CN115714241A - Battery assembly process and battery - Google Patents
Battery assembly process and battery Download PDFInfo
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- CN115714241A CN115714241A CN202211620766.0A CN202211620766A CN115714241A CN 115714241 A CN115714241 A CN 115714241A CN 202211620766 A CN202211620766 A CN 202211620766A CN 115714241 A CN115714241 A CN 115714241A
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Abstract
Description
技术领域technical field
本发明涉及锂离子电池技术领域,具体涉及一种电池组装工艺及电池。The invention relates to the technical field of lithium ion batteries, in particular to a battery assembly process and a battery.
背景技术Background technique
按照极耳伸出位置电池分为单侧出极耳和双侧出极耳两种。双侧出极耳电池中,如CN215600419U中所公开的,两个电芯的正极极耳和负极极耳先层叠聚集后“7形”折弯,再与顶盖的极柱连接,如图1所示。以上极耳结构的缺陷在于,两个卷芯的多极耳层叠厚度较大,导致折弯后极耳高度的成倍增加,极耳折弯高度(图1中H)占用壳体内部空间更大,壳体内部空间的利用率和电池容量较低。According to the protruding position of the tab, the battery is divided into two types: single-side tab and double-side tab. In the double-side tab battery, as disclosed in CN215600419U, the positive tabs and negative tabs of the two batteries are first stacked and gathered, then bent in a "7 shape", and then connected to the poles of the top cover, as shown in Figure 1 shown. The defect of the above tab structure is that the multi-tab lamination thickness of the two winding cores is relatively large, resulting in a multiplied increase in the height of the tab after bending, and the bending height of the tab (H in Figure 1) takes up more space inside the housing. Large, the utilization rate of the internal space of the casing and the battery capacity are low.
发明内容Contents of the invention
本发明的目的之一在于克服现有技术中存在的缺陷,提供一种电池组装工艺,从极柱连接部与极耳引出端面的间隔处入射激光束,避免多个电芯极耳层叠且折弯的结构,减小极耳占用的电池壳体内部空间,利于提高壳体内部空间的利用率和电池容量。One of the purposes of the present invention is to overcome the defects existing in the prior art and provide a battery assembly process in which the laser beam is incident from the gap between the pole connection part and the lead-out end face of the tab to avoid stacking and folding of multiple battery tabs. The curved structure reduces the internal space of the battery case occupied by the tabs, which is conducive to improving the utilization rate of the internal space of the case and the battery capacity.
为了实现上述技术效果,本发明的技术方案为:一种电池组装工艺,包括以下步骤:In order to achieve the above technical effects, the technical solution of the present invention is: a battery assembly process, comprising the following steps:
S1:配置至少两个双侧极耳电芯,正极极耳和负极极耳各自设置连接片,连接片的极柱连接部间隔设置于电芯主体的极耳引出端面侧方;叠合连接电芯主体,得电芯组合体;S1: Configure at least two double-sided tab batteries, the positive tab and the negative tab are respectively provided with connecting pieces, and the pole connection parts of the connecting pieces are arranged at intervals on the side of the tab lead-out end face of the main body of the battery; The main body of the core is the cell assembly;
S2:抵接正极和/或负极同极性的顶盖极柱与所述电芯组合体的极柱连接部,由极柱连接部与极耳引出端面的间隔处入射激光束,激光焊接相互抵接的所述顶盖极柱和极柱连接部,得电芯顶盖组合体;S2: Contact the pole connecting part of the top cover pole with the same polarity of the positive pole and/or negative pole and the battery core assembly, inject the laser beam at the interval between the pole connecting part and the lead-out end surface of the tab, and laser weld each other The abutting pole of the top cover and the connecting part of the pole obtains the battery top cover assembly;
S3:电芯顶盖组合体的电芯和至少一个顶盖入壳,焊接连接壳体和电芯顶盖组合体的顶盖。S3: The battery cell and at least one top cover of the battery cell top cover assembly are put into the shell, and the shell and the top cover of the battery cell top cover assembly are welded.
优选的技术方案为,还包括:将连接片分别焊接至正极极耳、负极极耳,通过具有折弯结构的连接片或者折弯极耳或者折弯连接片,得具有极柱连接部的电芯。The preferred technical solution further includes: welding the connecting piece to the positive pole lug and the negative pole lug respectively, through the connecting piece having a bent structure or bending the lug or bending the connecting piece, to obtain an electric pole connection part. core.
