CN115709320A - Printed board assembly welding tool and using method thereof - Google Patents
Printed board assembly welding tool and using method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及电气互联技术领域,尤其涉及一种印制板组装件焊接工装及其使用方法。The invention relates to the technical field of electrical interconnection, in particular to a welding tool for a printed board assembly and a method for using the same.
背景技术Background technique
随着航天技术发展,航天产品的性能可靠性指标也在不断提高,这也对于印制板组装件产品可靠性提出了更严格的要求。另外面对当前严峻的质量形势,如何将质量隐患消灭在生产前端成为了重中之重,印制板组装件作为雷达产品的基础单元,这就使得提高电子组件的产品质量尤为重要。因此,如何更合理的管控印制板组装件产品质量,提升产品的可靠性成为当前产品生产的关键。With the development of aerospace technology, the performance and reliability indicators of aerospace products are also continuously improving, which also puts forward stricter requirements for the reliability of printed board assembly products. In addition, in the face of the current severe quality situation, how to eliminate quality hazards at the front end of production has become a top priority. Printed board assemblies are the basic unit of radar products, which makes it particularly important to improve the product quality of electronic components. Therefore, how to more reasonably control the product quality of printed board assemblies and improve product reliability has become the key to current product production.
印制板组装件作为航天雷达产品的根本,组装件的焊接质量直接影响着整个雷达的整机性能。目前J型连接器的装配作为最为常见的雷达组件装配器件,被广泛的应用在各级航天电子产品中。由于连接器属于J型弯式插头连接器,安装后伸出板外,无法使用常用焊接设备波峰焊及选择性波峰焊,只能采用手工焊接,传统的手工焊接连接器无论从焊接效率还是焊接质量上均无法满足目前产品生产效率和生产质量。Printed board assembly is the foundation of aerospace radar products, and the welding quality of the assembly directly affects the performance of the entire radar. At present, the assembly of J-type connectors is the most common assembly device for radar components, and is widely used in aerospace electronic products at all levels. Since the connector belongs to the J-shaped bent plug connector, it protrudes out of the board after installation, so common soldering equipment wave soldering and selective wave soldering cannot be used, and manual soldering can only be used. All cannot satisfy current product production efficiency and production quality on quality.
发明内容Contents of the invention
本发明所要解决的技术问题是针对现有技术的不足,提供一种印制板组装件焊接工装及其使用方法。The technical problem to be solved by the present invention is to provide a printed circuit board assembly welding tool and its use method in view of the deficiencies in the prior art.
本发明解决上述技术问题的技术方案如下:一种印制板组装件焊接工装,包括:底板、多个用于对印制板组装件的连接器进行隔热保护的壳体以及多个用于支撑印制板组装件的印制板进行支撑的支撑机构,多个所述壳体安装在所述底板上,多个所述支撑机构安装在多个所述壳体的两侧。The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a printed board assembly welding tool, including: a bottom plate, a plurality of housings for thermal insulation protection of A support mechanism for supporting the printed board of the printed board assembly, a plurality of the housings are installed on the bottom plate, and a plurality of the support mechanisms are installed on both sides of the plurality of housings.
采用本发明技术方案的有益效果是:实现弯式插头连接器使用设备焊接,能够批量焊接各种伸出印制板外的连接器,使得J型连接器可使用选择性波峰焊、波峰焊设备焊接,印制板焊盘能得到充分预热和润湿,使连接器引脚可以得到百分百透锡,解决连接器焊点透锡问题,满足雷达产品的焊接质量和使用要求,提高生产质量,提高焊接效率。The beneficial effect of adopting the technical solution of the present invention is: to realize the welding of the bent plug connector using equipment, to batch weld various connectors protruding from the printed board, so that the J-type connector can use selective wave soldering and wave soldering equipment Soldering, the printed board pads can be fully preheated and wetted, so that the connector pins can be 100% tinned, solve the problem of connector solder joints tinned, meet the welding quality and use requirements of radar products, and improve production Quality, improve welding efficiency.
进一步地,所述支撑机构包括:筒体以及用于支撑印制板的压块,所述筒体安装在所述底板上,所述压块上下滑动地安装在筒体中。Further, the supporting mechanism includes: a cylinder and a pressing block for supporting the printed board, the cylinder is installed on the bottom plate, and the pressing block is installed in the cylinder to slide up and down.
采用上述进一步技术方案的有益效果是:具有固定印制板的功能的可调节压块,该压块为一端通过工装上的螺钉固定,使压块可根据印制板的高度自行调节高度和力度,保证印制板固定不动。The beneficial effect of adopting the above-mentioned further technical solution is: an adjustable pressing block with the function of fixing the printed board, and one end of the pressing block is fixed by a screw on the tooling, so that the pressing block can adjust its height and strength according to the height of the printed board , to ensure that the printed board is fixed.
