CN115723066A - A fast clamping fixture for aluminum castings - Google Patents
A fast clamping fixture for aluminum castings Download PDFInfo
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- CN115723066A CN115723066A CN202111023175.0A CN202111023175A CN115723066A CN 115723066 A CN115723066 A CN 115723066A CN 202111023175 A CN202111023175 A CN 202111023175A CN 115723066 A CN115723066 A CN 115723066A
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- 238000005266 casting Methods 0.000 title claims abstract description 41
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 40
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000003825 pressing Methods 0.000 claims description 9
- 238000003754 machining Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及铝铸件技术领域,尤其涉及一种铝铸件快速装夹治具。The invention relates to the technical field of aluminum castings, in particular to a quick clamping fixture for aluminum castings.
背景技术Background technique
在现有的复杂结构的金属机加工中,铝铸件是经常使用的,铝铸件具有工艺简单,加工简便和成本低的特点,铸件后需要根据零部件要求进行加工得到成品,现有技术的铝铸件在加工中,需要人工装夹固定,造成人工成本高,加工效率慢的问题,现提供一种铝铸件快速装夹治具。In the existing complex metal machining, aluminum castings are often used. Aluminum castings have the characteristics of simple process, easy processing and low cost. After casting, they need to be processed according to the requirements of parts to obtain finished products. The existing aluminum During the processing of castings, manual clamping and fixing are required, resulting in high labor costs and slow processing efficiency. A quick clamping fixture for aluminum castings is now provided.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种铝铸件快速装夹治具。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a quick clamping fixture for aluminum castings.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种铝铸件快速装夹治具,包括底板,所述底板的顶端开设有安装槽,所述安装槽中放置有圆盘,所述圆盘底端连接有角度调节装置,所述圆盘的顶端对称焊接有两根支撑柱,两根所述支撑柱相对的一侧均开设有滑槽,两条所述滑槽中均通过滑动配合的方式卡接有滑块,两个所述滑块相对的一侧均通过缓冲机构安装有第一电动伸缩杆,两根所述第一电动伸缩杆的一端均连接有夹块,两个所述滑块均安装在升降机构上。A quick clamping fixture for aluminum castings, comprising a bottom plate, an installation groove is opened on the top of the bottom plate, a disk is placed in the installation groove, an angle adjustment device is connected to the bottom end of the disk, and an angle adjustment device is connected to the bottom of the disk. Two support columns are welded symmetrically at the top, and slide grooves are provided on the opposite sides of the two support columns, and sliders are clamped in the two slide grooves through a sliding fit, and the two sliders The opposite sides are all equipped with first electric telescopic rods through the buffer mechanism, and one end of the two first electric telescopic rods is connected with clamping blocks, and the two sliding blocks are installed on the lifting mechanism.
优选的,所述升降机构包括安装在圆盘顶端的第二电动伸缩杆,第二电动伸缩杆的顶端安装有升降板,两个所述滑块分别与升降板的两端焊接。Preferably, the lifting mechanism includes a second electric telescopic rod installed on the top of the disk, a lifting plate is installed on the top of the second electric telescopic rod, and the two sliders are respectively welded to both ends of the lifting plate.
优选的,所述角度调节装置包括通过轴承安装在底板中部的转杆,转杆的顶端与圆盘的底端连接,所述底板的底端安装有伺服电机,伺服电机的输出轴安装有第一锥形齿轮,转杆的底端贯穿至底板的下方且安装有第二锥形齿轮,第一锥形齿轮与第二锥形齿轮啮合。Preferably, the angle adjustment device includes a rotating rod installed in the middle of the bottom plate through bearings, the top end of the rotating rod is connected to the bottom end of the disk, the bottom end of the bottom plate is equipped with a servo motor, and the output shaft of the servo motor is installed with a second A bevel gear, the bottom end of the rotating rod penetrates to the bottom of the bottom plate and the second bevel gear is installed, the first bevel gear meshes with the second bevel gear.