优选的技术方案为,所述电芯为多极耳电芯,沿叠合方向所述电芯主体依次叠合;还包括:将电芯的极耳层叠聚拢固定于第一位置,所述第一位置位于极耳引出端面的正侧方,沿叠合方向所述第一位置远离所述电芯主体的叠合面。The preferred technical solution is that the battery cell is a multi-tab battery cell, and the main body of the battery cell is sequentially stacked along the stacking direction; it also includes: stacking and fixing the tabs of the battery cell at the first position, and the second The first position is located directly on the side of the lead-out end surface of the tab, and the first position is away from the superimposed surface of the battery core body along the superimposing direction.
优选的技术方案为,S2中电芯组合体的极柱连接部相互并排且分别与所述顶盖极柱抵接。A preferred technical solution is that the pole connection parts of the battery cell assembly in S2 are arranged side by side and abut against the poles of the top cover respectively.
优选的技术方案为,所述顶盖设置有下塑胶件,所述下塑胶件设置有止动凸起,激光焊接前S2中所述止动凸起抵接于所述极耳引出端面,所述激光束由相邻止动凸起之间或者所述止动凸起与极耳之间的侧向开口入射。The preferred technical solution is that the top cover is provided with a lower plastic part, and the lower plastic part is provided with a stopper protrusion, and the stopper protrusion in S2 abuts against the lead-out end surface of the tab before laser welding, so that The laser beam is incident from a side opening between adjacent stop protrusions or between the stop protrusion and the tab.
本发明的目的之二在于提供一种电池,包括:The second object of the present invention is to provide a battery, including:
电芯,为双侧极耳电芯,包括电芯主体、正极极耳和负极极耳;The cell is a double-sided tab cell, including the cell body, the positive tab and the negative tab;
壳体,具有相对的端部开口;所述端部开口设置有顶盖;a housing having opposite end openings; said end openings are provided with a top cover;
至少两个所述电芯的电芯主体叠合设置于所述壳体中;所述正极极耳和/或负极极耳分别设置有连接片,所述连接片的极柱连接部间隔设置于所述电芯主体的极耳引出端面侧方;所述电芯的极柱连接部与至少一个所述顶盖的极柱同极性激光焊接连接。At least two battery core bodies of the battery cells are superimposed and arranged in the housing; the positive pole tabs and/or negative pole tabs are respectively provided with connecting pieces, and the pole connecting parts of the connecting pieces are arranged at intervals The lug of the main body of the electric core leads out to the side of the end face; the pole connecting portion of the electric core is connected to at least one pole of the top cover by laser welding with the same polarity.
优选的技术方案为,所述正极极耳和/或负极极耳分别包括依次连接的引出段和折弯段;所述引出端与所述电芯主体连接,所述折弯段沿电芯主体的极耳引出方向向电芯主体一侧折弯,所述连接片与所述折弯段连接。The preferred technical solution is that the positive tab and/or the negative tab respectively include a lead-out section and a bent section connected in sequence; the lead-out end is connected to the main body of the battery cell, and the bent section is The lead-out direction of the tab is bent toward the side of the main body of the cell, and the connecting piece is connected to the bent section.
优选的技术方案为,所述电芯为多极耳电芯,沿叠合方向所述电芯主体依次叠合;所述正极极耳和/或负极极耳分别层叠聚拢固定于各自的第一位置,所述第一位置位于所述电芯主体的正侧方,沿叠合方向所述第一位置远离所述电芯主体的叠合面。The preferred technical solution is that the cell is a multi-tab cell, and the cell bodies are stacked sequentially along the stacking direction; the positive tabs and/or negative tabs are stacked and fixed on their respective first tabs. position, the first position is located directly on the side of the battery core body, and the first position is away from the stacking surface of the battery core body along the stacking direction.
优选的技术方案为,所述极柱连接部相互并排,所述极柱连接部沿极柱轴向的正投影与所述极柱重合。A preferred technical solution is that the pole connecting parts are arranged side by side with each other, and the orthographic projection of the pole connecting parts along the pole axis coincides with the pole.
