CN115714510B - Coil end correction and shaping device for flat wire motor stator - Google Patents
Coil end correction and shaping device for flat wire motor stator Download PDFInfo
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Abstract
本发明提供一种扁线电机定子的线圈线头纠偏整形装置,包括下支撑板、上活动板、竖向位移机构、以及多个纠偏组件,竖向位移机构可驱动上活动板升降;纠偏组件包括周向纠偏机构、径向纠偏机构和横向位移机构;周向纠偏机构包括纠偏头和连接块,径向纠偏机构包括上整形板、下整形板、齿轮和弹性件;横向位移机构设置于下支撑板上并连接纠偏头后端。本发明的有益效果:纠偏头升降对线头进行周向纠偏,使线头可顺利插入上、下空槽,在纠偏头退出的同时通过上、下整形板相对错开对线头进行径向纠偏,使各个线头进入预定位置,然后驱动定子旋转依次对定子的各组线圈的线头进行纠偏整形,解决了扁线电机的定子插线后线圈的线头位置发生偏移问题。
The present invention provides a coil end correction and shaping device for the stator of a flat wire motor, which includes a lower support plate, an upper movable plate, a vertical displacement mechanism, and a plurality of deviation correction components. The vertical displacement mechanism can drive the upper movable plate to go up and down; the deviation correction component includes Circumferential deviation correction mechanism, radial deviation correction mechanism and lateral displacement mechanism; the circumferential deviation correction mechanism includes a deviation correction head and a connecting block, and the radial deviation correction mechanism includes an upper shaping plate, a lower shaping plate, gears and elastic parts; the lateral displacement mechanism is arranged on the lower support board and connect the rear end of the guiding head. Beneficial effects of the present invention: the deflection correcting head lifts up and down to rectify the thread end circumferentially, so that the thread end can be smoothly inserted into the upper and lower empty slots, and when the deflection correcting head withdraws, the upper and lower shaping plates are relatively staggered to perform radial deflection correction on the thread end, so that each The thread end enters the predetermined position, and then the stator is driven to rotate to correct and shape the thread ends of each group of coils of the stator in turn, which solves the problem that the position of the coil thread end shifts after the stator of the flat wire motor is inserted.
Description
技术领域technical field
本发明涉及扁线电机加工设备技术领域,尤其涉及一种扁线电机定子的线圈线头纠偏整形装置。The invention relates to the technical field of flat wire motor processing equipment, in particular to a coil head deflection correcting and shaping device for a flat wire motor stator.
背景技术Background technique
扁线电机由于定子内部线圈槽排列更为规整,满率高,相较传统电机具有高功率密度、高效率的优点,被广泛的应用于新能源汽车驱动系统。相应的扁线电机制造过程相较传统电机也更为复杂,对各项制造工艺的精度要求更为严格。线圈插装就是扁线电机加工的核心工艺之一,目前主要是将线圈插到仿形工装内,再将装有所有线圈的仿形工装夹持并将所有线圈插入到铁芯的线槽中。Due to the more regular arrangement of the coil slots inside the stator and the high full rate, the flat wire motor has the advantages of high power density and high efficiency compared with traditional motors, and is widely used in new energy vehicle drive systems. The corresponding flat wire motor manufacturing process is more complicated than traditional motors, and the precision requirements for various manufacturing processes are stricter. Coil insertion is one of the core processes of flat wire motor processing. At present, the coil is inserted into the profiling tool, and then the profiling tool with all the coils is clamped and all the coils are inserted into the slot of the iron core. .
