CN115706460A - Motor and processing and assembling method thereof - Google Patents
Motor and processing and assembling method thereof Download PDFInfo
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Abstract
本发明公开了一种电机及电机的加工装配方法,电机包括定子和传热元件,传热元件邻接于定子的定子轭;传热元件沿电机的轴线方向的两端分别包括吸热段和散热段;吸热段靠近定子的轴向端部设置并能够吸收热量,散热段靠近定子的中段设置并能够释放热量,吸热段吸收的定子的轴向端部的热量能够通过传热元件传递至散热段释放。吸热段能够吸收温度较高处的定子轴向端部的热量,并将这些热量通过传热元件的散热段传递至温度较低的定子中段,使定子整体受热更加均匀,定子轴向端部的温度降低,缓解定子轴向端部特别是定子绕组端部的局部热点效应,降低电机的热阻,防止定子绕组端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。
The invention discloses a motor and a processing and assembling method of the motor. The motor includes a stator and a heat transfer element, and the heat transfer element is adjacent to a stator yoke of the stator; section; the heat absorption section is set close to the axial end of the stator and can absorb heat, the heat dissipation section is set close to the middle section of the stator and can release heat, the heat absorbed by the heat absorption section at the axial end of the stator can be transferred to the The cooling section is released. The heat-absorbing section can absorb heat from the axial end of the stator at a higher temperature, and transfer the heat to the middle section of the stator with a lower temperature through the heat dissipation section of the heat transfer element, so that the overall heat of the stator is more uniform, and the axial end of the stator Reduce the temperature of the stator, alleviate the local hot spot effect at the axial end of the stator, especially at the end of the stator winding, reduce the thermal resistance of the motor, prevent the insulation failure at the end of the stator winding, ensure the performance of the motor, and help improve the torque density of the motor.
Description
技术领域technical field
本发明涉及电机领域,特别涉及一种电机及电机的加工装配方法。The invention relates to the field of motors, in particular to a motor and a method for processing and assembling the motor.
背景技术Background technique
转矩密度是电机最为关键的性能指标之一,在航空航天等对于设备重量和体积非常敏感的应用场合中,电机的转矩密度将直接影响到整个系统的性能,其重要程度在当前飞行器多电化的趋势下尤为突出。实现电机高转矩密度的重要瓶颈是电机温升,诸如绕组绝缘、永磁体、轴承等部件的温度过高都将导致电机性能下降或者完全失效。为了防止电机的关键部件温度过高,一方面需要控制电流,从而控制电机的损耗,但是这也意味着电机转矩密度受限;另一方面需要尽可能设计高效可靠的冷却系统,使得对于相同损耗的条件下,电机温度尽可能降低。Torque density is one of the most critical performance indicators of the motor. In aerospace and other applications that are very sensitive to equipment weight and volume, the torque density of the motor will directly affect the performance of the entire system. Its importance is higher than that of current aircraft. Especially under the trend of electrification. An important bottleneck to achieve high torque density of the motor is the temperature rise of the motor. Excessive temperature of components such as winding insulation, permanent magnets, and bearings will lead to performance degradation or complete failure of the motor. In order to prevent the temperature of the key parts of the motor from being too high, on the one hand, it is necessary to control the current to control the loss of the motor, but this also means that the torque density of the motor is limited; on the other hand, it is necessary to design an efficient and reliable cooling system as much as possible, so that for the same Under the condition of loss, the temperature of the motor is reduced as much as possible.
航空航天伺服电机等尺寸较小的电机最为常用的冷却方式仍然是自然冷却,其主要原因是实际应用中对于可靠性要求高,引入主动式冷却系统不仅增加了电机整体体积和电机内部复杂度,更是增加了风险点。特别是在航空航天的应用中,往往还存在不易维护甚至无法维护的困难,进一步导致很少采用主动式冷却方式。然而,自然冷却的最大缺陷在于冷却效率远不如主动式的液冷或空冷,因此制约了电机转矩密度的提升。在电机中,定子的定子铁芯上会缠绕绕组,绕组的端部(即定子的轴向端部)往往会形成温度的局部热点,绕组端部的绝缘相对更容易失效,对提高电机的转矩造成不利影响。The most commonly used cooling method for aerospace servo motors and other small-sized motors is still natural cooling. The main reason is that the reliability requirements are high in practical applications. The introduction of active cooling systems not only increases the overall volume of the motor and the internal complexity of the motor, It also increases the risk point. Especially in aerospace applications, there are often difficulties that are not easy to maintain or even impossible to maintain, which further leads to the fact that active cooling methods are rarely used. However, the biggest drawback of natural cooling is that the cooling efficiency is far inferior to active liquid cooling or air cooling, thus restricting the improvement of motor torque density. In the motor, windings are wound on the stator core of the stator, and the ends of the windings (that is, the axial ends of the stator) tend to form local hot spots of temperature. Moments have adverse effects.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服现有技术中电机的绕组端部容易形成局部热点而限制电机转矩密度的缺陷,提供一种电机及电机的加工装配方法。The technical problem to be solved by the present invention is to provide a motor and a processing and assembling method for the motor in order to overcome the defect that local hot spots are easily formed at the winding end of the motor in the prior art and limit the torque density of the motor.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种电机,包括定子,所述定子包括定子铁芯和定子绕组,所述定子铁芯包括定子齿和定子轭,所述电机还包括传热元件,所述传热元件邻接于所述定子轭;至少部分所述传热元件沿所述电机的轴线方向延伸,所述传热元件沿所述电机的轴线方向的两端分别包括吸热段和散热段,所述吸热段与所述散热段连接;An electrical machine comprising a stator comprising a stator core and a stator winding, the stator core comprising stator teeth and a stator yoke, the electrical machine further comprising a heat transfer element adjacent to the stator yoke ; At least part of the heat transfer element extends along the axis direction of the motor, and the two ends of the heat transfer element along the axis direction of the motor respectively include a heat absorption section and a heat dissipation section, and the heat absorption section and the heat dissipation section segment connection;
所述吸热段靠近所述定子的轴向端部设置并能够吸收热量,所述散热段靠近所述定子的中段设置并能够释放热量,所述吸热段吸收的所述定子的轴向端部的热量能够通过所述传热元件传递至所述散热段释放。The heat absorbing section is arranged close to the axial end of the stator and can absorb heat, the heat dissipation section is arranged close to the middle section of the stator and can release heat, and the heat absorbing section absorbs the axial end of the stator The heat of the part can be transferred to the heat dissipation section through the heat transfer element for release.