优选的技术方案为,所述顶盖设置有下塑胶件,所述下塑胶件设置有止动凸起,所述止动凸起与所述电芯抵接;所述止动凸起之间设置有侧向开口,所述侧向开口设置于所述极柱的轴向延长段正侧方,所述侧向开口配置为容纳焊接所述极柱连接部和极柱的激光束穿过。The preferred technical solution is that the top cover is provided with a lower plastic part, and the lower plastic part is provided with a stop protrusion, and the stop protrusion abuts with the battery core; A side opening is provided, and the side opening is arranged on the front side of the axially extending section of the pole, and the side opening is configured to accommodate the passage of the laser beam for welding the pole connection part and the pole.
优选的技术方案为,所述正极极耳和负极极耳的宽度方向为第一方向,所述极柱连接部延伸设置于对应正极极耳和负极极耳的第一方向侧方。A preferred technical solution is that the width direction of the positive pole tab and the negative pole tab is the first direction, and the pole connection part is extended to the side of the first direction corresponding to the positive pole tab and the negative pole tab.
优选的技术方案为,所述连接片包括极耳连接部和极柱连接部,所述极耳连接部与对应极耳引出端面的间距小于所述极柱连接部与对应极耳引出端面的间距。The preferred technical solution is that the connecting piece includes a lug connecting portion and a pole connecting portion, and the distance between the lug connecting portion and the corresponding lug leading end surface is smaller than the distance between the pole connecting portion and the corresponding lug leading end surface .
本发明的优点和有益效果在于:Advantage and beneficial effect of the present invention are:
该电池组装工艺经由极柱连接部与极耳引出端面的间隔处入射激光束,利用激光焊接的非接触、远距离等特点,实现顶盖极柱和极耳连接片的激光焊接连接;The battery assembly process injects the laser beam at the interval between the pole connection part and the tab lead-out end face, and utilizes the characteristics of non-contact and long-distance laser welding to realize the laser welding connection of the top cover pole and the tab connection piece;
基于相同的电芯,与两个以上电芯极耳层叠折弯的整体折弯高度相比,激光束入射所需的极柱连接部与极耳引出端面的间隔更小,利于进一步提升电池壳体内部空间的利用率和电池容量;Based on the same battery cell, compared with the overall bending height of two or more cell tabs stacked and bent, the distance between the pole connection part required for laser beam incidence and the tab lead-out end face is smaller, which is conducive to further improving the battery case. The utilization rate and battery capacity of the internal space of the body;
便于在单个电芯中设置更多的极耳层数,进一步提高电池的过流能力,满足更高电流的快充需求。It is convenient to set more tab layers in a single battery cell, further improving the overcurrent capability of the battery, and meeting the fast charging demand of higher current.
附图说明Description of drawings
图1是现有技术中双侧极耳电芯电池(双电芯)的极耳折弯的结构示意图;Fig. 1 is a structural schematic diagram of tab bending of a double-side tab cell battery (dual cell) in the prior art;
图2是实施例中单个双侧极耳电芯与连接片的立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of a single double-sided tab cell and a connecting piece in the embodiment;