优选的,所述缓冲机构包括焊接在滑块一侧的四根固定杆,四根固定杆上通过滑动配合的套接有抵压板,且四根固定杆的一端均设置有挡块,所述第一电动伸缩杆安装在抵压板的一侧,四根固定杆位于滑块和抵压板之间的部分均套接有弹簧。Preferably, the buffer mechanism includes four fixed rods welded on one side of the slider, the four fixed rods are sleeved with a pressure plate through sliding fit, and one end of the four fixed rods is provided with a stopper, the The first electric telescopic rod is installed on one side of the pressing plate, and the parts of the four fixed rods located between the slider and the pressing plate are sleeved with springs.
优选的,两条所述滑槽中均安装有导向杆,两个所述滑块均通过滑动配合的方式套接在导向杆上。Preferably, guide rods are installed in the two slide grooves, and the two sliders are both sleeved on the guide rods in a sliding fit manner.
优选的,所述底板的底端安装有四根支撑腿,且四根支撑腿分布在底板的四角处。Preferably, four support legs are installed on the bottom end of the bottom plate, and the four support legs are distributed at four corners of the bottom plate.
本发明的有益效果为:The beneficial effects of the present invention are:
1、通过两根第一电动伸缩杆的伸长使得两个夹块相互靠近将铝铸件快速夹住,从而方便对铝铸件进行加工。1. Through the extension of the two first electric telescopic rods, the two clamping blocks are close to each other to quickly clamp the aluminum casting, thereby facilitating the processing of the aluminum casting.
2、通过控制第二电动伸缩杆伸缩,带动升降板升降,从而实现调节铝铸件的高度,通过伺服电机驱动第一锥形齿轮转动,继而驱动第二锥形齿轮、转杆和转盘转动,从而实现调节铝铸件的角度,省时省力,有效的提高加工效率,实用性较好。2. By controlling the expansion and contraction of the second electric telescopic rod, the lifting plate is driven up and down, so as to adjust the height of the aluminum casting. The servo motor drives the first bevel gear to rotate, and then drives the second bevel gear, the rotating rod and the turntable to rotate, thereby Realize the adjustment of the angle of the aluminum casting, save time and effort, effectively improve the processing efficiency, and have good practicability.
附图说明Description of drawings
图1为本发明提出的一种铝铸件快速装夹治具的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a quick clamping fixture for aluminum castings proposed by the present invention.
图2为本发明提出的一种铝铸件快速装夹治具的主视剖面结构示意图。Fig. 2 is a front view sectional structure schematic diagram of a quick clamping fixture for aluminum casting proposed by the present invention.
图3为本发明提出的一种铝铸件快速装夹治具的图2中A处放大结构示意图。Fig. 3 is a schematic diagram of an enlarged structure at A in Fig. 2 of a quick clamping fixture for aluminum casting proposed by the present invention.
