CN115722173A - A kind of reaction kettle which is convenient for unloading for production of carved white powder - Google Patents
A kind of reaction kettle which is convenient for unloading for production of carved white powder Download PDFInfo
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Abstract
本发明公开了一种雕白粉生产用便于下料的反应釜,涉及雕白粉生产技术领域,包括固定架、反应釜、支架、输入管和阀门,所述固定架的下侧固定连接有混凝土座,所述固定架的内部与所述反应釜的外侧固定安装,所述支架的中部固定安装有搅拌机构。本发明通过整个刮料组件获力转动,第一侧块、第三侧块和第二侧块分别安装三个竖板上,三者的水平高度逐渐升高,转动后覆盖反应釜内壁工作的区域,第一底块、第三底块和第二底块分别安装在三个斜板的下方,三者距离连接环的中心位置逐渐增大,转动覆盖反应釜的内腔底部,通过设置刮料组件,实现在生产的后期,将粘连在内壁上的雕白粉刮取下来,避免残留,便于雕白粉的输出下料。The invention discloses a reaction kettle for the production of diaobai powder which is convenient for unloading, relates to the technical field of diaobai powder production, and comprises a fixing frame, a reaction kettle, a bracket, an input pipe and a valve. The lower side of the fixing frame is fixedly connected with a concrete seat , the inside of the fixing frame is fixedly installed with the outside of the reaction kettle, and a stirring mechanism is fixedly installed in the middle of the bracket. In the present invention, the entire scraping assembly is rotated by force, and the first side block, the third side block and the second side block are respectively installed on three vertical plates, and the horizontal height of the three is gradually raised, and after the rotation, the inner wall of the reaction kettle is covered. area, the first bottom block, the third bottom block and the second bottom block are respectively installed under the three sloping plates, and the distance between the three is gradually increased from the center of the connecting ring. Material components, in the later stage of production, scrape off the carving white powder adhered to the inner wall, avoid residue, and facilitate the output and blanking of carving white powder.
Description
技术领域technical field
本发明涉及雕白粉生产技术领域,具体为一种雕白粉生产用便于下料的反应釜。The invention relates to the technical field of diaoba powder production, in particular to a reaction kettle for the production of diaoba powder, which is convenient for blanking.
背景技术Background technique
雕白粉,又称次硫酸氢钠甲醛。表观密度1.80~1.85g/cm3。熔点64℃(溶于其结晶水)。高于120℃分解。易溶于水,微溶于醇。无水盐较稳定。但在潮湿空气中会逐渐分解。高温下具有强还原性。用作印染的拔染剂和还原剂,可用于合成橡胶,制糖,生产靛蓝染料和还原染料。生产过程如下:在真空、快速、低温蒸发至溶液状态的次硫酸氢钠甲醛放在真空捏和机内,加10—30℃冷却水,在真空度为:-0.03—-0.09MPa条件下进行捏和1—2小时,再喷入5—20%醇类分散剂及活性剂,继续捏和,使次硫酸氢钠甲醛状态全部粉碎,直至粉碎料温降至40℃以下,通入氮气置换使分散剂全部进入回收装置,粉散料进入分散器进行分散成雕白粉。Carved white powder, also known as sodium sulfoxylate formaldehyde. The apparent density is 1.80~1.85g/cm3. The melting point is 64°C (dissolved in its crystal water). Decomposes above 120°C. Soluble in water, slightly soluble in alcohol. Anhydrous salt is more stable. But it will gradually decompose in moist air. It has strong reducibility at high temperature. Used as a dye discharge agent and reducing agent for printing and dyeing, it can be used in synthetic rubber, sugar production, indigo dye and vat dye. The production process is as follows: Sodium bisulfite formaldehyde evaporated quickly and at low temperature into a solution in a vacuum is placed in a vacuum kneader, and cooling water is added at 10-30°C, and carried out under the condition of a vacuum of -0.03--0.09MPa Knead for 1-2 hours, then spray 5-20% alcohol dispersant and active agent, continue kneading, so that the state of sodium bisulfite formaldehyde is completely pulverized, until the temperature of the pulverized material drops below 40°C, and replace with nitrogen All the dispersant enters the recovery device, and the powdered material enters the disperser to be dispersed into carving white powder.
如中国专利CN112642385A公开了一种化工生产用反应釜,包括反应壳体;所述反应壳体顶端铰接有密封盖,反应壳体的下方安装有搅拌电机,搅拌电机的转轴通过连轴器连接有搅拌轴,搅拌轴的外壁上安装有搅拌叶片;所述反应壳体的内部安装有进料板,进料板的外壁上安装有连接滑块,反应壳体的内壁上设置有供连接滑块沿进料板中心处转动的环形滑轨;所述进料板上等间隔设置有若干个进料孔,进料孔的顶端连通分流进料管,分流进料管连通进料主管,进料主管设置在密封盖的上方。此发明在制备原料经由进料主管进入集料罩后,在导料罩的分流导向的作用下进入导料腔,并经由分流进料管将其导入进料板上的进料孔内,提高了原料反应的均匀性。For example, Chinese patent CN112642385A discloses a reaction kettle for chemical production, including a reaction shell; Stirring shaft, stirring blades are installed on the outer wall of the stirring shaft; a feed plate is installed inside the reaction shell, a connecting slider is installed on the outer wall of the feeding plate, and a connecting slide block is arranged on the inner wall of the reaction shell An annular slide rail that rotates along the center of the feed plate; several feed holes are arranged at equal intervals on the feed plate, and the top of the feed hole is connected with a split feed pipe, and the split feed pipe is connected with the feed main pipe. The main pipe is arranged above the sealing cover. In this invention, after the preparation raw material enters the collecting hood through the feeding main pipe, it enters the material guiding cavity under the action of the shunt guide of the material guiding hood, and guides it into the feeding hole on the feeding plate through the shunting feeding pipe, improving the The uniformity of the raw material reaction is ensured.
