连接固定,所述活动支撑板通过滑套滑动支撑在导向杆上,所述活动支撑板与用于驱动沿着导向杆滑动的丝杠传动装置配合相连;The docking mechanism includes a front support plate and a rear support plate, the front support plate and the rear support plate are connected and fixed by a guide rod, the movable support plate is slidably supported on the guide rod by a sliding sleeve, and the movable support plate Cooperate with the screw transmission device used to drive the sliding along the guide rod;
所述丝杠传动装置包括固定在活动支撑板上的丝杠螺母,丝杠螺母与丝杠构成丝杠传动配合,并通过丝杠的转动使活动支撑板可在两组导向杆上往复移动,从而带动卷筒机构的对接与退回;The lead screw transmission device includes a lead screw nut fixed on the movable support plate, the lead screw nut and the lead screw form a lead screw transmission cooperation, and the movable support plate can reciprocate on the two sets of guide rods through the rotation of the lead screw, Thereby driving the docking and returning of the reel mechanism;
所述丝杠与第二电机的输出轴相连,为丝杠的正转或反转提供动力,第二电机固定在后支撑板的外壁上;The lead screw is connected with the output shaft of the second motor to provide power for forward or reverse rotation of the lead screw, and the second motor is fixed on the outer wall of the rear support plate;
所述端面锁盘固定安装在两对采收卷筒的对接面上,以使采收卷筒对接后通过端面锁盘进行锁定并同步正转或反转。The end-face locking discs are fixedly installed on the butt joint surfaces of two pairs of harvesting reels, so that after the harvesting reels are docked, they are locked by the end-face locking discs and rotate forward or reverse synchronously.
所述锁紧机构包括锁紧齿轮、锁定齿块和偏心轮,所述锁紧齿轮固定安装在外卷筒上,所述锁定齿块通过导杆安装在固定座上,导杆上安装有第二弹簧,所述偏心轮安装在活动支撑板上,所述偏心轮由第三电机驱动,所述第三电机通过第三电机座固定安装在活动支撑板上,所述偏心轮通过推动锁定齿块与锁紧齿轮啮合来实现外卷筒的锁定。The locking mechanism includes a locking gear, a locking tooth block and an eccentric wheel, the locking gear is fixedly installed on the outer reel, the locking tooth block is installed on the fixing seat through a guide rod, and the second locking gear is installed on the guide rod. Spring, the eccentric wheel is installed on the movable support plate, the eccentric wheel is driven by the third motor, and the third motor is fixedly installed on the movable support plate through the third motor base, and the eccentric wheel locks the gear block by pushing Engage with the locking gear to realize the locking of the outer reel.
所述卷筒爪伸缩机构包括外锁定环、内锁定环和锁定块,所述外锁定环固定在外卷筒上,所述内锁定环安装在内卷筒上,所述锁定块安装在内锁定环上的弧形槽上,所述锁定块与外锁定环通过第三弹簧连接,所述第三弹簧位于锁定块与外锁定环之间保证锁定块始终与内锁定环上的弧形槽相接触,便于卷筒爪的伸出与缩回锁定控制。The reel claw telescopic mechanism includes an outer locking ring, an inner locking ring and a locking block, the outer locking ring is fixed on the outer reel, the inner locking ring is installed on the inner reel, and the locking block is installed inside to lock On the arc groove on the ring, the locking block and the outer locking ring are connected by a third spring, and the third spring is located between the locking block and the outer locking ring to ensure that the locking block is always aligned with the arc groove on the inner locking ring. contact for easy extension and retraction locking control of the reel jaws.
所述锁定块的与弧形槽相配合的底部一端采用弧形结构,另一端采用直角结构,并使得外卷筒和内卷筒相对转动伸出卷筒爪之后的相对位置锁定。One end of the bottom of the locking block matched with the arc-shaped groove adopts an arc-shaped structure, and the other end adopts a right-angle structure, so that the relative position of the outer reel and the inner reel is locked after the relative rotation of the outer reel and the extension of the reel pawl.