在本方案中,定子的定子绕组端部(即定子的轴向端部)的温度较高,定子中段的温度较低。传热元件的吸热段靠近定子的轴向端部(即靠近定子绕组的端部)设置,使得吸热段能够吸收温度较高处的定子轴向端部的热量,并将这些热量通过传热元件的散热段传递至温度较低的定子中段,使定子整体受热更加均匀,特别是使得定子轴向端部的温度降低,缓解定子轴向端部特别是定子绕组端部的局部热点效应,降低电机的热阻,提高电机冷却效果,防止定子绕组端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。In this solution, the temperature at the end of the stator winding of the stator (that is, the axial end of the stator) is relatively high, and the temperature at the middle section of the stator is relatively low. The heat absorbing section of the heat transfer element is arranged close to the axial end of the stator (that is, close to the end of the stator winding), so that the heat absorbing section can absorb heat from the axial end of the stator at a higher temperature, and transfer the heat The heat dissipation section of the heat element is transferred to the middle section of the stator with a lower temperature, so that the overall heating of the stator is more uniform, especially the temperature at the axial end of the stator is reduced, and the local hot spot effect at the axial end of the stator, especially at the end of the stator winding, is alleviated. Reduce the thermal resistance of the motor, improve the cooling effect of the motor, prevent the insulation failure at the end of the stator winding, ensure the performance of the motor, and help improve the torque density of the motor.
较佳地,所述定子轭上设置有用于容纳所述传热元件的第一容纳槽,所述第一容纳槽沿所述电机的轴线方向延伸,至少部分所述散热段容纳在所述第一容纳槽内。Preferably, the stator yoke is provided with a first accommodating groove for accommodating the heat transfer element, the first accommodating groove extends along the axial direction of the motor, at least part of the heat dissipation section is accommodated in the first in a holding tank.
在本方案中,在定子轭上开设用于容纳部分传热元件的第一容纳槽,一方面能够增大传热元件与定子轭的接触面积,提高传热效率,另一方面还能够使电机的结构更加紧凑。且由于定子的定子齿用于缠绕定子绕组,将第一容纳槽设置定子轭上,还能够避免占用定子绕组缠绕的空间,保证槽满率尽量高、绕组端部长度尽量短,降低对定子铁芯部分磁路及电机整体电磁性能的影响,有利于实现电机的高转矩密度。In this solution, the stator yoke is provided with the first accommodation groove for accommodating part of the heat transfer elements. On the one hand, the contact area between the heat transfer elements and the stator yoke can be increased, and the heat transfer efficiency can be improved. On the other hand, the motor The structure is more compact. And because the stator teeth of the stator are used to wind the stator winding, setting the first accommodation slot on the stator yoke can also avoid occupying the space for winding the stator winding, ensure that the slot fullness rate is as high as possible, and the length of the winding end is as short as possible, reducing the impact on the stator iron. The influence of the magnetic circuit of the core part and the overall electromagnetic performance of the motor is beneficial to the realization of high torque density of the motor.
较佳地,所述定子为外定子,所述电机还包括机壳,所述机壳的内侧面与所述定子轭的外侧面贴合,所述机壳上设置有第二容纳槽;Preferably, the stator is an external stator, and the motor further includes a casing, the inner surface of the casing is attached to the outer surface of the stator yoke, and a second receiving groove is provided on the casing;
所述第一容纳槽自所述定子的外侧面向径向内侧凹陷,所述第二容纳槽自所述机壳的内侧面向径向外侧凹陷,一所述第一容纳槽与一所述第二容纳槽位于所述电机的同一周向方向上,所述第一容纳槽与对应的所述第二容纳槽配合形成用于容纳所述传热元件的容纳腔。The first accommodating groove is recessed radially inward from the outer surface of the stator, the second accommodating groove is recessed radially outward from the inner surface of the casing, one first accommodating groove and one second The accommodating grooves are located in the same circumferential direction of the motor, and the first accommodating groove cooperates with the corresponding second accommodating groove to form an accommodating cavity for accommodating the heat transfer element.
在本方案中,上述设置能够减小定子铁芯上的第一容纳槽的尺寸,降低因为开设第一容纳槽对电磁性能产生的影响,有利于实现电机的高转矩密度。散热段散发的热量能够通过机壳外散,进一步提高电机的冷却效果,上述设置可以保证散热段的热量能够以较小热阻传导至机壳。In this solution, the above arrangement can reduce the size of the first accommodation slot on the stator core, reduce the influence of opening the first accommodation slot on the electromagnetic performance, and help realize the high torque density of the motor. The heat dissipated by the heat dissipation section can be dissipated through the casing to further improve the cooling effect of the motor. The above arrangement can ensure that the heat of the heat dissipation section can be conducted to the casing with a small thermal resistance.
较佳地,沿所述电机的轴线方向,所述容纳腔靠近所述吸热段的一端贯通。Preferably, along the axial direction of the motor, an end of the accommodating cavity close to the heat absorbing section passes through.
在本方案中,上述设置使得传热元件的吸热段能够伸出定子铁芯的轴向端部,使吸热段更靠近定子绕组的端部。In this solution, the above arrangement enables the heat absorbing section of the heat transfer element to protrude from the axial end of the stator core, so that the heat absorbing section is closer to the end of the stator winding.
较佳地,沿所述电机的轴线方向,所述容纳腔靠近所述散热段的一端封闭。Preferably, along the axial direction of the motor, one end of the accommodating cavity close to the heat dissipation section is closed.