但现有技术中,雕白粉生产的过程中需要捏合,反应的后期需要将其粉碎,并进行较为细致的粉碎,这些过程都需要在反应釜内部搅拌,以此有利于进行雕白粉的生产,但是雕白粉易溶于水,在潮湿空气中会逐渐分解,在通入氮气的过程中,会携带部分水分子进入到反应釜中,反应釜内温度高于外界温度时,反应釜内壁也会出现水分,水分会导致雕白粉部分粘连在反应釜内壁以及出料管壁上,增加了额外的损耗。However, in the prior art, kneading is required in the production process of diaobai powder, and it needs to be pulverized in the later stage of the reaction, and it needs to be pulverized more finely. These processes all need to be stirred inside the reactor, which is beneficial to the production of diaobai powder. However, carved white powder is easily soluble in water and will gradually decompose in humid air. During the process of introducing nitrogen, it will carry some water molecules into the reactor. When the temperature inside the reactor is higher than the outside temperature, the inner wall of the reactor will also Moisture appears, and the moisture will cause the carving white powder to partially adhere to the inner wall of the reactor and the wall of the discharge pipe, which increases additional loss.
发明内容Contents of the invention
本发明的目的在于提供一种雕白粉生产用便于下料的反应釜,以解决上述背景技术提出的雕白粉生产的过程中需要捏合,反应的后期需要将其粉碎,并进行较为细致的粉碎,这些过程都需要在反应釜内部搅拌,以此有利于进行雕白粉的生产,但是雕白粉易溶于水,在潮湿空气中会逐渐分解,在通入氮气的过程中,会携带部分水分子进入到反应釜中,反应釜内温度高于外界温度时,反应釜内壁也会出现水分,水分会导致雕白粉部分粘连在反应釜内壁以及出料管壁上,增加了额外的损耗的问题。The object of the present invention is to provide a kind of reaction kettle that is convenient for blanking for the production of carved white powder, so as to solve the need for kneading in the production process of carved white powder proposed by the above-mentioned background technology, and it needs to be pulverized in the later stage of the reaction, and it needs to be pulverized more finely. These processes need to be stirred inside the reaction kettle, which is beneficial to the production of diabolite powder, but diabolite powder is easily soluble in water and will gradually decompose in humid air. During the process of introducing nitrogen, it will carry some water molecules into the In the reactor, when the temperature inside the reactor is higher than the outside temperature, moisture will also appear on the inner wall of the reactor, and the moisture will cause the carving white powder to partially adhere to the inner wall of the reactor and the wall of the discharge pipe, which increases the problem of additional loss.
为实现上述目的,本发明提供如下技术方案:一种雕白粉生产用便于下料的反应釜,包括固定架、反应釜、支架、输入管和阀门,所述固定架的下侧固定连接有混凝土座,所述固定架的内部与所述反应釜的外侧固定安装,所述支架的中部固定安装有搅拌机构,所述搅拌机构位于所述反应釜的内腔中,所述反应釜的下侧与所述阀门的上端固定连接,所述阀门的下端固定连接有管道输送机构,所述管道输送机构的输出端低于输入端;In order to achieve the above object, the present invention provides the following technical solutions: a reaction kettle for the production of carved white powder, which is convenient for blanking, including a fixing frame, a reaction kettle, a bracket, an input pipe and a valve, and the lower side of the fixing frame is fixedly connected with a concrete Seat, the inside of the fixed frame is fixedly installed with the outside of the reaction kettle, the middle part of the bracket is fixedly equipped with a stirring mechanism, the stirring mechanism is located in the inner cavity of the reaction kettle, and the lower side of the reaction kettle It is fixedly connected with the upper end of the valve, the lower end of the valve is fixedly connected with a pipeline delivery mechanism, and the output end of the pipeline delivery mechanism is lower than the input end;
所述搅拌机构包括动力组件,所述动力组件的下端固定安装有旋转搅拌组件,所述动力组件的下端固定安装有刮料组件,所述旋转搅拌组件位于所述刮料组件的中部区域;The stirring mechanism includes a power assembly, the lower end of the power assembly is fixedly equipped with a rotating stirring assembly, the lower end of the power assembly is fixedly installing a scraping assembly, and the rotating stirring assembly is located in the middle area of the scraping assembly;
所述刮料组件包括连接环,所述连接环的外侧固定连接有三个斜板,三个所述斜板的另一端上侧固定连接有三个竖板,三个所述竖板的上侧固定连接有圆环,三个所述竖板的一侧分别固定卡接有第一侧块、第二侧块和第三侧块,所述第一侧块、所述第三侧块和所述第二侧块的水平高度逐渐升高,三个所述斜板的下侧分别固定卡接有第一底块、第二底块和第三底块,所述第一底块、所述第三底块和所述第二底块距离所述连接环中心点的长度逐渐增大;The scraper assembly includes a connecting ring, and the outer side of the connecting ring is fixedly connected with three inclined plates, and the other ends of the three inclined plates are fixedly connected with three vertical plates, and the upper sides of the three vertical plates are fixed A circular ring is connected, and one side of the three vertical plates is respectively fixedly clamped with a first side block, a second side block and a third side block, and the first side block, the third side block and the The horizontal height of the second side block increases gradually, and the lower sides of the three inclined plates are respectively fixedly engaged with the first bottom block, the second bottom block and the third bottom block, the first bottom block, the second bottom block The distance between the third bottom block and the second bottom block from the central point of the connecting ring gradually increases;
