CN115724340A - Electric rotating hook head for crane balance beam - Google Patents
Electric rotating hook head for crane balance beam Download PDFInfo
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- CN115724340A CN115724340A CN202111006161.8A CN202111006161A CN115724340A CN 115724340 A CN115724340 A CN 115724340A CN 202111006161 A CN202111006161 A CN 202111006161A CN 115724340 A CN115724340 A CN 115724340A
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Abstract
Description
技术领域technical field
本发明涉及起重机械设备技术领域,尤其涉及一种用于起重机平衡梁的电动旋转钩头。The invention relates to the technical field of hoisting machinery, in particular to an electric rotary hook used for a balance beam of a crane.
背景技术Background technique
通常港口起重机在吊装货物时,需要起重机主起升吊钩能按规定的角度旋转,以改变电动夹具的夹取方向以适应不同的起吊货物,或者是适应不同船舶的堆放要求;同时又需要在不使用电动夹具,而使用吊带或偏钩等柔性吊具时,钩头能任意旋转,以便人工旋转钩头。而常用钩头并不具备该两种功能,因此需频繁更换吊具,严重影响吊装作业效率,增加了劳动强度。Usually, when the port crane is hoisting cargo, the main hoisting hook of the crane needs to be able to rotate at a specified angle to change the clamping direction of the electric clamp to adapt to different lifting cargo, or to adapt to the stacking requirements of different ships; at the same time, it is necessary to When using flexible slings such as slings or partial hooks instead of electric clamps, the hook head can be rotated arbitrarily so that the hook head can be rotated manually. However, the commonly used hook head does not have these two functions, so the sling needs to be replaced frequently, which seriously affects the hoisting efficiency and increases the labor intensity.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种用于起重机平衡梁的电动旋转钩头,本旋转钩头克服传统吊具的缺陷,可以两种模式自动切换,通电模式下钩头可按限定角度旋转,断电模式下钩头可自由旋转,以适应不同起吊货物的需要,提高吊装作业效率,减轻了劳动强度。The technical problem to be solved by the present invention is to provide an electric rotary hook used for the balance beam of a crane. This rotary hook overcomes the defects of the traditional spreader and can automatically switch between two modes. The hook can rotate according to a limited angle in the power-on mode , Under the power-off mode, the hook head can rotate freely to meet the needs of different lifting goods, improve the efficiency of hoisting operations, and reduce labor intensity.
为解决上述技术问题,本发明用于起重机平衡梁的电动旋转钩头包括钩头、驱动电机、正向驱动棘轮、正向驱动棘爪、反向驱动棘轮、反向驱动棘爪、棘爪复位弹簧、承力盘、从动轴、小齿轮、大齿轮、电磁制动器、正向行程开关和反向行程开关,所述驱动电机和钩头分别设于平衡梁,所述正向驱动棘轮和反向驱动棘轮分别通过键固定于所述驱动电机转轴,并且所述正向驱动棘轮和反向驱动棘轮的齿背方向相反,所述承力盘和小齿轮分别固定于所述从动轴,所述正向驱动棘爪和反向驱动棘爪分别设于所述承力盘,所述正向驱动棘爪在所述棘爪复位弹簧的作用下止动爪插入正向驱动棘轮的齿槽中,所述反向驱动棘爪在所述棘爪复位弹簧的作用下止动爪插入反向驱动棘轮的齿槽中,所述大齿轮固定于所述钩头并且与所述小齿轮啮合,所述电磁制动器设于所述从动轴,所述正向行程开关和反向行程开关设于平衡梁并分别位于所述正向驱动棘爪和反向驱动棘爪随所述承力盘旋转的旋转路径上,所述正向行程开关和反向行程开关的电气信号控制所述电磁制动器工作。In order to solve the above-mentioned technical problems, the electric rotary hook used for the crane balance beam of the present invention includes a hook, a driving motor, a forward driving ratchet, a forward driving pawl, a reverse driving ratchet, a reverse driving pawl, and a pawl reset Spring, load plate, driven shaft, pinion, bull gear, electromagnetic brake, forward travel switch and reverse travel switch, the drive motor and hook head are respectively arranged on the balance beam, the forward drive ratchet and reverse travel switch The drive ratchets are respectively fixed to the drive motor shaft through keys, and the tooth back directions of the forward drive ratchet and the reverse drive ratchet are opposite, and the bearing plate and the pinion are respectively fixed to the driven shaft, so The forward driving pawl and the reverse driving pawl are respectively arranged on the bearing plate, and the positive driving pawl is inserted into the tooth groove of the forward driving ratchet under the action of the pawl return spring. , the reverse driving pawl is inserted into the tooth groove of the reverse driving ratchet under the action of the pawl return spring, the large gear is fixed on the hook head and meshed with the small gear, so The electromagnetic brake is arranged on the driven shaft, the forward travel switch and the reverse travel switch are arranged on the balance beam and are respectively located at the positions where the forward driving pawl and the reverse driving pawl rotate with the bearing plate. On the rotation path, the electrical signals of the forward travel switch and the reverse travel switch control the operation of the electromagnetic brake.
