CN115724230B - Ship unloader with arm support lifting system - Google Patents

Ship unloader with arm support lifting system

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Publication number
CN115724230B
CN115724230B CN202210395770.5A CN202210395770A CN115724230B CN 115724230 B CN115724230 B CN 115724230B CN 202210395770 A CN202210395770 A CN 202210395770A CN 115724230 B CN115724230 B CN 115724230B
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CN
China
Prior art keywords
arm
boom
mounting
material taking
pulley
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Active
Application number
CN202210395770.5A
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Chinese (zh)
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CN115724230A (en
Inventor
赵迎九
肖克勤
肖强
邱兆国
刘江浩
赵建君
谢文宗
曹磊
初柳辰
王泽宇
黄法瑞
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Huadian Lanke Technology Co Ltd
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Huadian Lanke Technology Co Ltd
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Publication date
Application filed by Huadian Lanke Technology Co Ltd filed Critical Huadian Lanke Technology Co Ltd
Priority to CN202210395770.5A priority Critical patent/CN115724230B/en
Publication of CN115724230A publication Critical patent/CN115724230A/en
Application granted granted Critical
Publication of CN115724230B publication Critical patent/CN115724230B/en
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Abstract

The invention relates to the technical field of ship unloaders, in particular to a ship unloader with a boom lifting system, which comprises a door leg, a boom and a chain arm, wherein the chain arm is connected to the boom, the ship unloader also comprises a boom lifting system, the boom lifting system comprises a traction mechanism, a pulley assembly, a transmission piece, a mounting frame and a rolling structure, the traction mechanism is arranged on the boom, the pulley assembly comprises a first pulley, the first pulley is connected to the top of the door leg, one end of the transmission piece is connected with the traction mechanism, the other end of the transmission piece bypasses the first pulley to be connected with the boom, the boom is suitable for ascending or descending along the door leg under the control of the traction mechanism and the transmission piece, the mounting frame is connected with the boom and surrounds a closed mounting cavity with the side part of the boom, the mounting cavity is movably sleeved on the periphery of the door leg, one end of the rolling structure is connected to the boom and/or the mounting frame, and the other end of the rolling structure is in rolling fit with the door leg.

Description

Ship unloader with arm support lifting system
Technical Field
The invention relates to the technical field of ship unloaders, in particular to a ship unloader with an arm support lifting system.
Background
The chain bucket ship unloader has a long application history in a port bulk cargo ship unloading dock, and has a prominent environmental protection advantage. The conventional chain bucket ship unloader generally adopts a portal structure, a chain bucket arm is fixed at the front end of an arm support, and the movement of the chain bucket arm is realized through the rotation of the arm support and the pitching of the arm support. However, when the position of the chain bucket arm is adjusted, the traditional chain bucket ship unloader needs to be adjusted by the joint work of the rotation mechanism, the pitching mechanism and the chain bucket arm lifting mechanism, and the adjustment method is complex and tedious, so that the ship unloading efficiency of the whole ship unloader is low. Particularly, when the position is greatly adjusted in the Ship's Depth direction, the pitching mechanism and the chain bucket arm lifting mechanism are required to cooperate together to finish adjustment, so that the ship unloading efficiency of the whole ship is seriously influenced.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defect that the ship unloading efficiency is low due to the fact that a plurality of structures are needed for adjusting the positions of the chain arms in the prior art, so that the ship unloading machine with the arm support lifting system for improving the ship unloading efficiency is provided.
The invention provides a ship unloader with a boom lifting system, which comprises a door leg, a boom, a chain arm and a boom lifting system, wherein the chain arm is connected to the boom, the boom lifting system comprises a traction mechanism, a pulley assembly, a transmission piece, a mounting frame and a rolling structure, the traction mechanism is arranged on the boom, the pulley assembly comprises a first pulley, the first pulley is connected to the top of the door leg, one end of the transmission piece is connected with the traction mechanism, the other end of the transmission piece bypasses the first pulley to be connected with the boom, the boom is suitable for ascending or descending along the door leg under the control of the traction mechanism and the transmission piece, the mounting frame is connected with the boom and surrounds a closed mounting cavity with the side part of the boom, the mounting cavity is movably sleeved on the periphery of the door leg, one end of the rolling structure is connected to the boom and/or the mounting frame, and the other end of the rolling structure is in rolling fit with the door leg.
The ship unloader with the arm support lifting system comprises a first mounting arm, a second mounting arm and a third mounting arm, wherein one end of the second mounting arm is connected with one end of the first mounting arm in an included angle, the other end of the second mounting arm is connected with the side part of the arm support, one end of the third mounting arm is connected with the other end of the first mounting arm in an included angle, and the other end of the third mounting arm is connected with the side part of the arm support.
According to the ship unloader with the arm support lifting system, the second mounting arm and the third mounting arm are welded with the side part of the arm support.
The second mounting arm and the third mounting arm are vertically connected with the first mounting arm.
The ship unloader with the arm support lifting system provided by the invention has the advantages that the first mounting arm, the second mounting arm, the third mounting arm and the side part of the arm support are respectively connected with at least one rolling structure.
The ship unloader with the arm support lifting system provided by the invention comprises the rolling structure, wherein the rolling structure comprises the rolling wheels, and the rolling wheels are arranged in the mounting cavity, rotatably connected with the cavity wall of the mounting cavity and in rolling fit with the door legs.
The ship unloader with the arm support lifting system provided by the invention further comprises an elastic damping piece, and the roller is connected with the cavity wall of the installation cavity through the elastic damping piece.
The ship unloader with the arm support lifting system provided by the invention is characterized in that the door legs are provided with the guide rails matched with the rollers, and the rollers are suitable for lifting along the guide rails.
The ship unloader with the arm support lifting system provided by the invention has the advantages that the second installation arm and the third installation arm are respectively provided with at least one locking structure, and the locking structures are used for locking the door legs from two opposite sides of the door legs.
The ship unloader with the arm support lifting system provided by the invention further comprises a second pulley, wherein the second pulley is connected to the arm support, one end of the transmission piece is connected with the traction mechanism, and the other end of the transmission piece bypasses the second pulley and the first pulley and then is connected with the arm support.
The invention has the following advantages:
1. The ship unloader with the arm support lifting system comprises a door leg, an arm support and a chain arm, wherein the chain arm is connected to the arm support, the ship unloader further comprises an arm support lifting system, the arm support lifting system comprises a traction mechanism, a pulley assembly, a transmission part, a mounting frame and a rolling structure, the traction mechanism is arranged on the arm support, the pulley assembly comprises a first pulley, the first pulley is connected to the top of the door leg, one end of the transmission part is connected with the traction mechanism, the other end of the transmission part bypasses the first pulley and is connected with the arm support, the arm support is suitable for ascending or descending along the door leg under the control of the traction mechanism and the transmission part, the mounting frame is connected with the arm support and forms a closed mounting cavity with the side part of the arm support, the mounting cavity is movably sleeved on the periphery of the door leg, and one end of the rolling structure is connected to the arm support and/or the mounting frame, and the other end of the rolling structure is in rolling fit with the door leg.