通过主轴获力带动整个刮料组件转动,使得连接环和三个斜板组成的三角架旋转,同时三个竖板在反应釜的内壁附近绕着主轴公转,第一侧块、第三侧块和第二侧块分别安装三个竖板上,尖端贴合反应釜的内壁,三者的水平高度逐渐升高,转动后覆盖反应釜内壁工作的区域,第一底块、第三底块和第二底块分别安装在三个斜板的下方,尖端贴合反应釜的内腔底部,三者距离连接环的中心位置逐渐增大,转动覆盖反应釜的内腔底部,三组侧块和三组底块,起到搅拌和刮取作用,通过设置刮料组件,实现在生产过程的前期是起到搅拌混合的作用,在生产的后期,将粘连在内壁上的雕白粉刮取下来,避免残留,便于雕白粉的输出下料。The force obtained by the main shaft drives the entire scraper assembly to rotate, so that the tripod composed of the connecting ring and the three inclined plates rotates, and at the same time, the three vertical plates revolve around the main shaft near the inner wall of the reactor. The first side block and the third side block and the second side block are respectively installed on three vertical plates, and the tip is attached to the inner wall of the reactor. The second bottom block is respectively installed under the three slanted plates, and the tip fits the bottom of the inner cavity of the reaction kettle. The distance between the three is gradually increased from the center of the connecting ring, and the rotation covers the bottom of the inner cavity of the reaction kettle. Three sets of side blocks and The three sets of bottom blocks play the role of stirring and scraping. By setting the scraping component, it can play the role of stirring and mixing in the early stage of the production process. In the later stage of production, the carving white powder stuck on the inner wall is scraped off, Avoid residues and facilitate the output and blanking of carving white powder.
优选的,所述旋转搅拌组件包括连接杆,所述连接杆的外表面固定连接有搅拌栏,所述连接杆的下端固定安装有搅拌扇;连接杆旋转,由此搅拌栏和搅拌扇同时旋转,分别搅拌反应釜的中部和底部雕白粉的原料。Preferably, the rotating stirring assembly includes a connecting rod, the outer surface of the connecting rod is fixedly connected with a stirring bar, and the lower end of the connecting rod is fixedly equipped with a stirring fan; the connecting rod rotates, so that the stirring bar and the stirring fan rotate simultaneously , Stir the raw materials of the middle and bottom parts of the reactor respectively.
优选的,所述连接杆的上端内部固定安装有第二从动齿轮,所述第二从动齿轮的轴部转动连接有双孔板,所述第二从动齿轮的轴部下端与所述连接杆的上端内部固定安装;第二从动齿轮的轴部带动连接杆旋转,由此搅拌栏和搅拌扇同时旋转。Preferably, a second driven gear is fixedly installed inside the upper end of the connecting rod, the shaft of the second driven gear is rotatably connected to a double-hole plate, and the lower end of the shaft of the second driven gear is connected to the The upper end of the connecting rod is fixed inside; the shaft of the second driven gear drives the connecting rod to rotate, so that the stirring bar and the stirring fan rotate simultaneously.
优选的,所述双孔板的另一孔内壁固定连接有主轴,所述主轴的下端与所述连接环的内壁固定安装;主轴还带动双孔板旋转,主轴同时带动连接环转动。Preferably, the inner wall of the other hole of the double-hole plate is fixedly connected with a main shaft, and the lower end of the main shaft is fixedly installed with the inner wall of the connecting ring; the main shaft also drives the double-hole plate to rotate, and the main shaft drives the connecting ring to rotate at the same time.
优选的,所述主轴的上端外表面固定安装有第二主动齿轮,所述第二主动齿轮的外侧活动卡接有链带,所述链带的另一端内壁与所述第二从动齿轮的外侧活动卡接;主轴还带动双孔板旋转,由此带动链带、第二从动齿轮和整个旋转搅拌组件绕着蜗轮蜗杆箱的输出轴公转,进而带动旋转搅拌组件在反应釜的内腔中公转和自转双转搅拌。Preferably, a second driving gear is fixedly installed on the outer surface of the upper end of the main shaft, and a chain belt is movably clamped on the outside of the second driving gear, and the inner wall of the other end of the chain belt is connected to the second driven gear. The outside is movable and clamped; the main shaft also drives the double-hole plate to rotate, thereby driving the chain belt, the second driven gear and the entire rotating stirring assembly to revolve around the output shaft of the worm gear box, and then driving the rotating stirring assembly in the inner cavity of the reaction kettle Middle revolution and self-rotation double-rotation stirring.