进一步,所述钩头的旋转端通过轴承设于平衡梁,所述大齿轮通过键连接所述钩头的旋转端。Further, the rotating end of the hook head is arranged on the balance beam through a bearing, and the large gear is connected to the rotating end of the hook head through a key.
进一步,所述棘爪复位弹簧的一端固定在正向驱动棘爪/反向驱动棘爪的轴孔内、另一端卡在棘爪上。Further, one end of the pawl return spring is fixed in the shaft hole of the forward driving pawl/reverse driving pawl, and the other end is stuck on the pawl.
进一步,所述电磁制动器包括定子和转子,定子设于平衡梁上,转子设于所述从动轴上。Further, the electromagnetic brake includes a stator and a rotor, the stator is arranged on the balance beam, and the rotor is arranged on the driven shaft.
由于本发明用于起重机平衡梁的电动旋转钩头采用了上述技术方案,即本旋转钩头的驱动电机和钩头设于平衡梁,正向和反向驱动棘轮通过键固定于驱动电机转轴,并且正向和反向驱动棘轮的齿背方向相反,承力盘和小齿轮固定于从动轴,正向和反向驱动棘爪设于承力盘,正向驱动棘爪在棘爪复位弹簧的作用下止动爪插入正向驱动棘轮的齿槽中,反向驱动棘爪在棘爪复位弹簧的作用下止动爪插入反向驱动棘轮的齿槽中,大齿轮固定于钩头并且与小齿轮啮合,电磁制动器设于从动轴,正向和反向行程开关设于平衡梁并分别位于正向和反向驱动棘爪随承力盘旋转的旋转路径上,正向和反向行程开关的电气信号控制电磁制动器工作。本旋转钩头克服传统吊具的缺陷,可以两种模式自动切换,通电模式下钩头可按限定角度旋转,断电模式下钩头可自由旋转,以适应不同起吊货物的需要,提高吊装作业效率,减轻了劳动强度。Because the present invention is used for the electric rotary gib of the crane balance beam, the above-mentioned technical scheme is adopted, that is, the driving motor and the gib of the rotary gib are arranged on the balance beam, and the forward and reverse drive ratchets are fixed on the drive motor shaft through keys. And the tooth back direction of the forward and reverse drive ratchets is opposite, the load plate and the pinion are fixed on the driven shaft, the forward and reverse drive pawls are set on the force plate, and the forward drive pawls are set on the pawl return spring The stop pawl is inserted into the tooth groove of the forward drive ratchet under the action of the ratchet return spring, and the stop pawl is inserted into the tooth groove of the reverse drive ratchet under the action of the pawl return spring. The large gear is fixed on the hook head and is connected with the The pinion is meshed, the electromagnetic brake is set on the driven shaft, the forward and reverse travel switches are set on the balance beam and are respectively located on the rotation path of the forward and reverse driving pawls with the bearing plate, the forward and reverse travel The electrical signal of the switch controls the operation of the electromagnetic brake. The rotary hook head overcomes the defects of the traditional lifting gear, and can automatically switch between two modes. In the power-on mode, the hook head can rotate according to a limited angle, and in the power-off mode, the hook head can rotate freely to meet the needs of different lifting goods and improve the lifting operation. efficiency and reduce labor intensity.
附图说明Description of drawings
下面结合附图和实施方式对本发明作进一步的详细说明:Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:
图1为本发明用于起重机平衡梁的电动旋转钩头结构示意图;Fig. 1 is the structure schematic diagram of the electric rotary hook head that the present invention is used for crane balance beam;
图2为图1中A部的放大示意图;Fig. 2 is the enlarged schematic diagram of part A in Fig. 1;
图3为图2的正视图。Fig. 3 is a front view of Fig. 2 .