由于加工工艺精度不足的原因,所有线圈同时插入线槽时部分线圈会插入位置不准确、仿形工装脱离时可能带动部分线圈发生位置偏移,这样就导致部分线圈插装后的位置与预定位置具有偏差。为了保证后续线圈线头端部切平工艺顺利进行,需要将定子的线圈的线头做整形纠偏处理。目前采用的纠偏整形方式,主要通过人工借助模具逐根对线圈线头进行调整,使线头顺直且处于预定位置。但是,由于线圈数量较多,人工的方式精度难以保证,后续切平工艺后也会受到影响,并影响扁线电机产品质量;并且逐根纠偏劳动强度大,人工方式费时费力,效率低下。Due to the lack of precision of the processing technology, when all the coils are inserted into the slot at the same time, the insertion position of some coils will be inaccurate, and the position of some coils may be shifted when the profiling tool is detached, which will cause the position of some coils after insertion to be different from the predetermined position. have deviations. In order to ensure the smooth progress of the subsequent flattening process of the ends of the coils, it is necessary to perform shaping and rectification on the ends of the coils of the stator. The deviation correction and shaping method currently used is mainly to manually adjust the coil thread ends one by one with the help of molds, so that the thread ends are straight and in a predetermined position. However, due to the large number of coils, it is difficult to guarantee the accuracy of the manual method, which will also be affected after the subsequent flattening process, and affect the product quality of the flat wire motor; and the correction of each root is labor-intensive, and the manual method is time-consuming and laborious, and the efficiency is low.
发明内容Contents of the invention
有鉴于此,为了解决扁线电机的定子插线后线圈的线头位置发生偏移问题,本发明的实施例提供了一种扁线电机定子的线圈线头纠偏整形装置。In view of this, in order to solve the problem that the position of the coil end of the flat wire motor is offset after the stator wire is inserted, an embodiment of the present invention provides a coil end correction and shaping device for the stator of the flat wire motor.
本发明的实施例提供一种扁线电机定子的线圈线头纠偏整形装置,包括:An embodiment of the present invention provides a coil wire end correction and shaping device for a stator of a flat wire motor, including:
下支撑板,其环绕待纠偏整形的定子设置;The lower support plate is arranged around the stator to be rectified and shaped;
上活动板,其设置于所述下支撑板上方;an upper movable plate, which is arranged above the lower supporting plate;
竖向位移机构,其设置于所述下支撑板上,且连接所述上活动板以驱动所述上活动板升降;a vertical displacement mechanism, which is arranged on the lower support plate and connected to the upper movable plate to drive the upper movable plate to go up and down;
以及多个纠偏组件,各所述纠偏组件环绕所述定子间隔设置,每一所述纠偏组件包括周向纠偏机构、径向纠偏机构和横向位移机构;And a plurality of deviation correction components, each of the deviation correction components is arranged at intervals around the stator, and each of the deviation correction components includes a circumferential deviation correction mechanism, a radial deviation correction mechanism and a lateral displacement mechanism;
其中所述周向纠偏机构包括纠偏头和连接块,所述连接块上端连接所述上活动板,所述纠偏头前端设有纠偏槽、中部设有导向槽、后端与所述连接块下部滑动连接,所述纠偏槽为前端开口的条形槽;Wherein the circumferential deviation correction mechanism includes a deviation correction head and a connecting block, the upper end of the connection block is connected to the upper movable plate, the front end of the deviation correction head is provided with a deviation correction groove, the middle part is provided with a guide groove, and the rear end is connected to the lower part of the connection block. Sliding connection, the deviation correction groove is a bar-shaped groove with an open front end;
所述径向纠偏机构包括上整形板、下整形板、齿轮和弹性件,所述上整形板、所述齿轮和所述下整形板依次设置于所述纠偏头下方,所述下整形板滑动设置于所述下支撑板上,所述下整形板前端设有多个沿着长度方向间隔设置的下空槽、后端上表面设有下齿条,所述上整形板前端设有多个沿着长度方向间隔设置的上空槽、后端下表面设有上齿条,所述齿轮可转动的安装于所述下支撑板上且分别啮合连接所述上齿条和所述下齿条,所述上整形板设有向上延伸的导向块,所述导向块插入所述导向槽,所述弹性件前端连接所述上整形板后端、后端连接所述下支撑板;The radial correction mechanism includes an upper shaping plate, a lower shaping plate, a gear and an elastic member, the upper shaping plate, the gear and the lower shaping plate are sequentially arranged under the correction head, and the lower shaping plate slides Set on the lower support plate, the front end of the lower shaping plate is provided with a plurality of lower empty grooves arranged at intervals along the length direction, the upper surface of the rear end is provided with a lower rack, and the front end of the upper shaping plate is provided with a plurality of The upper hollow grooves arranged at intervals along the length direction, and the lower surface of the rear end are provided with an upper rack. The gears are rotatably mounted on the lower support plate and meshed with the upper rack and the lower rack respectively. The upper shaping plate is provided with a guide block extending upward, the guiding block is inserted into the guide groove, the front end of the elastic member is connected to the rear end of the upper shaping plate, and the rear end is connected to the lower support plate;
所述横向位移机构设置于下支撑板上并连接所述纠偏头后端,以驱动所述纠偏头朝向或远离所述定子运动。The lateral displacement mechanism is arranged on the lower support plate and connected to the rear end of the deflection correction head to drive the deflection correction head to move toward or away from the stator.
