CN115711707A - Shield segment joint waterproof system performance test device and method considering bolt holes - Google Patents

Shield segment joint waterproof system performance test device and method considering bolt holes Download PDF

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CN115711707A
CN115711707A CN202211361223.1A CN202211361223A CN115711707A CN 115711707 A CN115711707 A CN 115711707A CN 202211361223 A CN202211361223 A CN 202211361223A CN 115711707 A CN115711707 A CN 115711707A
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segment
gasket
bolt
plate
bolt holes
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CN115711707B (en
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杨钊
贺创波
许超
高如超
陈培帅
姬付全
刘朋飞
熊栋栋
钟涵
张飞雷
宋相帅
温博为
孙恒
杨志勇
韩晓明
何源
唐天龙
李德杰
江鸿
杨林
杨睿
石章入
罗会武
李雪松
梁晓腾
饶为胜
任梦
刘东军
李杰华
曾德星
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CCCC Second Harbor Engineering Co
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CCCC Second Harbor Engineering Co
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Abstract

The invention discloses a shield segment joint waterproof system performance test device and method considering bolt holes, and the device comprises the following steps: a chassis; two sets of sealed pad pasting boards of section of jurisdiction that set up relatively, wherein a set of sealed pad pasting board of section of jurisdiction is fixed in on the chassis, the sealed pad pasting board of another group of section of jurisdiction slide set up in on the chassis, the sealed pad pasting board two double-phase right inner faces of section of jurisdiction are provided with three rings from inside to outside and paste the groove, paste inslot detachable and be provided with rubber seal pad, paste the groove in the outside and paste and seted up curved bolt hole and straight bolt hole on the sealed pad pasting board of section of jurisdiction that the groove corresponds in middle part, the sealed pad pasting board of section of jurisdiction is provided with the thickening board outwards, be provided with a plurality of bolt sleeve pipes on the thickening board, the coaxial intercommunication of bolt sleeve pipe corresponds curved bolt hole/straight bolt hole, the sealed inner face of pasting the board of section of jurisdiction is provided with round scarf joint groove all around. The method is used for testing the sealing performance of the bolt hole and provides reference for shield waterproof design.

Description

考虑螺栓孔的盾构管片接头防水系统性能试验装置及方法Performance test device and method for waterproofing system of shield segment joints considering bolt holes

技术领域technical field

本发明涉及盾构施工技术领域。更具体地说,本发明涉及一种考虑螺栓孔的盾构管片接头防水系统性能试验装置及方法。The invention relates to the technical field of shield tunneling construction. More specifically, the present invention relates to a performance test device and method of a shield segment joint waterproof system considering bolt holes.

背景技术Background technique

目前国内盾构管片主要通过螺栓连接,为了防止管片密封失效渗漏水从螺栓孔渗出,一般在连接螺栓两头设置遇水膨胀密封圈,接触渗漏水后膨胀止水,但是由于遇水膨胀抗剪性能较差,在螺栓拧紧的过程中,容易偏心受到螺栓孔外侧斜棱角剪切作用而发生破坏,造成螺栓孔防水失效,目前为了提高密封圈稳定性,一些项目开始采用三元乙丙密封圈,但是三元乙丙密封圈厚度较大,容易对螺栓的紧固力产生影响,同时压缩后防水性能及破坏情况难以检测。由于螺栓孔密封的失效性高,螺栓孔渗漏已经成为运营期盾构隧道渗漏的一个重要病害,且随着我国隧道向长,大,高,深等方向发展,许多超大直径盾构都采用内外双道防水,但是由于螺栓孔失效,当外侧防水失效时,则渗漏水从螺栓孔流出,造成整个管片防水失效,而目前规范中仅给出了管片接缝密封垫的压缩及防水性能试验方法,未对螺栓孔防水系统性能进行相关规定,同时行业主要对螺栓孔防水型式进行改进,很少对螺栓孔防水系统能进行测试。At present, the domestic shield segments are mainly connected by bolts. In order to prevent the leaking water from seeping out of the bolt holes due to the seal failure of the segment, generally, water-expandable sealing rings are installed at both ends of the connecting bolts, and the water will expand and stop the water after contacting the leaking water. However, due to the The water expansion and shear resistance is poor. During the tightening process of the bolts, the eccentricity is easily damaged by the shearing action of the oblique edges and corners outside the bolt holes, resulting in the failure of the bolt holes for waterproofing. At present, in order to improve the stability of the sealing ring, some projects have begun to use ternary Ethylene-propylene seal ring, but the thickness of EPDM seal ring is relatively large, which is easy to affect the fastening force of bolts, and it is difficult to detect the waterproof performance and damage after compression. Due to the high failure of bolt hole sealing, bolt hole leakage has become an important disease of shield tunnel leakage during the operation period. The internal and external double-channel waterproofing is adopted, but due to the failure of the bolt holes, when the outer waterproofing fails, the seepage water will flow out from the bolt holes, causing the entire segment waterproofing to fail, and the current specification only gives the compression of the segment joint gasket And the waterproof performance test method, there is no relevant regulation on the performance of the bolt hole waterproof system. At the same time, the industry mainly improves the bolt hole waterproof type, and the bolt hole waterproof system is rarely tested.

发明内容Contents of the invention

本发明的目的是提供一种考虑螺栓孔的盾构管片接头防水系统性能试验装置及方法,用于对螺栓孔密封性能进行测试,为盾构防水设计提供参考。The purpose of the present invention is to provide a shield segment joint waterproof system performance test device and method considering bolt holes, which are used to test the sealing performance of bolt holes and provide reference for shield waterproof design.