进一步地,所述筒体中设有弹簧,所述弹簧的一端与底板连接,所述弹簧的另一端与所述压块连接,所述压块的底部设有第一凸起,所述筒体的顶部设有第二凸起,所述第一凸起与所述第二凸起抵接。Further, a spring is provided in the barrel, one end of the spring is connected to the bottom plate, the other end of the spring is connected to the pressing block, the bottom of the pressing block is provided with a first protrusion, and the barrel The top of the body is provided with a second protrusion, and the first protrusion abuts against the second protrusion.
采用上述进一步技术方案的有益效果是:具有固定印制板的功能的可调节压块,该压块为一端通过工装上的螺钉固定,并且在螺钉中增加弹簧装置,使压块可根据印制板的高度自行调节高度和力度,保证印制板固定不动。The beneficial effect of adopting the above-mentioned further technical solution is: the adjustable pressure block with the function of fixing the printed board, the pressure block is fixed by a screw on the tooling at one end, and a spring device is added to the screw, so that the pressure block can be adjusted according to the printed circuit board. The height of the board can be adjusted by itself in terms of height and strength to ensure that the printed board is fixed.
进一步地,所述支撑机构还包括:多个用于支撑印制板的托边,多个所述托边临近多个所述支撑机构,多个所述托边凸出所述底板。Further, the supporting mechanism further includes: a plurality of supporting edges for supporting the printed board, the plurality of supporting edges are adjacent to the plurality of supporting mechanisms, and the plurality of supporting edges protrude from the bottom plate.
采用上述进一步技术方案的有益效果是:工装的两边各设计了具有大面积的托边,可有效托住印制板组件,防止过重受热后形变。The beneficial effect of adopting the above-mentioned further technical solution is: the two sides of the tooling are respectively designed with large-area supporting edges, which can effectively support the printed board assembly and prevent deformation after being overheated.
进一步地,所述底板顶部以及所述壳体顶部开口,所述底板以及所述壳体均为矩形框结构。Further, the top of the bottom plate and the top of the casing are open, and both the bottom plate and the casing are rectangular frame structures.
采用上述进一步技术方案的有益效果是:匹配J性连接器的结构特点,便于壳体包裹J型连接器,对连接器本体进行隔热保护作用,并且能减少J型连接器的形变量,防止锡液溅入连接器中。满足正常焊接所需要的温度,提高焊点透锡率,保证焊接一致性。可灵活选择连接器的焊接数量结构形式,便于满足雷达组件的产量需求。矩形框的设计不仅起到隔热效果,还可以起到连接器校正功效,防止J型连接器在受到高温的影响后产生形变。The beneficial effect of adopting the above-mentioned further technical solution is: to match the structural characteristics of the J-type connector, it is convenient for the shell to wrap the J-type connector, to protect the connector body from heat, and to reduce the deformation of the J-type connector to prevent Liquid tin has been spilled into the connector. Meet the temperature required for normal welding, improve the penetration rate of solder joints, and ensure welding consistency. The welding quantity and structural form of the connector can be flexibly selected to meet the output requirements of the radar components. The design of the rectangular frame not only has the effect of heat insulation, but also can play the role of connector correction, preventing the deformation of the J-type connector after being affected by high temperature.
进一步地,所述印制板组装件包括印制板以及连接器,所述连接器安装在所述印制板上。Further, the printed board assembly includes a printed board and a connector, and the connector is installed on the printed board.
采用上述进一步技术方案的有益效果是:印制板以及连接器组装成印制板组装件,便于印制板组装件的安装以及焊接。The beneficial effect of adopting the above further technical solution is that the printed board and the connector are assembled into a printed board assembly, which facilitates the installation and welding of the printed board assembly.
进一步地,所述连接器的两侧分别通过螺钉与所述印制板连接,所述底板上设有用于支撑所述螺钉的多对螺钉支撑筒,每对所述螺钉支撑筒一一对应位于所述壳体的两侧。Further, both sides of the connector are respectively connected to the printed board by screws, and the bottom plate is provided with multiple pairs of screw support cylinders for supporting the screws, and each pair of the screw support cylinders is located one by one. sides of the housing.
采用上述进一步技术方案的有益效果是:在连接器与印制板之间设计了固定装置,即螺钉,可以有效防止两者之间产生缝隙,发生焊接不良现象的发生。针对连接器螺装特点,设计了可保护螺钉的圆孔柱形装置,即螺钉支撑筒,可以防止锡液流入螺钉孔中,堵塞螺钉孔。连接器先螺装在印制板组件中,再进行连接器焊接,为防止J型连接器螺钉被锡液溅入,设计了柱形框装置,即螺钉支撑筒,进行保护。The beneficial effect of adopting the above-mentioned further technical solution is that a fixing device, namely a screw, is designed between the connector and the printed board, which can effectively prevent gaps between the two and poor welding from occurring. According to the characteristics of screw mounting of the connector, a cylindrical device with a round hole that can protect the screw, that is, the screw support cylinder, is designed to prevent liquid tin from flowing into the screw hole and blocking the screw hole. The connector is screwed into the printed board assembly first, and then the connector is soldered. In order to prevent the J-shaped connector screw from being splashed by tin liquid, a cylindrical frame device, that is, a screw support cylinder, is designed for protection.