在本方案中,上述设置使得传热元件在组装过程中能够在电机的轴线方向上快速定位,并限制传热元件在定子的轴线方向上的移动,而且保证位于定子同一轴向端部的多个传热元件在电机的轴线方向上齐平。In this solution, the above-mentioned settings enable the heat transfer element to be quickly positioned in the axial direction of the motor during assembly, and limit the movement of the heat transfer element in the axial direction of the stator, and ensure that multiple heat transfer elements located at the same axial end of the stator The two heat transfer elements are flush in the axial direction of the motor.
较佳地,一所述第一容纳槽与其中一所述定子齿位于所述电机的同一周向方向上。Preferably, one of the first receiving slots and one of the stator teeth are located in the same circumferential direction of the motor.
在本方案中,上述设置能够减少传热元件对定子轭部分的磁路影响,保证电机的电磁性能,有利于实现电机的高转矩密度。In this solution, the above arrangement can reduce the influence of the heat transfer element on the magnetic circuit of the stator yoke, ensure the electromagnetic performance of the motor, and help realize the high torque density of the motor.
较佳地,所述定子齿的数量为多个,多个所述定子齿沿所述电机的周向方向间隔设置,每个定子齿上均缠绕有所述定子绕组,所述吸热段设置在相邻的两个所述定子齿之间,且所述吸热段位于缠绕在对应的所述定子齿上的所述定子绕组的轴向外侧。Preferably, the number of the stator teeth is multiple, and the plurality of stator teeth are arranged at intervals along the circumferential direction of the motor, each stator tooth is wound with the stator winding, and the heat absorbing section is set Between two adjacent stator teeth, and the heat absorbing section is located axially outside of the stator windings wound on the corresponding stator teeth.
在本方案中,上述设置使得一个传热元件能够为两个定子齿上的定子绕组传热,传热效果更高,能够更好的缓解定子绕组端部的局部热点效应。In this solution, the above arrangement enables one heat transfer element to transfer heat to the stator windings on the two stator teeth, the heat transfer effect is higher, and the local hot spot effect at the ends of the stator windings can be better alleviated.
较佳地,所述吸热段沿所述电机的径向方向延伸,所述散热段沿所述电机的轴线方向延伸,所述吸热段的吸热端靠近所述定子的定子绕组。Preferably, the heat absorption section extends along the radial direction of the motor, the heat dissipation section extends along the axis direction of the motor, and the heat absorption end of the heat absorption section is close to the stator winding of the stator.
在本方案中,上述设置能够使传热元件的吸热段更加靠近温度较高的定子绕组,吸收定子绕组端部的热量,缓解定子绕组端部的局部热点效应。In this solution, the above arrangement can make the heat absorbing section of the heat transfer element closer to the stator winding with higher temperature, absorb the heat at the end of the stator winding, and alleviate the local hot spot effect at the end of the stator winding.
较佳地,所述吸热段在所述电机的轴线方向上位于所述定子绕组的外侧。Preferably, the heat absorbing section is located outside the stator winding in the axial direction of the motor.
在本方案中,上述设置用于在使吸热段更加靠近定子绕组的基础上,防止传热元件与定子之间产生干涉,并减少对磁路的影响,保证电机的电磁性能,有利于实现电机的高转矩密度。In this solution, the above settings are used to prevent the interference between the heat transfer element and the stator on the basis of making the heat absorbing section closer to the stator winding, and reduce the impact on the magnetic circuit to ensure the electromagnetic performance of the motor, which is conducive to the realization of High torque density of the motor.
较佳地,所述吸热段上安装有吸热片,所述吸热片的横截面尺寸大于所述吸热段的横截面尺寸。Preferably, a heat-absorbing sheet is installed on the heat-absorbing section, and the cross-sectional size of the heat-absorbing sheet is larger than that of the heat-absorbing section.
在本方案中,吸热片用于增大吸热段的吸热面积,能够从定子的轴向端部吸收更多的热量,提高定子轴向端部的冷却效果。In this solution, the heat-absorbing fins are used to increase the heat-absorbing area of the heat-absorbing section, which can absorb more heat from the axial end of the stator and improve the cooling effect of the axial end of the stator.
较佳地,所述传热元件的数量为多个,所述定子的轴向两端均设置有至少一个传热元件;沿所述电机的周向方向,所述定子的轴向两端的所述传热元件交错设置。Preferably, there are multiple heat transfer elements, and at least one heat transfer element is provided at both axial ends of the stator; along the circumferential direction of the motor, all of the axial ends of the stator The heat transfer elements are arranged in a staggered manner.
在本方案中,上述设置一方面保证定子两个轴向端部都具有吸热段进行吸热,使得定子两个轴向端部都能得到充分散热,另一方面也能够防止轴向两端的两个传热元件相互干涉,保证传热元件传热的可靠性。In this solution, on the one hand, the above arrangement ensures that both axial ends of the stator have heat-absorbing sections for heat absorption, so that both axial ends of the stator can be fully dissipated, and on the other hand, it can also prevent The two heat transfer elements interfere with each other to ensure the reliability of heat transfer of the heat transfer elements.
较佳地,所述传热元件为热管。Preferably, the heat transfer element is a heat pipe.
在本方案中,热管传热效率高,传热效果好。In this scheme, the heat transfer efficiency of the heat pipe is high, and the heat transfer effect is good.
一种定子型永磁体电机,包括定子,所述定子为外定子,所述定子包括定子铁芯、机壳和多个永磁体,所述机壳的内侧面与所述定子铁芯的外侧面贴合,所述定子铁芯包括多个沿所述电机的周向方向间隔设置的定子铁芯分块,相邻的两所述定子铁芯分块之间形成用于容纳所述永磁体的容纳空间,所述永磁体与所述定子铁芯分块接合,所述机壳上设置用多个沿所述电机的周向方向间隔设置的永磁体容纳槽,所述永磁体容纳槽自所述机壳的内侧面向径向外侧凹陷,所述永磁体容纳槽与对应的所述永磁体的容纳空间在所述电机的同一周向方向上。A stator type permanent magnet motor, comprising a stator, the stator is an outer stator, the stator includes a stator core, a casing and a plurality of permanent magnets, the inner surface of the casing and the outer surface of the stator core Fitting, the stator core includes a plurality of stator core segments arranged at intervals along the circumferential direction of the motor, and a gap for accommodating the permanent magnet is formed between two adjacent stator core segments. The accommodating space, the permanent magnet is joined with the stator core in pieces, and the casing is provided with a plurality of permanent magnet accommodating slots arranged at intervals along the circumferential direction of the motor, and the permanent magnet accommodating slots are separated from the The inner side of the casing is recessed radially outward, and the permanent magnet accommodating groove and the corresponding permanent magnet accommodating space are in the same circumferential direction of the motor.