所述车载鱼腥草采收卷筒机构的使用方法,当要使用采收卷筒机构采收鱼腥草时,采收卷筒机构共包含3种状态:初始状态、工作状态和卸载状态;The method of using the vehicle-mounted Houttuynia harvesting reel mechanism, when the harvesting reel mechanism is to be used to harvest Houttuynia cordata, the harvesting reel mechanism includes three states: initial state, working state and unloading state;
具体的使用方法包括以下步骤:The specific usage method includes the following steps:
步骤一,初始状态时,两组采收卷筒对接,并控制卷筒爪的伸出:
首先,位于采收卷筒上的第一电机工作使两对对称布置的采收卷筒沿导向杆向中间靠拢,并通过端面锁盘将两对采收卷筒对接锁紧,第二电机停止工作;Firstly, the first motor located on the harvesting drum works to make the two pairs of symmetrically arranged harvesting drums move closer to the middle along the guide rod, and the two pairs of harvesting drums are docked and locked through the end face locking disc, and the second motor stops Work;
然后,锁紧机构中第三电机驱动偏心轮使锁定齿块与锁紧齿轮啮合锁定后停机;Then, the third motor in the locking mechanism drives the eccentric wheel to make the locking tooth block mesh with the locking gear and then stop the machine;
最后,控制第一电机正转使内卷筒转动,直到内卷筒带动其内部卷筒爪完全伸出后停机;Finally, control the first motor to rotate forward to make the inner reel rotate until the inner reel drives its inner reel claws to fully extend and then stop;
步骤二,工作状态,采收卷筒卷收鱼腥草根:
首先,启动锁紧机构中第三电机反转,并驱动偏心轮松开锁定齿块,使锁定齿块与锁紧齿轮分离;First, start the third motor in the locking mechanism to reverse, and drive the eccentric wheel to release the locking tooth block, so that the locking tooth block is separated from the locking gear;
然后,启动第一电机驱动内卷筒上的卷轴正转,此时外卷筒随内卷筒一起正转,使卷筒爪勾住冲刷干净的鱼腥草根,并持续同步卷收不断输送上来的冲刷干净的鱼腥草根,直至外卷筒上的鱼腥草根缠绕厚度达到一定值后,将鱼腥草根切断;Then, start the first motor to drive the reel on the inner reel to rotate forward. At this time, the outer reel rotates forward together with the inner reel, so that the claws of the reel catch the washed Houttuynia root, and continue to be rolled up synchronously and continuously Wash the Houttuynia cordata roots, cut off the Houttuynia cordata roots until the winding thickness of the Houttuynia cordata roots on the outer reel reaches a certain value;
步骤三,卸载状态,卷筒爪缩回,卷筒退回:
首先,锁紧机构上的第三电机工作,带动偏心轮转动,偏心轮推动锁定齿块与锁紧齿轮啮合锁定,锁紧外卷筒;First, the third motor on the locking mechanism works to drive the eccentric wheel to rotate, and the eccentric wheel pushes the locking tooth block to mesh with the locking gear and locks the outer reel;
然后,第三电机停止工作,第一电机驱动内卷筒反转使得内卷筒上的卷筒爪缩回;Then, the third motor stops working, and the first motor drives the inner reel to reverse so that the reel claws on the inner reel are retracted;
最后,第二电机驱动两对采收卷筒分别退回到对应的位置后停止,鱼腥草根与采收卷筒脱离。Finally, the second motor drives the two pairs of harvesting reels to return to corresponding positions and then stop, and the Houttuynia root is separated from the harvesting reels.
本发明有如下有益效果:The present invention has following beneficial effect:
1、本发明采用一种车载鱼腥草采收卷筒机构,通过采收卷筒机构将冲刷干净的鱼腥草根卷收起来,当采收卷筒采收的鱼腥草根达到一定量之后,将鱼腥草根切断,整个采收过程可连续作业,采收过程中对鱼腥草的损坏小,浪费少,作业效率高。本发明采收卷筒机构及方法适用于大面积种植的鱼腥草机械化采收,操作简单,采收效率高。1. The present invention adopts a vehicle-mounted Houttuynia cordata harvesting reel mechanism, through which the washed Houttuynia cordata root is rolled up, and when the harvested cordage cordata root reaches a certain amount, The root of Houttuynia cordata is cut off, the whole harvesting process can be operated continuously, the damage to Houttuynia cordata in the harvesting process is small, the waste is less, and the operation efficiency is high. The harvesting reel mechanism and method of the invention are suitable for mechanized harvesting of Houttuynia cordata planted in a large area, and the operation is simple and the harvesting efficiency is high.