进一步地,所述上整形板为Z字形折弯板,所述上整形板的前端与所述下整形板贴合、后端相对所述下整形板向上偏离。Further, the upper shaping plate is a Z-shaped bending plate, the front end of the upper shaping plate is attached to the lower shaping plate, and the rear end deviates upward relative to the lower shaping plate.
进一步地,所述下整形板上表面中部向上凸起形成凸台,所述上整形板前端的下表面中部设有凹槽,所述凸台嵌入所述凹槽使所述下整形板和所述上整形板可相对滑动。Further, the middle part of the upper surface of the lower shaping plate protrudes upwards to form a boss, and the middle part of the lower surface of the front end of the upper shaping plate is provided with a groove, and the boss is embedded in the groove to make the lower shaping plate and the lower shaping plate The above-mentioned shaping board can slide relatively.
进一步地,所述纠偏头包括滑块、以及与所述滑块前端连接的纠偏叉,所述纠偏槽位于所述纠偏叉的前端,所述连接块的下端设有滑槽,所述滑块穿过所述滑槽且可沿着所述定子径向滑动。Further, the deviation correction head includes a slider and a deviation correction fork connected to the front end of the slider, the deviation correction groove is located at the front end of the deviation correction fork, a slide groove is provided at the lower end of the connection block, and the deviation correction fork is connected to the front end of the slider. Passes through the slide slot and can slide radially along the stator.
进一步地,所述径向纠偏机构还包括安装架,所述弹性件为弹簧,所述上整形板的后端置于所述安装架内,且所述安装架位于所述上整形板后方设有弹簧柱,所述弹簧套设于所述弹簧柱上、后端连接所述安装架、前端连接所述上整形板的后端。Further, the radial deviation correction mechanism also includes a mounting frame, the elastic member is a spring, the rear end of the upper shaping plate is placed in the mounting frame, and the mounting frame is located behind the upper shaping plate. There is a spring column, the spring is sleeved on the spring column, the rear end is connected to the installation frame, and the front end is connected to the rear end of the upper shaping plate.
进一步地,所述导向槽为长圆槽,所述导向块为圆柱。Further, the guide groove is a long circular groove, and the guide block is a cylinder.
进一步地,所述上空槽和所述下空槽的形状相同。Further, the shape of the upper empty groove and the lower empty groove is the same.
进一步地,所述纠偏槽的宽度等于所述线圈的宽度。Further, the width of the correction groove is equal to the width of the coil.
进一步地,所述纠偏槽的前端开口为八字形的扩大口。Further, the front end opening of the deviation correction groove is a figure-eight enlarged opening.
进一步地,还包括定子夹具,其用于夹持所述定子、以及驱动所述定子升降、旋转。Further, a stator clamp is also included, which is used for clamping the stator, and driving the stator to lift and rotate.