进一步地,所述连接器为J型连接器,所述底板、所述壳体以及所述支撑机构的制作材料均为合成石板材料。Further, the connector is a J-shaped connector, and the bottom plate, the housing and the supporting mechanism are all made of synthetic stone material.
采用上述进一步技术方案的有益效果是:满足正常焊接所需要的温度,提高焊点透锡率,保证焊接一致性。工装均采用耐高温材质制成,合成石板具有很高的弹塑性和抗冲击性,而且具有很高的抗腐蚀能力,保证印制板上的热量均匀分布,且在长时间使用后仍能保持其固有尺寸。在焊接温度下不易变形,可以保证印制板的平面度,防止印制板变形,保证焊接质量。The beneficial effects of adopting the above-mentioned further technical solution are: meeting the temperature required for normal welding, increasing the tin penetration rate of solder joints, and ensuring welding consistency. The tooling is made of high-temperature resistant materials. The synthetic stone board has high elastic-plasticity and impact resistance, and has high corrosion resistance, which ensures that the heat on the printed board is evenly distributed and can still be maintained after long-term use. its intrinsic size. It is not easy to deform under the welding temperature, which can ensure the flatness of the printed board, prevent the deformation of the printed board, and ensure the welding quality.
此外,本发明还提供了一种印制板组装件焊接工装使用方法,基于上述任意一项所述的一种印制板组装件焊接工装,一种印制板组装件焊接工装使用方法包括:In addition, the present invention also provides a method for using a printed board assembly welding tool, based on any one of the above described a printed board assembly welding tool, a method for using a printed board assembly welding tool includes:
将连接器安装在印制板上,形成印制板组装件;Mount the connector on the printed board to form a printed board assembly;
对印制板组装件的印制板进行预烘、去潮处理;Pre-baking and dehumidification of printed boards of printed board assemblies;
将印制板组装件的连接器安装在印制板组装件焊接工装的壳体中;Install the connector of the printed board assembly in the housing of the printed board assembly welding tool;
将印制板组装件的印制板放置在印制板组装件焊接工装的支撑机构上;Place the printed board of the printed board assembly on the support mechanism of the soldering tooling of the printed board assembly;
将带有印制板组装件的印制板组装件焊接工装放入波峰焊设备进行预热、焊接;Put the welding tooling of the printed board assembly with the printed board assembly into the wave soldering equipment for preheating and welding;
焊接完成后,将印制板组装件从印制板组装件焊接工装上拆卸并保存。After soldering is complete, remove and save the printed board assembly from the printed board assembly soldering fixture.
采用本发明技术方案的有益效果是:实现弯式插头连接器使用设备焊接,能够批量焊接各种伸出印制板外的连接器,使得J型连接器可使用选择性波峰焊、波峰焊设备焊接,印制板焊盘能得到充分预热和润湿,使连接器引脚可以得到百分百透锡,解决连接器焊点透锡问题,满足雷达产品的焊接质量和使用要求,提高生产质量,提高焊接效率。The beneficial effect of adopting the technical solution of the present invention is: to realize the welding of the bent plug connector using equipment, to batch weld various connectors protruding from the printed board, so that the J-type connector can use selective wave soldering and wave soldering equipment Soldering, the printed board pads can be fully preheated and wetted, so that the connector pins can be 100% tinned, solve the problem of connector solder joints tinned, meet the welding quality and use requirements of radar products, and improve production Quality, improve welding efficiency.
本发明附加的方面的优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明实践了解到。Advantages of additional aspects of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
图1为本发明实施例提供的连接器的结构示意图之一。FIG. 1 is one of the structural schematic diagrams of a connector provided by an embodiment of the present invention.
图2为本发明实施例提供的连接器的结构示意图之二。FIG. 2 is the second structural schematic diagram of the connector provided by the embodiment of the present invention.
图3为本发明实施例提供的连接器的结构示意图之三。FIG. 3 is the third structural schematic diagram of the connector provided by the embodiment of the present invention.
图4为本发明实施例提供的印制板组装件的结构示意图。FIG. 4 is a schematic structural diagram of a printed board assembly provided by an embodiment of the present invention.
图5为本发明实施例提供的印制板组装件焊接工装的结构示意图之一。Fig. 5 is one of the structural schematic diagrams of the welding tool for printed board assemblies provided by the embodiment of the present invention.
图6为本发明实施例提供的印制板组装件焊接工装的结构示意图之二。Fig. 6 is the second structural schematic diagram of the soldering tool for printed board assemblies provided by the embodiment of the present invention.
图7为本发明实施例提供的支撑机构的结构示意图。Fig. 7 is a schematic structural diagram of a support mechanism provided by an embodiment of the present invention.
图8为本发明实施例提供的印制板组装件焊接工装使用方法的示意性流程图之一。FIG. 8 is one of the schematic flow charts of the method for using the soldering tool of the printed board assembly provided by the embodiment of the present invention.
图9为本发明实施例提供的印制板组装件焊接工装使用方法的示意性流程图之二。FIG. 9 is the second schematic flow chart of the method for using the welding tool for printed board assemblies provided by the embodiment of the present invention.