本发明解决此技术问题所采用的技术方案是:一种考虑螺栓孔的盾构管片接头防水系统性能试验装置,包括:The technical solution adopted by the present invention to solve this technical problem is: a performance test device for shield segment joint waterproof system considering bolt holes, including:

底架;Chassis;

两组相对设置管片密封垫粘贴板,其中一组管片密封垫粘贴板固定于底架上,另一组管片密封垫粘贴板滑动设置于所述底架上,所述管片密封垫粘贴板两两相对的内面由内向外设置有三道环形粘贴槽,所述粘贴槽内可拆卸的设置有橡胶密封垫,外侧粘贴槽和中部粘贴槽对应的管片密封垫粘贴板上开设有弯螺栓孔和直螺栓孔,所述管片密封垫粘贴板朝外的一侧设置有加厚板,所述加厚板上设置有多个螺栓套管,所述螺栓套管同轴连通对应弯螺栓孔/直螺栓孔,所述管片密封垫粘贴板的四角处均设置有1~2组紧固螺栓孔,所述管片密封垫粘贴板的内面四周设置有一圈嵌缝槽;Two sets of segment sealing pad sticking plates are arranged oppositely, one set of segment sealing pad sticking plates is fixed on the bottom frame, and the other set of segment sealing pad sticking plates is slidably arranged on the bottom frame, and the segment sealing pad There are three ring-shaped pasting grooves on the inner surfaces of the pasting plates opposite to each other. The rubber sealing gaskets are detachably arranged in the pasting grooves, and the segment sealing pads corresponding to the outer pasting grooves and the middle pasting grooves are provided with curved joints on the pasting plates. Bolt holes and straight bolt holes, a thickened plate is provided on the outward side of the adhesive plate of the segment gasket, and a plurality of bolt sleeves are arranged on the thickened plate, and the bolt sleeves are coaxially connected to the corresponding bends. Bolt holes/straight bolt holes, 1 to 2 sets of fastening bolt holes are provided at the four corners of the bonding plate of the segment gasket, and a ring of caulking grooves is provided around the inner surface of the bonding plate of the segment sealing gasket;

所述底架上对称设置有一对滑槽,所述管片密封垫粘贴板通过滑块滑动连接于所述滑槽内,所述滑槽剖面为凸字形凹槽,所述滑块包括凸字形连接块、纵向调节螺栓,所述连接块滑动连接于所述滑槽中,所述滑槽的尺寸略大于所述连接块的尺寸,所述连接块的上端与所述纵向调节螺栓连接,所述纵向调节螺栓上设置有调节螺母,所述纵向调节螺栓穿入所述加厚板的底部,所述底架靠近固定的管片密封垫粘贴板一侧对称开设有横向调节螺栓孔并装有横向调节螺栓,所述横向调节螺栓孔垂直穿过同侧滑槽,所述架体上设置反力架,所述反力架与固定有油缸,所述油缸用于顶推加厚板沿滑槽移动;A pair of sliding grooves are symmetrically arranged on the bottom frame, and the segment sealing gasket sticking plate is slidably connected in the sliding grooves through a slider. The section of the sliding grooves is a convex groove, and the slider includes A connection block and a longitudinal adjustment bolt, the connection block is slidably connected in the chute, the size of the chute is slightly larger than the size of the connection block, the upper end of the connection block is connected with the longitudinal adjustment bolt, the Adjusting nuts are arranged on the longitudinal adjusting bolts, and the longitudinal adjusting bolts penetrate the bottom of the thickened plate, and horizontal adjusting bolt holes are symmetrically opened on the side of the bottom frame close to the fixed segment gasket pasting plate and equipped with Horizontal adjustment bolts, the horizontal adjustment bolt holes pass through the chute on the same side vertically, a reaction force frame is arranged on the frame body, and an oil cylinder is fixed on the reaction force frame, and the oil cylinder is used to push the thickened plate along the slide slot move;

固定的管片密封垫粘贴板的中心部位设置有排气孔和注水孔并贯穿所述加厚板,固定的管片密封垫粘贴板还设置有四组压力表,分别检测三道环形粘贴槽将管片密封垫粘贴板分隔而成的四个区域的压力。The central part of the fixed segment gasket bonding plate is provided with an exhaust hole and a water injection hole and runs through the thickened plate. The fixed segment sealing gasket bonding plate is also equipped with four sets of pressure gauges to detect three annular bonding grooves respectively. The pressure of the four zones separated by the segment gasket adhesive plate.

优选的是,弯螺栓孔和直螺栓孔上设置有倒角,倒角处设置有密封圈。Preferably, chamfers are provided on the curved bolt holes and the straight bolt holes, and sealing rings are provided at the chamfers.

优选的是,还包括高低温一体机和循环管路,所述加厚板上设置有卡槽,所述循环管路固定于卡槽上设置于所述管片密封垫粘贴板和加厚板之间,所述循环管路呈蛇形状弯折设置,所述循环管路的进水端通过管路与所述高低温一体机的出水接头连接,所述循环管路的出水端通过管路与所述高低温一体机的进水接头连接。Preferably, it also includes a high and low temperature integrated machine and a circulation pipeline, the thickened plate is provided with a card slot, and the circulation pipeline is fixed on the card slot and arranged on the segment gasket sticking plate and the thickened plate Between them, the circulation pipeline is bent and arranged in a snake shape, the water inlet end of the circulation pipeline is connected to the water outlet joint of the high and low temperature integrated machine through the pipeline, and the water outlet end of the circulation pipeline is connected through the pipeline Connect with the water inlet joint of the high and low temperature integrated machine.