在本方案中,在机壳上设置用于容纳永磁体的永磁体容纳槽,方便永磁体的快速定位,进而方便与永磁体接合的定子铁芯分块的快速定位,降低永磁体和定子铁芯分块的装配精度要求,加快组装效率。而且永磁体和定子铁芯分块可以与机壳配合组装,由于永磁体和定子铁芯分块都会直接与机壳贴合,也能够保证整个定子的圆整度,进而保证电器的气隙均匀。In this solution, a permanent magnet accommodation groove for accommodating the permanent magnet is provided on the casing to facilitate the rapid positioning of the permanent magnet, thereby facilitating the rapid positioning of the stator core segments connected with the permanent magnet, and reducing the permanent magnet and stator iron. The assembly accuracy requirements of the core block can speed up the assembly efficiency. Moreover, the permanent magnets and stator core blocks can be assembled with the casing. Since the permanent magnets and stator core blocks will be directly attached to the casing, it can also ensure the roundness of the entire stator, thereby ensuring the uniform air gap of the appliance. .
较佳地,所述定子铁芯分块为开口朝向所述定子径向内侧的U形结构;沿所述电机的周向方向,所述定子铁芯分块具有用于形成U形结构两侧壁的第一定子铁芯分块单元和第二定子铁芯分块单元;所述第一定子铁芯分块单元在所述电机的周向方向上的宽度大于所述第二定子铁芯分块单元在所述电机的周向方向上的宽度;Preferably, the stator core block is a U-shaped structure with an opening facing the radial inner side of the stator; along the circumferential direction of the motor, the stator core block has two sides for forming the U-shaped structure. The first stator core segment unit and the second stator core segment unit of the wall; the width of the first stator core segment unit in the circumferential direction of the motor is greater than that of the second stator core segment unit the width of the core block unit in the circumferential direction of the motor;
对于相邻的两所述定子铁芯分块,其中一所述定子铁芯分块的所述第一定子铁芯分块单元与另一所述定子铁芯分块的所述第一定子铁芯分块单元相邻;或,其中一所述定子铁芯分块的所述第二定子铁芯分块单元与另一所述定子铁芯分块的所述第二定子铁芯分块单元相邻。For two adjacent stator core segments, the first stator core segment unit of one stator core segment and the first stator core segment unit of the other stator core segment The sub-core sub-block units are adjacent; or, the second stator core sub-block unit of one of the stator core sub-blocks and the second stator core sub-block of the other stator core sub-block The block units are adjacent.
在本方案中,上述设置一方面是考虑电机负载运行情况下,电枢磁场和永磁磁场作用时的磁路略微不对称性;另一方面是保证操作人员操作时有明确的参照,使得定子铁芯分块和永磁体分别不容易装错位置。In this scheme, the above setting is to consider the slight asymmetry of the magnetic circuit when the armature magnetic field and the permanent magnetic field act under the condition of motor load operation; on the other hand, it is to ensure that the operator has a clear reference when operating, so that the stator Iron core blocks and permanent magnets are not easy to install in the wrong position.
较佳地,所述定子型永磁体电机还包括转子,所述转子包括转子铁芯和转子绕组,所述转子铁芯包括转子齿和转子槽,所述转子绕组为电枢绕组。Preferably, the stator-type permanent magnet motor further includes a rotor, the rotor includes a rotor core and a rotor winding, the rotor core includes rotor teeth and rotor slots, and the rotor winding is an armature winding.
在本方案中,转子的电枢绕组也能够产生电磁转矩。In this solution, the armature winding of the rotor can also generate electromagnetic torque.
一种电机的加工装配方法,所述电机包括机壳和定子,所述定子为外定子,所述电机的加工装配方法用于如上所述的电机,所述电机的加工装配方法包括以下步骤:A method for processing and assembling a motor, the motor includes a casing and a stator, the stator is an outer stator, the method for processing and assembling the motor is used for the motor as described above, and the method for processing and assembling the motor includes the following steps:
将所述定子的定子铁芯和永磁体安装在所述机壳内,并将所述定子上的第一容纳槽与所述机壳上的第二容纳槽对准以形成用于容纳传热元件的容纳腔;Installing the stator iron core and permanent magnet of the stator in the housing, and aligning the first receiving slot on the stator with the second receiving slot on the housing to form a housing for accommodating heat transfer component housing;
在所述定子铁芯上安装所述定子的定子绕组;installing stator windings of the stator on the stator core;
将传热元件放置在所述容纳腔内。The heat transfer element is placed in the accommodating cavity.
在本方案中,通过定子上的第一容纳槽和机壳上第二容纳槽共同容纳传热元件,在不另外占用电机其他空间的基础上实现新增传热元件,保证电机的结构紧凑。传热元件设置在远离定子绕组的一侧能够减少对磁路的影响,在减少定子绕组端部的局部热点效应的同时有利于实现电机的高转矩密度。In this solution, the first receiving groove on the stator and the second receiving groove on the casing jointly accommodate the heat transfer element, so as to realize the addition of heat transfer elements without occupying other space of the motor, and ensure the compact structure of the motor. Arranging the heat transfer element on the side away from the stator winding can reduce the influence on the magnetic circuit, and it is beneficial to realize the high torque density of the motor while reducing the local hot spot effect at the end of the stator winding.