附图标号说明:1、底板;2、印制板组装件;3、连接器;4、壳体;5、印制板;6、支撑机构;7、筒体;8、压块;9、弹簧;10、第一凸起;11、第二凸起;12、托边;14、螺钉;15、螺钉支撑筒。Description of reference numerals: 1. Base plate; 2. Printed board assembly; 3. Connector; 4. Housing; 5. Printed board; 6. Support mechanism; 7. Cylinder body; 8. Press block; 9. Spring; 10, first protrusion; 11, second protrusion; 12, edge; 14, screw; 15, screw support cylinder.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.
如图1至图7所示,本发明实施例提供了一种印制板组装件焊接工装,包括:底板1、多个用于对印制板组装件2的连接器3进行隔热保护的壳体4以及多个用于支撑印制板组装件2的印制板5进行支撑的支撑机构6,多个所述壳体4安装在所述底板1上,多个所述支撑机构6安装在多个所述壳体4的两侧。As shown in Figures 1 to 7, the embodiment of the present invention provides a printed board assembly welding tool, including: a
采用本发明技术方案的有益效果是:实现弯式插头连接器使用设备焊接,能够批量焊接各种伸出印制板外的连接器,使得J型连接器可使用选择性波峰焊、波峰焊设备焊接,印制板焊盘能得到充分预热和润湿,使连接器引脚可以得到百分百透锡,解决连接器焊点透锡问题,满足雷达产品的焊接质量和使用要求,提高生产质量,提高焊接效率。The beneficial effect of adopting the technical solution of the present invention is: to realize the welding of the bent plug connector using equipment, to batch weld various connectors protruding from the printed board, so that the J-type connector can use selective wave soldering and wave soldering equipment Soldering, the printed board pads can be fully preheated and wetted, so that the connector pins can be 100% tinned, solve the problem of connector solder joints tinned, meet the welding quality and use requirements of radar products, and improve production Quality, improve welding efficiency.
如图1至图7所示,进一步地,所述支撑机构6包括:筒体7以及用于支撑印制板5的压块8,所述筒体7安装在所述底板1上,所述压块8上下滑动地安装在筒体7中。As shown in Figures 1 to 7, further, the
采用上述进一步技术方案的有益效果是:具有固定印制板的功能的可调节压块,该压块为一端通过工装上的螺钉固定,使压块可根据印制板的高度自行调节高度和力度,保证印制板固定不动。The beneficial effect of adopting the above-mentioned further technical solution is: an adjustable pressing block with the function of fixing the printed board, and one end of the pressing block is fixed by a screw on the tooling, so that the pressing block can adjust its height and strength according to the height of the printed board , to ensure that the printed board is fixed.
如图1至图7所示,进一步地,所述筒体7中设有弹簧9,所述弹簧9的一端与底板1连接,所述弹簧9的另一端与所述压块8连接,所述压块8的底部设有第一凸起10,所述筒体7的顶部设有第二凸起11,所述第一凸起10与所述第二凸起11抵接。As shown in Figures 1 to 7, further, a
采用上述进一步技术方案的有益效果是:具有固定印制板的功能的可调节压块,该压块为一端通过工装上的螺钉固定,并且在螺钉中增加弹簧装置,使压块可根据印制板的高度自行调节高度和力度,保证印制板固定不动。The beneficial effect of adopting the above-mentioned further technical solution is: the adjustable pressure block with the function of fixing the printed board, the pressure block is fixed by a screw on the tooling at one end, and a spring device is added to the screw, so that the pressure block can be adjusted according to the printed circuit board. The height of the board can be adjusted by itself in terms of height and strength to ensure that the printed board is fixed.
如图1至图7所示,进一步地,所述支撑机构6还包括:多个用于支撑印制板5的托边12,多个所述托边12临近多个所述支撑机构6,多个所述托边12凸出所述底板1。As shown in FIG. 1 to FIG. 7 , further, the
采用上述进一步技术方案的有益效果是:工装的两边各设计了具有大面积的托边,可有效托住印制板组件,防止过重受热后形变。The beneficial effect of adopting the above-mentioned further technical solution is: the two sides of the tooling are respectively designed with large-area supporting edges, which can effectively support the printed board assembly and prevent deformation after being overheated.