The whole lifting of the arm support is realized through the arm support lifting system, the heights of the arm support and the chain bucket arm can be conveniently adjusted in a large range, the whole loading and unloading efficiency is greatly improved, and meanwhile, the safety of the ship unloader in extreme weather is effectively improved. One end of the transmission piece is connected with the arm support, the other end of the transmission piece bypasses the first pulley and is connected with the traction mechanism arranged on the arm support, the first pulley is arranged at the top of the door leg, and the height difference is generated, so that the lifting of the arm support can be controlled conveniently. The installation frame and the arm support enclose an installation cavity, the installation cavity is matched with the door legs in a rolling way through the rolling structure, friction between the door legs and the support is reduced, noise is reduced, the lifting direction of the arm support can be guided along the direction of the door legs, in addition, lifting displacement between the door legs and the arm support is limited from the periphery of the door legs, and the connection position between the door legs and the arm support is prevented from being deviated or misplaced.
2. The ship unloader with the arm support lifting system provided by the invention further comprises an elastic damping piece, and the roller is connected with the cavity wall of the installation cavity through the elastic damping piece. The elastic damping piece can reduce the influence of vibration on the arm support in the rolling process of the idler wheel.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic view of a ship unloader with boom hoist system of the present invention;
FIG. 2 shows a partial schematic view of the boom hoist system of the present invention;
FIG. 3 shows an enlarged view of portion A of FIG. 2;
fig. 4 shows a bottom view of fig. 2;
fig. 5 shows a schematic view of the boom of the present invention;
FIG. 6 shows a schematic view of the boom hoist system of the present invention;
FIG. 7 is a schematic view of a reclaimer device of the present invention;
FIG. 8 is a partial enlarged view I of FIG. 7;
FIG. 9 is a second enlarged view of a portion of FIG. 7;
FIG. 10 is a schematic view of the fit of the swing mechanism and the take-off device of the present invention;
FIG. 11 is a schematic view of a plurality of swing positions of the reclaimer device of the present invention;
FIG. 12 is a partial schematic view of a bucket chain of the present invention;
fig. 13 is a schematic view of a hopper of the present invention.
Reference numerals illustrate:
11. Door legs 1101, guide rails 13, running trolleys 20, cabins 30, materials 40 and wharf foundations;
100. The material taking device comprises a material taking device, a driving motor, a driving sprocket, a rotating shaft, a 104, a chain bucket arm, a 1051, a first redirecting sprocket, a 1052, a second redirecting sprocket, a 106, a tensioning push rod, a 107, a housing, a 108, a tensioning sprocket, a 110, a hopper chain, a 111, a hopper, a 112, a connecting plate, a 113, a hopper back plate, a 114 and an ear plate;
120. A material lifting section; 130, a first descending section, 140, a second descending section, 150, a material taking section, 160, and a material discharging section;
200. the device comprises a swinging mechanism, a swinging mechanism tensioning cylinder, a swinging mechanism traction rope, a swinging mechanism redirecting pulley, a swinging mechanism damping cylinder, a damping pulley, a traction hinge point and a swinging mechanism tensioning cylinder, wherein the swinging mechanism tensioning cylinder is a swinging mechanism tensioning cylinder;
210. the first swing state, 220, the second swing state, 230, the third swing state;
600. the arm support lifting system comprises an arm support lifting system, 601, an arm support, 602, a traction mechanism, 603, a pulley assembly, 6031, a first pulley, 6032, a second pulley, 6033, a third pulley, 604, a transmission part, 605, a rolling structure, 6051, rollers, 6052, an elastic damping part, 606, a locking structure, 607, a mounting frame, 6071, a first mounting arm, 6072, a second mounting arm, 6073 and a third mounting arm.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
As shown in fig. 1 to 13, the ship unloader with the boom lifting system 600 comprises a door leg 11, a boom 601 and a chain arm 104, wherein the chain arm 104 is connected to the boom 601, the ship unloader further comprises the boom lifting system 600, the boom lifting system 600 comprises a traction mechanism 602, a pulley assembly 603, a transmission piece 604, a mounting frame 607 and a rolling structure 605, the traction mechanism 602 is arranged on the boom 601, the pulley assembly 603 comprises a first pulley 6031, the first pulley 6031 is connected to the top of the door leg 11, one end of the transmission piece 604 is connected with the traction mechanism 602, the other end of the transmission piece 604 bypasses the first pulley 6031 and is connected with the boom 601, the boom 601 is suitable for ascending or descending along the door leg 11 under the control of the traction mechanism 602 and the transmission piece 604, the mounting frame 607 is connected with the boom 601 and surrounds a closed mounting cavity with the side part of the boom 601, the mounting frame 607 is movably sleeved on the periphery of the door leg 11, one end of the rolling structure 605 is connected with the boom 601 and/or the other end of the boom 601 is matched with the door leg 11.
Through the arm support lifting system 600, the integral lifting of the arm support 601 is realized, the heights of the arm support 601 and the chain bucket arm 104 can be conveniently adjusted in a large range, the integral loading and unloading efficiency is greatly improved, and meanwhile, the safety of the ship unloader in extreme weather is effectively improved. And need not a plurality of structure cooperation just can realize being connected with the cantilever crane 601 to cantilever crane 601 and chain arm 104 driving medium 604, the other end is connected with the traction mechanism 602 that sets up on the cantilever crane 601 after bypassing first pulley 6031, and first pulley 6031 sets up at the top of door leg 11, produces the difference in height, is convenient for control the lift of cantilever crane 601. The mounting bracket 607 and the arm support 601 enclose a mounting cavity, the mounting cavity is matched with the door leg 11 in a rolling way through the rolling structure 605, so that friction between the door leg 11 and the bracket is reduced, noise is reduced, the lifting direction of the arm support 601 can be guided along the direction of the door leg 11, in addition, lifting displacement between the door leg 11 and the arm support 601 is limited from the periphery of the door leg 11, and the connection position between the door leg 11 and the arm support 601 is prevented from being shifted or misplaced. If the lengths of the transmission members 604 at two sides of the arm support 601 are different when the arm support 601 is lifted or lowered, and when the two sides of the arm support 601 cannot be lifted or lowered at the same time so as to skew, the mounting frame 607 and the arm support 601 enclose a closed mounting cavity, and the mounting frames 607 at two opposite sides of the arm support 601 can clamp the arm support 601 through the rolling structure 605 and the door legs 11, so that the arm support 601 cannot incline greatly, the levelness of the arm support 601 when lifted or lowered is ensured, and the safety of a lifting system of the arm support 601 is improved.
In a specific embodiment, the arm support 601 includes two main beams, at least one secondary beam with two ends respectively connected with the main beams, each main beam is lifted along two door legs 11, and a mounting frame 607 and a rolling structure 605 are arranged at the matched position of each main beam and each door leg 11. If the lengths of the transmission members 604 of the two main beams are different when the two main beams are lifted or lowered, and when the two sides of the arm support 601 cannot be lifted or lowered at the same time so as to skew, the mounting frame 607 of the application encloses a closed mounting cavity with the arm support 601, and the mounting frame 607 connected with the two opposite main beams can clamp the main beams through the rolling structure 605 and the door leg 11, so that the arm support 601 cannot incline greatly, thereby ensuring the levelness when the arm support 601 is lifted or lowered, and increasing the safety of the lifting system of the arm support 601.