图3是实施例中单个双侧极耳电芯与连接片连接结构的俯视图;Fig. 3 is a top view of the connection structure between a single double-sided tab cell and a connecting piece in the embodiment;
图4是实施例中电芯顶盖组合体;Fig. 4 is the cell top cover assembly in the embodiment;
图5是图4中A的局部放大图;Fig. 5 is a partial enlarged view of A in Fig. 4;
图6是图4中A处对应的电芯组合体结构示意图;Fig. 6 is a schematic diagram of the structure of the cell assembly corresponding to A in Fig. 4;
图7是电池正极顶盖的焊接结构示意图;7 is a schematic diagram of the welding structure of the positive electrode top cover of the battery;
图8是电池负极顶盖的焊接结构示意图;Fig. 8 is a schematic diagram of the welded structure of the negative electrode top cover of the battery;
图9是正极顶盖的立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the positive electrode top cover;
图10是负极顶盖的立体结构示意图;Fig. 10 is a three-dimensional structural schematic diagram of a negative electrode top cover;
图中:1、双侧极耳电芯;11、正极极耳;12、负极极耳;101、引出段;102、折弯段;13、电芯主体;131、极耳引出端面;132、叠合面;2、连接片;21、极柱连接部;22、极耳连接部;3、正极顶盖;4、负极顶盖;5、壳体;6、止动凸起;100、电芯组合体;200、电芯顶盖组合体。In the figure: 1, double-side tab battery; 11, positive tab; 12, negative tab; 101, lead-out section; 102, bending section; 13, battery main body; 131, tab lead-out end face; 132, Superimposed surface; 2. Connecting piece; 21. Pole connecting part; 22. Tab connecting part; 3. Positive top cover; 4. Negative top cover; 5. Shell; 6. Stop protrusion; 100. Electric Core assembly; 200. Cell top cover assembly.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific implementation manners of the present invention will be further described below in conjunction with the drawings and examples. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be noted that, unless otherwise specified, the meaning of "plurality" is more than two; the terms "upper", "lower", "left", "right", "inner", " The orientation or positional relationship indicated by "outside" and so on are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to this application. Application Restrictions.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
实施例Example
如图1-7所示,实施例电池组装工艺包括以下步骤:As shown in Figures 1-7, the battery assembly process of the embodiment includes the following steps:
S1:配置至少两个双侧极耳电芯1,正极极耳11和负极极耳12各自设置连接片2,连接片2的极柱连接部21间隔设置于电芯主体13的极耳引出端面131侧方;叠合连接电芯主体13,得电芯组合体100,图3中A处对应的电芯组合体100结构如图4所示;S1: configure at least two double-sided tab cells 1, the positive tab 11 and the
S2:抵接正极和/或负极同极性的顶盖极柱与电芯组合体100的极柱连接部21,由极柱连接部21与极耳引出端面131的间隔处入射激光束,分别激光焊接正极以及负极的顶盖极柱和极柱连接部21,得电芯顶盖组合体;S2: contact the
S3:电芯顶盖组合体的电芯和至少一个顶盖入壳,焊接连接壳体5和电芯顶盖组合体200的顶盖。S3: The battery cells and at least one top cover of the battery cell top cover assembly are put into the shell, and the