本发明还提供了一种利用所述的考虑螺栓孔的盾构管片接头防水系统性能试验装置进行螺栓孔防水的测试方法,包括以下步骤:The present invention also provides a method for testing the waterproofing of bolt holes by using the shield segment joint waterproof system performance test device considering the bolt holes, comprising the following steps:

S1、将管片密封垫粘贴板上设置的三道环形粘贴槽从外向内编号1、2、3;S1. Number the three ring-shaped pasting grooves set on the pasting plate of the segment gasket 1, 2 and 3 from the outside to the inside;

S2、根据盾构管片橡胶密封垫实际情况,在粘贴槽中粘贴对应的两道橡胶密封垫,通过调整橡胶密封垫与弯螺栓孔/直螺栓孔位置模拟内外双道密封和外双道密封两种情况;S2. According to the actual situation of the rubber gasket of the shield segment, paste the corresponding two rubber gaskets in the paste groove, and simulate the inner and outer double seals and the outer double seal by adjusting the position of the rubber gasket and the curved bolt hole/straight bolt hole two situations;

当模拟盾构管片内外双道密封时,先粘贴橡胶密封垫1、2或1、3;When simulating the double sealing inside and outside of the shield segment, stick the rubber gasket 1, 2 or 1, 3 first;

当模拟外双道密封垫时,粘贴密封垫2和3;When simulating the outer double-channel gasket, paste the gasket 2 and 3;

S3、滑动管片密封垫粘贴板,根据盾构管片实际的错台量,通过横向调节螺栓和纵向调节螺栓调节管片密封垫粘贴板的位置至两块管片密封垫粘贴板间的错台量与盾构管片实际的错台量对应;S3. Sliding the segment gasket pasting plate, according to the actual displacement of the shield segment, adjust the position of the segment gasket pasting plate to the misalignment between the two segment gasket pasting plates through the horizontal adjustment bolt and the longitudinal adjustment bolt. The amount of units corresponds to the actual amount of staggered units of the shield segment;

S4、油缸加压推动管片密封垫粘贴板向着固定的管片密封垫粘贴板运动,压缩橡胶密封垫;S4. The oil cylinder is pressurized to push the segment gasket pasting plate to move toward the fixed segment gasket pasting plate, compressing the rubber gasket;

S5、通过紧固螺栓,将两组管片密封垫粘贴板固定,调节紧固螺栓的松紧程度,控制两组管片密封垫粘贴板的夹角与两组盾构管片的夹角一致;S5. Fix the two sets of segment sealing pad sticking plates by fastening the bolts, adjust the tightness of the fastening bolts, and control the angle between the two sets of segment sealing pad sticking plates to be consistent with the angle between the two sets of shield segments;

S6、根据盾构管片螺栓孔的形态,在管片密封垫粘贴板的弯螺栓孔/直螺栓孔上套入密封圈,将螺栓穿入螺栓孔,用气动扳手拧紧螺栓,剩余的另一个形态的螺栓孔通过封堵件在螺栓套管处进行封堵;S6. According to the shape of the bolt hole of the shield segment, insert a sealing ring into the curved bolt hole/straight bolt hole of the segment gasket sticking plate, insert the bolt into the bolt hole, tighten the bolt with an air wrench, and the remaining one The bolt hole of the shape is blocked at the bolt sleeve by the plugging piece;

S7、根据设计要求对周边一圈嵌缝进行封堵;S7. According to the design requirements, a circle of caulking around the periphery is blocked;

S8、通过中心区域注水孔注入清水,当排气孔稳定出水时,用堵头将排气孔塞住,随后继续注水加压,加压方式盾构法隧道管片用橡胶密封垫中防水试验加压方式逐级加压;S8. Inject clean water through the water injection hole in the central area. When the vent hole is stably discharged, plug the vent hole with a plug, and then continue to inject water and pressurize. The pressurization method is the waterproof test in the rubber gasket for the tunnel segment of the shield tunneling method. Pressurization step by step;

加压过程中观察不同区域压力表压力变化情况,观察橡胶密封垫或弯螺栓孔/直螺栓孔渗漏情况,分析管片渗漏薄弱环节,及螺栓孔密封抗水压能力。Observe the pressure changes of pressure gauges in different areas during the pressurization process, observe the leakage of rubber gaskets or bent bolt holes/straight bolt holes, analyze the weak links of segment leakage, and the water pressure resistance of bolt hole seals.

优选的是,还包括:Preferably, it also includes:

S9、查看密封圈压缩后变形破坏情况,分析螺栓孔密封耐久性。S9. Check the deformation and damage of the sealing ring after compression, and analyze the durability of the bolt hole seal.

本发明至少包括以下有益效果:The present invention at least includes the following beneficial effects:

(1)该装置结构简单,通过调整密封垫粘贴板的尺寸及螺栓孔尺寸,实现,通过简单工装能开展不同尺寸、不同规格直螺栓和斜螺栓的性能试验,适用性强。(1) The structure of the device is simple. By adjusting the size of the sealing gasket paste plate and the size of the bolt hole, the performance test of straight bolts and inclined bolts of different sizes and specifications can be carried out through simple tooling, and the applicability is strong.

(2)该装置能真实模拟管片接头防水系统的工作环境,可以开展单、双道密封防水性能分析、螺栓孔防水,螺栓孔密封圈破坏等试验。(2) The device can truly simulate the working environment of the segment joint waterproof system, and can carry out tests such as single and double seal waterproof performance analysis, bolt hole waterproof, and bolt hole seal ring damage.

(3)该装置可以通过恒温循环水装置,交替改变密封圈及周围水体的工作温度,开展季节变化对管片接头防水性能的影响研究。(3) The device can alternately change the working temperature of the sealing ring and the surrounding water body through the constant temperature circulating water device, and carry out research on the influence of seasonal changes on the waterproof performance of the segment joints.

(4)该装置能对密封垫、螺栓孔、嵌缝协同防水能力进行研究,分析整个管片接头的防水薄弱环间,提升隧道防水施工设计质量。(4) The device can study the synergistic waterproof ability of gaskets, bolt holes, and caulking, analyze the waterproof weak links of the entire segment joint, and improve the design quality of tunnel waterproof construction.