底板的中部可以设有通孔,多个所述壳体4以及多个所述支撑机构6环绕所述通孔设置。通孔用于安装螺钉垫块,固定印制板。A through hole may be provided in the middle of the bottom plate, and a plurality of the
如图1至图7所示,进一步地,所述底板1顶部以及所述壳体4顶部开口,所述底板1以及所述壳体4均为矩形框结构。As shown in FIG. 1 to FIG. 7 , further, the top of the
采用上述进一步技术方案的有益效果是:匹配J性连接器的结构特点,便于壳体包裹J型连接器,对连接器本体进行隔热保护作用,并且能减少J型连接器的形变量,防止锡液溅入连接器中。满足正常焊接所需要的温度,提高焊点透锡率,保证焊接一致性。可灵活选择连接器的焊接数量结构形式,便于满足雷达组件的产量需求。矩形框的设计不仅起到隔热效果,还可以起到连接器校正功效,防止J型连接器在受到高温的影响后产生形变。The beneficial effect of adopting the above-mentioned further technical solution is: to match the structural characteristics of the J-type connector, it is convenient for the shell to wrap the J-type connector, to protect the connector body from heat, and to reduce the deformation of the J-type connector to prevent Liquid tin has been spilled into the connector. Meet the temperature required for normal welding, improve the penetration rate of solder joints, and ensure welding consistency. The welding quantity and structural form of the connector can be flexibly selected to meet the output requirements of the radar components. The design of the rectangular frame not only has the effect of heat insulation, but also can play the role of connector correction, preventing the deformation of the J-type connector after being affected by high temperature.
如图1至图7所示,进一步地,所述印制板组装件2包括印制板5以及连接器3,所述连接器3安装在所述印制板5上。As shown in FIGS. 1 to 7 , further, the printed board assembly 2 includes a printed board 5 and a
采用上述进一步技术方案的有益效果是:印制板以及连接器组装成印制板组装件,便于印制板组装件的安装以及焊接。The beneficial effect of adopting the above further technical solution is that the printed board and the connector are assembled into a printed board assembly, which facilitates the installation and welding of the printed board assembly.
如图1至图7所示,进一步地,所述连接器3的两侧分别通过螺钉14与所述印制板5连接,所述底板1上设有用于支撑所述螺钉14的多对螺钉支撑筒15,每对所述螺钉支撑筒15一一对应位于所述壳体4的两侧。As shown in Figures 1 to 7, further, both sides of the
采用上述进一步技术方案的有益效果是:在连接器与印制板之间设计了固定装置,即螺钉,可以有效防止两者之间产生缝隙,发生焊接不良现象的发生。针对连接器螺装特点,设计了可保护螺钉的圆孔柱形装置,即螺钉支撑筒,可以防止锡液流入螺钉孔中,堵塞螺钉孔。连接器先螺装在印制板组件中,再进行连接器焊接,为防止J型连接器螺钉被锡液溅入,设计了柱形框装置,即螺钉支撑筒,进行保护。The beneficial effect of adopting the above-mentioned further technical solution is that a fixing device, namely a screw, is designed between the connector and the printed board, which can effectively prevent gaps between the two and poor welding from occurring. According to the characteristics of screw mounting of the connector, a cylindrical device with a round hole that can protect the screw, that is, the screw support cylinder, is designed to prevent liquid tin from flowing into the screw hole and blocking the screw hole. The connector is screwed into the printed board assembly first, and then the connector is soldered. In order to prevent the J-shaped connector screw from being splashed by tin liquid, a cylindrical frame device, that is, a screw support cylinder, is designed for protection.
如图1至图7所示,进一步地,所述连接器3为J型连接器,所述底板1、所述壳体4以及所述支撑机构6的制作材料均为合成石板材料。As shown in FIGS. 1 to 7 , further, the
采用上述进一步技术方案的有益效果是:满足正常焊接所需要的温度,提高焊点透锡率,保证焊接一致性。工装均采用耐高温材质制成,合成石板具有很高的弹塑性和抗冲击性,而且具有很高的抗腐蚀能力,保证印制板上的热量均匀分布,且在长时间使用后仍能保持其固有尺寸。在焊接温度下不易变形,可以保证印制板的平面度,防止印制板变形,保证焊接质量。The beneficial effects of adopting the above-mentioned further technical solution are: meeting the temperature required for normal welding, increasing the tin penetration rate of solder joints, and ensuring welding consistency. The tooling is made of high-temperature resistant materials. The synthetic stone board has high elastic-plasticity and impact resistance, and has high corrosion resistance, which ensures that the heat on the printed board is evenly distributed and can still be maintained after long-term use. its intrinsic size. It is not easy to deform under the welding temperature, which can ensure the flatness of the printed board, prevent the deformation of the printed board, and ensure the welding quality.