同一壳体5中可选设置两个电芯,或者三个以上的电芯,例如三个、四个、五个甚至更多。Two battery cells, or more than three battery cells, such as three, four, five or even more, can be optionally arranged in the
以电芯组合体100设置两个双侧极耳电芯1为例,电芯组合体100相对的第一端部和第二端部为极耳引出端。其中,两个电芯的正极极耳11位于电芯组合体100的第一端部,负极极耳12位于电芯组合体100的第二端部。Taking the
连接片2适用于三元锂离子电池,连接片2与极耳的连接结构利于提高电池的安全性能。S1中,连接片2的极柱连接部21间隔设置于电芯主体13的极耳引出端面131侧方,具体的:与正极极耳11连接的极柱连接部21设置于正极极耳11引出端面背离电芯主体13的侧方,与负极极耳12连接的极柱连接部21设置于负极极耳12引出端面背离电芯主体13的侧方。The
可以理解的是,S2中,在正极顶盖3极柱焊接前,正极极柱与电芯组合体100中所有正极极耳连接片的极柱连接部21抵接,然后激光焊接抵接区域;同样的,在负极顶盖4极柱焊接前,负极极柱与电芯组合体100中所有负极极耳连接片的极柱连接部21抵接,然后激光焊接抵接区域。It can be understood that, in S2, before the poles of the positive
当S2所得电芯顶盖组合体200中连接有两个顶盖(分别为正极顶盖3和负极顶盖4)时,壳体5具有相对的端部开口,S3中壳体5与顶盖焊接的焊接顺序包括两种:第一、正极顶盖3和叠合电芯依次入壳;第二、负极顶盖4和叠合电芯依次入壳。When two top covers (positive
以正极顶盖3和叠合电芯依次入壳为例,S3包括以下步骤:Taking the case where the positive
①如图7、9所示,正极顶盖3的盖面外轮廓尺寸略小于壳体5内腔横截面的尺寸;正极顶盖3和叠合电芯依次经由壳体5一端的端部开口穿入壳体5中,直至正极顶盖3移动至壳体5另一端的端部开口预定位置,此时正极顶盖3和负极顶盖4均满足焊接位置要求;① As shown in Figures 7 and 9, the outer contour size of the
②激光束沿图7中箭头a的方向入射,立焊连接正极顶盖3和壳体5;当负极顶盖4的盖面外轮廓尺寸与正极顶盖3相同时,负极顶盖4采用与正极顶盖3相同的激光立焊。该步骤中正极顶盖3和负极顶盖4的焊接先后顺序没有特别的限制。②The laser beam is incident along the direction of the arrow a in Figure 7, and the positive electrode
作为焊接负极顶盖4的替代方案,如图8、10所示,负极顶盖4的盖板包括第一台阶部41和第二台阶部42,第二台阶部42位于第一台阶部41接近电芯的一侧,第二台阶部42的外轮廓尺寸略小于第一台阶部41的外轮廓尺寸,壳体5的端部开口为台阶孔,台阶孔与盖板盖接配合,激光束沿图8中箭头b的方向入射,侧焊连接负极顶盖4和壳体5。As an alternative to welding the negative
负极顶盖4和叠合电芯依次入壳的S3具体步骤与上述的正极顶盖3和叠合电芯依次入壳相同。The specific steps of step S3 in which the negative
当S2所得电芯顶盖组合体200中仅包括有一个顶盖(正极顶盖3或负极顶盖4)时,以电芯顶盖组合体200中仅连接正极顶盖3为例:负极顶盖4与电芯的连接结构采用已知的任意一种极耳和顶盖连接结构。正极顶盖3和负极顶盖4根据与壳体5内腔横截面的大小选择立焊和侧焊。该方案也具有提升壳体5内部空间利用率和电池容量的效果,但与电芯顶盖组合体200包括正极顶盖3和负极顶盖4相比,壳体5内部空间利用率和电池容量的提升幅度较小。When the battery cell
进一步的,同极性的顶盖极柱与电芯组合体100的极柱连接部21面接触抵接,利于缩小层叠间隙,提高激光焊接质量,降低焊接不良率。Furthermore, the poles of the top cover with the same polarity are in surface contact with the
在另一优选的实施例中,还包括:将连接片2分别焊接至正极极耳11、负极极耳12,通过具有折弯结构的连接片2或者折弯极耳或者折弯连接片2,得具有极柱连接部21的电芯。In another preferred embodiment, it also includes: welding the connecting
优选的,连接片2与极耳的层叠结构采用超声波焊接。图2中阴影部分为超声波焊接的焊点位置。可选的折弯结构的连接片2具有第一折弯部和第二折弯部,第一折弯部与极耳自电芯主体13的引出段连接,第二折弯部的部分或者全部作为极柱连接部21。折弯连接片2是指将平面状的连接片2折弯成具有上述第一折弯部和第二折弯部的结构。与以上两种针对连接片2的折弯结构相比,更优选的工艺过程为:通过折弯极耳获得极耳的折弯段,折弯段与连接片2超声波焊接连接,获得位于极耳引出端面131侧方的极柱连接部21。具体操作过程中,也可先连接片2与极耳超声波焊接连接,后折弯极耳焊接有连接片2的一端,获得具有连接片2的极耳折弯段,也即获得位于极耳引出端面131侧方的极柱连接部21。极耳的折弯段具有较大的形变余量,在组装焊接过程以及电池使用过程中能减小极耳极柱连接结构对极耳根部的挤压,降低极耳倒插导致电池短路的风险。Preferably, the laminated structure of the connecting
在另一优选的实施例中,电芯为多极耳电芯,沿叠合方向电芯主体13依次叠合;还包括:将电芯的极耳层叠聚拢固定于第一位置,第一位置位于极耳引出端面131的正侧方,沿叠合方向第一位置远离电芯主体13的叠合面132。In another preferred embodiment, the battery cell is a multi-tab battery cell, and the battery cell