In a specific implementation of this embodiment, the rolling structure 605 has a plurality of rolling structures 605, and the plurality of rolling structures 605 are respectively connected to the arm frame 601 and the mounting frame 607. Preferably, the rolling structure 605 on the mounting block 607 is disposed opposite the rolling structure 605 on the arm support 601.
In another embodiment of the present embodiment, the rolling structure 605 has a plurality of rolling structures 605, and the plurality of rolling structures 605 are respectively connected at different positions of the mounting frame 607 and are in rolling fit with the door leg 11 in different directions.
In another specific implementation of this embodiment, the rolling structure 605 has at least one, coupled to the arm 601, rolling engagement with a sidewall of the door leg 11 adjacent to the arm 601.
In this embodiment, the mounting bracket 607 includes a first mounting arm 6071, a second mounting arm 6072 and a third mounting arm 6073, where one end of the second mounting arm 6072 is connected to one end of the first mounting arm 6071 at an angle, and the other end is connected to a side portion of the arm support 601, and one end of the third mounting arm 6073 is connected to the other end of the first mounting arm 6071 at an angle, and the other end is connected to a side portion of the arm support 601. Specifically, the first mounting arm 6071 and the second mounting arm 6072 are welded, and the first mounting arm 6071 and the third mounting arm 6073 are welded.
Preferably, the first mounting arm 6071, the second mounting arm 6072 and the third mounting arm 6073 enclose a mounting cavity with a rectangular or trapezoidal or other quadrilateral cross section with the arm support 601, the door leg 11 can be limited in four directions, and the shape of the cross section of the mounting cavity is matched with the shape of the cross section of the door leg 11.
In this embodiment, the second mounting arm 6072 and the third mounting arm 6073 are welded to the side portion of the arm support 601, so that the connection is stable, and the limiting effect is better.
In this embodiment, the second mounting arm 6072 and the third mounting arm 6073 are each connected perpendicularly to the first mounting arm 6071. The first mounting arm 6071, the second mounting arm 6072, the third mounting arm 6073, and the arm support 601 enclose a mounting cavity having a rectangular cross section.
In this embodiment, the side portions of the first mounting arm 6071, the second mounting arm 6072, the third mounting arm 6073 and the arm support 601 are respectively connected to at least one rolling structure 605. Can be matched with the door leg 11 in a rolling way in four directions, and can prevent the arm support 601 from being skewed.
In this embodiment, the pulley assembly 603 further includes a second pulley 6032, the second pulley 6032 is connected to the arm frame 601, one end of the transmission member 604 is connected to the traction mechanism 602, and the other end bypasses the second pulley 6032 and the first pulley 6031 and is then connected to the arm frame 601. The provision of the second pulley 6032 reduces the pressure borne on the transmission member 604, so that the lifting of the arm 601 is facilitated. In a specific embodiment, the arm 601 is provided with an upward extending boss, and the second pulley 6032 is provided on the boss, so that the length of the transmission member 604 is reduced.
In this embodiment, the pulley assembly 603 and the transmission member 604 have multiple sets, and each of the door legs 11 is matched to one set of pulley assemblies 603. Traction mechanism 602 may have one set of traction mechanism 602 controlling pulley assembly 603 near four door legs 11 simultaneously, or traction mechanism 602 may have two sets of traction mechanism 602 controlling pulley assembly 603 near two door legs 11 simultaneously.
In this embodiment, the transmission member 604 is a steel wire rope.
In the specific embodiment, when the ship unloader works, the arm frame lifting system 600 is used to lift or lower the arm frame 601, the arm frame 104 and the arm frame 104 trolley together when the arm frame 104 trolley needs deep cabin operation or needs to be lifted in the Ship's Depth direction greatly due to water level change.
In this embodiment, the rolling structure 605 includes a roller 6051, where the roller 6051 is disposed in the installation cavity, rotatably connected to the cavity wall of the installation cavity, and in rolling engagement with the door leg 11. In a specific embodiment, the rolling structure 605 further includes a rolling frame disposed on the arm frame 601, and the roller 6051 is connected to the rolling frame.
In this embodiment, the rolling structure 605 further includes an elastic damping member 6052, and the roller 6051 is connected to the wall of the installation cavity through the elastic damping member 6052. The elastic damping member 6052 can reduce the influence of vibration on the arm 601 during the rolling of the roller 6051.
In this embodiment, the door leg 11 is provided with a guide rail 1101 cooperating with a roller 6051, and the roller 6051 is adapted to lift along the guide rail 1101.
The guide rail 1101 is used for guiding the roller 6051, so as to prevent the roller 6051 from derailing and affecting the lifting of the arm support 601. Specifically, the guide rail 1101 includes a guide bar and a guide groove provided on the guide bar, along which the guide wheel is adapted to move. Or the guide rail 1101 includes two parallel guide bars, and the roller moves along a guide groove formed between the two guide bars.
The ship unloader with the boom lifting system 600 of this embodiment, at least one locking structure 606 is installed on each of the second installation arm 6072 and the third installation arm 6073, and the locking structure 606 is used for locking the door leg 11 from two opposite sides of the door leg 11, so as to lock the boom 601 at a corresponding height. In one preferred embodiment, the locking structure 606 may be a hydraulic ram. In a preferred alternative embodiment, the locking structure 606 may be a rail clamp.
As an alternative embodiment, at least one locking structure 606 may be provided on each of the side portion of the arm frame 601 and the first mounting arm 6071, where the locking structure 606 is configured to lock the door leg 11 from two opposite sides of the door leg, so as to lock the arm frame 601 at a corresponding height.
As an alternative embodiment, at least one locking structure 606 is provided on each of the side portion of the arm frame 601, the first mounting arm 6071, the second mounting arm 6072 and the third mounting arm 6073, and the locking structure 606 is used for locking the door leg 11 from four side portions of the door leg 11 so as to lock the arm frame 601 at a corresponding height.
In this embodiment, before the arm support 601 is lifted, the locking structure 606 is loosened, the driving member 604 pulls the arm support 601 under the driving of the pulling mechanism 602, the roller 6051 rolls on the surface of the door leg 11, the elastic damping member 6052 can reduce the influence of vibration on the arm support 601 in the rolling process, when the arm support 601 is pulled in place, the locking structure 606 clamps the door leg 11 from two sides when the arm support 601 is lifted or lowered to a proper height, the height position of the arm support 601 is fixed, and the lifting process is finished.
The ship unloader with the boom lifting system 600 in this embodiment, the boom lifting system 600 further includes an energy-saving structure 607, where the energy-saving structure 607 is connected to the boom 601 and is used for balancing the weight of the boom 601. The energy-saving structure 607 balances the effective weight of the arm support 601 when in lifting, can effectively reduce the installed capacity of the motor in the traction mechanism 602, reduce the energy consumption of lifting the arm support 601 and realize the energy-saving effect.