优选的,所述主轴的上端内部固定安装有蜗轮蜗杆箱,所述蜗轮蜗杆箱的输出轴贯穿所述支架的内部与所述主轴的上端内部固定安装,所述蜗轮蜗杆箱的外侧固定安装有角钢,所述角钢的下侧与所述支架的上侧固定安装,所述蜗轮蜗杆箱的输入端固定安装有伺服电机;角钢将蜗轮蜗杆箱固定在支架上,起到稳定的作用,启动伺服电机并将动力输入蜗轮蜗杆箱,蜗轮蜗杆箱的输出轴带动主轴转动。Preferably, a worm gear box is fixedly installed inside the upper end of the main shaft, the output shaft of the worm gear box penetrates the inside of the bracket and is fixedly installed inside the upper end of the main shaft, and the outer side of the worm gear box is fixedly installed with Angle steel, the lower side of the angle steel and the upper side of the bracket are fixedly installed, and the input end of the worm gear box is fixedly installed with a servo motor; the angle steel fixes the worm gear box on the bracket to play a stable role and start the servo motor. The motor and the power are input into the worm gear box, and the output shaft of the worm gear box drives the main shaft to rotate.
优选的,所述管道输送机构包括连接管,所述连接管的下侧固定连接有料仓,所述料仓的一侧固定连接有输出管,所述输出管的内壁转动连接有螺纹杆组件,所述螺纹杆组件包括中心轴;反应完成后,打开阀门,雕白粉从反应釜中出来,经过阀门和连接管进入到料仓。Preferably, the pipeline conveying mechanism includes a connecting pipe, the lower side of the connecting pipe is fixedly connected with a silo, one side of the silo is fixedly connected with an output pipe, and the inner wall of the output pipe is rotatably connected with a threaded rod assembly, The threaded rod assembly includes a central shaft; after the reaction is completed, the valve is opened, and the carved white powder comes out of the reaction kettle, passes through the valve and the connecting pipe, and enters the feed bin.
优选的,所述中心轴的一端与所述输出管的末端转动连接,所述中心轴的外表面固定连接有螺纹板,所述螺纹板的间距从输入端往输出端逐渐增大,所述中心轴的输入端且位于所述螺纹板的间距中固定连接有片板,所述中心轴的输出端且位于所述螺纹板的间距中固定连接有短棒;中心轴在料仓和输出管内部转动,雕白粉从阀门和连接管进入到料仓,中心轴带动螺纹板转动,螺纹板的输入端间距小,输出端间距大,将雕白粉从料仓中输送至输出管,若干片板将雕白粉打散开,且雕白粉输出的速度逐渐增加,若干短棒避免雕白粉粘连,再配合管道输送机构末端向下倾斜,有利于雕白粉输出出去。Preferably, one end of the central shaft is rotatably connected to the end of the output pipe, and the outer surface of the central shaft is fixedly connected with a threaded plate, and the distance between the threaded plates gradually increases from the input end to the output end. The input end of the central shaft is fixedly connected with a plate in the distance between the threaded plates, and the output end of the central shaft is fixedly connected with a short rod in the distance between the threaded plates; Internal rotation, the white powder enters the silo from the valve and the connecting pipe, the central shaft drives the threaded plate to rotate, the distance between the input end of the threaded plate is small, and the distance between the output end is large, and the white powder is transported from the silo to the output pipe. Scatter the white powder, and the output speed of the white powder gradually increases. Several short sticks prevent the white powder from sticking together, and cooperate with the end of the pipeline conveying mechanism to tilt downward, which is conducive to the output of the white powder.
优选的,所述中心轴的另一端贯穿所述料仓的一侧固定安装有第一从动齿轮,所述第一从动齿轮的外侧活动卡接有链条,所述链条的下端内部活动卡接有第一主动齿轮,所述第一主动齿轮的中部固定安装有步进电机;启动步进电机,步进电机带动第一主动齿轮旋转,链条获得动力,带动第一从动齿轮转动,第一从动齿轮带动中心轴在料仓和输出管内部转动。Preferably, the other end of the central shaft runs through one side of the silo and is fixedly installed with a first driven gear. Connected with the first driving gear, the middle part of the first driving gear is fixedly equipped with a stepping motor; start the stepping motor, the stepping motor drives the first driving gear to rotate, the chain obtains power, drives the first driven gear to rotate, and the second A driven gear drives the central shaft to rotate inside the feed bin and output pipe.
