CN115716288A - Mechanical automatic cutting equipment - Google Patents
Mechanical automatic cutting equipment Download PDFInfo
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Abstract
本发明提出了一种机械自动化切割设备,属于板材切割技术领域。解决了现有的切割设备滑块长期带动锯条上下移动进而滑块磨损严重出现晃动,导致切割不稳定的问题。它包括切割机体、润滑油箱、固定杆Ⅱ、固定框以及角度调节机构,固定杆Ⅱ横向安装在切割机体上,固定杆Ⅱ上均布有多个固定框,固定框内设有上油机构,上油机构与润滑油箱连通,多个固定框的中部滑动安装有固定杆Ⅰ,固定杆Ⅰ上安装有多个锯条,固定框与角度调节机构连接。它主要用于板材切割。
The invention provides a mechanical automatic cutting device, which belongs to the technical field of plate cutting. It solves the problem that the slider of the existing cutting equipment drives the saw blade to move up and down for a long time, and the slider is severely worn and shakes, resulting in unstable cutting. It includes a cutting machine body, a lubricating oil tank, a fixed rod II, a fixed frame and an angle adjustment mechanism. The fixed rod II is horizontally installed on the cutting machine body. There are multiple fixed frames evenly distributed on the fixed rod II. There is an oiling mechanism inside the fixed frame. The oiling mechanism is communicated with the lubricating oil tank, and the middle parts of the multiple fixed frames are slidingly installed with a fixed rod I, and a plurality of saw blades are installed on the fixed rod I, and the fixed frames are connected with the angle adjustment mechanism. It is mainly used for plate cutting.
Description
技术领域technical field
本发明属于板材切割技术领域,特别是涉及一种机械自动化切割设备。The invention belongs to the technical field of plate cutting, and in particular relates to a mechanical automatic cutting equipment.
背景技术Background technique
板材是一种用于家具、建筑等行业中一种材料,通常为木质,在对板材进行使用时,通常需要对板材进行针对式加工,加工的方式多为切割、打磨、抛光、着色等步骤,其中对板材进行切割可以针对式对产品进行塑性。Board is a kind of material used in furniture, construction and other industries. It is usually wood. When using board, it usually needs to be processed in a targeted manner. The processing methods are mostly cutting, grinding, polishing, coloring and other steps. , where cutting the sheet can be targeted to plasticize the product.
板材切割机是用于切割板材的常用机械,将初步切割的板材置放于板材切割机的工作台上,再由板材切割机上的刀具对板材根据客户的需求进行切割;但是现有的板材切割设备所使用的锯条均是等间距成排安装的,然后锯条通过气缸驱动滑块带动锯条做竖直上下快速运动对板材进行切割,由于滑块长期上下往复运动导致滑块磨损严重,出现晃动,导致切割不稳定。The sheet metal cutting machine is a common machine used to cut the sheet metal. The initially cut sheet is placed on the workbench of the sheet metal cutting machine, and then the sheet is cut by the cutter on the sheet metal cutting machine according to the customer's needs; but the existing sheet cutting machine The saw blades used in the equipment are all installed in rows at equal intervals, and then the saw blade drives the slider through the cylinder to move vertically and quickly up and down to cut the plate. Due to the long-term reciprocating movement of the slider, the slider is seriously worn and shakes. resulting in unstable cutting.