In this embodiment, the pulley assembly 603 further includes a third pulley 6033, the third pulley 6033 is connected to the top of the door leg 11, the energy-saving structure 607 includes a counterweight 6071 and an energy-saving rope 6072, one end of the energy-saving rope 6072 is connected to the arm frame 601, and the other end bypasses the third pulley 6033 to be connected to the counterweight 6071.
When the arm support 601 ascends under the control of the arm support lifting system 600, the balancing weight 6071 descends, the balancing weight 6071 balances the effective weight of the arm support 601 when lifted, the installed capacity of a motor in the traction mechanism 602 can be effectively reduced, the ascending energy consumption of the arm support 601 is reduced, and the energy-saving effect is achieved. When the arm support 601 descends under the control of the arm support lifting system 600, the balancing weight 6071 ascends to balance the effective weight of the arm support 601 when the arm support 601 descends, the descending speed of the arm support 601 is slowed down, the installed capacity of a motor in the traction mechanism 602 is effectively reduced, the descending energy consumption of the arm support 601 is reduced, and the energy-saving effect is achieved. In a preferred embodiment, the weight of the counterweight 6071 is close to the total weight of the boom 601 when the boom 601 is empty, and the effective weight of the boom 601 when lifted is reduced through the mutual offset relationship between the counterweight 6071 and the boom 601.
In this embodiment, the top of the door leg 11 is connected with a beam 14, the first pulley 6031 is connected to the bottom of the beam 14, two third pulleys 6033 are respectively connected to two ends of the top of the beam 14, and the third pulleys 6033 near the balancing weight 6071 extend from the beam 14 to the side of the door leg 11. The third pulley 6033 near the counterweight 6071 extends to the side of the door leg 11, and the counterweight 6071 bypassing the third pulley 6033 can hang down on the side of the door leg 11 under the action of gravity and has an interval between the door legs 11, so that the counterweight 6071 is prevented from being attached to the door leg 11, noise is generated due to friction with the door leg 11, and damage to the door leg 11 is avoided.
In a preferred embodiment, the first pulley 6031 and the third pulley 6033 are vertically offset from each other to prevent the transmission 604 from rubbing or winding with the power saving rope 6072.
The ship unloader with the boom lifting system 600 of the present embodiment further includes a swing material taking assembly, including a material taking device 100, a rotating shaft 103 and a swing mechanism 200, wherein the material taking device 100 is suitable for taking a material 30, the rotating shaft 103 is hinged with the material taking device 100, the material taking device 100 is suitable for swinging around the rotating shaft 103, the swing mechanism 200 is flexibly connected with a traction hinge 206 of the material taking device 100, the swing mechanism 200 is suitable for towing the material taking device 100 so that the material taking device 100 is maintained at a first preset position when no external force is applied, in the first preset position, a vertical line passing through the gravity center of the material taking device 100 is arranged at a distance from the axle center of the rotating shaft 103, and the moment of the material taking device under the action of gravity enables the material taking device to have a tendency of moving towards the land side direction.
Preferably, the reclaimer device 100 includes a chain of hoppers 110 connected end to end in sequence by a plurality of hoppers 111, the chain of hoppers 110 being reciprocally moved back and forth to scoop material 30 using the hoppers 111, the specific construction of which is described in detail below.
Specifically, the swing mechanism 200 includes a swing mechanism tensioning cylinder 201 and a swing mechanism traction rope 202, one end of the swing mechanism traction rope 202 is connected to the traction hinge 206, and the other end is connected to the swing mechanism tensioning cylinder 201, and the swing mechanism tensioning cylinder 201 is adapted to facilitate the movement of the material taking device 100 in the land side direction when it is extended, and to drive the material taking device 100 in the sea side direction when it is contracted.
One end of the wire rope is connected with a swinging mechanism tensioning cylinder 201, and after bypassing a fixed pulley block connected to the tail end of the damping cylinder, the other end of the wire rope is connected with a traction hinge point 206 at the lower part of the material taking device 100. The stretching of the tensioning cylinder drives the steel wire rope to move, so that the swing of the material taking device 100 can be pulled.
Preferably, the swing mechanism tensioning cylinder 201 is adapted to actively adjust the angle of the reclaimer device 100 as desired. Preferably, the swing mechanism tensioning cylinder 201 does not follow up to extend or retract when the reclaimer 100 is subjected to an external force.
Preferably, the swing pick-up assembly of the present embodiment is preferably applied to a ship unloader, the ship unloader extends out of the arm frame 601, and the pick-up device 100 is mounted on the arm frame 601. And in particular, the material taking device 100 is hinged to the arm frame 601 by a rotating shaft 103, so that the material taking device 100 can swing around the rotating shaft 103 relative to the arm frame 601. The upper portion of the reclaimer device 100 is hingedly connected to a swivel axis 103 such that the reclaimer device 100 is adapted to swing about the swivel axis 103. The middle or lower part of the material taking device 100 is provided with a traction hinge point 206, the swinging mechanism 200 is flexibly connected with the traction hinge point 206, and specifically can be connected with the traction hinge point 206 through a swinging mechanism traction rope 202, so that the material taking device 100 is maintained at a first preset position when no external force is applied, when the material taking device 100 is at the first preset position, a vertical line passing through the gravity center of the material taking device 100 is arranged at intervals with the axle center of the revolving shaft 103, and the moment of the material taking device under the action of gravity enables the material taking device to have a trend of moving towards the land side direction. The take-off device is under its own weight so that it has a tendency to move around the swivel axis 103 and in a land-side direction.
It should be noted that, the vertical line passing through the center of gravity of the material taking device and the axis of the rotating shaft 103 are spaced from each other, which means that the vertical line passing through the center of gravity of the material taking device does not pass through the axis of the rotating shaft 103, that is, the axis of the rotating shaft 103 and the center of gravity of the material taking device are not on the same straight line along the vertical direction.
The swing mechanism 200 provides traction to the reclaimer device 100 such that the reclaimer device 100 is maintained in a first predetermined position when not subjected to external forces, in which position there is always a moment in the land-side direction, which moment is balanced by the tension of the swing mechanism 200. When the material taking device 100 moves from the sea side to the land side, the material taking device 100 can be always propped against the front end of the moving direction by means of the gravity of the material taking device 100 which weighs tens of tons, so that the front surface of a hopper can be conveniently excavated, and even if the material taking device encounters certain resistance, the material taking device can overcome. When the material taking device 100 moves from the land side to the sea side, the posture of the material taking device 100 is always kept stable by means of the tension of the traction steel wire rope.
When the cabin suddenly encounters a surge condition, in the ship width direction, if the force applied by the surge to the ship and the material taking device 100 is directed to the sea side direction, the material taking device 100 can swing clockwise, at this time, the force applied by the surge to the material taking device 100 only reduces the pulling force of the steel wire rope, and if the moment of the surge force to the rotating shaft 103 exceeds the moment of the gravity to the rotating shaft 103, the material taking device 100 swings slightly clockwise, the surge force swings, and the force is prevented from being transferred to the ship unloader structure. If the force applied by the surge to the ship and the material taking device 100 is directed to the land side, the material taking device 100 receives the material taking resistance, the gravity and the steel wire rope pulling force, and suddenly receives the surge force, the steel wire rope pulling force can be rapidly increased, at the moment, the force applied by the pulley at the tail end of the damping cylinder can also be rapidly increased, when the threshold value is exceeded, the damping cylinder is released, the steel wire rope length is increased, and the material taking device 100 swings anticlockwise, so that a new balance state is achieved. The force applied to the material taking device 100 during the surge is converted into the swing of the material taking device 100, so that the swing of the material taking device 100 can not act on the structure of the chain bucket ship unloader, and the safety of the structure under the surge is ensured.