解决连接器波峰焊接的问题是提高THT(Through hole technology,通孔插装技术)生产效率,降低生产成本,节省人力物力所必须面对的问题。为了解决手工焊接J型连接器的诸多问题,本发明提供了一种印制板组装件焊接工装,基于J型连接器结构设计,可焊接各种伸出板外的连接器,可使用波峰焊焊接J型连接器,实现弯式插头连接器使用设备焊接,从而在生产效率与生产质量上进行大幅度的提升。摆脱原有固化的生产模式,实现J型连接器可使用设备焊接需求模式;解决连接器焊点透锡问题。完全匹配J性连接器的结构特点,满足雷达组件实际的焊接质量和生产效率,并结合J型连接器的结构特点,实现柔性化生产需求,可灵活选择连接器的焊接数量结构形式,便于满足雷达组件的产量需求。针对J型连接器可使用选择性波峰焊、波峰焊焊接要求时,解决连接器焊点透锡问题,提高连接器的焊接效率和质量。Solving the problem of wave soldering of connectors is a problem that must be faced to improve the production efficiency of THT (Through hole technology, through-hole technology), reduce production costs, and save manpower and material resources. In order to solve many problems of manual welding of J-type connectors, the invention provides a welding tool for printed board assemblies. Based on the structural design of J-type connectors, various connectors protruding from the board can be welded, and wave soldering can be used. Weld J-type connectors to realize the welding of bent plug connectors with equipment, thereby greatly improving production efficiency and production quality. Get rid of the original solidified production mode, realize the J-type connector can use the equipment welding demand mode; solve the problem of connector solder joint tin penetration. It fully matches the structural characteristics of J-type connectors, meets the actual welding quality and production efficiency of radar components, and combines the structural characteristics of J-type connectors to achieve flexible production requirements, and can flexibly select the welding quantity and structure of the connectors, which is convenient to meet Production requirements for radar components. For J-type connectors, selective wave soldering can be used, and when wave soldering is required, the problem of tin penetration in solder joints of connectors can be solved, and the soldering efficiency and quality of connectors can be improved.
工装的选材设计方法,波峰焊的焊接温度一般可达到260℃,在此温度下,有些连接器本体不耐高温,并且一些厚度较薄而尺寸较大的PCB(Printed Circuit Board,印制电路板,简称印制板)可能变形,发生弯曲。PCB上有些通孔元器件的焊盘尺寸很小,对焊接位置的灵敏度很高,一旦PCB发生变形和弯曲,这些元器件的焊接效果会受到很大影响,可能出现焊料过多或不足、桥连、漏焊、虚焊等缺陷。所有波峰焊工装均需要采用耐高温材质制成,在焊接温度下不易变形,可以保证PCB的平面度,进一步保证焊接质量。Tooling material selection design method, the soldering temperature of wave soldering can generally reach 260 ° C, at this temperature, some connector bodies are not resistant to high temperatures, and some PCBs (Printed Circuit Board, printed circuit boards) with thinner thickness and larger size , referred to as printed board) may be deformed and bent. The pad size of some through-hole components on the PCB is very small, and the sensitivity to the soldering position is high. Once the PCB is deformed and bent, the soldering effect of these components will be greatly affected, and there may be excessive or insufficient solder, bridge Even, missing welding, virtual welding and other defects. All wave soldering tooling needs to be made of high-temperature-resistant materials, which are not easily deformed at the soldering temperature, which can ensure the flatness of the PCB and further ensure the soldering quality.
通过对各种材料的调研与实验,最终选用了合成石板材料,合成石板具有很高的弹塑性和抗冲击性,而且具有很高的抗腐蚀能力,可保证PCB板上的热量均匀分布,且在长时间使用后仍能保持其固有尺寸。合成石的耐热温度一般在300~350℃,短时间内可耐热温度达385℃,具有很好的耐高温能力,保证长时间不退色,常用来制作耐高温器件。Through research and experiments on various materials, the synthetic stone plate material was finally selected. The synthetic stone plate has high elastic-plasticity and impact resistance, and has high corrosion resistance, which can ensure uniform heat distribution on the PCB board, and It can still maintain its inherent size after long-term use. The heat-resistant temperature of synthetic stone is generally 300-350°C, and the heat-resistant temperature can reach 385°C in a short period of time. It has good high-temperature resistance and ensures that it will not fade for a long time. It is often used to make high-temperature-resistant devices.
工装模型设计设计方法,J型连接器工装的设计分为两类,一类对连接器结构尺寸进行归类总结,得出最优设计尺寸;另一类为对工装的使用环境以及应具备的各种功能进行设计。J型连接器规格,J型连接器为大部分规格为J30J型号的连接器,连接器的引脚最多可达100个。连接器分为插座和插头两部分结构,插座部分的焊接尤其重要,插座对温度要求极为严苛,温度过高的话会使插座孔径变形,导致插座对接不上。所以雷达产品对连接器的焊接质量以及焊接要求极为重视,在连接器工装的设计上要保证连接器外形不受温度影响而导致变形,影响后续的产品对接。连接器产品特性,工作温度范围:-65~125℃;插孔结构:双曲面弹簧插孔;间距:2.54mm;端接方式:浸焊、焊接、绕接;接触件直径:0.76mm;介质耐压:1500V。Tooling model design design method, the design of J-type connector tooling is divided into two categories, one is to classify and summarize the structural size of the connector, and obtain the optimal design size; the other is to use the tooling environment and should have Various functions are designed. J-type connector specifications, J-type connectors are mostly J30J connectors, and the connectors can have up to 100 pins. The connector is divided into two parts, the socket and the plug. The welding of the socket part is especially important. The socket has extremely strict temperature requirements. If the temperature is too high, the hole diameter of the socket will be deformed, causing the socket to fail to connect. Therefore, radar products attach great importance to the welding quality and welding requirements of the connector. In the design of the connector tooling, it is necessary to ensure that the shape of the connector is not affected by temperature and cause deformation, which will affect the subsequent product docking. Connector product characteristics, working temperature range: -65~125°C; jack structure: hyperboloid spring jack; spacing: 2.54mm; termination method: dip soldering, welding, winding; contact diameter: 0.76mm; medium Withstanding voltage: 1500V.