图中:1底板、2安装槽、3圆盘、4第二电动伸缩杆、5支撑柱、6滑槽、7滑块、8抵压板、9第一电动伸缩杆、10夹块、11升降板、12支撑腿、13导向杆、14伺服电机、15第一锥形齿轮、16第二锥形齿轮、17转杆、18固定杆、19弹簧、20挡块。In the figure: 1 base plate, 2 installation groove, 3 disc, 4 second electric telescopic rod, 5 support column, 6 chute, 7 slider, 8 pressure plate, 9 first electric telescopic rod, 10 clamping block, 11 lift Plate, 12 support legs, 13 guide rods, 14 servo motors, 15 first bevel gears, 16 second bevel gears, 17 rotating rods, 18 fixed rods, 19 springs, 20 stoppers.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-3,一种铝铸件快速装夹治具,包括底板1、角度调节装置和升降机构,底板1的顶端开设有安装槽2,安装槽2中放置有圆盘3,圆盘3底端与角度调节装置连接,圆盘3的顶端对称焊接有两根支撑柱5,两根支撑柱5相对的一侧均开设有滑槽6,两条滑槽6中均通过滑动配合的方式卡接有滑块7,两个滑块7相对的一侧均通过缓冲机构安装有第一电动伸缩杆9,两根第一电动伸缩杆9的一端均连接有夹块10,通过控制两根第一电动伸缩杆9伸长,使得两个夹块10相互靠近将铝铸件快速夹住,两个滑块7均安装在升降机构上;Referring to Figure 1-3, a quick clamping fixture for aluminum castings includes a
升降机构包括第二电动伸缩杆4和升降板11,第二电动伸缩杆4安装在圆盘3的顶端,第二电动伸缩杆4的顶端安装有升降板11,两个滑块7分别与升降板11的两端焊接;The lifting mechanism includes a second electric
角度调节装置包括伺服电机14、第一锥形齿轮15、第二锥形齿轮16和转杆17、转杆17通过轴承安装在底板1的中部,转杆17的顶端与圆盘3的底端连接,底板1的底端安装有伺服电机14,伺服电机14的输出轴安装有第一锥形齿轮15,转杆17的底端贯穿至底板1的下方且安装有第二锥形齿轮16,第一锥形齿轮15与第二锥形齿轮16啮合,通过伺服电机14驱动第一锥形齿轮15转动,继而驱动第二锥形齿轮16、转杆17和转盘3转动,从而实现调节铝铸件的角度;Angle adjustment device comprises
缓冲机构包括抵压板8、固定杆18、弹簧19和挡块20,四根固定杆18焊接在滑块7的一侧,四根固定杆18上通过滑动配合的套接有抵压板8,且四根固定杆18的一端均设置有挡块20,第一电动伸缩杆9安装在抵压板8的一侧,四根固定杆18位于滑块7和抵压板8之间的部分均套接有弹簧19,在夹持过程中,第一电动伸缩杆9推动抵压板8沿着固定杆18滑动,抵压板8挤压弹簧19实现缓冲,从而有效的避免了夹板10与铝铸件硬性接触而对铝铸件造成损伤的情况发生;The buffer mechanism includes a
两条滑槽6中均安装有导向杆13,两个滑块7均通过滑动配合的方式套接在导向杆13上,有效的保证了滑块7滑动的稳定性;
底板1的底端安装有四根支撑腿12,且四根支撑腿12分布在底板1的四角处,起到稳定的支撑作用。Four
工作原理:通过控制两根第一电动伸缩杆9伸长,使得两个夹块10相互靠近将铝铸件快速夹住,即可对铝铸件进行加工,在夹持过程中,第一电动伸缩杆9推动抵压板8沿着固定杆18滑动,抵压板8挤压弹簧19实现缓冲,从而有效的避免了夹板10与铝铸件硬性接触而对铝铸件造成损伤的情况发生,通过控制第二电动伸缩杆4伸缩,带动升降板11升降,使得滑块7沿着滑槽6滑动,从而实现调节铝铸件的高度,通过伺服电机14驱动第一锥形齿轮15转动,继而驱动第二锥形齿轮16、转杆17和转盘3转动,从而实现调节铝铸件的角度,有效的提高加工效率,实用性较好。Working principle: By controlling the extension of the two first electric
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN117047724A (en) * | 2023-10-12 | 2023-11-14 | 江苏北斗信创科技发展有限公司 | Rotatable five-axis test jig platform of Beidou antenna |
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| CN117047724A (en) * | 2023-10-12 | 2023-11-14 | 江苏北斗信创科技发展有限公司 | Rotatable five-axis test jig platform of Beidou antenna |
| CN117047724B (en) * | 2023-10-12 | 2023-12-19 | 江苏北斗信创科技发展有限公司 | Rotatable five-axis test jig platform of Beidou antenna |
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