According to the swing material taking assembly provided by the embodiment, the material taking device 100 is pulled by the swing mechanism 200, so that the material taking device 100 is maintained at the first preset position when no external force is applied, when the material taking device is at the first preset position, a vertical line passing through the gravity center of the material taking device 100 is arranged at intervals with the axle center of the rotary shaft 103, the material taking device has a trend of moving towards the land side direction due to the moment of the material taking device under the action of gravity, the material taking device can take materials in an auxiliary mode by utilizing the moment generated by the gravity of the material taking device, meanwhile, the material moving along with a ship under the action of surge is prevented from impacting the material taking arm, the impact force is prevented from being transmitted to the structure of the ship unloader, and the safety and reliability of the structure are ensured.
Specifically, the rocking mechanism 200 further includes a rocking mechanism redirecting pulley 203 disposed between the rocking mechanism tensioning cylinder 201 and the traction hinge 206, and in sliding contact with the rocking mechanism traction rope 202.
Specifically, the rocking mechanism 200 further comprises a rocking mechanism damping cylinder 204 and a damping pulley 205, wherein the damping pulley 205 is connected with the free end of the rocking mechanism damping cylinder 204 and is in sliding contact with the rocking mechanism traction rope 202, and the damping pulley 205 is arranged between the rocking mechanism redirecting pulley 203 and the traction hinge point 206;
The swing mechanism damping cylinder 204 is adapted to extend when the reclaimer 100 is subjected to a moment in the land side direction greater than a preset threshold and to retract when the reclaimer 100 is subjected to a moment in the sea side direction.
Preferably, the swing mechanism damping cylinder 204 is capable of following the elongation according to the condition that the material taking device 100 is subjected to an external force, so as to adjust the angle of the material taking device 100. If the reclaimer 100 receives moment in the land side direction, the reclaimer 100 pulls the swing mechanism pulling rope 202, if the force of the swing mechanism pulling rope 202 is greater than the preset threshold value of the swing mechanism damping cylinder 204, the swing mechanism damping cylinder 204 stretches, and if the reclaimer 100 receives moment in the sea side direction, the reclaimer 100 reduces the acting force to the swing mechanism pulling rope 202, so that the damping cylinder contracts.
When the surge occurs, the swing mechanism damping cylinder 204 stretches or contracts according to the force direction, when the surge is completed, the force of the swing mechanism traction rope 202 is recovered to the state before the surge, the stretching amount of the swing mechanism damping cylinder 204 is recovered to the state before the surge, and meanwhile, the angle of the material taking device 100 is recovered to the state before the surge. According to the swing material taking assembly provided by the embodiment, the swing mechanism damping oil cylinder 204 is arranged and is extended when the material taking device 100 receives the moment towards the land side direction, and the material taking device 100 is contracted when receiving the moment towards the sea side direction, so that the length of the swing mechanism traction rope 202 can be automatically adjusted according to the stress condition of the material taking device 100, the material taking device 100 can conveniently and quickly reach a new balance state after being stressed, the force applied to the material taking device 100 during surge is ensured to be converted into the swing action of the material taking device 100, the structure of the chain bucket ship unloader cannot be acted, and the safety of the structure under the surge is ensured.
Specifically, the rocking mechanism tensioning cylinder 201 is adapted to telescope in the horizontal direction.
Specifically, the rocking mechanism damping cylinder 204 is adapted to telescope in a horizontal direction.
Optionally, the stroke of the swing mechanism tensioning cylinder is larger than the stroke of the swing mechanism damping cylinder.
Preferably, the stress threshold of the rocking mechanism tensioning cylinder 201 is greater than the stress threshold of the rocking mechanism damping cylinder 204, so that the response of the rocking mechanism tensioning cylinder 201 when stressed is slower than the response of the rocking mechanism damping cylinder 204.
The swing mechanism tensioning cylinder 201 has a large stroke and a slower response, and the swing mechanism damping cylinder 204 has a small stroke and a faster response.
Specifically, the swing mechanism tensioning cylinder 201 contracts to increase the included angle between the axis of the material taking device 100 along the length direction and the vertical direction;
The swing mechanism tensioning cylinder 201 is elongated and adapted to reduce the angle between the axis of the reclaimer device 100 along its length and the vertical.
Because the hatch of the cabin is provided with the coaming, the material below the coaming is difficult to take out in the normal operation position of the material taking device 100, and therefore, the swing material taking assembly provided by the embodiment can also drive the material taking device 100 to perform angle adjustment according to the requirement.
In a normal operating condition, the reclaimer 100 is in an angular position of the first swing state 210, and when the reclaimer needs to be adjusted from the first swing state 210 to the second swing state 220, the swing mechanism tensioning cylinder 201 extends, and the reclaimer 100 can be adjusted to the second swing state 220 under the action of gravity moment. When it is desired to adjust from the first swing state 210 to the third swing state 230, the swing mechanism tensioning cylinder 201 is retracted and the rope pulling reclaimer 100 is adjusted to the third swing state 230. Through adjusting different postures, the ship cabin corner materials are convenient to empty, and the cabin cleaning amount is reduced.
According to the swing material taking assembly provided by the embodiment, the material taking device is driven to swing around the rotating shaft 103 by a small extent through the extension and retraction of the swing mechanism tensioning oil cylinder 201, so that the included angle between the axis of the material taking device 100 along the length direction and the vertical direction is changed, the posture of the material taking device is adjusted, the material taking device swings to a certain angle, and the material taking device conveniently enters the corners in the cabin to dig materials. The cabin cleaning amount is reduced, and the actual use efficiency is improved.
The ship unloader with the boom lifting system 600 of the embodiment comprises a boom 601, a running trolley 13 and the swing material taking assembly, wherein the running trolley 13 is arranged on the boom 601 and is suitable for moving along the length direction of the boom 601, the swing material taking assembly is arranged on the running trolley 13, and the running direction of the running trolley 13 is parallel to the rotation plane of the material taking device 100.
Specifically, the swing mechanism tensioning cylinder 201 and the swing mechanism damping cylinder 204 are both fixed on the running trolley 13, and the rotating shaft 103 is fixedly arranged on the running trolley 13.
Specifically, the material taking device 100 is provided with a hopper chain 110 formed by sequentially connecting a plurality of hoppers 111 end to end, the stress direction of the hopper chain 110 when the material 30 is taken out is parallel to the rotation plane of the material taking device 100, and the opening direction of the hopper chain 110 when the material 30 is taken out is toward the sea.