本发明的实施例提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solution provided by the embodiments of the present invention are:
1、本发明的一种扁线电机定子的线圈线头纠偏整形装置,通过纠偏头升降对线圈线头进行周向纠偏,使线圈线头可顺利插入上空槽和下空槽,在纠偏头退出的同时通过上整形板和下整形板相对错开,利用上空槽和下空槽对线圈的线头进行径向纠偏,进而通过每一纠偏组件对定子的一组线圈中的各个线圈进行周向位置和径向位置准确调整,使各个线圈进入预定位置,然后通过驱动定子旋转依次对定子的各组线圈进行纠偏整形,解决了扁线电机的定子插线后线圈的线头位置发生偏移问题。1. A coil thread correction and shaping device for the stator of a flat wire motor according to the present invention performs circumferential deflection correction on the coil thread ends by lifting and lowering the correction head, so that the coil thread ends can be smoothly inserted into the upper and lower empty slots, and passes through while the correction head exits. The upper shaping plate and the lower shaping plate are relatively staggered, and the wire ends of the coil are rectified radially by using the upper empty slot and the lower empty slot, and then the circumferential position and radial position of each coil in a set of coils of the stator are adjusted by each deviation correcting component. Accurate adjustment makes each coil enter the predetermined position, and then corrects and shapes each set of coils of the stator in turn by driving the stator to rotate, which solves the problem that the position of the coil head of the flat wire motor is offset after the stator is inserted.
2、本发明的一种扁线电机定子的线圈线头纠偏整形装置,通过定子夹具夹持定子升降依次进行纠偏头插入周向纠偏、纠偏头撤回径向纠偏、以及纠偏完成周向纠偏机构和径向纠偏机构自动复位,可直接进行下一组线圈的线头纠偏整形,实现连续的线圈线头纠偏整形,工艺连续,提高了线圈线头的纠偏整形效率。2. A coil thread end rectification and shaping device for a stator of a flat wire motor according to the present invention, through which the stator is clamped by the stator clamp, the stator is lifted and lowered, and the deflection correction head is inserted into the circumferential deflection correction, the deflection correction head is withdrawn to the radial deflection correction, and the deflection correction is completed. Automatically reset to the deviation correction mechanism, and can directly carry out the deviation correction and shaping of the next group of coils, realizing continuous coil deviation correction and shaping, continuous process, and improving the efficiency of coil deviation correction and shaping.
3、本发明的一种扁线电机定子的线圈线头纠偏整形装置,对定子的线圈逐组进行自动化纠偏整形,实现了定子插线后的线圈的线头的自动纠偏整形,纠偏整形后的线圈位置统一精确,避免影响后续切平工艺,保证了扁线电机的产生质量;相较于人工方式,降低了劳动强度,进而提高了扁线电机产品的整体生产效率。3. A device for rectifying and shaping the coil ends of flat wire motor stators according to the present invention performs automatic deviation rectification and shaping on the coils of the stator group by group, realizing the automatic deviation correction and shaping of the ends of the coils after the stator is inserted into the wire, and the position of the coils after the correction and shaping Uniform and precise, avoiding affecting the subsequent flat cutting process, ensuring the production quality of flat wire motors; compared with manual methods, it reduces labor intensity, thereby improving the overall production efficiency of flat wire motor products.
附图说明Description of drawings
图1是本发明一种扁线电机定子的线圈线头纠偏整形装置的立体图一;Fig. 1 is the three-dimensional view one of the coil end correction and shaping device of a flat wire motor stator of the present invention;
图2是本发明一种扁线电机定子的线圈线头纠偏整形装置的立体图二;Fig. 2 is a
图3是纠偏组件的立体图;Fig. 3 is a perspective view of a deviation correction assembly;
图4是纠偏组件的前部示意图:Figure 4 is a schematic diagram of the front part of the correction assembly:
图5是纠偏组件的内部结构图一:Figure 5 is the first internal structure diagram of the correction component:
图6是纠偏组件的内部结构图二:Figure 6 is the second internal structure diagram of the correction component:
图7是纠偏组件的内部结构图三:Figure 7 is the internal structure of the correction component Figure 3:
图8是纠偏头的立体图;Fig. 8 is a perspective view of a deflection correction head;
图9是上整形板的立体图;Fig. 9 is a perspective view of the upper shaping plate;
图10是上整形板的立体图。Fig. 10 is a perspective view of the upper shaping plate.