发明内容Contents of the invention
有鉴于此,本发明旨在提出一种机械自动化切割设备,以解决现有的切割设备滑块长期带动锯条上下移动进而滑块磨损严重出现晃动,导致切割不稳定的问题。In view of this, the present invention aims to propose a mechanical automatic cutting device to solve the problem that the slider of the existing cutting device drives the saw blade to move up and down for a long time, and the slider is severely worn and shakes, resulting in unstable cutting.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种机械自动化切割设备,包括切割机体、润滑油箱、固定杆Ⅱ、固定框以及角度调节机构,所述固定杆Ⅱ横向安装在切割机体上,所述固定杆Ⅱ上均布有多个固定框,所述固定框内设有上油机构,所述上油机构与润滑油箱连通,多个固定框的中部滑动安装有固定杆Ⅰ,所述固定杆Ⅰ上安装有多个锯条,所述固定框与角度调节机构连接。A mechanical automatic cutting equipment, including a cutting machine body, a lubricating oil tank, a fixed rod II, a fixed frame and an angle adjustment mechanism, the fixed rod II is horizontally installed on the cutting machine body, and a plurality of fixed frames are evenly distributed on the fixed rod II , the fixed frame is provided with an oiling mechanism, the oiling mechanism communicates with the lubricating oil tank, the middle part of the multiple fixed frames is slidably installed with a fixed rod I, and a plurality of saw blades are installed on the fixed rod I, and the fixed The frame is connected with the angle adjustment mechanism.
更进一步的,所述上油机构包括储油腔、出油通道、推板、滑块、旋转轮、移动板以及海绵块,所述储油腔安装在固定框顶部内,所述出油通道设置在储油腔的出口处,所述出油通道的两侧分别安装有出油管,所述出油管的出油端与海绵块连接,所述出油通道内滑动安装有推板,所述推板通过连接杆与滑块连接,所述滑块的两端均安装有旋转轮,所述储油腔的下方且位于出油通道的两侧均设有空腔,所述海绵块安装在空腔内,所述海绵块的内端安装有移动板,所述移动板与滑块滑动连接,所述固定杆Ⅰ安装在滑块上,所述滑块与锯条皆通过气缸在固定框内上下移动。Further, the oiling mechanism includes an oil storage chamber, an oil outlet channel, a push plate, a slider, a rotating wheel, a moving plate and a sponge block, the oil storage chamber is installed in the top of the fixed frame, and the oil outlet channel It is arranged at the outlet of the oil storage chamber, and oil outlet pipes are respectively installed on both sides of the oil outlet passage, and the oil outlet end of the oil outlet pipe is connected with the sponge block, and a push plate is slidingly installed in the oil outlet passage, and The push plate is connected with the slider through the connecting rod, and the two ends of the slider are equipped with rotating wheels. There are cavities below the oil storage chamber and on both sides of the oil outlet channel. The sponge block is installed on the In the cavity, the inner end of the sponge block is equipped with a moving plate, the moving plate is slidably connected with the slider, the fixed rod I is installed on the slider, and the slider and the saw blade are in the fixed frame through the cylinder. Moving up and down.
更进一步的,所述移动板的外侧沿竖直方向均布有三个弹簧Ⅱ,所述弹簧Ⅱ贯穿海绵块上设有的穿槽与固定框内部侧壁连接。Furthermore, three springs II are evenly distributed on the outer side of the moving plate along the vertical direction, and the springs II pass through the slots provided on the sponge block and are connected to the inner side wall of the fixed frame.
更进一步的,所述移动板与旋转轮接触位置设有多个出油孔,所述移动板的形状为波浪状形状。Furthermore, a plurality of oil outlet holes are provided at the contact position between the moving plate and the rotating wheel, and the shape of the moving plate is wave-like.
更进一步的,所述储油腔的下方且位于出油通道顶部的位置设有突出于出油通道顶部进油口的限位板。Furthermore, a limiting plate protruding from the oil inlet at the top of the oil outlet passage is provided below the oil storage chamber and at the top of the oil outlet passage.
更进一步的,所述角度调节机构包括角度调节板以及角度调节板表面开设的滑槽Ⅰ,所述固定框通过滑槽Ⅰ卡接在角度调节板上,所述角度调节板的两端均设有限位槽,所述限位槽的上下表面对称设置有锁槽,所述锁槽内设置有锁紧组件。Furthermore, the angle adjustment mechanism includes an angle adjustment plate and a chute I provided on the surface of the angle adjustment plate, the fixed frame is clamped on the angle adjustment plate through the chute I, and both ends of the angle adjustment plate are provided with A limiting groove, the upper and lower surfaces of the limiting groove are symmetrically provided with locking grooves, and a locking component is arranged in the locking groove.