本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the study and practice of the present invention.

附图说明Description of drawings

图1是本发明考虑螺栓孔的盾构管片接头防水系统性能试验装置示意图;Fig. 1 is the schematic diagram of the performance test device of the shield segment joint waterproofing system of the present invention considering bolt holes;

图2是本发明双道管片防水示意图;Fig. 2 is a schematic diagram of double-channel segment waterproofing of the present invention;

图3是本发明螺栓防水示意图;Fig. 3 is a schematic diagram of bolt waterproofing of the present invention;

图4是本发明滑槽部位设置示意图;Fig. 4 is a schematic diagram of the location of the chute of the present invention;

图5是本发明考虑螺栓孔的盾构管片接头防水系统性能试验装置后视图。Fig. 5 is a rear view of the shield segment joint waterproof system performance test device considering the bolt holes of the present invention.

附图标记说明:1管片本体;2管片外侧防水密封垫;3管片内侧防水密封垫;4管片斜螺栓螺帽孔;5斜螺栓;6密封圈;7管片密封垫粘贴板;8防水密封垫;9加厚板;10直螺栓孔;11弯螺栓孔;12油缸;13反力架;14滑槽;15滑块;16紧固螺栓孔;17嵌缝槽;18底架;19横向调节螺栓;20排气孔;21注水孔;22压力表;23纵向调节螺栓,24倒角,25间隙,26循环管路,27循环管路的进水端,28循环管路的出水端。Explanation of reference signs: 1 segment body; 2 segment outer waterproof gasket; 3 segment inner waterproof gasket; 4 segment oblique bolt nut hole; 5 oblique bolt; 6 sealing ring; 7 segment gasket paste plate ;8 waterproof gasket; 9 thickened plate; 10 straight bolt hole; 11 bent bolt hole; 12 oil cylinder; 13 reaction frame; 14 chute; 15 slider; Frame; 19 horizontal adjustment bolt; 20 exhaust hole; 21 water injection hole; 22 pressure gauge; 23 longitudinal adjustment bolt, 24 chamfer, 25 clearance, 26 circulation pipeline, 27 water inlet end of circulation pipeline, 28 circulation pipeline of the water outlet.

具体实施方式Detailed ways

下面结合附图对本发明进行详细、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。在结合附图对本发明进行说明前,需要特别指出的是:本发明中在包括下述说明在内的各部分中所提供的技术方案和技术特征,在不冲突的情况下,这些技术方案和技术特征可以相互组合。The present invention will be described in detail and completely below in conjunction with the accompanying drawings. Those skilled in the art will be able to implement the present invention based on these descriptions. Before describing the present invention in conjunction with the accompanying drawings, it needs to be particularly pointed out that: the technical solutions and technical features provided in each part of the present invention, including the following description, in the case of no conflict, these technical solutions and Technical features can be combined with each other.

此外,下述说明中涉及到的本发明的实施例通常仅是本发明一部分的实施例,而不是全部的实施例。因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In addition, the embodiments of the present invention referred to in the following description are generally only some embodiments of the present invention, not all of them. Therefore, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

目前规范中仅给对管片接缝防水密封垫性能及试验方法进行了相关的规定,未对螺栓孔防水系统性能进行相关规定,且现在行业主要研究螺栓孔防水系统结构优化,很少对防水系统性能进行成套的测试。The current specification only provides relevant provisions on the performance and test methods of segment joint waterproof gaskets, but does not provide relevant provisions on the performance of the bolt hole waterproof system, and now the industry mainly studies the structural optimization of the bolt hole waterproof system, and seldom applies to waterproofing. System performance is tested with a suite of tests.

以下结合附图及实施对本发明作进一步的详细说明,其具体实施过程如下:Below in conjunction with accompanying drawing and implementation the present invention is described in further detail, and its specific implementation process is as follows:

如图1~5所示,本发明提供一种考虑螺栓孔的盾构管片接头防水系统性能试验装置,包括:As shown in Figures 1 to 5, the present invention provides a shield segment joint waterproof system performance test device considering bolt holes, including:

底架18;chassis 18;

两组相对设置管片密封垫粘贴板7,其中一组管片密封垫粘贴板7固定于底架18上,另一组管片密封垫粘贴板7滑动设置于所述底架18上,所述管片密封垫粘贴板7两两相对的内面由内向外设置有三道环形粘贴槽,所述粘贴槽内可拆卸的设置有橡胶密封垫,外侧粘贴槽和中部粘贴槽对应的管片密封垫粘贴板7上开设有弯螺栓孔11和直螺栓孔10,所述管片密封垫粘贴板7朝外的一侧设置有加厚板9,所述加厚板9上设置有多个螺栓套管,所述螺栓套管同轴连通对应弯螺栓孔11/直螺栓孔10,所述管片密封垫粘贴板7的四角处均设置有1~2组紧固螺栓孔16,所述管片密封垫粘贴板7的内面四周设置有一圈嵌缝槽17;Two groups of segment sealing pad sticking plates 7 are arranged oppositely, one set of segment sealing pad sticking plates 7 is fixed on the bottom frame 18, and the other set of segment sealing pad sticking plates 7 is slidably arranged on the bottom frame 18. There are three ring-shaped adhesive grooves arranged on the opposite inner surfaces of the segment seal pads 7 from the inside to the outside. The rubber seal pads are detachably arranged in the adhesive grooves, and the segment seal pads corresponding to the outer adhesive grooves and the middle adhesive grooves There are bent bolt holes 11 and straight bolt holes 10 on the pasting plate 7, and a thickened plate 9 is provided on the outward side of the segment gasket pasting plate 7, and a plurality of bolt sleeves are arranged on the thickened plate 9 The bolt sleeve is coaxially connected to the corresponding curved bolt hole 11/straight bolt hole 10, and the four corners of the segment sealing pad bonding plate 7 are provided with 1 to 2 sets of fastening bolt holes 16, and the segment A circle of caulking grooves 17 is arranged around the inner surface of the gasket pasting plate 7;