图中:1-下支撑板、2-上活动板、3-纠偏组件、4-竖向位移机构、5-纠偏头、6-连接块、7-上整形板、8-下整形板、9-弹性件、10-横向位移机构、11-安装架、12-导向槽、13-导向柱、14-上空槽、15-下空槽、16-弹簧柱、17-上齿条、18-下齿条、19-凸台、20-齿轮、21-滑块、22-纠偏叉、23-纠偏槽。In the figure: 1-lower support plate, 2-upper movable plate, 3-correction component, 4-vertical displacement mechanism, 5-correction head, 6-connecting block, 7-upper shaping plate, 8-lower shaping plate, 9 -Elastic part, 10-lateral displacement mechanism, 11-mounting frame, 12-guide groove, 13-guide column, 14-upper empty groove, 15-lower empty groove, 16-spring column, 17-upper rack, 18-lower Rack, 19-boss, 20-gear, 21-slider, 22-correction fork, 23-correction groove.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地描述。下面介绍的是本发明的多个可能实施例中的较优的一个,旨在提供对本发明的基本了解,但并不旨在确认本发明的关键或决定性的要素或限定所要保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the embodiments of the present invention will be further described below in conjunction with the accompanying drawings. The following is a preferred one of the multiple possible embodiments of the present invention, intended to provide a basic understanding of the present invention, but not intended to identify key or decisive elements of the present invention or limit the scope of protection.
在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship.
在本发明的描述中,需要说明的是,本发明中涉及到电路和电子元器件以及模块均为现有技术,本领域技术人员完全可以实现,无需赘言,本发明保护的内容也不涉及对于内部结构和方法的改进。In the description of the present invention, it should be noted that the circuits, electronic components and modules involved in the present invention are all existing technologies, and those skilled in the art can fully realize them. Needless to say, the protection content of the present invention does not involve Internal structure and method improvements.
进一步需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。It should be further noted that, unless otherwise clearly stipulated and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical A connection can also be an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参考图1和2,本发明的实施例提供了一种扁线电机定子的线圈线头纠偏整形装置,用于扁线电机的定子加工,具体用于定子插装线圈之后、切平工序之前,该纠偏定位装置主要包括定子夹具(图中未视出)、下支撑板1、上活动板2、竖向位移机构4、以及多个纠偏组件3。Please refer to Figures 1 and 2, an embodiment of the present invention provides a coil end correction and shaping device for flat wire motor stators, which is used for stator processing of flat wire motors, and is specifically used after the stator is inserted into the coil and before the flattening process. The deviation correction positioning device mainly includes a stator clamp (not shown in the figure), a lower support plate 1 , an upper
所述定子夹具的作用是夹持所述定子、以及驱动所述定子升降、旋转,被夹持后的所述定子的线圈的线头处于预定位置,以便与各个纠偏组件3配合,进而对线头进行纠偏。如本实施例中,被所述定子夹具夹持的定子保持水平且The function of the stator clamp is to clamp the stator, and drive the stator to lift and rotate, and the wire ends of the coils of the stator after being clamped are in a predetermined position, so as to cooperate with each
各个线圈的线头朝下设置。The wire ends of each coil are arranged downwards.
由于所述定子夹具为扁线电机定子生产线上的常见设备,其功能仅仅是由所述定子外围将其铁芯夹紧、升降和旋转,这里就不再对所述定子夹具做详细解释说明。Since the stator clamp is a common device in the stator production line of flat wire motors, its function is only to clamp, lift and rotate the iron core from the periphery of the stator, so the detailed explanation of the stator clamp will not be given here.
所述下支撑板1用于支撑该纠偏整形装置,所述下支撑板1环绕待纠偏整形的定子设置。如本实施例中,所述下支撑板1为水平设置的弧形板,被所述定子夹具夹持的定子与所述支撑板的轴线重合。The lower support plate 1 is used to support the deviation correction and shaping device, and the lower support plate 1 is arranged around the stator to be corrected and shaped. As in this embodiment, the lower support plate 1 is a horizontal arc-shaped plate, and the axis of the stator clamped by the stator clamp coincides with the axis of the support plate.