更进一步的,所述锁紧组件包括限位块、弹簧Ⅰ以及锁块,所述角度调节板的内部通过两端的限位槽卡合有限位块,所述限位块的内部设有弹簧Ⅰ,所述弹簧Ⅰ的两端均安装有锁块。Further, the locking assembly includes a limit block, a spring I and a lock block, the inside of the angle adjustment plate engages the limit block through the limit grooves at both ends, and the inside of the limit block is provided with a spring I , Lock blocks are installed at both ends of the spring I.
更进一步的,所述角度调节板的一端啮合连接有角度调节齿轮,所述角度调节齿轮上安装有旋转头。Furthermore, one end of the angle adjustment plate is meshed with an angle adjustment gear, and a rotating head is installed on the angle adjustment gear.
更进一步的,所述滑槽Ⅰ呈扇形均布在角度调节板上。Furthermore, the chute I is fan-shaped and evenly distributed on the angle adjustment plate.
更进一步的,所述锁槽设有多个,多个锁槽等间距分布。Furthermore, there are multiple locking slots, and the multiple locking slots are equally spaced.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明通过设置的海绵块、旋转轮、移动板、推板、滑块、出油管,滑块通过气缸在出油通道内上下滑动,旋转轮与海绵块的凸出位置接触时海绵块被挤压出的油通过出油孔排出裹覆在旋转轮表面,增大旋转轮的润滑度,避免旋转轮沿移动板表面快速滑动,自身的转动速度过快出现磨损晃动现象,能够避免锯条在切割时出现不稳定现象。1. In the present invention, the sponge block, the rotating wheel, the moving plate, the push plate, the slider, and the oil outlet pipe are provided. The slider slides up and down in the oil outlet channel through the cylinder. When the rotating wheel contacts the protruding position of the sponge block, the sponge block The extruded oil is discharged through the oil outlet hole and coated on the surface of the rotating wheel, which increases the lubricity of the rotating wheel and prevents the rotating wheel from sliding rapidly along the surface of the moving plate. If the rotating speed of itself is too fast, there will be wear and shake, which can avoid the saw blade Instability occurs when cutting.
2.本发明通过设置储油腔内部设置的限位板,能够对其推板进行限制所滑动的高度,避免推板在向上滑动时的高度高于出油通道的顶部的进油口高度时出现空隙使得润滑油顺空隙下漏,防止下漏的润滑油位于出油通道底部且高度低于出油管与出油通道的连接点处,避免时间过长容易出现变质形成废油对装置的切割部件造成损坏。2. The present invention can limit the sliding height of the push plate by setting the limit plate inside the oil storage chamber, so as to prevent the height of the push plate from being higher than the oil inlet at the top of the oil outlet channel when it slides upwards There is a gap so that the lubricating oil leaks down along the gap, preventing the leaked lubricating oil from being located at the bottom of the oil outlet channel and at a height lower than the connection point between the oil outlet pipe and the oil outlet channel, so as to avoid excessive deterioration and waste oil cutting the device damage to parts.