工装(即印制板组装件焊接工装)设计,工装的材料设计选择具有隔热效果、耐300℃以上的高温。工装的结构设计采用的可以完美包裹J型连接器的矩形框(壳体)设计,可有效对连接器本体进行隔热保护作用,并且能减少J型连接器的形变量。使用此工装,可以有效防止锡液溅入连接器中。并且在连接器与印制板之间设计了固定装置(螺钉),可以有效防止两者之间产生缝隙,发生焊接不良现象的发生。针对连接器螺装特点,设计了可保护螺钉的圆孔柱形装置(即螺钉支撑筒),可以防止锡液流入螺钉孔中,堵塞螺钉孔。Design of tooling (that is, welding tooling for printed board assembly parts), the material design selection of tooling has heat insulation effect, and can withstand high temperatures above 300 °C. The structural design of the tooling adopts a rectangular frame (shell) design that can perfectly wrap the J-type connector, which can effectively protect the connector body from heat insulation and reduce the deformation of the J-type connector. Using this tooling can effectively prevent tin liquid from splashing into the connector. And a fixing device (screw) is designed between the connector and the printed board, which can effectively prevent gaps between the two and poor welding. According to the characteristics of screw mounting of the connector, a circular hole cylindrical device (ie, screw support cylinder) that can protect the screw is designed, which can prevent liquid tin from flowing into the screw hole and blocking the screw hole.
1)在工装的结构上,设计了具有固定印制板的功能的可调节压块,该压块为一端通过工装上的螺钉(筒体)固定,并且在螺钉中增加弹簧,使压块可根据印制板的高度自行调节高度和力度,保证印制板固定不动。1) In the structure of the tooling, an adjustable pressure block with the function of fixing the printed board is designed. One end of the pressure block is fixed by a screw (cylinder) on the tooling, and a spring is added to the screw so that the pressure block can be fixed. Adjust the height and strength according to the height of the printed board to ensure that the printed board is fixed.
2)托边设计:工装的两边各设计了具有大面积托边,可有效托住印制板组件,防止过重受热后形变。2) Support edge design: Both sides of the tooling are designed with large-area support edges, which can effectively hold the printed board components and prevent deformation after heavy heating.
3)矩形框:工装设计了四个矩形框(壳体),可同时焊接四个具有J型连接器的印制板组件,矩形框的设计不仅起到隔热效果,还可以起到连接器校正功效,防止J型连接器在受到高温的影响后产生形变。3) Rectangular frame: Four rectangular frames (shells) are designed for the tooling, which can weld four printed board components with J-shaped connectors at the same time. The design of the rectangular frame not only plays a heat insulation effect, but also serves as a connector Correction function to prevent deformation of J-type connectors after being affected by high temperature.
4)连接器螺钉放置区(螺钉支撑筒):连接器需先螺装在印制板组件中,再进行连接器焊接,为防止J型连接器螺钉被锡液溅入,设计了柱形框装置,进行保护。4) Connector screw placement area (screw support cylinder): The connector needs to be screwed into the printed board assembly first, and then the connector is welded. In order to prevent the J-type connector screws from being splashed by tin liquid, a cylindrical frame is designed device for protection.
5)底板开槽深度3mm~5mm,比印制板厚度厚0.2mm~0.5mm。5) The groove depth of the bottom plate is 3mm to 5mm, which is 0.2mm to 0.5mm thicker than the printed board.
6)螺钉支撑筒的螺钉孔尺寸半径0.25mm,深度0.5mm。6) The screw hole size of the screw support cylinder has a radius of 0.25mm and a depth of 0.5mm.
7)壳体中连接器槽尺寸8.1mm*95mm。7) The size of the connector groove in the housing is 8.1mm*95mm.
在具有J连接器的印制板组件的生产过程中,使用该方法制作的印制板组装件焊接工装,满足雷达产品的焊接质量和使用要求。与原有的人工手动焊接形式相比,利用此方法可完全实现设备焊接J型连接器的焊接要求同时具有以下优势:1.基于工装,连接器焊接效率的提升,对比手工焊接连接器,操作者在使用连接器焊接工装时,利用此工装可进行大批量具有连接器的印制板组件使用连接器波峰焊接或者选择性波峰焊接,提升生产效率,降低用户劳动强度。2.基于工装,连接器焊接质量的提升,针对有批量的产品,利用工装可进行各种连接器波峰焊接或者选择性波峰焊接,印制板焊盘能得到充分预热和润湿,使连接器引脚可以得到百分百透锡,进而保证了产品质量。In the production process of the printed board assembly with the J connector, the welding tooling of the printed board assembly manufactured by the method can meet the welding quality and use requirements of radar products. Compared with the original manual welding method, this method can fully realize the welding requirements of equipment welding J-type connectors and has the following advantages: 1. Based on tooling, the efficiency of connector welding is improved. Compared with manual welding connectors, the operation When using the connector welding tool, this tool can be used for wave soldering or selective wave soldering of a large number of printed board components with connectors, which improves production efficiency and reduces user labor intensity. 2. Based on the improvement of the soldering quality of the connector based on the tooling, for products with batches, the tooling can be used for wave soldering or selective wave soldering of various connectors, and the pads of the printed board can be fully preheated and wetted to make the connection The device pins can be 100% transparent tin, thereby ensuring product quality.