较佳地,在所述第一容纳槽和所述第二容纳槽对准的过程中,将传热元件的样块插入所述容纳腔内;Preferably, during the process of aligning the first accommodating groove and the second accommodating groove, a sample of the heat transfer element is inserted into the accommodating cavity;
若所述传热元件的样块能够插入所述容纳腔,则判断所述第一容纳槽和所述第二容纳槽对准;If the sample block of the heat transfer element can be inserted into the accommodation cavity, it is judged that the first accommodation groove and the second accommodation groove are aligned;
若所述传热元件的样块不能够插入所述容纳腔,则判断所述第一容纳槽和所述第二容纳槽没有对准,需要调整所述定子铁芯的位置。If the sample of the heat transfer element cannot be inserted into the accommodation cavity, it is judged that the first accommodation groove and the second accommodation groove are not aligned, and the position of the stator core needs to be adjusted.
在本方案中,提供一种判断第一容纳槽与第二容纳槽是否对准的方法,能够在第一容纳槽与第二容纳槽没有完全对准的情况下及时调整定子铁芯的位置。In this solution, a method for judging whether the first accommodating slot is aligned with the second accommodating slot is provided, and the position of the stator core can be adjusted in time when the first accommodating slot and the second accommodating slot are not completely aligned.
较佳地,在所述第一容纳槽与所述第二容纳槽对准结束之后,安装所述传热元件替换所述传热元件的样块。Preferably, after the alignment of the first receiving groove and the second receiving groove is completed, the heat transfer element is installed to replace the sample block of the heat transfer element.
在本方案中,在第一容纳槽和第二容纳槽对准完成后再替换传热元件,有效防止在定子组装过程中对传热元件产生的磨损。In this solution, the heat transfer element is replaced after the alignment of the first accommodation groove and the second accommodation groove is completed, which effectively prevents wear on the heat transfer element during the stator assembly process.
较佳地,将传热元件放置在所述容纳腔的内部之后,将所述机壳、所述定子和所述传热元件进行灌封。Preferably, after the heat transfer element is placed inside the accommodating cavity, the casing, the stator and the heat transfer element are potted.
在本方案中,上述设置用于将机壳、定子和传热元件之间的空隙进行填充,不仅能够限制传热元件在各个方向上的移动,更为重要的是能够增强导热效果,提高传热效果。In this solution, the above-mentioned settings are used to fill the gap between the casing, the stator and the heat transfer element, which not only can limit the movement of the heat transfer element in all directions, but more importantly, can enhance the heat conduction effect and improve the heat transfer efficiency. heat effect.
一种电机的加工装配方法,所述电机包括机壳和定子,所述定子为外定子,所述电机的加工装配方法用于如上所述的电机,所述电机的加工装配方法包括以下步骤:A method for processing and assembling a motor, the motor includes a casing and a stator, the stator is an outer stator, the method for processing and assembling the motor is used for the motor as described above, and the method for processing and assembling the motor includes the following steps:
在所述机壳上开设用于容纳部分永磁体的永磁体容纳槽;A permanent magnet accommodating groove for accommodating part of the permanent magnet is provided on the casing;
将永磁体或永磁体的样块插入永磁体容纳槽内;Insert the permanent magnet or the sample block of the permanent magnet into the permanent magnet containing groove;
将定子铁芯分块插入在电机的周向方向上相邻的两个永磁体或永磁体的样块之间。The stator core segments are inserted between two adjacent permanent magnets or samples of permanent magnets in the circumferential direction of the motor.
在本方案中,先将永磁体或永磁体的样块插入永磁体容纳槽实现永磁体相对于机壳的定位,再将定子铁芯分块插入两个永磁体或永磁体的样块之间实现定子铁芯分块相对于机壳的定位,一方面能够提高永磁体和定子铁芯分块的组装效率,降低永磁体和定子铁芯分块的装配精度要求。另一方面,由于永磁体和定子铁芯分块直接在机壳上进行组装,永磁体和定子铁芯分块都会直接与机壳贴合,也能够保证整个定子的圆整度,进而保证电器的气隙均匀。In this scheme, the permanent magnet or the sample block of the permanent magnet is inserted into the permanent magnet containing groove to realize the positioning of the permanent magnet relative to the casing, and then the stator core is inserted between the two permanent magnets or the sample blocks of the permanent magnet Realizing the positioning of the stator core block relative to the casing can improve the assembly efficiency of the permanent magnet and the stator core block on the one hand, and reduce the assembly accuracy requirements of the permanent magnet and the stator core block. On the other hand, since the permanent magnets and the stator core segments are directly assembled on the casing, the permanent magnets and the stator core segments will be directly attached to the casing, which can also ensure the roundness of the entire stator, thereby ensuring that the electric appliance The air gap is uniform.
较佳地,若是将永磁体的样块插入永磁体容纳槽内,则在将所述定子铁芯分块安装完之后,安装所述永磁体替换所述永磁体的样块。Preferably, if the permanent magnet sample is inserted into the permanent magnet accommodating groove, after the stator core is installed in blocks, the permanent magnet is installed to replace the permanent magnet sample.
在本方案中,上述步骤用于防止在定子铁芯分块组装的过程中对永磁体产生的磨损。In this solution, the above steps are used to prevent wear to the permanent magnets during the stator core block assembly process.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明的积极进步效果在于:传热元件的吸热段靠近定子的轴向端部(即靠近定子绕组的端部)设置,使得吸热段能够吸收温度较高处的定子轴向端部的热量,并将这些热量通过传热元件的散热段传递至温度较低的定子中段,使定子整体受热更加均匀,特别是使得定子轴向端部的温度降低,缓解定子轴向端部特别是定子绕组端部的局部热点效应,降低电机的热阻,提高电机冷却效果,防止定子绕组端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。在机壳上设置用于容纳永磁体的永磁体容纳槽,方便永磁体的快速定位,进而方便与永磁体接合的定子铁芯分块的快速定位,降低永磁体和定子铁芯分块的装配精度要求,加快组装效率。而且永磁体和定子铁芯分块可以实现与机壳配合组装,由于永磁体和定子铁芯分块都会直接与机壳贴合,也能够保证整个定子的圆整度,进而保证电器的气隙均匀。The positive progress effect of the present invention is that: the heat absorption section of the heat transfer element is arranged close to the axial end of the stator (that is, close to the end of the stator winding), so that the heat absorption section can absorb the axial end of the stator at a higher temperature. The heat is transferred to the middle section of the stator with a lower temperature through the heat dissipation section of the heat transfer element, so that the overall heating of the stator is more uniform, especially the temperature at the axial end of the stator is reduced, and the axial end of the stator, especially the stator, is relieved. The local hot spot effect at the end of the winding reduces the thermal resistance of the motor, improves the cooling effect of the motor, prevents the insulation failure at the end of the stator winding, ensures the performance of the motor, and is conducive to improving the torque density of the motor. A permanent magnet accommodation groove for accommodating the permanent magnet is provided on the casing to facilitate the quick positioning of the permanent magnet, which in turn facilitates the quick positioning of the stator core block joined with the permanent magnet, reducing the assembly of the permanent magnet and the stator core block Precision requirements, speed up assembly efficiency. Moreover, the permanent magnets and stator core segments can be assembled with the casing. Since the permanent magnets and stator core segments will be directly attached to the casing, the roundness of the entire stator can also be ensured, thereby ensuring the air gap of the electrical appliance. uniform.