3.本发明通过设置的滑槽Ⅰ、角度调节齿轮与限位槽,角度调节齿轮与角度调节板一端啮合,旋转头转动带动限位槽与角度调节板同向转动,锯条在固定杆Ⅰ上通过角度调节板的旋转方向及旋转角度进行滑动改变间距大小,能够根据板材的直径和切割厚度进行灵活调节,且精确度较高。3. In the present invention, through the set chute I, the angle adjustment gear and the limit groove, the angle adjustment gear meshes with one end of the angle adjustment plate, the rotation of the rotating head drives the limit groove and the angle adjustment plate to rotate in the same direction, and the saw blade is on the fixed rod I By sliding the rotation direction and rotation angle of the angle adjustment plate to change the size of the pitch, it can be flexibly adjusted according to the diameter and cutting thickness of the plate, and the accuracy is high.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1为本发明所述的一种机械自动化切割设备的结构示意图;Fig. 1 is the structural representation of a kind of mechanical automatic cutting equipment of the present invention;
图2为本发明所述的固定框的结构示意图;Fig. 2 is a schematic structural view of the fixed frame of the present invention;
图3为本发明所述的固定框的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the fixed frame of the present invention;
图4为本发明所述的固定框的部分结构示意图;Fig. 4 is a partial structural schematic diagram of the fixed frame of the present invention;
图5为本发明所述的一种机械自动化切割设备的后视图;Fig. 5 is the back view of a kind of mechanical automation cutting equipment of the present invention;
图6为本发明所述的角度调节机构的结构示意图;Fig. 6 is a schematic structural view of the angle adjustment mechanism of the present invention;
图7为本发明所述的固定框的内视图;Fig. 7 is the inner view of the fixed frame of the present invention;
图8为本发明所述的限位槽的内部视图。Fig. 8 is an internal view of the limiting groove of the present invention.
1-切割机体,2-润滑油箱,3-角度调节板,301-滑槽Ⅰ,302-角度调节齿轮,303-旋转头,304-限位槽,305-限位块,306-弹簧Ⅰ,307-锁块,308-锁槽,4-固定框,401-出油通道,402-滑块,403-连接杆,404-移动板,405-海绵块,406-空腔,407-弹簧Ⅱ,408-旋转轮,409-出油管,410-推板,411-储油腔,5-固定杆Ⅰ,6-固定杆Ⅱ,7-锯条。1-cutting body, 2-lubricating oil tank, 3-angle adjustment plate, 301-chute Ⅰ, 302-angle adjustment gear, 303-rotary head, 304-limit slot, 305-limit block, 306-spring Ⅰ, 307-lock block, 308-lock groove, 4-fixed frame, 401-oil outlet channel, 402-slider, 403-connecting rod, 404-moving plate, 405-sponge block, 406-cavity, 407-spring II , 408-rotary wheel, 409-oil outlet pipe, 410-push plate, 411-oil storage chamber, 5-fixed rod Ⅰ, 6-fixed rod Ⅱ, 7-saw blade.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地阐述。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. It should be noted that, in the case of no conflict, the embodiments and the features in the embodiments of the present invention can be combined with each other, and the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments.