所述底架18上对称设置有一对滑槽14,分别位于另一组管片密封垫粘贴板7底部的两侧,所述管片密封垫粘贴板7通过滑块15滑动连接于所述滑槽14内,所述滑槽14剖面为凸字形凹槽,所述滑块15包括凸字形连接块、纵向调节螺栓23,所述连接块滑动连接于所述滑槽14中,所述滑槽14的尺寸略大于所述连接块的尺寸,所述连接块的上端与所述纵向调节螺栓23连接,所述纵向调节螺栓23上设置有调节螺母,所述纵向调节螺栓23穿入所述加厚板9的底部,通过旋转调节螺母调整加厚板9的高低,所述底架18靠近固定的管片密封垫粘贴板7一侧对称开设有横向调节螺栓19孔并装有横向调节螺栓19,所述横向调节螺栓19孔垂直穿过同侧滑槽14,所述架体上设置反力架13,所述反力架13与固定有油缸12,所述油缸12用于顶推加厚板9沿滑槽14移动;A pair of slide grooves 14 are arranged symmetrically on the bottom frame 18, respectively located on both sides of the bottom of another group of segment gasket sticking plates 7, and the segment seal gasket sticking plates 7 are slidably connected to the sliding block 15. In the groove 14, the section of the chute 14 is a convex groove, and the slider 15 includes a convex connection block and a longitudinal adjustment bolt 23, and the connection block is slidably connected in the chute 14, and the chute 14 is slightly larger than the size of the connecting block, the upper end of the connecting block is connected with the longitudinal adjustment bolt 23, and the longitudinal adjustment bolt 23 is provided with an adjustment nut, and the longitudinal adjustment bolt 23 penetrates into the At the bottom of the thick plate 9, the height of the thickened plate 9 is adjusted by rotating the adjusting nut. The side of the bottom frame 18 close to the fixed segment sealing pad paste plate 7 is symmetrically provided with 19 holes for horizontal adjustment bolts and is equipped with horizontal adjustment bolts 19 , the horizontal adjustment bolt 19 holes vertically pass through the chute 14 on the same side, and the reaction force frame 13 is arranged on the frame body, and the reaction force frame 13 is fixed with the oil cylinder 12, and the oil cylinder 12 is used for pushing and thickening The plate 9 moves along the chute 14;

固定的管片密封垫粘贴板7的中心部位设置有排气孔20和注水孔21并贯穿所述加厚板9,固定的管片密封垫粘贴板7还设置有四组压力表22,分别检测三道环形粘贴槽将管片密封垫粘贴板7分隔而成的四个区域的压力。The central part of the fixed segment gasket sticking plate 7 is provided with an air vent 20 and a water injection hole 21 and runs through the thickened plate 9, and the fixed segment gasket sticking plate 7 is also provided with four sets of pressure gauges 22, respectively Detect the pressure of the four areas separated by the three annular pasting grooves separating the pasting plate 7 of the segment gasket.

本技术方案还可以包括以下技术细节,以更好地实现技术效果:优选的是,所述加厚板9和所述管片密封垫粘贴板7的总厚度不超过20cm。The technical solution may also include the following technical details to better achieve the technical effect: Preferably, the total thickness of the thickened plate 9 and the segment sealing gasket sticking plate 7 is not more than 20 cm.

本技术方案还可以包括以下技术细节,以更好地实现技术效果:弯螺栓孔11和直螺栓孔10上设置有倒角24,倒角24处设置有密封圈6。The technical solution may also include the following technical details to better achieve technical effects: chamfers 24 are provided on the curved bolt holes 11 and straight bolt holes 10 , and sealing rings 6 are provided at the chamfers 24 .

本技术方案还可以包括以下技术细节,以更好地实现技术效果:还包括高低温一体机和循环管路26,所述加厚板9上设置有卡槽,所述循环管路26固定于卡槽上设置于所述管片密封垫粘贴板7和加厚板9之间,所述循环管路26呈蛇形状弯折设置,所述循环管路的进水端27通过管路与所述高低温一体机的出水接头连接,所述循环管路的出水端28通过管路与所述高低温一体机的进水接头连接,管路上均设置有阀门控制冷热水的进出。This technical solution may also include the following technical details to better achieve technical effects: It also includes a high and low temperature integrated machine and a circulation pipeline 26, the thickened plate 9 is provided with a card slot, and the circulation pipeline 26 is fixed on the The clamping groove is arranged between the segment gasket sticking plate 7 and the thickened plate 9, the circulation pipeline 26 is bent and arranged in a snake shape, and the water inlet end 27 of the circulation pipeline passes through the pipeline and the The water outlet joint of the high and low temperature integrated machine is connected, and the water outlet 28 of the circulation pipeline is connected with the water inlet joint of the high and low temperature integrated machine through the pipeline, and valves are arranged on the pipeline to control the entry and exit of cold and hot water.

(1)通过改变循环水温,间接控制管片密封垫粘贴板7及橡胶密封垫中封存水的温度,可以模拟季节变化对隧道防水的影响。(1) By changing the temperature of the circulating water and indirectly controlling the temperature of the sealing water in the adhesive plate 7 of the segment gasket and the rubber gasket, the influence of seasonal changes on the waterproofing of the tunnel can be simulated.

(2)在管片密封垫粘贴板7后部设置保温层,能减少冷热管温度的损失,保证密封垫整体处于恒温的环境。(2) An insulating layer is provided at the rear of the segment sealing gasket bonding plate 7, which can reduce the temperature loss of the cold and hot pipes and ensure that the sealing gasket as a whole is in a constant temperature environment.