Preferably, the ship unloader is disposed on the quay foundation 40 and extends to the sea side through the arm frame 601. Preferably, the extraction device 100 is adapted to extend into the hold 20 to facilitate the extraction of the material 30.
Preferably, the material taking device only takes materials from the front side in the ship width direction in one movement, and the main load born by the material taking device is in the plane of the material taking device, so that the service life of the device is prolonged and the efficiency is improved.
The L-shaped chain bucket ship unloader solves the environmental protection problems of material scattering and leakage and the like in the prior art, but the L-shaped chain bucket material taking head adopts a horizontal rotation feeding mode, so that the lower end of a vertical arm of the chain bucket is easy to bear larger horizontal force, and the overlarge torsion of the material taking arm is easy to occur, thereby causing the faults of a material taking arm rotating mechanism and an arm support rotating mechanism. The feeding mode of rotary heap extrusion is characterized in that the feeding width is determined by three parameters of the chain bucket pitch, the chain speed and the chain bucket movement speed, but the three parameters are mutually restricted, the feeding width can be influenced when the speed is too high, and the overall lifting efficiency can be influenced when the speed is too low, so that the rotary material taking mode limits the further improvement of the efficiency.
In order to solve the problems that a ship unloader is unreasonable and easy to damage due to stress and low in ship unloading efficiency, the material taking device provided by the embodiment comprises a chain bucket arm 104, a bucket chain 110, a driving unit and a rotating shaft 103, wherein the bucket chain 110 is formed by sequentially connecting a plurality of hoppers 111 end to end, the bucket chain 110 is arranged around the periphery side of the chain bucket arm 104, the driving unit is suitable for driving the bucket chain 110 to rotate relative to the chain bucket arm 104, the rotating shaft 103 is hinged with the chain bucket arm 104, the chain bucket arm 104 is suitable for swinging around the rotating shaft 103, and the stress direction of the bucket chain 110 when the material 30 is excavated is parallel to the rotating plane of the chain bucket arm 104.
Preferably, the arm 104 is used as a main body structure of the material taking device for supporting other structural components, and in this embodiment, the arm 104 may be a metal frame, which extends along a length direction.
Preferably, the direction of the stress of the hopper chain 110 when digging the material 30 is the extending direction of the material taking section 150.
The hopper chain 110 is formed by sequentially connecting a plurality of hoppers 111 end to end, and the hopper chain 110 is configured in a ring shape and is suitable for being driven by a driving unit to operate relative to the chain arm 104. The hopper chain 110 is provided with a plurality of hoppers 111, so that the hoppers 111 are used to scoop materials during the cyclic reciprocation, and after the materials are lifted to a certain height, the materials 30 are dumped, and then the scoops are continued to scoop the materials, so that the cyclic reciprocation is performed. In this embodiment, the material 30 may be coal, grains such as corn and wheat, or other materials that can be contained in the hopper 111.
Preferably, the material taking device of the embodiment is preferably applied to a ship unloader, the ship unloader extends out of the arm frame 601, and the chain bucket arm 104 is mounted on the arm frame 601. And specifically, the arm 104 is hinged to the arm frame 601 by a pivot shaft 103, so that the arm 104 can swing around the pivot shaft 103 relative to the arm frame 601. And further, the stress direction of the hopper chain 110 when the material 30 is excavated is parallel to the rotation plane of the chain arm 104, so that the hopper arm 104 cannot bear additional acting force when the material taking device works, and when the torsion force of the hopper chain 110 when the material 30 is excavated is overlarge, the chain arm 104 can swing freely around the rotation shaft 103 under the action of force, the main load born by the material taking device is in the plane of the material taking device, the overlarge stress of the chain arm 104 is avoided, and the equipment life is prolonged and the efficiency is improved.
According to the material taking device provided by the embodiment, the rotating shaft 103 is arranged, so that the chain bucket arm 104 is suitable for swinging around the rotating shaft 103, and the stress direction of the hopper chain 110 when the material 30 is excavated is parallel to the rotating plane of the chain bucket arm 104, so that the main load born by the material taking device is ensured to be in the plane of the material taking device, the stress is more reasonable, the operation reliability is improved, the occurrence of faults caused by overlarge stress of the chain bucket arm 104 is avoided, and the service life of equipment is prolonged and the efficiency is improved.
Further, the opening direction of the hopper 111 is parallel to the rotation plane of the hopper chain 110, and the opening direction of the hopper 111 is parallel to the rotation plane of the chain arm 104, further, the opening direction of the hopper 111 is parallel to the translation direction of the material taking device along the arm frame 601, that is, a front feeding mode is adopted, so that the hopper 111 can more directly scoop materials into the hopper when digging materials, and the working efficiency is greatly improved. By adopting the front feeding mode, the material can be prevented from piling and extruding on the head of the material taking head, and larger lateral excavation resistance is avoided.
Specifically, the pivot shaft 103 is hinged to the upper portion of the arm 104;
the vertical line passing through the center of gravity of the material taking device is spaced from the axis of the rotary shaft 103.
It should be noted that, the vertical line passing through the center of gravity of the material taking device and the axis of the rotating shaft 103 are spaced from each other, which means that the vertical line passing through the center of gravity of the material taking device does not pass through the axis of the rotating shaft 103, that is, the axis of the rotating shaft 103 and the center of gravity of the material taking device are not on the same straight line along the vertical direction. In order to maintain this state, the swing mechanism 200 is flexibly connected to the traction hinge 206 of the material taking device 100, the swing mechanism 200 is adapted to pull the material taking device 100 so that the material taking device 100 is maintained at the first preset position when no external force is applied, in the first preset position, a vertical line passing through the center of gravity of the material taking device 100 is spaced from the axis of the revolving shaft 103, and the moment of the material taking device under the action of gravity causes the material taking device to have a tendency to move towards the land side.
According to the material taking device provided by the embodiment, the vertical line passing through the gravity center of the material taking device is arranged with the axis of the rotary shaft 103 at intervals, so that the material taking device always has a trend and moment of moving towards the front end of material taking, the pressure of the material taking device on materials is increased, the moment generated by self gravity of the material taking device can be utilized, the moving trend towards the head direction of a hopper is always kept, the material taking is facilitated, and the energy consumption is reduced.
When the material taking device is used for excavating operation, the moment generated by gravity of the material taking device can be used for always keeping the movement trend towards the head direction of the hopper, if resistance is encountered, for example, the head of the material taking device can always support the position of the hardened material by the gravity of the material taking device, the breaking force on the hardened material is improved, the material taking device can continuously advance after the front material is excavated by the material taking device, the material taking efficiency is improved, the additional acting force is reduced, the material taking device can finish material taking by the gravity of the material taking device even without the additional acting force, and the energy consumption is reduced.
Specifically, the driving unit comprises a driving motor 101 and a driving sprocket 102, wherein the peripheral side of the driving sprocket 102 is attached to the hopper chain 110, and the driving motor 101 is suitable for driving the hopper chain 110 to operate through the driving sprocket 102.
Preferably, the output shaft at the tail end of the driving motor 101 is connected with the driving sprocket 102 after being decelerated, and the driving sprocket 102 is located at the upper part of the material taking device.