2、通过采用上述的外卷筒和内卷筒之间的配合,保证两者的相对转动既可以实现卷筒爪的伸出缩回控制,也可以实现鱼腥草的卷绕作业过程。同时也便于后续鱼腥草的卸载。2. By adopting the above-mentioned cooperation between the outer reel and the inner reel, ensuring the relative rotation of the two can not only realize the extension and retraction control of the reel claws, but also realize the winding operation process of Houttuynia cordata. At the same time, it is also convenient for the subsequent uninstallation of Houttuynia cordata.
3通过上述的卷筒爪和伸缩杆以及弧形槽结构的配合,能够实现卷筒爪的伸出和缩回控制,当卷筒爪伸出之后能够用于对鱼腥草进行卷绕。3 Through the cooperation of the above-mentioned reel claw, telescopic rod and arc groove structure, the extension and retraction control of the reel claw can be realized. When the reel claw is stretched out, it can be used to wind Houttuynia cordata.
4、通过卷筒动力装置主要用于提供卷轴转动的动力,进而控制卷筒爪的伸出或者缩回。4. The reel power device is mainly used to provide the power to rotate the reel, and then control the extension or retraction of the reel claws.
5、通过上述的对接机构主要用于两组采收卷筒的对接控制,进而实现采收卷筒对鱼腥草的卸料。通过整体抽出采收卷筒的方式实现鱼腥草的卸料。5. The above-mentioned docking mechanism is mainly used for the docking control of the two groups of harvesting reels, and then realizes the unloading of Houttuynia cordata by the harvesting reels. The unloading of Houttuynia cordata is realized by pulling out the harvesting reel as a whole.
6、通过锁紧机构能够实现外卷筒的锁定和解锁,而且其采用凸轮锁紧机构,能够方便的控制锁紧和解锁过程,而且只有在对外卷筒进行锁定时才能够驱动内卷筒,进而通过内卷筒实现卷筒爪的缩回或伸出。6. The locking and unlocking of the outer reel can be realized through the locking mechanism, and it adopts the cam locking mechanism, which can conveniently control the locking and unlocking process, and the inner reel can only be driven when the outer reel is locked. Furthermore, the retraction or extension of the reel claw is realized by the inner reel.
7、通过上述的卷筒爪伸缩机构能够保证在卷筒爪伸出之后,实现内卷筒和外卷筒的相对位置锁定,进而实现卷筒爪伸出状态的锁定。7. The above-mentioned reel claw telescopic mechanism can ensure that after the reel claw is stretched out, the relative position locking of the inner reel and the outer reel can be realized, and then the locking of the extended state of the reel claw can be realized.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
图1是本发明采收卷筒机构第一视角三维结构图。Fig. 1 is a three-dimensional structure diagram of the first viewing angle of the harvesting reel mechanism of the present invention.
图2是本发明采收卷筒机构第二视角三维结构图。Fig. 2 is a three-dimensional structure diagram of the harvesting reel mechanism of the present invention at a second viewing angle.
图3是本发明采收卷筒机构主视图。Fig. 3 is a front view of the harvesting reel mechanism of the present invention.
图4是本发明采收卷筒机构右视图。Fig. 4 is a right view of the harvesting reel mechanism of the present invention.
图5是本发明采收卷筒机构的卷筒爆炸图。Fig. 5 is an exploded view of the drum of the harvesting drum mechanism of the present invention.
图6是本发明采收卷筒机构的卷筒右视图。Fig. 6 is a right view of the reel of the harvesting reel mechanism of the present invention.
图7是本发明采收卷筒机构的卷筒的第一截面剖视图。Fig. 7 is a first sectional view of the reel of the harvesting reel mechanism of the present invention.