本发明还提供了一种利用所述的考虑螺栓孔的盾构管片接头防水系统性能试验装置进行螺栓孔防水的测试方法,其特征在于,包括以下步骤:The present invention also provides a method for testing the waterproofing of bolt holes by using the shield segment joint waterproof system performance test device considering the bolt holes, which is characterized in that it includes the following steps:

S1、如图2所示,根据管片本体1内外密封垫设置情况,管片本体1具有管片外侧防水密封垫82、管片内侧防水密封垫83和管片斜螺栓5螺帽孔4,螺栓孔与管片之间具有间隙25,加工相应的管片密封垫粘贴板7,将管片密封垫粘贴板7上设置的三道环形粘贴槽从外向内编号1、2、3;S1. As shown in Figure 2, according to the configuration of the inner and outer gaskets of the segment body 1, the segment body 1 has a waterproof gasket 82 outside the segment, a waterproof gasket 83 inside the segment, and slanted bolts 5 and nut holes 4 of the segment. There is a gap 25 between the bolt hole and the segment, and the corresponding segment gasket bonding plate 7 is processed, and the three annular bonding grooves set on the segment sealing gasket bonding plate 7 are numbered 1, 2, and 3 from the outside to the inside;

S2、根据盾构管片橡胶密封垫实际情况,在粘贴槽中粘贴对应的两道橡胶密封垫,通过调整橡胶密封垫与弯螺栓孔11/直螺栓孔10位置模拟内外双道密封和外双道密封两种情况;S2. According to the actual situation of the shield segment rubber gasket, paste the corresponding two rubber gaskets in the paste groove, and simulate the inner and outer double seals and the outer double seal by adjusting the position of the rubber gasket and the curved bolt hole 11/straight bolt hole 10. There are two cases of road sealing;

当模拟盾构管片内外双道密封时,先粘贴橡胶密封垫1、2或1、3;When simulating the double sealing inside and outside of the shield segment, stick the rubber gasket 1, 2 or 1, 3 first;

当模拟外双道密封垫时,粘贴密封垫2和3;When simulating the outer double-channel gasket, paste the gasket 2 and 3;

S3、滑动管片密封垫粘贴板7,根据盾构管片实际的错台量,通过横向调节螺栓19和纵向调节螺栓23调节管片密封垫粘贴板7的位置至两块管片密封垫粘贴板7间的错台量与盾构管片实际的错台量对应;S3. Slide the segment gasket sticking plate 7. According to the actual displacement of the shield segment, adjust the position of the segment gasket sticking plate 7 through the horizontal adjustment bolt 19 and the longitudinal adjustment bolt 23 until the two segment gaskets are pasted. The amount of misalignment between plates 7 corresponds to the actual amount of misalignment of the shield segment;

S4、油缸加压推动管片密封垫粘贴板7向着固定的管片密封垫粘贴板7运动,压缩橡胶密封垫;S4. The oil cylinder is pressurized to push the segment sealing pad pasting plate 7 to move toward the fixed segment sealing pad pasting plate 7, compressing the rubber sealing pad;

S5、通过紧固螺栓,将两组管片密封垫粘贴板7固定,调节紧固螺栓的松紧程度,控制两组管片密封垫粘贴板7的夹角与两组盾构管片的夹角一致;S5. Fix the two groups of segment sealing pad pasting plates 7 by fastening the bolts, adjust the tightness of the fastening bolts, and control the angle between the two groups of segment sealing pad pasting plates 7 and the angle between the two groups of shield segments consistent;

S6、根据盾构管片螺栓孔的形态,在管片密封垫粘贴板7的弯螺栓孔11/直螺栓孔10上套入密封圈6,将螺栓穿入螺栓孔,用气动扳手拧紧螺栓,剩余的另一个形态的螺栓孔通过封堵件在螺栓套管处进行封堵;S6. According to the shape of the bolt hole of the shield segment, insert the sealing ring 6 on the curved bolt hole 11/straight bolt hole 10 of the segment gasket sticking plate 7, insert the bolt into the bolt hole, and tighten the bolt with a pneumatic wrench. The remaining bolt holes of another form are blocked at the bolt casing by the plugging piece;

S7、根据设计要求对周边一圈嵌缝进行封堵;S7. According to the design requirements, a circle of caulking around the periphery is blocked;

S8、通过中心区域注水孔21注入清水,当排气孔20稳定出水时,用堵头将排气孔20塞住,随后继续注水加压,加压方式盾构法隧道管片用橡胶密封垫中防水试验加压方式逐级加压;S8. Inject clean water through the water injection hole 21 in the central area. When the vent hole 20 is stably discharged, plug the vent hole 20 with a plug, and then continue to inject water and pressurize. The pressurization method of medium waterproof test is pressurized step by step;

加压过程中观察不同区域压力表22压力变化情况,观察橡胶密封垫或弯螺栓孔11/直螺栓孔10渗漏情况,分析管片渗漏薄弱环节,及螺栓孔密封抗水压能力。During the pressurization process, observe the pressure changes of the pressure gauge 22 in different areas, observe the leakage of the rubber gasket or the curved bolt hole 11/straight bolt hole 10, and analyze the weak links of segment leakage and the water pressure resistance of the bolt hole seal.

S9、改变两块管片密封垫粘贴板7位置关系,重复步骤S1-8,分析不同情况下橡胶密封垫与螺栓孔渗漏规律,根据试验情况对整个密封体系进行优化。S9. Change the positional relationship of the pasting plates 7 of the two segment gaskets, repeat steps S1-8, analyze the leakage laws of rubber gaskets and bolt holes under different conditions, and optimize the entire sealing system according to the test conditions.