所述上活动板2设置于所述下支撑板1上方,所述上活动板2与所述下支撑板1上下平行设置。The upper
如图2所示,所述竖向位移机构4设置于所述下支撑板1上且连接所述上活动板2以驱动所述上活动板2升降。所述竖向位移机构4可以设置为气缸、电动滑台等直线位移机构,如本实施例中所述竖向位移机构4具体为竖向气缸,所述竖向气缸竖直设置、固定于所述下支撑板1上,所述竖向气缸的活塞端朝上设置并连接所述上活动板2,所述竖向气缸可驱动所述上活动板2沿着竖直方向升降运动。As shown in FIG. 2 , the
如图1所示,所述纠偏组件3的数量可以根据实际应用需要灵活设置为多个,各所述纠偏组件3环绕所述定子间隔设置,每一所述纠偏组件3设置于所述定子的一径向方向,各所述纠偏组件3环绕所述定子均匀排列。如本实施例中所述纠偏组件3的数量为两个。As shown in Figure 1, the number of the
每一如图3所示的所述纠偏组件3可对一组线圈的线头进行纠偏整形,一组线圈即为所述定子沿着一径向方向多个线圈。如本实施例中一组线圈包括两个线圈。Each of the
如图3所示的每一所述纠偏组件3,包括周向纠偏机构、径向纠偏机构和横向位移机构10。Each of the
其中所述周向纠偏机构包括纠偏头5和连接块6。Wherein the circumferential deviation correction mechanism includes a
所述连接块6上端连接所述上活动板2。具体的,所述连接块6竖直设置,所述连接块6的上端与所述上活动板2的下表面固定连接,所述连接块6的下端与所述纠偏头5的后端滑动连接。所述上活动板2升降可以通过所述连接块6带动所述纠偏头5沿着竖直方向进行升降。The upper end of the connecting
如图4、5、6和7所示,所述纠偏头5前端设有纠偏槽23、中部设有导向槽12、后端与所述连接块6下部滑动连接,所述纠偏槽23为前端开口的条形槽。具体的,所述纠偏头5包括滑块21、以及与所述滑块21前端连接的纠偏叉22,所述滑块21为阶梯座,所述连接块6的下端设有滑槽,所述滑块21穿过所述滑槽,且所述滑块21后端设有向前延伸的滑动柱,所述滑动柱贯穿所述滑块21且可滑动,所述滑动柱的前端设有螺纹连接的限位螺母。这样所述滑块21可沿着所述定子的径向方向滑动。As shown in Figures 4, 5, 6 and 7, the front end of the
然后如图8所示,所述纠偏槽23位于所述纠偏叉22的前端,所述纠偏槽23近似为U形,所述纠偏槽23的宽度等于或者稍微大于所述线圈的线头的宽度,以便所述线头可插入所述纠偏槽23。优选的,所述纠偏槽23的前端开口为八字形的扩大口,所述扩大口便于线圈线头更顺利的进入所述纠偏槽23。Then as shown in Figure 8, the
继续如图4、5、6和7所示,所述径向纠偏机构包括上整形板7、下整形板8、齿轮20、弹性件9和安装架11。As shown in FIGS. 4 , 5 , 6 and 7 , the radial deviation correction mechanism includes an
所述上整形板7、所述齿轮20和所述下整形板8依次设置于所述纠偏头5下方,所述下整形板8滑动设置于所述下支撑板1上,所述下整形板8前端设有多个沿着长度方向间隔设置的下空槽15、后端上表面设有下齿条18,所述上整形板7前端设有多个沿着长度方向间隔设置的上空槽14、后端下表面设有上齿条17,所述齿轮20设置于所述上齿条17与所述下齿条18之间,所述齿轮20可转动的安装于所述安装架11上且分别啮合连接所述上齿条17和所述下齿条18形成传动机构。The
所述上整形板7设有向上延伸的导向块,所述导向块插入所述导向槽12。如图9所示,本实施例中所述导向槽12为长圆槽,所述导向块为圆柱。在所述纠偏头5靠近所述上整形板7时所述导向块插入所述导向槽12,此时所述纠偏头5前后移动可以通过所述导向槽12推拉所述导向块,进而带动所述上整形板7朝着一个方向运动,然后通过所述齿轮20传动至所述下整形板8使所述下整形板8朝着另一相反方向运动,即所述上整形板7和所述下整形板8朝向相反的方向运动,使所述上空槽14和所述下空槽15相对错开。The
继续如图9所示,作为优选的技术方案,所述上整形板7为Z字形折弯板,所述上整形板7的前端与所述下整形板8贴合、后端相对所述下整形板8向上偏离,这样所述上整形板7后部与所述下整形板8后部之间形成所述齿轮20的安装空间,所述上整形板7和所述下整形板8相对错开时,所述上空槽14与下空槽15可以抵住一所述线圈的线头的同一位置,从而更好的对所述线圈的线头进行纠偏整形。Continue as shown in Figure 9, as a preferred technical solution, the