附图说明Description of drawings
图1本发明实施例1中具有传热元件的电机的立体结构示意图。Fig. 1 is a schematic perspective view of the three-dimensional structure of a motor with heat transfer elements in
图2本发明实施例1中部分定子结构的立体结构示意图。Fig. 2 is a three-dimensional schematic diagram of a part of the stator structure in
图3本发明实施例1中传热元件的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the heat transfer element in
图4本发明实施例1中部分定子铁芯的俯视结构示意图。Fig. 4 is a schematic top view structural diagram of part of the stator core in
图5本发明实施例1中电机灌封之后的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the motor in
图6本发明实施例2中电机的立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the motor in
图7本发明实施例2中机壳的立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of the casing in
图8本发明实施例2中定子铁芯分块与永磁体配合的立体结构示意图。Fig. 8 is a three-dimensional schematic diagram of the cooperation between stator core segments and permanent magnets in
图9本发明实施例2中定子铁芯分块与永磁体在机壳上的安装结构示意图。Fig. 9 is a schematic diagram of the installation structure of stator core segments and permanent magnets on the casing in
图10本发明实施例2中具有传热元件的电机的立体结构示意图。Fig. 10 is a schematic perspective view of the three-dimensional structure of the motor with heat transfer elements in
图11本发明实施例2中具有传热元件的定子的立体结构示意图。Fig. 11 is a schematic three-dimensional structure diagram of a stator with heat transfer elements in
附图标记说明:Explanation of reference signs:
机壳1
定位部11Positioning unit 11
转子2
转子绕组21Rotor winding 21
转子铁芯22
定子3
定子铁芯31
定子齿311
定子槽312
定子轭313
定子铁芯分块314
第一定子铁芯分块单元315The first stator
第二定子铁芯分块单元316The second stator
定子绕组32Stator winding 32
传热元件4
吸热段41Heat absorbing
过渡段42
散热段43Cooling
第一容纳槽51The
第二容纳槽52Second receiving
容纳腔53Accommodating
凸起部6
吸热片7
灌封胶块8Potting block 8
永磁体9
永磁体容纳槽10Permanent
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples.
实施例1Example 1
如图1-图5所示,本实施例提供了一种电机,包括机壳1、定子3和转子2,定子3包括定子铁芯31和定子绕组32,定子铁芯31具有多个定子齿311、定子槽312和定子轭313,多个定子齿311沿电机的周向方向间隔设置,每个定子齿311上均缠绕有定子绕组32。本实施例中采用外定子内转子结构的电机,在电机的径向方向上,定子轭313的外侧面与机壳1的内侧面贴合。定子绕组32为电枢绕组且为集中式绕组,定子铁芯31的每个定子齿311上均缠绕有一个定子绕组32,每个定子槽312内容纳有在电机的周向方向上相邻的两个定子绕组32的一部分。在其他可替代的实施方式中,定子绕组32也可以为其他形式的绕组。As shown in Figures 1-5, this embodiment provides a motor, including a
如图1-图3所示,电机还包括传热元件4,传热元件4邻接于定子轭313,用于吸收定子3的轴向端部,特别是定子绕组32端部的热量,其中,本实施例中所涉及的定子3的轴向端部是指定子3在电机的轴线方向上的端部,定子绕组32的端部是指定子绕组32在电机的轴线方向上的端部。As shown in FIGS. 1-3 , the motor also includes a
如图3所示,传热元件4为一个整体,至少部分传热元件4沿电机的轴线方向延伸,传热元件4沿电机的轴线方向的两端分别包括吸热段41和散热段43,吸热段41与散热段43之间通过过渡段42连接为一个整体。吸热段41靠近定子3的轴向端部设置并能够吸收热量,散热段43靠近定子3的中段设置并能够释放热量,吸热段41吸收的定子3的轴向端部的热量能够通过传热元件4传递至散热段43释放,具体为吸热段41吸收的定子3的轴向端部的热量首先传递至过渡段42,再通过过渡段42传递至散热段43,经由散热段43释放热量。As shown in Figure 3, the
定子3的轴向端部(特别是定子绕组32的端部)的温度较高,定子中段的温度较低。传热元件4的吸热段41靠近定子3的轴向端部(即靠近定子绕组32的端部)设置,使得吸热段41能够吸收温度较高处的定子3轴向端部的热量,并将这些热量通过传热元件4的散热段43传递至温度较低的定子3的中段,使定子3整体受热更加均匀,特别是使得定子3轴向端部的温度降低,缓解定子3轴向端部特别是定子绕组32端部的局部热点效应,降低电机的热阻,提高冷却效果,防止定子绕组32端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。散热段43散发的热量能够通过机壳1外散,进一步提高电机的冷却效果。The temperature at the axial ends of the stator 3 (especially the ends of the stator winding 32 ) is relatively high, and the temperature at the middle section of the stator is relatively low. The