具体实施方式Detailed ways
实施例如图1、图2和图3所示,本发明用于起重机平衡梁的电动旋转钩头包括钩头1、驱动电机2、正向驱动棘轮3、正向驱动棘爪4、反向驱动棘轮5、反向驱动棘爪6、棘爪复位弹簧7、承力盘8、从动轴9、小齿轮10、大齿轮11、电磁制动器12、正向行程开关13和反向行程开关14,所述驱动电机2和钩头1分别设于平衡梁20,所述正向驱动棘轮3和反向驱动棘轮5分别通过键固定于所述驱动电机2转轴,并且所述正向驱动棘轮3和反向驱动棘轮5的齿背方向相反,所述承力盘8和小齿轮10分别固定于所述从动轴9,所述正向驱动棘爪4和反向驱动棘爪6分别设于所述承力盘8,所述正向驱动棘爪4在所述棘爪复位弹簧7的作用下止动爪插入正向驱动棘轮3的齿槽中,所述反向驱动棘爪6在所述棘爪复位弹簧7的作用下止动爪插入反向驱动棘轮5的齿槽中,所述大齿轮11固定于所述钩头1并且与所述小齿轮10啮合,所述电磁制动器12设于所述从动轴9,所述正向行程开关13和反向行程开关14设于平衡梁20并分别位于所述正向驱动棘爪4和反向驱动棘爪6随所述承力盘8旋转的旋转路径上,所述正向行程开关13和反向行程开关14的电气信号控制所述电磁制动器12工作。As shown in Fig. 1, Fig. 2 and Fig. 3, the electric rotary hook used for the crane balance beam of the present invention includes a
优选的,所述钩头1的旋转端通过轴承设于平衡梁20,所述大齿轮11通过键连接所述钩头1的旋转端。Preferably, the rotating end of the
优选的,所述棘爪复位弹簧7的一端固定在正向驱动棘爪4/反向驱动棘爪6的轴孔内、另一端卡在棘爪上。Preferably, one end of the
优选的,所述电磁制动器12包括定子和转子,定子设于平衡梁20上,转子设于所述从动轴9上。Preferably, the
当驱动电机2顺时针旋转时,由于正向驱动棘爪4的止动爪插入正向驱动棘轮3的齿槽中,反向驱动棘爪6的止动爪与反向驱动棘轮5的齿背相对滑动,又由于正向驱动棘爪4和反向驱动棘爪6固定在承力盘8上,所以驱动电机2在正向驱动棘爪4的作用下带着承力盘8一起顺时针旋转;承力盘8和小齿轮10固定在从动轴9上,大齿轮11固定在旋转钩头1上,驱动电机2的旋转通过小齿轮10与大齿轮11的啮合带动钩头逆时针旋转。When the
当正向驱动棘爪4旋转到被正向行程开关13压下时,正向驱动棘爪4的止动爪脱离正向驱动棘轮3的齿槽,驱动电机2的力矩传递被切断;同时正向行程开关13的电气触头接通,电磁制动器12的定子线圈内通过直流制动电流,转子线圈对从动轴9进行制动,即在驱动电机力矩被切断后,防止钩头1在重物惯性的作用下继续旋转。When the
当驱动电机2逆时针旋转时,由于反向驱动棘爪6的止动爪插入反向驱动棘轮5的齿槽中,正向驱动棘爪4的止动爪与正向驱动棘轮3的齿背相对滑动,驱动电机2在反向驱动棘爪6的作用下带动钩头1顺时针旋转,其作用原理与驱动电机2顺时针旋转时类似。When the
当反向驱动棘爪6旋转到被反向行程开关14压下时,反向驱动棘爪6的止动爪脱离反向驱动棘轮5的齿槽,驱动电机2的力矩传递被切断;同时反向行程开关14的电气触头接通,电磁制动器12对从动轴9产生制动力矩,防止钩头1在重物惯性作用下继续旋转。When the
调整正向驱动棘爪4、反向驱动棘爪6在承力盘8所在圆周的夹角,就可以限定钩头1的旋转角度。The angle of rotation of the
当不需要电动吊具时,即无需限定钩头角度时,切断本电动旋转钩头的电源,钩头1跟随吊索具在人力作用下顺时针旋转,大齿轮11变成主动驱动模式,带动小齿轮10逆时针旋转,从而带动承力盘8逆时针旋转,反向驱动棘爪6的止动爪插入反向驱动棘轮5的齿槽中,正向驱动棘爪4的止动爪与正向驱动棘轮3的齿背相对滑动,在反向驱动棘爪6作用下驱动电机2也被带动旋转,当反向驱动棘爪6旋转到反向行程开关14处时被压下,钩头1可以脱开棘轮机构更自由地旋转。When the electric sling is not needed, that is, when the angle of the hook head does not need to be limited, the power supply of the electric rotary hook head is cut off, the
钩头1在人力作用下逆时针旋转时,正向驱动棘爪4的止动爪插入正向驱动棘轮3的齿槽中,反向驱动棘爪6的止动爪与反向驱动棘轮5的齿背相对滑动,在正向驱动棘爪4的作用下驱动电机2也被带动旋转,当正向驱动棘爪4旋转到正向行程开关13处时被压下,钩头1可以脱开棘轮机构更自由地旋转,其动作过程与钩头1在人力作用下顺时针旋转类似。When the
本电动旋转钩头可以在两种模式下自动切换钩头的旋转方式,通电模式下钩头传动和驱动电机之间在限定的角度内自动啮合,超出限定角度自动分离,改变驱动方向后又恢复啮合;断电模式下,钩头可以自由旋转。从而满足不同货物起吊的需要,提高吊装作业效率,减轻了劳动强度。The electric rotary hook head can automatically switch the rotation mode of the hook head under two modes. Under the power-on mode, the hook head transmission and the drive motor are automatically engaged within a limited angle, and automatically separated when the angle exceeds the limit. After changing the driving direction, it will be restored. Engagement; in power-off mode, the hook head is free to rotate. Thereby meeting the needs of lifting different goods, improving the efficiency of hoisting operations, and reducing labor intensity.