图8是本发明采收卷筒机构的卷筒的第二截面剖视图。Fig. 8 is a second sectional view of the reel of the harvesting reel mechanism of the present invention.
图9是本发明锁定机构与采收卷筒机构安装布置三维图。Fig. 9 is a three-dimensional view of the installation arrangement of the locking mechanism and the harvesting reel mechanism of the present invention.
图10是本发明图9中锁定机构局部放大图。Fig. 10 is a partial enlarged view of the locking mechanism in Fig. 9 of the present invention.
图11是本发明锁定机构解锁状态图。Fig. 11 is an unlocked state diagram of the locking mechanism of the present invention.
图12是本发明锁定机构锁定状态图。Fig. 12 is a diagram of the locking state of the locking mechanism of the present invention.
图13是本发明整个采收卷筒机构在车载上的两个采收卷筒初始分离的状态图。Fig. 13 is a state diagram of the initial separation of the two harvesting drums on the vehicle of the whole harvesting drum mechanism of the present invention.
图14是本发明整个采收卷筒机构在车载上的两个采收卷筒工作时对接且卷筒爪伸出的状态图。Fig. 14 is a state view of the entire harvesting reel mechanism of the present invention when the two harvesting reels on the vehicle are connected and the paws of the reel are stretched out.
图中:采收卷筒1、对接机构2、锁紧机构3、卷筒爪伸缩机构4;In the figure: harvesting
外卷筒101、内卷筒102、卷筒爪103、伸缩杆104、第一弹簧105、卷轴106、第一电机107座、第一电机108;
前支撑板201、活动支撑板202、导向杆203、后支撑板204、丝杠205、丝杠螺母206、第二电机207、端面锁盘208;
锁紧齿轮301、锁定齿块302、偏心轮303、导杆304、固定座305、第二弹簧306、第三电机307、第三电机座308;Locking
外锁定环401、内锁定环402、锁定块403、第三弹簧404。The
具体实施方式Detailed ways
下面结合附图对本发明的实施方式做进一步的说明。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
参见图1-14,车载鱼腥草采收卷筒机构,它包括卷筒机构,所述卷筒机构由两对相同结构且呈对称布置的采收卷筒1构成,每对所述采收卷筒1都分别由外卷筒101、内卷筒102和卷筒爪103构成;每对所述采收卷筒1都分别对应固定安装在两组对接机构2的活动支撑板202上,且两对采收卷筒1通过两组对接机构2实现对接和分离;所述对接机构2通过丝杠205运动将两组采收卷筒1进行对接,并由端面锁盘208锁紧;所述外卷筒101和内卷筒102由锁紧机构3进行锁紧与松开,以控制卷筒爪103的缩回与伸出;所述卷筒爪103的缩回或伸出由卷筒爪伸缩机构4进行控制。通过采用上述的采收卷筒机构能够搭载于鱼腥草采收车上,完成以清洗鱼腥草的卷绕式采收,并在卷绕一定量之后,实现鱼腥草根茎的自动卸料,进而完成采收和卸料一体化作业过程,有效避免对鱼腥草根茎的损伤,并提高了其采收效率。Referring to Fig. 1-14, the vehicle-mounted Houttuynia harvesting reel mechanism includes a reel mechanism, and the reel mechanism is composed of two pairs of