如图1和图2所示,本实施例中的传热元件4设置在定子轭313沿电机的径向方向远离转子2的一侧即定子轭313的径向外侧,从而能够进一步降低对电机电磁性能的影响,有利于实现电机的高转矩密度。在其他可替代的实施方式中,在电机的径向方向上,传热元件4也可以设置在定子轭313靠近转子2的一侧,但为了保证转子2的正常旋转,传热元件4不能够与转子2产生干涉,而为了尽可能不影响磁路,传热元件4应该尽可能靠近定子轭313设置,即靠近定子槽312的底部设置。As shown in Figures 1 and 2, the
如图1和图2所示,定子轭313上设置有用于容纳传热元件4的第一容纳槽51,第一容纳槽51沿电机的轴线方向延伸,至少部分散热段43容纳在第一容纳槽51内,以使得散热段43能够靠近定子中段设置。在定子轭313上开设用于容纳部分传热元件4的第一容纳槽51,一方面能够增大传热元件4与定子轭313的接触面积,提高传热效率。另一方面由于第一容纳槽51是开设在定子轭313上,因此容纳在第一容纳槽51内的部分传热元件4占用了原本定子轭313所占用的电机空间,从而能够减少电机中另外用于放置传热元件4所需要的空间,使电机的结构更加紧凑。且由于定子齿311用于缠绕定子绕组32,将第一容纳槽51设置定子轭313上,还能够避免占用定子绕组32缠绕的空间,保证槽满率尽量高、绕组端部长度尽量短,降低对定子铁芯31部分磁路及电机整体电磁性能的影响,有利于实现电机的高转矩密度。As shown in Figures 1 and 2, the
如图1所示,机壳1上设置有第二容纳槽52,第二容纳槽52自机壳1的内侧面向径向外侧凹陷形成,一个第一容纳槽51与一个第二容纳槽52位于电机的同一周向方向上,第一容纳槽51与对应的第二容纳槽52配合形成用于容纳传热元件4的容纳腔53,容纳腔53的形状与传热元件4的外轮廓相似,且容纳腔53在电机的径向方向和周向方向上的尺寸仅略微大于传热元件4在电机的径向方向和周向方向上的尺寸,用于一定程度上限制传热元件4在电机的径向方向和周向方向上移动。通过在机壳1上开设与第一容纳槽51配合的第二容纳槽52,能够减小定子铁芯31上的第一容纳槽51的尺寸,降低因为开设第一容纳槽51对电磁性能产生的影响,有利于实现电机的高转矩密度,同时可以保证散热段43的热量能够以较小热阻传导至机壳1。As shown in Figure 1, the
沿电机的轴线方向,容纳腔53靠近吸热段41的一端贯通,使得传热元件4的吸热段41能够伸出定子铁芯31的轴向端部,使吸热段41更靠近定子绕组32的端部。容纳腔53的另一端延伸至定子中段左右,能够保证散热段43正常散热即可。容纳腔53靠近散热段43即定子中段的一端封闭,使得传热元件4在组装过程中能够在电机的轴线方向上快速定位,并限制传热元件4在定子3的轴线方向上的移动,而且保证位于定子同一轴向端部的多个传热元件4在电机的轴线方向上齐平。在其他可替代的实施方式中,容纳腔53在电机的轴线方向上的两端也可以都贯通。Along the axial direction of the motor, one end of the
如图1和图2所示,部分第一容纳槽51与定子齿311的位置对应,一个第一容纳槽51与其中一个定子齿311位于电机的同一周向方向上,第一容纳槽51与定子齿311的位置对应能够减少传热元件4对定子轭313部分的磁路影响,保证电机的电磁性能,有利于实现电机的高转矩密度。As shown in Figures 1 and 2, part of the
还有一部分第一容纳槽51与定子槽312的位置对应,该部分第一容纳槽51设置在电机的周向方向上相邻的两个定子齿311之间,且使得传热元件4的吸热段41位于相邻的两定子绕组32之间,从而能够实现一个传热元件4能够为两个定子齿311上的定子绕组32传热,传热效果更高,能够更好的缓解定子绕组32端部的局部热点效应。吸热段41位于缠绕在对应的定子齿311上的定子绕组32的轴向外侧,以避免吸热段41与定子绕组32产生干涉。There is also a part of the
如图4所示,对于上述与定子槽312的位置对应的第一容纳槽51,定子轭的对应位置处还设置有凸起部6,凸起部6与该部分第一容纳槽51对应,一个凸起部6与一个第一容纳槽51位于电机的同一周向方向上,且凸起部6的凸起方向与对应的第一容纳槽51的凹陷方向相同,凸起部6在电机的轴线方向上的长度与对应的第一容纳槽51在电机的轴线方向上的长度相同。凸起部6用于补充因为设置第一容纳槽51而减少的部分定子铁芯31,提高电磁性能,有利于实现电机的高转矩密度。As shown in FIG. 4 , for the above-mentioned first receiving
本实施例中存在两种第一容纳槽51在电机的周向方向上的位置布局,即一种是对应定子齿311,另一种是对应定子槽312。在其他可替代的实施方式中,两种布局既可以同时存在也可以分别独立存在。In this embodiment, there are two kinds of positional layouts of the
如图3所示,本实施例中的传热元件4为L形结构,吸热段41沿电机的径向方向延伸,吸热段41的吸热端靠近定子绕组32,散热段43沿电机的轴线方向延伸,过渡段42成90°弯折,用于连接吸热段41和散热段43。将吸热段41设计成沿电机的径向方向延伸是为了使吸热段41能够更加靠近温度较高的定子绕组32,吸收定子绕组32端部的热量,缓解定子绕组32端部的局部热点效应。在其他可替代的实施方式中,传热元件4也可以设计成其他形状,例如直线形。As shown in Figure 3, the
如图1和图2所示,吸热段41从第一容纳槽51贯通的一端伸出定子铁芯31,吸热段41在电机的轴线方向上位于定子绕组32的外侧,使得在使吸热段41更加靠近定子绕组32的基础上,防止传热元件4与定子3之间产生干涉,并减少对磁路的影响,保证电机的电磁性能,有利于实现电机的高转矩密度。As shown in Figures 1 and 2, the