优选的,所述步进电机的上侧固定连接有连接件,所述连接件的上侧与所述料仓的下侧固定连接,所述连接件的一侧固定连接有外壳罩,所述第一从动齿轮、所述链条和所述第一主动齿轮位于所述外壳罩的内部;连接件将步进电机固定在料仓的下方,起到安装步进电机的作用,外壳罩避免第一从动齿轮、链条和第一主动齿轮被灰尘干扰。Preferably, the upper side of the stepping motor is fixedly connected with a connecting piece, the upper side of the connecting piece is fixedly connected with the lower side of the silo, one side of the connecting piece is fixedly connected with an outer casing, and the The first driven gear, the chain and the first driving gear are located inside the outer casing; the connecting piece fixes the stepper motor below the feed bin to play the role of installing the stepper motor, and the outer casing prevents the second A driven gear, chain and first driving gear are disturbed by dust.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明中,通过设置刮料组件,实现在生产过程的前期是起到搅拌混合的作用,在生产的后期,将粘连在内壁上的雕白粉刮取下来,避免残留,便于雕白粉的输出下料,通过主轴获力带动整个刮料组件转动,使得连接环和三个斜板组成的三角架旋转,同时三个竖板在反应釜的内壁附近绕着主轴公转,第一侧块、第三侧块和第二侧块分别安装三个竖板上,尖端贴合反应釜的内壁,三者的水平高度逐渐升高,转动后覆盖反应釜内壁工作的区域,第一底块、第三底块和第二底块分别安装在三个斜板的下方,尖端贴合反应釜的内腔底部,三者距离连接环的中心位置逐渐增大,转动覆盖反应釜的内腔底部,三组侧块和三组底块,起到搅拌和刮取作用。1. In the present invention, by arranging the scraping component, it can realize the function of stirring and mixing in the early stage of the production process. In the later stage of production, the carving white powder adhered to the inner wall is scraped off to avoid residue, which is convenient for carving white powder The material is output, and the force obtained by the main shaft drives the entire scraping assembly to rotate, so that the tripod composed of the connecting ring and the three inclined plates rotates, and at the same time, the three vertical plates revolve around the main shaft near the inner wall of the reactor. The first side block, The third side block and the second side block are respectively installed on three vertical plates, and the tip is attached to the inner wall of the reactor. The three bottom blocks and the second bottom block are respectively installed under the three slanted plates, and the tip fits the bottom of the inner cavity of the reaction kettle. One set of side blocks and three sets of bottom blocks play the role of stirring and scraping.
2、本发明中,通过设置旋转搅拌组件,实现对雕白粉原料进行公转和自转双转搅拌,提高反应效率,通过首先启动伺服电机并将动力输入蜗轮蜗杆箱,蜗轮蜗杆箱的输出轴带动主轴转动,主轴带动第二主动齿轮旋转,第二主动齿轮将动力传输至链带,链带带动第二从动齿轮转动,第二从动齿轮的轴部带动连接杆旋转,由此搅拌栏和搅拌扇同时旋转,分别搅拌反应釜的中部和底部雕白粉的原料,主轴还带动双孔板旋转,由此带动链带、第二从动齿轮和整个旋转搅拌组件绕着蜗轮蜗杆箱的输出轴公转,进而带动旋转搅拌组件在反应釜的内腔中公转和自转双转搅拌。2. In the present invention, by arranging the rotating stirring assembly, the double-rotation stirring of the raw material of the carved white powder is realized, and the reaction efficiency is improved. By first starting the servo motor and inputting the power into the worm gear box, the output shaft of the worm gear box drives the main shaft Rotate, the main shaft drives the second driving gear to rotate, the second driving gear transmits power to the chain belt, the chain belt drives the second driven gear to rotate, and the shaft of the second driven gear drives the connecting rod to rotate, thus the stirring bar and the stirring The fan rotates at the same time to stir the white powder raw materials in the middle and bottom of the reaction kettle respectively. The main shaft also drives the double-hole plate to rotate, thereby driving the chain belt, the second driven gear and the entire rotating stirring assembly to revolve around the output shaft of the worm gear box. , and then drive the rotating stirring assembly to revolve and rotate in the inner cavity of the reactor for double-rotation stirring.
3、本发明中,通过设置管道输送机构,实现雕白粉的快速转移和避免残留,通过打开阀门,启动步进电机,步进电机带动第一主动齿轮旋转,链条获得动力,带动第一从动齿轮转动,第一从动齿轮带动中心轴在料仓和输出管内部转动,雕白粉从阀门和连接管进入到料仓,中心轴带动螺纹板转动,螺纹板的输入端间距小,输出端间距大,将雕白粉从料仓中输送至输出管,若干片板将雕白粉打散开,且雕白粉输出的速度逐渐增加,若干短棒避免雕白粉粘连,再配合管道输送机构末端向下倾斜,有利于雕白粉输出出去。3. In the present invention, by setting the pipeline conveying mechanism, the rapid transfer of the carved white powder and avoiding residues are realized. By opening the valve, the stepping motor is started, and the stepping motor drives the first driving gear to rotate, and the chain obtains power to drive the first driven gear. When the gear rotates, the first driven gear drives the central shaft to rotate inside the silo and the output pipe. The white powder enters the silo from the valve and the connecting pipe, and the central shaft drives the threaded plate to rotate. The distance between the input end of the threaded plate is small and the distance between the output end Large, transport the white powder from the silo to the output pipe, several plates will break up the white powder, and the output speed of the white powder will gradually increase, a few short rods will prevent the white powder from sticking, and then cooperate with the end of the pipeline conveying mechanism to tilt downward , which is conducive to the output of carving white powder.