进一步的,为了保证所述上整形板7和所述下整形板8之间更为稳定滑动,所述下整形板8上表面中部向上凸起形成凸台19,所述上整形板7前端的下表面中部设有凹槽,所述凸台19嵌入所述凹槽使所述下整形板8和所述上整形板可相对滑动。Further, in order to ensure more stable sliding between the
需要说明的是,所述上空槽14和所述下空槽15的数量相同,并应根据每一组线圈的线圈的线头数量为确定。如本实施例中,所述上空槽14和所述下空槽15的数量均设置为两个,可以对两个线圈的线头进行纠偏整形。可以理解的是,在一组线圈的线圈的线头为更多时,所述上空槽14和所述下空槽15的数量应做适应调整。It should be noted that the numbers of the upper
此外,如图9和10所示,所述上空槽14和所述下空槽15的形状相同,可以设置为长圆形或跑道形等形状。如本实施例中所述上空槽14和所述下空槽15均为矩形槽。在所述上整形板7和所述下整形板8相对移动错开后,每一所述上空槽14可与一所述下空槽15配合将一线圈的线头夹紧。In addition, as shown in FIGS. 9 and 10 , the shape of the upper
所述弹性件9前端连接所述上整形板7后端、后端连接所述下支撑板1,所述弹性件9的作用是带动所述上整形板7和所述下整形板8复位。如图7所示,本实施例中所述弹性件9优选为弹簧,所述上整形板7的后端置于所述安装架11内,且所述安装架位于所述上整形板7后方设有弹簧柱16,所述弹簧套设于所述弹簧柱16上、后端连接所述安装架11、前端连接所述上整形板7的后端。The front end of the
所述横向位移机构10设置于下支撑板1上并连接所述纠偏头5后端,以驱动所述纠偏头5朝向或远离所述定子运动。所述横向位移机构10可以设置为气缸、电动滑台等直线位移机构,如本实施例中所述横向位移机构10具体为横向气缸,所述横向气缸竖直设置于所述定子径向方向,所述定子通过支架与所述上活动板2固定连接,所述横向气缸的活塞端与所述上纠偏座后端固定连接,通过所述横向气缸可推拉所述纠偏头5沿着所述定子径向方向运动。The
上述扁线电机定子的线圈线头纠偏整形装置的各个纠偏组件3同步运动,对所述定子的多组线圈的线头同时进行调整纠偏,其工作过程具体如下:The
初始状态:通过所述竖向位移机构4驱动所述上活动板2升高至第一预定高度,所述导向柱13和所述导向槽12分离,通过所述定子夹具夹持所述定子使所述线圈的线头朝下设置,且使所述线头的上端与所述纠偏叉22的高度保持一致。Initial state: the upper
周向纠偏:通过横向位移机构10驱动所述纠偏头5朝向所述定子运动,使一组线圈的两所述线头的上端进入所述纠偏叉22的纠偏槽23内,然后通过所述竖向位移机构4驱动所述上活动板2下降至第二预定高度。所述纠偏槽23所处的周向位置为即为线圈的线头插装的预定周向位置,在线头存在周向位置偏移时,所述纠偏槽23抵住所述线头周向两侧向下运动,使两所述线头顺直,完成一组线圈的线头的周向纠偏。且所述纠偏头5下降靠近所述上整形板7,使所述导向槽12被所述导向柱13插入。Circumferential deviation correction: drive the
径向纠偏:通过夹具驱动所述定子下降至第三预定高度,一组线圈的两线头分别穿过两所述上空槽14、同时分别穿过两所述下空槽15,这里由于对线头已经进行了周向纠偏,保证线头可顺利插入所述上空槽14和所述下空槽15;然后通过横向位移机构10驱动所述纠偏头5远离所述定子运动,所述纠偏头5由所述定子的线圈中退出,且同时导向槽12拉动所述导向柱13使所述上整形板7向后移动,所述弹性件9被压缩,在所述上齿条17、所述齿轮20和所述下齿条18的传动作用下,所述下整形板8向前运动,这样每一所述上空槽14和一所述下空槽15将一所述线头夹紧,夹紧位置即为该线头插装的预定径向位置,在线头存在径向位置偏移时,所述上空槽14端部或所述下空槽15端部即可拉动或推动所述线头运动,这样即完成一组线圈的线头的径向纠偏。Radial rectification: the stator is driven down to the third predetermined height by the clamp, and the two wire ends of a group of coils pass through the two upper
复位状态:通过所述竖向位移机构4驱动所述上活动板2升高至第一预定高度,所述纠偏头5复位,且随着所述纠偏头5的上升所述导向柱13和所述导向槽12分离,在所述弹性件9的回复力作用下,所述上整形板7向前运动、所述下整形板8向后运动,所述上空槽14和所述下空槽15回复到上下重合较大面积的状态。Reset state: the upper