进一步的,所述外卷筒101和内卷筒102采用嵌套的同轴安装布置,内卷筒102转动设置在外卷筒101的内部;所述内卷筒102固定安装在卷轴106上,卷轴106与用于驱动其转动的卷筒动力装置相连,且通过卷轴106的转动带动内卷筒102相对外卷筒101转动;通过采用上述的外卷筒101和内卷筒102之间的配合,保证两者的相对转动既可以实现卷筒爪103的伸出缩回控制,也可以实现鱼腥草的卷绕作业过程。同时也便于后续鱼腥草的卸载。Further, the
进一步的,所述内卷筒102内部设置有多个腹板,卷筒爪103设置在内卷筒102的内部,且卷筒爪103的尾端铰接在腹板上,卷筒爪103和腹板之间安装有伸缩杆104;所述伸缩杆104上套装有第一弹簧105,用于保证卷筒爪103的伸出复位;所述内卷筒102和外卷筒101之间设置有用于伸出卷筒爪103头部一端的弧形槽结构。通过上述的卷筒爪103和伸缩杆104以及弧形槽结构的配合,能够实现卷筒爪103的伸出和缩回控制,当卷筒爪103伸出之后能够用于对鱼腥草进行卷绕,使其缠绕在外卷筒101上,当卷筒爪103缩回之后能够用于对鱼腥草进行卸料,进而便于将成卷的鱼腥草脱离外卷筒101。Further, the inside of the
卷筒爪103具体伸出过程中,通过卷轴106带动内卷筒102正转,再由内卷筒102带动腹板,通过内卷筒102带动卷筒爪103从弧形槽结构伸出外卷筒101,在其伸出过程中,通过伸缩杆104和第一弹簧105对其进行支撑,进而保证其顺利的伸出,当卷筒爪103之后,就可以对鱼腥草进行抓取缠绕。During the specific extension process of the
进一步的,所述卷筒动力装置包括固定在活动支撑板202外侧壁上的第一电机座107,所述第一电机座107上固定安装有第一电机108,第一电机108的输出轴与卷轴106固定相连。通过卷筒动力装置主要用于提供卷轴106转动的动力,进而控制卷筒爪103的伸出或者缩回。工作过程中,通过第一电机108驱动卷轴106,通过卷轴106驱动内卷筒102,进而通过内卷筒102带动卷筒爪103。Further, the reel power device includes a
进一步的,所述弧形槽结构包括加工在内卷筒102外壁上的内弧形槽,所述内弧形槽与卷筒爪103的位置相对应,所述外卷筒101的外壁上,并位于内弧形槽所在部位加工有外弧形槽;所述内弧形槽对应的圆心角角度大于外弧形槽对应的圆心角角度,并使得卷筒爪103在伸出内弧形槽之后能够通过外弧形槽实现其反向阻挡限位。通过上述的弧形槽结构能够实现卷筒爪103的伸出和缩回控制。Further, the arc-shaped groove structure includes an inner arc-shaped groove processed on the outer wall of the
进一步的,所述对接机构2包括前支撑板201和后支撑板204,所述前支撑板201和后支撑板204之间通过导向杆203连接固定,所述活动支撑板202通过滑套滑动支撑在导向杆203上,所述活动支撑板202与用于驱动沿着导向杆203滑动的丝杠传动装置配合相连。通过上述的对接机构2主要用于两组采收卷筒1的对接控制,进而实现采收卷筒1对鱼腥草的卸料。通过整体抽出采收卷筒1的方式实现鱼腥草的卸料。Further, the
进一步的,所述丝杠传动装置包括固定在活动支撑板202上的丝杠螺母206,丝杠螺母206与丝杠205构成丝杠传动配合,并通过丝杠205的转动使活动支撑板202可在两组导向杆203上往复移动,从而带动卷筒机构1的对接与退回。所述丝杠205与第二电机207的输出轴相连,为丝杠205的正转或反转提供动力,第二电机207固定在后支撑板204的外壁上。工作过程中,通过第二电机207驱动丝杠205,通过丝杠205与丝杠螺母206相配合,进而驱动活动支撑板202移动,进而带动整个卷筒机构1的移动。Further, the lead screw transmission device includes a
进一步的,所述端面锁盘208固定安装在两对采收卷筒的对接面上,以使采收卷筒对接后通过端面锁盘208进行锁定并同步正转或反转。Further, the end