Specifically, the rotation axis of the drive sprocket 102 coincides with the axis of the rotary shaft 103.
Specifically, the material taking device further comprises two tensioning chain wheels 108, which are arranged at one end far away from the driving chain wheel 102 along the length direction of the chain bucket arm 104;
The two tensioning sprockets 108 are adapted to extend the hopper chain 110 and form at least a partial region of the hopper chain 110 into a take-off section 150 adapted to contact the material 30.
Two tensioning sprockets 108 are located the lower part of extracting device, two tensioning sprockets 108 can with hopper chain 110 lower part stretches for a plurality of hoppers are when running here, can be in the state that the opening is forward, thereby make things convenient for a plurality of hoppers to get the material simultaneously, improve and get material efficiency.
Specifically, the reclaimer device further comprises a tensioning push rod 106 arranged between the two tensioning sprockets 108, adapted to keep the two tensioning sprockets 108 relatively far apart for tensioning the hopper chain 110. Thereby ensuring tensioning of the hopper chain 110 and maintaining the length of the take-out section 150.
Specifically, a lift section 120 adapted to lift the material 30 is formed between the end of the take-off section 150 and the drive sprocket 102.
The end of the material taking section 150 refers to the end of the hopper chain 110 that is in contact with the material 30 along the rotation direction of the hopper chain 110. Correspondingly, the head end of the material taking section 150 refers to the head end of the hopper chain 110 in a contact state with the material 30 along the rotation direction of the hopper chain 110.
Preferably, the material lifting section 120 in this embodiment is a straight section. By setting the lifting section 120 to be a straight line section, the hopper is always kept on a straight line, and the process of lifting the material is ensured to be stable.
Specifically, the hopper chain 110 changes the direction of the opening of the hopper 111 and completes discharging after bypassing the driving sprocket 102 from the tail end of the lifting section 120, a first redirecting sprocket 1051 is disposed between the driving sprocket 102 and the head end of the material taking section 150, the hopper chain 110 forms a first descending section 130 between the driving sprocket 102 and the first redirecting sprocket 1051, and forms a second descending section 140 between the first redirecting sprocket 1051 and the head end of the material taking section 150, and the second descending section 140 is disposed at an angle with respect to the first descending section 130.
Preferably, a first redirecting sprocket 1051 is disposed between the driving sprocket 102 and the head end of the material taking section 150, so that the hopper chain 110 forms a first descending section 130 and a second descending section 140, and the second descending section 140 is disposed at an angle with respect to the first descending section 130, so that the hopper chain 110 is integrally configured in a substantially herringbone shape, that is, in the upper portion of the material taking device, the load lifted hopper and the empty lowered hopper are closer to each other, so that the upper portion of the material taking device is smaller in structure, and in the lower portion of the material taking device, after being redirected by the first redirecting sprocket 1051, the lifted hopper and the lowered hopper are separated from each other, and the lowered hopper is bent at an angle, so that the lower portion of the material taking device forms a triangle-like shape, so that the material taking section 150 is conveniently disposed.
Preferably, through adopting the extracting device of chevron shape, what take is that the force effect is than the positive mode of feeding of higher hopper bucket mouth sword line, in the bottom of chevron structure, in order to let the extracting arm dig the material of hatch coaming below, extracting device bottom sets up the extracting section 150 of enough length for the hopper can dig the material at the high speed of shipwidth direction, and efficiency improves greatly.
The traditional L-shaped material taking head is swept left and right to realize that materials enter the hopper, but the deep and narrow material taking device is not easy to unload cleanly during discharging, and the mode of rotary feeding is required to adopt the L-shaped material taking device and match with the deep and narrow hopper, so that rotary pile extrusion feeding is realized. The extracting device that this embodiment provided adopts the positive stub bar of getting of chevron shape structure, compares with traditional chain bucket ship unloader, and the structure is simpler, and the atress of whole extracting device bottom is more even simultaneously, and the cost is also lower.
Specifically, a second redirecting sprocket 1052 is disposed between the drive sprocket 102 and the first redirecting sprocket 1051, and the hopper chain 110 forms a discharge section 160 between the drive sprocket 102 and the second redirecting sprocket 1052.
Preferably, a hopper and other aggregate devices can be arranged at the position relatively below the discharging section 160, so that the subsequent transfer of materials is facilitated. By arranging the unloading section 160, the interference of the unloading hopper moving downwards to the full-load hopper needing to be unloaded can be reduced, and the efficient unloading action is ensured.
Preferably, a dust-proof cover 107 is further provided outside the hopper chain 110 to prevent dust. The hopper is exposed only in the lower portion of the reclaimer.
Because the rotary feeding mode that traditional chain bucket ship unloader used, the chain bucket need select the deep narrow type hopper just conveniently digs and gets, and the deep narrow type chain bucket is difficult to unload cleanly when unloading. The hopper of the embodiment can be set to be a wide and shallow hopper due to the front feeding mode, so that materials can be conveniently fed in and poured out.
The hopper chain 110 is formed by alternately connecting hoppers 111 and connecting plates 112, lug plates 114 are arranged at two ends of each hopper 111, shaft holes are formed in the lug plates 114, shaft holes are formed in the connecting plates 112, the lug plates 114 are hinged with the connecting plates 112 through pin shafts, and therefore all the hoppers are connected together to form the hopper chain.
The material taking device of the traditional chain bucket ship unloader adopts chain transmission, a material taking chain bucket is arranged between two chains, and a driving device drives the chains to drive the chain bucket to move. The transmission mode has higher requirements on the performance of the chain, the chain is easy to damage, the chain needs to be replaced regularly, and the maintenance cost is higher.
Preferably, in the material taking device provided in this embodiment, the hopper back plate 113 of the hopper 111 can directly participate in transmission, traditional chain transmission is cancelled, the connection plate is utilized to transmit with the hopper back plate, and each hopper is connected by the connection plate, so that the hopper becomes a part of the transmission. The hopper is not only a working mechanism when the material is excavated, but also a part of the hopper chain participates in transmission, so that the stress area is increased, and the reliability is improved.
Preferably, the drive sprocket and the redirection sprocket act on a connecting plate, the connecting plate is connected with a pin on the back plate, and the connecting plate is arranged outside the hopper, so that the connecting plate cannot interfere with the hopper during driving and redirection. The connecting plate is made of high-strength materials, so that reliability in driving and redirection is guaranteed.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.