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Citations (7)
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DE19927140A1 (en) * | 1998-10-24 | 2000-05-04 | Gerhard Meurer | Crane hook unit with turning drive, having slip clutch between drive shaft of turning drive and load hook shaft |
ES2245138A1 (en) * | 2001-06-05 | 2005-12-16 | Manuel Gonzalez Nuñez | Gyratory automatic hook for use in bridge or revolving cranes, attaches load as such that load can be rotated to any position within wide angle |
CN204297927U (en) * | 2014-08-18 | 2015-04-29 | 河南省中杰起重机有限公司 | A kind of electric rotary locating hook and use the hoisting crane of this suspension hook |
CN205740033U (en) * | 2016-07-01 | 2016-11-30 | 南通润邦重机有限公司 | A kind of shackle hook of VFC |
CN107253665A (en) * | 2017-08-02 | 2017-10-17 | 河南华北起重吊钩有限公司 | A kind of shackle hook electromagnetic locator |
CN107982006A (en) * | 2018-01-16 | 2018-05-04 | 浙江机电职业技术学院 | A kind of medical bed easy to fluid infusion |
CN110778662A (en) * | 2019-10-06 | 2020-02-11 | 魏长同 | Gear box |
-
2021
- 2021-08-30 CN CN202111006161.8A patent/CN115724340A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19927140A1 (en) * | 1998-10-24 | 2000-05-04 | Gerhard Meurer | Crane hook unit with turning drive, having slip clutch between drive shaft of turning drive and load hook shaft |
ES2245138A1 (en) * | 2001-06-05 | 2005-12-16 | Manuel Gonzalez Nuñez | Gyratory automatic hook for use in bridge or revolving cranes, attaches load as such that load can be rotated to any position within wide angle |
CN204297927U (en) * | 2014-08-18 | 2015-04-29 | 河南省中杰起重机有限公司 | A kind of electric rotary locating hook and use the hoisting crane of this suspension hook |
CN205740033U (en) * | 2016-07-01 | 2016-11-30 | 南通润邦重机有限公司 | A kind of shackle hook of VFC |
CN107253665A (en) * | 2017-08-02 | 2017-10-17 | 河南华北起重吊钩有限公司 | A kind of shackle hook electromagnetic locator |
CN107982006A (en) * | 2018-01-16 | 2018-05-04 | 浙江机电职业技术学院 | A kind of medical bed easy to fluid infusion |
CN110778662A (en) * | 2019-10-06 | 2020-02-11 | 魏长同 | Gear box |
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