附图说明Description of drawings
图1为本发明一种雕白粉生产用便于下料的反应釜的结构示意图;Fig. 1 is the structural representation of a kind of diaoba powder production of the present invention and is convenient to blanking reactor;
图2为本发明一种雕白粉生产用便于下料的反应釜第二视角的结构示意图;Fig. 2 is the structure schematic diagram of the second angle of view of the reaction kettle that is convenient for blanking for the production of a kind of carved white powder of the present invention;
图3为本发明一种雕白粉生产用便于下料的反应釜内部剖面的结构示意图;Fig. 3 is the structural representation of the internal section of a reaction kettle that is convenient for blanking for the production of a kind of carved white powder of the present invention;
图4为本发明一种雕白粉生产用便于下料的反应釜管道输送机构剖面的结构示意图;Fig. 4 is the structure schematic diagram of the cross-section of the reactor pipeline conveying mechanism that is convenient for blanking for the production of a kind of carved white powder of the present invention;
图5为本发明一种雕白粉生产用便于下料的反应釜螺纹杆组件的结构示意图;Fig. 5 is a structural representation of a reaction kettle threaded rod assembly that is convenient for blanking for the production of carved white powder of the present invention;
图6为本发明一种雕白粉生产用便于下料的反应釜动力组件的结构示意图;Fig. 6 is a structural schematic diagram of a reaction kettle power assembly that is convenient for blanking for the production of carved white powder of the present invention;
图7为本发明一种雕白粉生产用便于下料的反应釜旋转搅拌组件和刮料组件的结构示意图;Fig. 7 is a structural schematic diagram of a rotating stirring assembly and a scraping assembly of a reaction kettle convenient for blanking for the production of carved white powder according to the present invention;
图8为本发明一种雕白粉生产用便于下料的反应釜中三底块位置分布的结构示意图;Fig. 8 is a structural schematic diagram of the position distribution of the three bottom blocks in a reaction kettle convenient for blanking for the production of carved white powder according to the present invention;
图9为本发明一种雕白粉生产用便于下料的反应釜中三侧块位置分布的结构示意图。Fig. 9 is a structural schematic diagram of the position distribution of three side blocks in a reaction kettle convenient for unloading for production of carved white powder according to the present invention.
图中:In the picture:
1、混凝土座;1. Concrete seat;
2、管道输送机构;21、连接管;22、料仓;23、螺纹杆组件;231、中心轴;232、短棒;233、螺纹板;234、片板;24、外壳罩;25、第一从动齿轮;26、链条;27、连接件;28、第一主动齿轮;29、步进电机;210、输出管;2. Pipeline conveying mechanism; 21. Connecting pipe; 22. Material bin; 23. Threaded rod assembly; 231. Central shaft; 232. Short rod; 233. Threaded plate; 234. Sheet plate; 1 driven gear; 26, chain; 27, connector; 28, first driving gear; 29, stepping motor; 210, output tube;
3、固定架;4、反应釜;5、支架;3. Fixed frame; 4. Reactor; 5. Bracket;
6、搅拌机构;61、动力组件;611、伺服电机;612、蜗轮蜗杆箱;613、角钢;614、主轴;615、第二主动齿轮;616、链带;617、双孔板;618、第二从动齿轮;62、旋转搅拌组件;621、连接杆;622、搅拌栏;623、搅拌扇;63、刮料组件;631、圆环;632、竖板;633、第一侧块;634、斜板;635、第一底块;636、连接环;637、第二底块;638、第三底块;639、第二侧块;640、第三侧块;6, mixing mechanism; 61, power assembly; 611, servo motor; 612, worm gear box; 613, angle steel; 614, main shaft; 615, second driving gear; 616, chain belt; 617, double hole plate; 618, the first Two driven gears; 62, rotating stirring assembly; 621, connecting rod; 622, stirring bar; 623, stirring fan; 63, scraping assembly; 631, ring; 632, vertical plate; 633, first side block; , inclined plate; 635, first bottom block; 636, connecting ring; 637, second bottom block; 638, third bottom block; 639, second side block; 640, third side block;