Claims (9)

1.一种具有臂架升降系统的卸船机,包括门腿(11)、臂架(601)和链斗臂,所述链斗臂连接在所述臂架(601)上,其特征在于,还包括臂架(601)升降系统,所述臂架(601)升降系统包括:1. A ship unloader with a boom lifting system, comprising a door leg (11), a boom (601) and a chain bucket arm, wherein the chain bucket arm is connected to the boom (601), and characterized in that it also comprises a boom (601) lifting system, wherein the boom (601) lifting system comprises: 牵引机构(602),设置在所述臂架(601)上;A traction mechanism (602) is provided on the arm (601); 滑轮组件(603),包括第一滑轮(6031),所述第一滑轮(6031)连接在所述门腿(11)的顶部;A pulley assembly (603) comprising a first pulley (6031), wherein the first pulley (6031) is connected to the top of the door leg (11); 传动件(604),一端与所述牵引机构(602)连接,另一端绕过所述第一滑轮(6031)与所述臂架(601)连接;A transmission member (604), one end of which is connected to the traction mechanism (602), and the other end of which passes around the first pulley (6031) and is connected to the arm (601); 安装架(607),与所述臂架(601)连接,并与所述臂架(601)的侧部围成闭合的安装腔,所述安装腔可移动地套设在所述门腿(11)的外周;A mounting frame (607) is connected to the arm frame (601) and forms a closed mounting cavity with the side of the arm frame (601), wherein the mounting cavity is movably sleeved on the outer periphery of the door leg (11); 滚动结构(605),一端连接在所述臂架(601)和/或所述安装架(607)上,另一端与所述门腿(11)滚动配合;A rolling structure (605), one end of which is connected to the arm (601) and/or the mounting frame (607), and the other end of which is in rolling engagement with the door leg (11); 取料装置,包括适于相对所述链斗臂运转的料斗链,所述料斗链由料斗和连接板交替连接而成;所述链斗臂通过回转轴与所述臂架铰接,所述链斗臂的外周侧设有料斗链,所述料斗链在挖取物料时的受力方向与所述链斗臂的回转平面相平行;The material taking device includes a bucket chain adapted to operate relative to the chain bucket arm, the bucket chain being formed by alternately connecting buckets and connecting plates; the chain bucket arm is hinged to the arm frame via a rotary shaft, the bucket chain is provided on the outer peripheral side of the chain bucket arm, and the force direction of the bucket chain when digging materials is parallel to the rotary plane of the chain bucket arm; 所述安装架(607)包括:The mounting frame (607) comprises: 第一安装臂(6071);First mounting arm (6071); 第二安装臂(6072),一端与所述第一安装臂(6071)的一端呈夹角连接,另一端与所述臂架(601)的侧部连接;a second mounting arm (6072), one end of which is connected to one end of the first mounting arm (6071) at an angle, and the other end of which is connected to the side of the arm support (601); 第三安装臂(6073),一端与所述第一安装臂(6071)的另一端呈夹角连接,另一端与所述臂架(601)的侧部连接。The third mounting arm (6073) has one end connected to the other end of the first mounting arm (6071) at an angle, and the other end connected to the side of the arm support (601). 2.根据权利要求1所述的具有臂架升降系统的卸船机,其特征在于,所述第二安装臂(6072)和所述第三安装臂(6073)均与所述臂架(601)的侧部焊接。2. The ship unloader with a boom lifting system according to claim 1, characterized in that the second mounting arm (6072) and the third mounting arm (6073) are both welded to the side of the boom (601). 3.根据权利要求1所述的具有臂架升降系统的卸船机,其特征在于,所述第二安装臂(6072)和所述第三安装臂(6073)均与所述第一安装臂(6071)垂直连接。3. The ship unloader with an arm lifting system according to claim 1, characterized in that the second mounting arm (6072) and the third mounting arm (6073) are both vertically connected to the first mounting arm (6071). 4.根据权利要求1-3中任一项所述的具有臂架升降系统的卸船机,其特征在于,所述第一安装臂(6071)、所述第二安装臂(6072)、所述第三安装臂(6073)和所述臂架(601)的侧部分别连接至少一个滚动结构(605)。4. The ship unloader with a boom lifting system according to any one of claims 1 to 3, characterized in that the first mounting arm (6071), the second mounting arm (6072), the third mounting arm (6073) and the side of the boom (601) are respectively connected to at least one rolling structure (605). 5.根据权利要求1-3中任一项所述的具有臂架升降系统的卸船机,其特征在于,所述滚动结构(605)包括滚轮(6051),所述滚轮(6051)设置在所述安装腔内,与所述安装腔的腔壁可转动地连接,并与所述门腿(11)滚动配合。5. The ship unloader with a boom lifting system according to any one of claims 1 to 3, characterized in that the rolling structure (605) comprises a roller (6051), the roller (6051) is arranged in the installation cavity, is rotatably connected to the cavity wall of the installation cavity, and is in rolling cooperation with the door leg (11). 6.根据权利要求5所述的具有臂架升降系统的卸船机,其特征在于,所述滚动结构(605)还包括弹性阻尼件(6052),所述滚轮(6051)通过所述弹性阻尼件(6052)与所述安装腔的腔壁连接。6. The ship unloader with a boom lifting system according to claim 5, characterized in that the rolling structure (605) further includes an elastic damping member (6052), and the roller (6051) is connected to the cavity wall of the installation cavity through the elastic damping member (6052). 7.根据权利要求5所述的具有臂架升降系统的卸船机,其特征在于,所述门腿(11)上设有与所述滚轮(6051)配合的导轨(1101),所述滚轮(6051)适于沿所述导轨(1101)升降。7. The ship unloader with a boom lifting system according to claim 5, characterized in that a guide rail (1101) cooperating with the roller (6051) is provided on the door leg (11), and the roller (6051) is suitable for lifting and lowering along the guide rail (1101). 8.根据权利要求1-3中任一项所述的具有臂架升降系统的卸船机,其特征在于,所述第二安装臂(6072)和所述第三安装臂(6073)上均安装有至少一个锁紧结构(606),所述锁紧结构(606)用于从所述门腿(11)相对的两侧锁紧所述门腿(11)。8. The ship unloader with a boom lifting system according to any one of claims 1 to 3, characterized in that at least one locking structure (606) is installed on each of the second mounting arm (6072) and the third mounting arm (6073), and the locking structure (606) is used to lock the door leg (11) from two opposite sides of the door leg (11). 9.根据权利要求1-3中任一项所述的具有臂架升降系统的卸船机,其特征在于,所述滑轮组件(603)还包括第二滑轮(6032),所述第二滑轮(6032)连接在所述臂架(601)上,所述传动件(604)的一端与所述牵引机构(602)连接,另一端绕过所述第二滑轮(6032)、所述第一滑轮(6031)后与所述臂架(601)连接。9. The ship unloader with a boom lifting system according to any one of claims 1 to 3, characterized in that the pulley assembly (603) further comprises a second pulley (6032), the second pulley (6032) being connected to the boom (601), one end of the transmission member (604) being connected to the traction mechanism (602), and the other end being connected to the boom (601) after passing through the second pulley (6032) and the first pulley (6031).
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CN106081669A (en) * 2016-07-29 2016-11-09 上海海事大学 Chain bucket reclaimer device and corresponding ship unloaders
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CN115744374A (en) * 2022-03-03 2023-03-07 华电蓝科科技股份有限公司 Ship unloaders with cantilever crane operating system

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Publication number Priority date Publication date Assignee Title
CN106081669A (en) * 2016-07-29 2016-11-09 上海海事大学 Chain bucket reclaimer device and corresponding ship unloaders
CN111606080A (en) * 2019-02-22 2020-09-01 江苏工力重机有限公司 New Linear Reciprocating High Efficiency Intelligent Environmental Protection Continuous Chain Bucket Ship Unloader
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