进一步的,所述锁紧机构3包括锁紧齿轮301、锁定齿块302和偏心轮303,所述锁紧齿轮301固定安装在外卷筒101上,所述锁定齿块302通过导杆304安装在固定座305上,导杆304上安装有第二弹簧306,所述偏心轮303安装在活动支撑板202上,所述偏心轮303由第三电机307驱动,所述第三电机307通过第三电机座308固定安装在活动支撑板202上,所述偏心轮303通过推动锁定齿块302与锁紧齿轮301啮合来实现外卷筒101的锁定。所述锁紧机构3能够实现外卷筒101的锁定和解锁,而且其采用凸轮锁紧机构,能够方便的控制锁紧和解锁过程,而且只有在对外卷筒101进行锁定时才能够驱动内卷筒102,进而通过内卷筒102实现卷筒爪103的缩回或伸出。具体工作过程中,锁紧机构3中第三电机307驱动偏心轮303使锁定齿块302与锁紧齿轮301啮合锁定后停机,最后驱动第一电机108正转使内卷筒102转动直到卷筒爪103完全伸出后停机。Further, the
进一步的,所述卷筒爪伸缩机构4包括外锁定环401、内锁定环402和锁定块403,所述外锁定环401固定在外卷筒101上,所述内锁定环402安装在内卷筒102上,所述锁定块403安装在内锁定环402上的弧形槽上,所述锁定块403与外锁定环401通过第三弹簧404连接,所述第三弹簧404位于锁定块403与外锁定环401之间保证锁定块403始终与内锁定环402上的弧形槽相接触,便于卷筒爪103的伸出与缩回锁定控制。通过上述的卷筒爪伸缩机构4能够保证在卷筒爪103伸出之后,实现内卷筒102和外卷筒101的相对位置锁定,进而实现卷筒爪103伸出状态的锁定。Further, the reel claw
进一步的,所述锁定块403的与弧形槽相配合的底部一端采用弧形结构,另一端采用直角结构,并使得外卷筒101和内卷筒102相对转动伸出卷筒爪103之后的相对位置锁定。通过上述的弧形结构使得锁定块403与弧形槽之间能够实现正向相对转动锁定,反向相对转动解锁的功能。Further, one end of the bottom of the
实施例2:Example 2:
所述车载鱼腥草采收卷筒机构的使用方法,当要使用采收卷筒机构采收鱼腥草时,采收卷筒机构共包含3种状态:初始状态、工作状态和卸载状态;The method of using the vehicle-mounted Houttuynia harvesting reel mechanism, when the harvesting reel mechanism is to be used to harvest Houttuynia cordata, the harvesting reel mechanism includes three states: initial state, working state and unloading state;
具体的使用方法包括以下步骤:The specific usage method includes the following steps:
步骤一,初始状态时,两组采收卷筒1对接,并控制卷筒爪103的伸出:
首先,位于采收卷筒1上的第一电机108工作使两对对称布置的采收卷筒1沿导向杆203向中间靠拢,并通过端面锁盘208将两对采收卷筒1对接锁紧,第二电机108停止工作;First, the
然后,锁紧机构3中第三电机307驱动偏心轮303使锁定齿块302与锁紧齿轮301啮合锁定后停机;Then, the
最后,控制第一电机108正转使内卷筒102转动,直到内卷筒102带动其内部卷筒爪103完全伸出后停机;Finally, control the
步骤二,工作状态,采收卷筒1卷收鱼腥草根:
首先,启动锁紧机构3中第三电机307反转,并驱动偏心轮303松开锁定齿块302,使锁定齿块302与锁紧齿轮301分离;First, start the
然后,启动第一电机108驱动内卷筒102上的卷轴106正转,此时外卷筒101随内卷筒102一起正转,使卷筒爪103勾住冲刷干净的鱼腥草根,并持续同步卷收不断输送上来的冲刷干净的鱼腥草根,直至外卷筒101上的鱼腥草根缠绕厚度达到一定值后,将鱼腥草根切断;Then, start the
步骤三,卸载状态,卷筒爪缩回,卷筒退回:
首先,锁紧机构3上的第三电机307工作,带动偏心轮303转动,偏心轮303推动锁定齿块302与锁紧齿轮301啮合锁定,锁紧外卷筒101;First, the
然后,第三电机307停止工作,第一电机108驱动内卷筒102反转使得内卷筒102上的卷筒爪103缩回;Then, the
最后,第二电机207驱动两对采收卷筒分别退回到对应的位置后停止,鱼腥草根与采收卷筒脱离。Finally, the
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马天平;芦楠;: "卷筒的锁定装置", 起重运输机械, no. 12, 20 December 2011 (2011-12-20) * |
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