本技术方案还可以包括以下技术细节,以更好地实现技术效果:还包括:This technical solution can also include the following technical details, so as to better realize the technical effect: it also includes:

S9、查看密封圈6压缩后变形破坏情况,分析螺栓孔密封耐久性。S9. Check the deformation and damage of the sealing ring 6 after compression, and analyze the durability of the bolt hole seal.

在S6中,也可将密封圈6斜置于沟槽边倒角24处,再拧紧螺栓,分析当螺栓孔偏斜时螺栓孔倒角24对密封圈6的剪切破会情况。In S6, the seal ring 6 can also be placed obliquely at the edge chamfer 24 of the groove, and then the bolts are tightened to analyze the shear failure of the bolt hole chamfer 24 to the seal ring 6 when the bolt holes are skewed.

尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的实施例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and embodiments shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (5)

1.一种考虑螺栓孔的盾构管片接头防水系统性能试验装置,其特征在于,包括:1. A shield segment joint waterproofing system performance test device considering bolt holes, characterized in that it comprises: 底架;Chassis; 两组相对设置管片密封垫粘贴板,其中一组管片密封垫粘贴板固定于底架上,另一组管片密封垫粘贴板滑动设置于所述底架上,所述管片密封垫粘贴板两两相对的内面由内向外设置有三道环形粘贴槽,所述粘贴槽内可拆卸的设置有橡胶密封垫,外侧粘贴槽和中部粘贴槽对应的管片密封垫粘贴板上开设有弯螺栓孔和直螺栓孔,所述管片密封垫粘贴板朝外的一侧设置有加厚板,所述加厚板上设置有多个螺栓套管,所述螺栓套管同轴连通对应弯螺栓孔/直螺栓孔,所述管片密封垫粘贴板的四角处均设置有1~2组紧固螺栓孔,所述管片密封垫粘贴板的内面四周设置有一圈嵌缝槽;Two sets of segment sealing pad sticking plates are arranged oppositely, one set of segment sealing pad sticking plates is fixed on the bottom frame, and the other set of segment sealing pad sticking plates is slidably arranged on the bottom frame, and the segment sealing pad There are three ring-shaped pasting grooves on the inner surfaces of the pasting plates opposite to each other. The rubber sealing gaskets are detachably arranged in the pasting grooves, and the segment sealing pads corresponding to the outer pasting grooves and the middle pasting grooves are provided with curved joints on the pasting plates. Bolt holes and straight bolt holes, a thickened plate is provided on the outward side of the adhesive plate of the segment gasket, and a plurality of bolt sleeves are arranged on the thickened plate, and the bolt sleeves are coaxially connected to the corresponding bends. Bolt holes/straight bolt holes, 1 to 2 sets of fastening bolt holes are provided at the four corners of the bonding plate of the segment gasket, and a ring of caulking grooves is provided around the inner surface of the bonding plate of the segment sealing gasket; 所述底架上对称设置有一对滑槽,所述管片密封垫粘贴板通过滑块滑动连接于所述滑槽内,所述滑槽剖面为凸字形凹槽,所述滑块包括凸字形连接块、纵向调节螺栓,所述连接块滑动连接于所述滑槽中,所述滑槽的尺寸略大于所述连接块的尺寸,所述连接块的上端与所述纵向调节螺栓连接,所述纵向调节螺栓上设置有调节螺母,所述纵向调节螺栓穿入所述加厚板的底部,所述底架靠近固定的管片密封垫粘贴板一侧对称开设有横向调节螺栓孔并装有横向调节螺栓,所述横向调节螺栓孔垂直穿过同侧滑槽,所述架体上设置反力架,所述反力架与固定有油缸,所述油缸用于顶推加厚板沿滑槽移动;A pair of sliding grooves are symmetrically arranged on the bottom frame, and the segment sealing gasket sticking plate is slidably connected in the sliding grooves through a slider. The section of the sliding grooves is a convex groove, and the slider includes A connection block and a longitudinal adjustment bolt, the connection block is slidably connected in the chute, the size of the chute is slightly larger than the size of the connection block, the upper end of the connection block is connected with the longitudinal adjustment bolt, the Adjusting nuts are arranged on the longitudinal adjusting bolts, and the longitudinal adjusting bolts penetrate the bottom of the thickened plate, and horizontal adjusting bolt holes are symmetrically opened on the side of the bottom frame close to the fixed segment gasket pasting plate and equipped with Horizontal adjustment bolts, the horizontal adjustment bolt holes pass through the chute on the same side vertically, a reaction force frame is arranged on the frame body, and an oil cylinder is fixed on the reaction force frame, and the oil cylinder is used to push the thickened plate along the slide slot move; 固定的管片密封垫粘贴板的中心部位设置有排气孔和注水孔并贯穿所述加厚板,固定的管片密封垫粘贴板还设置有四组压力表,分别检测三道环形粘贴槽将管片密封垫粘贴板分隔而成的四个区域的压力。The central part of the fixed segment gasket bonding plate is provided with an exhaust hole and a water injection hole and runs through the thickened plate. The fixed segment sealing gasket bonding plate is also equipped with four sets of pressure gauges to detect three annular bonding grooves respectively. The pressure of the four zones separated by the segment gasket adhesive plate. 2.如权利要求1所述的考虑螺栓孔的盾构管片接头防水系统性能试验装置,其特征在于,弯螺栓孔和直螺栓孔上设置有倒角,倒角处设置有密封圈。2. The shield segment joint waterproof system performance test device considering bolt holes as claimed in claim 1, characterized in that, the curved bolt holes and the straight bolt holes are provided with chamfers, and the chamfers are provided with sealing rings. 3.如权利要求1所述的考虑螺栓孔的盾构管片接头防水系统性能试验装置,其特征在于,还包括高低温一体机和循环管路,所述加厚板上设置有卡槽,所述循环管路固定于卡槽上设置于所述管片密封垫粘贴板和加厚板之间,所述循环管路呈蛇形状弯折设置,所述循环管路的进水端通过管路与所述高低温一体机的出水接头连接,所述循环管路的出水端通过管路与所述高低温一体机的进水接头连接。