7、输入管;8、阀门。7. Input pipe; 8. Valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1-9所示:一种雕白粉生产用便于下料的反应釜,包括固定架3、反应釜4、支架5、输入管7和阀门8,固定架3的下侧固定连接有混凝土座1,固定架3的内部与反应釜4的外侧固定安装,支架5的中部固定安装有搅拌机构6,搅拌机构6位于反应釜4的内腔中,反应釜4的下侧与阀门8的上端固定连接,阀门8的下端固定连接有管道输送机构2,管道输送机构2的输出端低于输入端,搅拌机构6包括动力组件61,动力组件61的下端固定安装有旋转搅拌组件62,动力组件61的下端固定安装有刮料组件63,旋转搅拌组件62位于刮料组件63的中部区域,刮料组件63包括连接环636,连接环636的外侧固定连接有三个斜板634,三个斜板634的另一端上侧固定连接有三个竖板632,三个竖板632的上侧固定连接有圆环631,三个竖板632的一侧分别固定卡接有第一侧块633、第二侧块639和第三侧块640,第一侧块633、第三侧块640和第二侧块639的水平高度逐渐升高,三个斜板634的下侧分别固定卡接有第一底块635、第二底块637和第三底块638,第一底块635、第三底块638和第二底块637距离连接环636中心点的长度逐渐增大;Referring to Figures 1-9: a reaction kettle for the production of carved white powder, which is convenient for unloading, includes a fixed
通过主轴614获力带动整个刮料组件63转动,使得连接环636和三个斜板634组成的三角架旋转,同时三个竖板632在反应釜4的内壁附近绕着主轴614公转,第一侧块633、第三侧块640和第二侧块639分别安装三个竖板632上,尖端贴合反应釜4的内壁,三者的水平高度逐渐升高,转动后覆盖反应釜4内壁工作的区域,第一底块635、第三底块638和第二底块637分别安装在三个斜板634的下方,尖端贴合反应釜4的内腔底部,三者距离连接环636的中心位置逐渐增大,转动覆盖反应釜4的内腔底部,三组侧块和三组底块,起到搅拌和刮取作用,通过设置刮料组件63,实现在生产过程的前期是起到搅拌混合的作用,在生产的后期,将粘连在内壁上的雕白粉刮取下来,避免残留,便于雕白粉的输出下料。The force obtained by the
根据图7所示,旋转搅拌组件62包括连接杆621,连接杆621的外表面固定连接有搅拌栏622,连接杆621的下端固定安装有搅拌扇623;连接杆621旋转,由此搅拌栏622和搅拌扇623同时旋转,分别搅拌反应釜4的中部和底部雕白粉的原料。As shown in Figure 7, the rotating stirring
根据图6和图7所示,连接杆621的上端内部固定安装有第二从动齿轮618,第二从动齿轮618的轴部转动连接有双孔板617,第二从动齿轮618的轴部下端与连接杆621的上端内部固定安装;第二从动齿轮618的轴部带动连接杆621旋转,由此搅拌栏622和搅拌扇623同时旋转。As shown in Figure 6 and Figure 7, the upper end of the connecting
根据图6和图7所示,双孔板617的另一孔内壁固定连接有主轴614,主轴614的下端与连接环636的内壁固定安装;主轴614还带动双孔板617旋转,主轴614同时带动连接环636转动。According to Fig. 6 and shown in Fig. 7, the inner wall of another hole of
根据图6所示,主轴614的上端外表面固定安装有第二主动齿轮615,第二主动齿轮615的外侧活动卡接有链带616,链带616的另一端内壁与第二从动齿轮618的外侧活动卡接;主轴614还带动双孔板617旋转,由此带动链带616、第二从动齿轮618和整个旋转搅拌组件62绕着蜗轮蜗杆箱612的输出轴公转,进而带动旋转搅拌组件62在反应釜4的内腔中公转和自转双转搅拌。As shown in Figure 6, the outer surface of the upper end of the
根据图6所示,主轴614的上端内部固定安装有蜗轮蜗杆箱612,蜗轮蜗杆箱612的输出轴贯穿支架5的内部与主轴614的上端内部固定安装,蜗轮蜗杆箱612的外侧固定安装有角钢613,角钢613的下侧与支架5的上侧固定安装,蜗轮蜗杆箱612的输入端固定安装有伺服电机611;角钢613将蜗轮蜗杆箱612固定在支架5上,起到稳定的作用,启动伺服电机611并将动力输入蜗轮蜗杆箱612,蜗轮蜗杆箱612的输出轴带动主轴614转动。As shown in Figure 6, the upper end of the
根据图4所示,管道输送机构2包括连接管21,连接管21的下侧固定连接有料仓22,料仓22的一侧固定连接有输出管210,输出管210的内壁转动连接有螺纹杆组件23,螺纹杆组件23包括中心轴231;反应完成后,打开阀门8,雕白粉从反应釜4中出来,经过阀门8和连接管21进入到料仓22。As shown in Figure 4, the
根据图4所示,中心轴231的一端与输出管210的末端转动连接,中心轴231的外表面固定连接有螺纹板233,螺纹板233的间距从输入端往输出端逐渐增大,中心轴231的输入端且位于螺纹板233的间距中固定连接有片板234,中心轴231的输出端且位于螺纹板233的间距中固定连接有短棒232;中心轴231在料仓22和输出管210内部转动,雕白粉从阀门8和连接管21进入到料仓22,中心轴231带动螺纹板233转动,螺纹板233的输入端间距小,输出端间距大,将雕白粉从料仓22中输送至输出管210,若干片板234将雕白粉打散开,且雕白粉输出的速度逐渐增加,若干短棒232避免雕白粉粘连,再配合管道输送机构2末端向下倾斜,有利于雕白粉输出出去。As shown in Figure 4, one end of the
根据图4所示,中心轴231的另一端贯穿料仓22的一侧固定安装有第一从动齿轮25,第一从动齿轮25的外侧活动卡接有链条26,链条26的下端内部活动卡接有第一主动齿轮28,第一主动齿轮28的中部固定安装有步进电机29;启动步进电机29,步进电机29带动第一主动齿轮28旋转,链条26获得动力,带动第一从动齿轮25转动,第一从动齿轮25带动中心轴231在料仓22和输出管210内部转动。As shown in FIG. 4 , the other end of the
根据图4所示,步进电机29的上侧固定连接有连接件27,连接件27的上侧与料仓22的下侧固定连接,连接件27的一侧固定连接有外壳罩24,第一从动齿轮25、链条26和第一主动齿轮28位于外壳罩24的内部;连接件27将步进电机29固定在料仓22的下方,起到安装步进电机29的作用,外壳罩24避免第一从动齿轮25、链条26和第一主动齿轮28被灰尘干扰。As shown in Figure 4, the upper side of the
本装置的使用方法及工作原理:在使用该雕白粉生产用便于下料的反应釜时,雕白粉的原料从输入管7中输入反应釜4中,首先启动伺服电机611并将动力输入蜗轮蜗杆箱612,蜗轮蜗杆箱612的输出轴带动主轴614转动,主轴614带动第二主动齿轮615旋转,第二主动齿轮615将动力传输至链带616,链带616带动第二从动齿轮618转动,第二从动齿轮618的轴部带动连接杆621旋转,由此搅拌栏622和搅拌扇623同时旋转,分别搅拌反应釜4的中部和底部雕白粉的原料,主轴614还带动双孔板617旋转,由此带动链带616、第二从动齿轮618和整个旋转搅拌组件62绕着蜗轮蜗杆箱612的输出轴公转,进而带动旋转搅拌组件62在反应釜4的内腔中公转和自转双转搅拌,主轴614还带动整个刮料组件63转动,使得连接环636和三个斜板634组成的三角架旋转,同时三个竖板632在反应釜4的内壁附近绕着主轴614公转,第一侧块633、第三侧块640和第二侧块639分别安装三个竖板632上,尖端贴合反应釜4的内壁,三者的水平高度逐渐升高,转动后覆盖反应釜4内壁工作的区域,第一底块635、第三底块638和第二底块637分别安装在三个斜板634的下方,尖端贴合反应釜4的内腔底部,三者距离连接环636的中心位置逐渐增大,转动覆盖反应釜4的内腔底部,三组侧块和三组底块,在生产过程的前期是起到搅拌混合的作用,在生产的后期,将粘连在内壁上的雕白粉刮取下来,避免残留,便于雕白粉的输出下料,反应完成后,打开阀门8,启动步进电机29,步进电机29带动第一主动齿轮28旋转,链条26获得动力,带动第一从动齿轮25转动,第一从动齿轮25带动中心轴231在料仓22和输出管210内部转动,雕白粉从阀门8和连接管21进入到料仓22,中心轴231带动螺纹板233转动,螺纹板233的输入端间距小,输出端间距大,将雕白粉从料仓22中输送至输出管210,若干片板234将雕白粉打散开,且雕白粉输出的速度逐渐增加,若干短棒232避免雕白粉粘连,再配合管道输送机构2末端向下倾斜,有利于雕白粉输出出去。