如图8至图9所示,此外,本发明还提供了一种印制板组装件焊接工装使用方法,基于上述任意一项所述的一种印制板组装件焊接工装,一种印制板组装件焊接工装使用方法包括:As shown in Figures 8 to 9, in addition, the present invention also provides a method for using a printed board assembly welding tool, based on any one of the above described printed board assembly welding tools, a printed The methods of using welding tooling for board assemblies include:
S1、将连接器安装在印制板上,形成印制板组装件;S1. Install the connector on the printed board to form a printed board assembly;
S2、对印制板组装件的印制板进行预烘、去潮处理;S2. Pre-baking and dehumidifying the printed board of the printed board assembly;
S3、将印制板组装件的连接器安装在印制板组装件焊接工装的壳体中;S3, installing the connector of the printed board assembly in the shell of the welding tool of the printed board assembly;
S4、将印制板组装件的印制板放置在印制板组装件焊接工装的支撑机构上;S4, placing the printed board of the printed board assembly on the supporting mechanism of the welding tool of the printed board assembly;
S5、将带有印制板组装件的印制板组装件焊接工装放入波峰焊设备进行预热、焊接;S5. Put the welding tooling of the printed board assembly with the printed board assembly into the wave soldering equipment for preheating and welding;
S6、焊接完成后,将印制板组装件从印制板组装件焊接工装上拆卸并保存。S6. After the welding is completed, the printed board assembly is disassembled from the printed board assembly welding tool and stored.
采用本发明技术方案的有益效果是:实现弯式插头连接器使用设备焊接,能够批量焊接各种伸出印制板外的连接器,使得J型连接器可使用选择性波峰焊、波峰焊设备焊接,印制板焊盘能得到充分预热和润湿,使连接器引脚可以得到百分百透锡,解决连接器焊点透锡问题,满足雷达产品的焊接质量和使用要求,提高生产质量,提高焊接效率。The beneficial effect of adopting the technical solution of the present invention is: to realize the welding of the bent plug connector using equipment, to batch weld various connectors protruding from the printed board, so that the J-type connector can use selective wave soldering and wave soldering equipment Soldering, the printed board pads can be fully preheated and wetted, so that the connector pins can be 100% tinned, solve the problem of connector solder joints tinned, meet the welding quality and use requirements of radar products, and improve production Quality, improve welding efficiency.
如图8至图9所示,印制板组装件焊接工装使用方法,基于雷达高密度板卡J型连接器波峰焊通用工装的使用方法,具体地:As shown in Figures 8 to 9, the method of using the welding tooling for printed board assemblies is based on the method of using the universal tooling for wave soldering of J-type connectors for radar high-density boards, specifically:
第一步:根据连接器的结构特点以及工艺性特点,对连接器进行尺寸及结构分析。The first step: according to the structural characteristics and process characteristics of the connector, the size and structure of the connector are analyzed.
第二步:结合连接器装入印制板后的结构图,对分析后的连接器和装入后的连接器进行工装结构设计。Step 2: Combining the structural diagram of the connector after it is installed into the printed board, carry out tooling structure design on the analyzed connector and the installed connector.
第三步:结合连接器的结构特点和工艺特性,对工装材料进行选择。The third step: select the tooling material in combination with the structural characteristics and process characteristics of the connector.
第四步:将印制板进行预烘去潮处理。Step 4: Pre-baking and dehumidifying the printed board.
第五步:操作者结合设计图纸和工艺文件,将待焊器件进行搪锡成型,并插入到对应孔径。Step 5: The operator combines the design drawings and process documents to form the components to be soldered and insert them into the corresponding apertures.
第六步:结合工装,将连接器与印制板装配完整后,与工装进行结构装配。Step 6: Combine the tooling, after the connector and the printed board are fully assembled, perform structural assembly with the tooling.
第七步:将已装配好的印制板,放入波峰焊设备进行预热、焊接。Step 7: Put the assembled printed board into the wave soldering equipment for preheating and soldering.
第八步:焊接完成后,等印制板冷却后,将印制板从工装上进行拆卸并保存。Step 8: After the welding is completed, after the printed board is cooled, disassemble the printed board from the tooling and save it.
如图9所示,印制板预热、去潮,将印制板与工装结构装配,THT器件搪锡、成型,THT器件插装,印制板预热,波峰焊焊接,印制板冷却,拆卸工装。As shown in Figure 9, the printed board is preheated and dehumidified, the printed board is assembled with the tooling structure, the THT device is tinned and formed, the THT device is inserted, the printed board is preheated, wave soldering is performed, and the printed board is cooled , Disassemble the tooling.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
Claims (9)
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