壳体5中设置有两个电芯时,极耳层叠聚拢的第一位置如图6所示,两个电芯的同极性极耳相互远离设置,利用极耳层叠聚拢的结构形成对顶盖的有效支撑,利于保持顶盖和电芯在壳体5中穿行时的相对位置,降低顶盖与壳体5内表面的相互作用力传递至极耳以及极耳根部导致极耳变形或者极耳倒插的几率。进一步的,相互远离设置的极耳相对折弯,如此两个极柱连接部接近,可使与同一极柱连接的焊点面积趋大,也即增加过流面积。When two battery cells are arranged in the
壳体5中设置有三个电芯时,位于中间的电芯具有相对的叠合面132,此时极耳层叠聚拢的第一位置位于两个叠合面132之间的居中位置。When three battery cells are arranged in the
在另一优选的实施例中,S2中电芯组合体100的极柱连接部21相互并排且均与顶盖极柱抵接。以两个电芯的电池为例,与两个极柱连接部21层叠结构相比,极柱连接部21相互并排表示两个电芯的极柱连接部21等高,通过控制电芯的相对位置以及极耳的折弯位置即可实现,不需要考虑极柱连接部21的厚度以及极柱连接部21层叠对两个电芯极耳的影响,可操作性更强;基于相同的激光束参数和焊接时间,单层的极柱连接部21与极柱的焊接可获得更大的熔深;极柱连接部21并排设置还有利于根据光斑的位置均匀分配焊点,以确保两个极柱连接部21与极柱具有趋于相等的过流面积。In another preferred embodiment, the
在另一优选的实施例中,顶盖设置有下塑胶件,下塑胶件设置有止动凸起6,激光焊接前S2中止动凸起6抵接于极耳引出端面131,激光束由相邻止动凸起6之间或者止动凸起6与极耳之间的侧向开口入射。In another preferred embodiment, the top cover is provided with a lower plastic part, and the lower plastic part is provided with a
如图4、9、10中所示,两个止动凸起6分设于顶盖的两端,图4中两个止动凸起6之间的间隔开口位于极柱的轴向延长段正侧方。极耳背向电芯主体13引出,极耳对应设置于极耳引出端面131的较长边,极耳的引出部分位于以上间隔开口中,容纳激光入射的侧向开口7夹设于极耳和止动凸起6之间。作为实现极柱连接部21和极柱激光焊接的替代方案,或者当极耳完全封堵以上的间隔开口时,侧向开口还可对应设置于极耳引出端面131的短边处,例如在图5中顶盖短边处对应的止动凸起6上开设一侧向开口。As shown in Figures 4, 9, and 10, the two
如图2-4、7、8所示,实施例电池包括电芯和壳体5;电芯为双侧极耳电芯1,电芯包括电芯主体13、正极极耳11和负极极耳12;壳体5具有相对的端部开口;端部开口设置有顶盖;至少两个电芯的电芯主体13叠合设置于壳体5中;正极极耳11和负极极耳12分别设置有连接片2,连接片2的极柱连接部21间隔设置于电芯主体13的极耳引出端面131侧方;电芯的极柱连接部21与至少一个顶盖的极柱同极性激光焊接连接。As shown in Figures 2-4, 7, and 8, the battery of the embodiment includes a cell and a
进一步的,电芯的极柱连接部与两个顶盖的极柱同极性激光焊接连接。可以理解的是,壳体5相对的端部开口之一设置有正极顶盖3,另一设置有负极顶盖4,正极顶盖3与两个以上电芯的正极极耳连接,负极顶盖4与两个以上电芯的负极极耳连接,壳体5中的两个电芯并联连接。Further, the pole connection part of the battery is connected with the pole poles of the two top covers by laser welding with the same polarity. It can be understood that one of the opposite end openings of the
两个电芯的正极极耳11与正极顶盖3、负极极耳12与负极顶盖4的连接结构包括以下三种方式:The connection structure between the positive tab 11 of the two batteries and the positive
1、两个电芯的正极极耳通过各自的连接片与正极顶盖的正极极柱连接,负极极耳采用已知的极耳顶盖连接结构(例如图1中所示);1. The positive tabs of the two batteries are connected to the positive pole of the positive top cover through their respective connecting pieces, and the negative tab adopts a known tab top cover connection structure (such as shown in Figure 1);
2、两个电芯的负极极耳通过各自的连接片与负极顶盖的负极极柱连接,正极极耳采用已知的极耳顶盖连接结构(例如图1中所示);2. The negative tabs of the two cells are connected to the negative pole of the negative top cover through their respective connecting pieces, and the positive tab adopts the known tab top cover connection structure (such as shown in Figure 1);
3、两个电芯的正极极耳通过各自的连接片与正极顶盖的正极极柱连接,负极极耳通过各自的连接片与负极顶盖的负极极柱连接。3. The positive tabs of the two batteries are connected to the positive pole of the positive top cover through their respective connecting pieces, and the negative poles are connected to the negative pole of the negative top cover through their respective connecting pieces.