The use method and working principle of this device: when using the reaction kettle for the production of the carved white powder, the raw material of the carved white powder is input into the reactor 4 from the input pipe 7, and the servo motor 611 is first started and the power is input into the worm gear Box 612, the output shaft of the worm gear box 612 drives the main shaft 614 to rotate, the main shaft 614 drives the second driving gear 615 to rotate, the second driving gear 615 transmits the power to the chain belt 616, and the chain belt 616 drives the second driven gear 618 to rotate, The shaft portion of the second driven gear 618 drives the connecting rod 621 to rotate, thus the stirring bar 622 and the stirring fan 623 rotate simultaneously to stir the raw materials of the middle part and the bottom of the reaction kettle 4 respectively, and the main shaft 614 also drives the double-hole plate 617 to rotate , thereby driving the chain belt 616, the second driven gear 618 and the entire rotating stirring assembly 62 to revolve around the output shaft of the worm gear box 612, and then driving the rotating stirring assembly 62 to revolve in the inner cavity of the reaction kettle 4 and rotate double-rotation Stirring, the main shaft 614 also drives the entire scraper assembly 63 to rotate, so that the tripod consisting of the connecting ring 636 and the three inclined plates 634 rotates, and the three vertical plates 632 revolve around the main shaft 614 near the inner wall of the reaction kettle 4, the first The side block 633, the third side block 640 and the second side block 639 are respectively installed on the three vertical plates 632, and the tip is attached to the inner wall of the reaction kettle 4, and the level of the three is gradually raised, and the inner wall of the reaction kettle 4 is covered after rotation. In the region, the
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116690830A (en) * | 2023-08-07 | 2023-09-05 | 如皋市井上捏和机械厂 | Vacuum kneader with cavity paddle structure |
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| CN111774026A (en) * | 2020-08-01 | 2020-10-16 | 浙江亦龙新材料有限公司 | Reaction system of acrylate emulsion |
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| CN217248855U (en) * | 2022-05-14 | 2022-08-23 | 莒南凯佳化工有限公司 | Reation kettle who has anticollision institution based on processing of carving white powder |
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| JP2004204059A (en) * | 2002-12-25 | 2004-07-22 | Nippon Shokubai Co Ltd | Preparation process of polymer |
| CN212549537U (en) * | 2020-06-10 | 2021-02-19 | 青岛莱恩斯橡胶科技有限公司 | Heating stirring reation kettle of rubber protection wax production usefulness |
| CN111774026A (en) * | 2020-08-01 | 2020-10-16 | 浙江亦龙新材料有限公司 | Reaction system of acrylate emulsion |
| CN217248855U (en) * | 2022-05-14 | 2022-08-23 | 莒南凯佳化工有限公司 | Reation kettle who has anticollision institution based on processing of carving white powder |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116690830A (en) * | 2023-08-07 | 2023-09-05 | 如皋市井上捏和机械厂 | Vacuum kneader with cavity paddle structure |
| CN116690830B (en) * | 2023-08-07 | 2023-12-12 | 如皋市井上捏和机械厂 | Vacuum kneader with cavity paddle structure |
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