在完成两组线圈的线头纠偏整形之后,通过所述定子夹具驱动所述定子上升至初始状态高度,并驱动所述定子旋转预定角度,使下两组线圈到达两所述纠偏组件3对应位置,再重复上述周向纠偏、径向纠偏以及复位状态过程,即可完成下两组线圈的线头纠偏整形,如此反复即可完成所述定子的所有线圈的线头的纠偏整形。After completing the thread end correction and shaping of the two groups of coils, the stator is driven by the stator fixture to rise to the height of the initial state, and the stator is driven to rotate at a predetermined angle, so that the next two groups of coils reach the corresponding positions of the two
在本文中,所涉及的前、后、上、下等方位词是以附图中零部件位于图中以及零部件相互之间的位置来定义的,只是为了表达技术方案的清楚及方便。应当理解的是,它们是相对的概念,可以根据使用、放置的不同方式而相应地变化,所述方位词的使用不应限制本申请请求保护的范围。In this article, the orientation words such as front, rear, upper, and lower involved are defined by the parts in the drawings and the positions between the parts in the drawings, just for the clarity and convenience of expressing the technical solution. It should be understood that they are relative concepts, which can be changed correspondingly according to different ways of use and placement, and the use of the location words should not limit the scope of protection claimed in this application.
在不冲突的情况下,本文中上述实施例及实施例中的特征可以相互结合。In the case of no conflict, the above-mentioned embodiments and features in the embodiments herein may be combined with each other.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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Effective date of registration: 20240419 Address after: 201802, 1st Floor, Block A, Building 1, No. 601 Jiamei Road, Nanxiang Town, Jiading District, Shanghai Patentee after: Bondi Intelligent Technology (Shanghai) Co.,Ltd. Country or region after: China Address before: Tower H2 (A-C) (201-207) - 247, Torch Park, High-tech Zone, No. 1789, Xinfei Avenue, Xinxiang City, Henan Province, 453000 Patentee before: Bondi Intelligent Equipment (Henan) Co.,Ltd. Country or region before: China |
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Denomination of invention: A device for aligning and shaping the wire head of a coil in a flat wire motor stator Granted publication date: 20230509 Pledgee: Jing'an Sub-branch of Shanghai Pudong Development Bank Co.,Ltd. Pledgor: Bondi Intelligent Technology (Shanghai) Co.,Ltd. Registration number: Y2025310000766 |