参见图1-8说明本实施方式,一种机械自动化切割设备,其特征在于:包括切割机体1、润滑油箱2、固定杆Ⅱ6、固定框4以及角度调节机构,所述固定杆Ⅱ6横向安装在切割机体1上,所述固定杆Ⅱ6上均布有多个固定框4,所述固定框4内设有上油机构,所述上油机构与润滑油箱2连通,多个固定框4的中部滑动安装有固定杆Ⅰ5,所述固定杆Ⅰ5上安装有多个锯条7,所述固定框4与角度调节机构连接,所述上油机构包括储油腔411、出油通道401、推板410、滑块402、旋转轮408、移动板404以及海绵块405,所述储油腔411安装在固定框4顶部内,所述出油通道401设置在储油腔411的出口处,所述出油通道401的两侧分别安装有出油管409,所述出油管409的出油端与海绵块405连接,所述出油通道401内滑动安装有推板410,所述推板410通过连接杆403与滑块402连接,所述滑块402的两端均安装有旋转轮408,所述储油腔411的下方且位于出油通道401的两侧均设有空腔406,所述海绵块405安装在空腔406内,所述海绵块405的内端安装有移动板404,所述移动板404与滑块402滑动连接,所述固定杆Ⅰ5安装在滑块402上,所述滑块402与锯条7皆通过气缸在固定框4内上下移动,所述移动板404与旋转轮408接触位置设有多个出油孔,所述移动板404的形状为波浪状形状。Referring to Figures 1-8 to illustrate this embodiment, a mechanical automatic cutting device is characterized in that it includes a cutting machine body 1, a
储油腔411的内部贮存有润滑油,锯条7与滑块402均通过气缸在固定框4上做竖直上下滑动,如图2所示,滑块402在上下滑动时同时带动连接杆403同向运动,并且推板410通过连接杆403沿出油通道401的内壁滑动,使得储油腔411与出油通道401内部产生气压,当推板410向下滑动的高度低于出油管409与出油通道401的连接点时,润滑油通过出油管409流出覆盖在海绵块405上,同理,当推板410向上滑动的高度高于出油管409与出油通道401的连接点时,润滑油油位则位于推板410顶部同样高于出油管409与出油通道401的连接点停止出油,并且两个旋转轮408分别沿移动板404的表面进行滑动,当旋转轮408与移动板404表面的凸出位置接触时便推动移动板404向海绵块405的方向移动对海绵块405进行挤压,海绵块405被挤压出的油通过出油孔排出裹覆在旋转轮408表面,增大旋转轮408的润滑度,避免旋转轮408沿移动板404表面快速滑动,自身的转动速度过快出现磨损晃动现象,能够避免锯条7在切割时出现不稳定现象,并且还解决了现有的切割设备滑块长期带动锯条上下移动进而滑块磨损严重出现晃动,导致切割不稳定的问题。Lubricating oil is stored inside the
进一步的,所述移动板404的外侧沿竖直方向均布有三个弹簧Ⅱ407,所述弹簧Ⅱ407贯穿海绵块405上设有的穿槽与固定框4内部侧壁连接。Further, three springs II 407 are evenly distributed on the outer side of the
进一步的,所述储油腔411的下方且位于出油通道401顶部的位置设有突出于出油通道401顶部进油口的限位板,储油腔411下方且位于出油通道401顶部的位置设有突出于出油通道401顶部进油口的限位板,当推板410向上滑动的高度过高时,限位板能够对其推板410进行限制所滑动的高度,避免推板410在向上滑动时的高度高于出油通道401的顶部的进油口高度时出现空隙使得润滑油顺空隙下漏,防止下漏的润滑油位于出油通道401底部的且高度低于出油管409与出油通道401的连接点,避免时间过长容易出现变质形成废油对装置的切割部件造成损坏。Further, the position below the
进一步的,所述角度调节机构包括角度调节板3以及角度调节板3表面开设的滑槽Ⅰ301,所述固定框4通过滑槽Ⅰ301卡接在角度调节板3上,所述角度调节板3的两端均设有限位槽304,所述限位槽304的上下表面对称设置有锁槽308,所述锁槽308内设置有锁紧组件,所述锁紧组件包括限位块305、弹簧Ⅰ306以及锁块307,所述角度调节板3的内部通过两端的限位槽304卡合有限位块305,所述限位块305的内部设有弹簧Ⅰ306,所述弹簧Ⅰ306的两端均安装有锁块307,所述角度调节板3的一端啮合连接有角度调节齿轮302,所述角度调节齿轮302上安装有旋转头303。Further, the angle adjustment mechanism includes an
手动转动旋转头303同时角度调节齿轮302随之同向转动,角度调节齿轮302与角度调节板3的一端啮合,角度调节齿轮302在旋转时会改变角度调节板3的角度,每个锯条7根据角度调节板3的旋转在固定杆Ⅰ5上进行移动,当角度调节板3逆时针旋转时,每个锯条7之间的间距会变大,反之则变小,角度调节板3调节完切割角度后,通过限位块305上的锁块307插入相对应的锁槽308中对角度调节板3所调节的角度进行固定,此结构便于根据板材的直径和切割厚度进行灵活调节。Manually rotate the
进一步的,所述滑槽Ⅰ301呈扇形均布在角度调节板3上,所述锁槽308设有多个,多个锁槽308等间距分布。Further, the sliding slots I 301 are evenly distributed on the
以上公开的本发明实施例只是用于帮助阐述本发明。实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。The embodiments of the present invention disclosed above are only used to help explain the present invention. The examples do not exhaust all details nor limit the invention to the specific embodiments described. Many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention.
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