与作为替代方案的第1、2种连接结构相比,基于相同的壳体,第3种连接结构的壳体内部空间利用率和电池容量更高。Compared with the first and second connection structures as alternatives, based on the same casing, the third connection structure has a higher utilization rate of the internal space of the casing and a higher battery capacity.
如图6所示,在另一实施例中,正极极耳11和负极极耳12分别包括依次连接的引出段101和折弯段102;引出端与电芯主体13连接,折弯段102沿电芯主体13的极耳引出方向向电芯主体13一侧折弯,连接片2与折弯段102连接。进一步的,连接片2与折弯段102超声波焊接连接。进一步的,引出段101和折弯段102的折弯夹角为直角。As shown in FIG. 6, in another embodiment, the positive pole tab 11 and the
如图6所示,在另一实施例中,电芯为多极耳电芯,沿叠合方向电芯主体13依次叠合;正极极耳11和负极极耳12分别层叠聚拢固定于各自的第一位置,第一位置位于电芯主体13的正侧方,沿叠合方向第一位置远离电芯主体13的叠合面132。位于第一位置和叠合面132之间的多层极耳对极耳层叠聚拢结构具有斜撑作用。As shown in Figure 6, in another embodiment, the cell is a multi-tab cell, and the cell
如图6所示,在另一实施例中,极柱连接部21相互并排且沿极柱轴向的正投影与极柱重合。相互并排利于提高激光焊接效率和焊接效果。As shown in FIG. 6 , in another embodiment, the
如图5所示,在另一实施例中,顶盖设置有下塑胶件,下塑胶件设置有止动凸起6,止动凸起6与电芯抵接;止动凸起6之间设置有侧向开口7,侧向开口7设置于极柱的轴向延长段正侧方,侧向开口7配置为容纳焊接极柱连接部21和极柱的激光束穿过。在顶盖与电芯的组合体中,连接片2与极柱的焊接结构保持于下塑胶件和电芯端面围合成的空间中,止动凸起6与电芯的抵接面还利于分散在壳体5中穿行时壳体5对顶盖的阻力,减轻阻力对极耳以及极耳根部的影响。As shown in Figure 5, in another embodiment, the top cover is provided with a lower plastic part, and the lower plastic part is provided with a
如图5、6所示,在另一实施例中,正极极耳11和负极极耳12的宽度方向为第一方向,极柱连接部21延伸设置于对应正极极耳11和负极极耳12的第一方向侧方。第一方向为X方向,电芯主体13的叠合方向为Y方向,垂直于方形电芯极耳引出端面131的方向为Z方向,极柱连接部21位于极耳的X方向侧方,激光的入射角可选为位于平行于YZ平面并相对于X方向倾斜入射。As shown in Figures 5 and 6, in another embodiment, the width direction of the positive pole tab 11 and the
与以上极柱连接部21位置相对的,当极柱连接部21设置于正极极耳11和负极极耳12之间时,如图6所示,激光束的入射角须穿过Z方向上极柱连接部21和极耳引出端面131的间隔,激光束相对于X方向、Y方向和Z方向均倾斜入射,此时需要注意充分避让极耳,激光焊接的难度明显增加;在考虑焊接良率的基础上,会适当增加极柱连接部21和极耳引出端面131的间隔,这不利于增加电池壳体5内部空间的利用率和电池容量。Opposite to the position of the
进一步的,连接片2包括极柱连接部21和极耳连接部22,极耳连接部22与对应极耳引出端面131的间距小于极柱连接部21与对应极耳引出端面131的间距。可选的,极柱连接部21有极耳连接部22朝向接近极柱的侧方弯折。Further, the
如图2中所示,极柱连接部21为相对于极耳连接部22减薄。与极耳连接部相比,减薄的极柱连接部同样具有较大的变形余量,缓冲电池使用过程中的振动,利于提高电池安全系数。As shown in FIG. 2 , the
以垂直于方形电芯极耳引出端面131的方向为Z方向,基于相同的极耳、连接片2的连接机构整体高度限值,连接片2减薄结构利于减小极耳引出段101的Z向高度,和/或增加Z方向容纳激光入射的开口尺寸,进一步提高电芯顶盖组合体200在壳体5中穿行过程中的顶盖稳定性,提高电池组装工艺的良率。Taking the direction perpendicular to the lead-out
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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