3. The shield segment joint waterproof system performance test device considering bolt holes as claimed in claim 1, further comprising a high and low temperature integrated machine and a circulation pipeline, the thickened plate is provided with a slot, The circulation pipeline is fixed on the card slot and arranged between the segment sealing gasket bonding plate and the thickened plate, the circulation pipeline is bent in a snake shape, and the water inlet end of the circulation pipeline passes through the pipe The pipeline is connected to the water outlet joint of the high and low temperature integrated machine, and the water outlet end of the circulation pipeline is connected to the water inlet joint of the high and low temperature integrated machine through the pipeline. 4.一种利用如权利要求1~3任一所述的考虑螺栓孔的盾构管片接头防水系统性能试验装置进行螺栓孔防水的测试方法,其特征在于,包括以下步骤:4. A method for testing the waterproofing of bolt holes by utilizing the shield segment joint waterproofing system performance test device considering bolt holes as described in any one of claims 1 to 3, characterized in that it comprises the following steps: S1、将管片密封垫粘贴板上设置的三道环形粘贴槽从外向内编号1、2、3;S1. Number the three ring-shaped pasting grooves set on the pasting plate of the segment gasket 1, 2 and 3 from the outside to the inside; S2、根据盾构管片橡胶密封垫实际情况,在粘贴槽中粘贴对应的两道橡胶密封垫,通过调整橡胶密封垫与弯螺栓孔/直螺栓孔位置模拟内外双道密封和外双道密封两种情况;S2. According to the actual situation of the rubber gasket of the shield segment, paste the corresponding two rubber gaskets in the paste groove, and simulate the inner and outer double seals and the outer double seal by adjusting the position of the rubber gasket and the curved bolt hole/straight bolt hole two situations; 当模拟盾构管片内外双道密封时,先粘贴橡胶密封垫1、2或1、3;When simulating the double sealing inside and outside of the shield segment, stick the rubber gasket 1, 2 or 1, 3 first; 当模拟外双道密封垫时,粘贴密封垫2和3;When simulating the outer double-channel gasket, paste the gasket 2 and 3; S3、滑动管片密封垫粘贴板,根据盾构管片实际的错台量,通过横向调节螺栓和纵向调节螺栓调节管片密封垫粘贴板的位置至两块管片密封垫粘贴板间的错台量与盾构管片实际的错台量对应;S3. Sliding the segment gasket pasting plate, according to the actual displacement of the shield segment, adjust the position of the segment gasket pasting plate to the misalignment between the two segment gasket pasting plates through the horizontal adjustment bolt and the longitudinal adjustment bolt. The amount of units corresponds to the actual amount of staggered units of the shield segment; S4、油缸加压推动管片密封垫粘贴板向着固定的管片密封垫粘贴板运动,压缩橡胶密封垫;S4. The oil cylinder is pressurized to push the segment gasket pasting plate to move toward the fixed segment gasket pasting plate, compressing the rubber gasket; S5、通过紧固螺栓,将两组管片密封垫粘贴板固定,调节紧固螺栓的松紧程度,控制两组管片密封垫粘贴板的夹角与两组盾构管片的夹角一致;S5. Fix the two sets of segment sealing pad sticking plates by fastening the bolts, adjust the tightness of the fastening bolts, and control the angle between the two sets of segment sealing pad sticking plates to be consistent with the angle between the two sets of shield segments; S6、根据盾构管片螺栓孔的形态,在管片密封垫粘贴板的弯螺栓孔/直螺栓孔上套入密封圈,将螺栓穿入螺栓孔,用气动扳手拧紧螺栓,剩余的另一个形态的螺栓孔通过封堵件在螺栓套管处进行封堵;S6. According to the shape of the bolt hole of the shield segment, insert a sealing ring into the curved bolt hole/straight bolt hole of the segment gasket sticking plate, insert the bolt into the bolt hole, and tighten the bolt with a pneumatic wrench. The bolt hole of the shape is blocked at the bolt sleeve by the plugging piece; S7、根据设计要求对周边一圈嵌缝进行封堵;S7. According to the design requirements, a circle of caulking around the periphery is blocked; S8、通过中心区域注水孔注入清水,当排气孔稳定出水时,用堵头将排气孔塞住,随后继续注水加压,加压方式盾构法隧道管片用橡胶密封垫中防水试验加压方式逐级加压;S8. Inject clean water through the water injection hole in the central area. When the vent hole is stable, plug the vent hole with a plug, and then continue to inject water and pressurize. The pressurization method is the waterproof test in the rubber gasket for the tunnel segment of the shield tunneling method. Pressurization step by step; 加压过程中观察不同区域压力表压力变化情况,观察橡胶密封垫或弯螺栓孔/直螺栓孔渗漏情况,分析管片渗漏薄弱环节,及螺栓孔密封抗水压能力。Observe the pressure changes of pressure gauges in different areas during the pressurization process, observe the leakage of rubber gaskets or bent bolt holes/straight bolt holes, analyze the weak links of segment leakage, and the water pressure resistance of bolt hole seals. 5.如权利要求4所述的利用考虑螺栓孔的盾构管片接头防水系统性能试验装置进行螺栓孔防水的测试方法,其特征在于,还包括:5. utilize as claimed in claim 4 the test method that the shield segment joint waterproofing system performance test device that considers bolt hole carries out bolt hole waterproof, it is characterized in that, also comprises: S9、查看密封圈压缩后变形破坏情况,分析螺栓孔密封耐久性。S9. Check the deformation and damage of the sealing ring after compression, and analyze the durability of the bolt hole seal.
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