吸热段41在电机的径向方向上的长度也不宜过长,防止与转子2产生干涉,影响转子2的正常转动。在其他可替代的实施方式中,如果转子2具有转子绕组,可以进一步将吸热段41向转子2方向延伸,使得吸热段41的吸热端延伸至气隙的径向内侧,靠近转子绕组,以实现传热元件4不仅能够缓解定子绕组32端部的局部热点效应,还能够缓解转子绕组端部的局部热点效应。The length of the heat-absorbing
如图3所示,吸热段41上安装有吸热片7,吸热片7的横截面尺寸大于吸热段41的横截面尺寸。吸热片7用于增大吸热段41的吸热面积,能够从定子3的轴向端部吸收更多的热量,提高定子3轴向端部的冷却效果。本实例中的吸热片7为翅片,在其他可替代的实施方式中,吸热片7也可以采用能够实现上述效果的其他结构。As shown in FIG. 3 , a heat-absorbing
如图1所示,传热元件4的数量为多个,定子3的轴向两端均设置有多个传热元件4。沿电机的周向方向,定子3的轴向两端的传热元件4交错设置,一方面保证定子3两个轴向端部都具有吸热段41进行吸热,使得定子3两个轴向端部都能得到充分散热,另一方面也能够防止轴向两端的两个传热元件4相互干涉,保证传热元件4传热的可靠性。在其他可替代的实施方式中,定子3的轴向两端的传热元件4的数量不固定,至少为一个。As shown in FIG. 1 , there are multiple
如图5所示,在机壳1、定子3和传热元件4组装完成后,组装的结构需要进行灌封处理,将机壳1、定子3和传热元件4之间的空隙进行填充,不仅能够限制传热元件4在各个方向上的移动,更为重要的是能够增强导热效果,提高传热效果。如果需要对转子2的轴向端部进行吸热,传热元件4的吸热段41可以伸出灌封胶块8。其中需要注意的是,转子2不能够一起灌封,否则会影响转子的旋转,影响电机的正常运行。As shown in Figure 5, after the
本实施例中的传热元件4为热管,第一容纳槽51和第二容纳槽52均为半圆形。热管传热效率高,传热效果好。在其他可替代的实施方式中也可以选择其他能够实现上述效果的结构作为传热元件4。The
本实施例中对电机的种类没有进一步限定,上述中的传热元件4能够适用于所有包括上述定子和转子样式的电机,例如定子型永磁体电机、转子型永磁体电机等。此外,还应该至少满足传热元件4不会与电机中的其他结构产生干涉,保证电机的正常运行。In this embodiment, the type of motor is not further limited, and the above-mentioned
本实施例还提供了一种电机的加工装配方法,用于加工装配上述中的电机,电机的加工装配方法包括以下步骤:This embodiment also provides a method for processing and assembling a motor, which is used for processing and assembling the above-mentioned motor. The method for processing and assembling the motor includes the following steps:
将定子3的定子铁芯31和永磁体安装在机壳1内,并将定子3上的第一容纳槽51与机壳1上的第二容纳槽52对准以形成用于容纳传热元件4的容纳腔53;The
在定子铁芯31上安装定子的定子绕组32;Install the stator winding 32 of the stator on the
将传热元件4放置在容纳腔53内。The
在定子3的定子轭313上开设用于容纳部分传热元件4的第一容纳槽51,在机壳1上开设用于容纳部分传热元件4的第二容纳槽52,通过定子3上的第一容纳槽51和机壳1上第二容纳槽52共同容纳传热元件4,在不另外占用电机其他空间的基础上实现新增传热元件4,保证电机的结构紧凑。传热元件4设置在远离定子绕组32的一侧能够减少对磁路的影响,在减少定子绕组32端部的局部热点效应的同时有利于实现电机的高转矩密度。On the
在第一容纳槽51和第二容纳槽52对准的过程中,将传热元件4的样块插入容纳腔53内以判断第一容纳槽51和第二容纳槽的对准情况52。若传热元件4的样块能够插入容纳腔53,则判断第一容纳槽51和第二容纳槽52对准;若传热元件4的样块不能够插入容纳腔53,则判断第一容纳槽51和第二容纳槽52没有对准,需要调整定子铁芯31的位置,使得第一容纳槽51和第二容纳槽52完全对准,从而能够在第一容纳槽51与第二容纳槽52没有完全对准的情况下及时调整定子铁芯31的位置。During the alignment process of the
在第一容纳槽51与第二容纳槽52对准结束之后,将传热元件4的样块从容纳腔53中抽出,并将传热元件4插入容纳腔53内,安装传热元件4替换传热元件4的样块。在第一容纳槽51和第二容纳槽52对准完成后再替换传热元件4,有效防止在定子3组装过程中对传热元件4产生的磨损。After the
在将传热元件4放置到容纳腔53内之前,先在传热元件4的外侧面上涂抹固定胶,固定胶用于进一步限制传热元件4在各方向上的移动,保证电机的可靠性。待传热元件4完全固定之后,将机壳1、定子3和传热元件4通过绝缘灌封胶块8灌封。将机壳1、定子3和传热元件4之间的空隙进行填充,不仅能够限制传热元件4在各个方向上的移动,更为重要的是能够增强导热效果,提高传热效果。Before placing the
本实施例中的传热元件4不仅适用于上述中的外定子内转子结构的电机,也能够适用于外转子内定子结构的电机。由于在外转子内定子结构的电机中,定子3不与机壳1贴合,因此可以不用在机壳1上设置第二容纳槽52,可以直接在定子铁芯31上设置能够容纳整个传热元件4的第一容纳槽51,或者在与定子3的径向内侧贴合的其他结构上设置与第一容纳槽51配合的第二容纳槽52,具体可以根据实际情况进行调整。The
实施例2Example 2
本实施例中的电机结构与实施例1基本相同,其不同之处在于本实施例中的电机为定子型永磁体电机,永磁体9安装在定子3一侧。The structure of the motor in this embodiment is basically the same as that in
如图6-图9所示,本实施例中的电机也为外定子内转子的结构,包括定子3和转子2,定子3包括定子铁芯31、机壳1、和多个永磁体9,在电机的径向方向上,定子铁芯31的外侧面与机壳1的内侧面贴合。定子铁芯31包括多个沿电机的周向方向间隔设置的定子铁芯分块314,相邻的两定子铁芯分块314之间形成用于容纳永磁体9的容纳空间。在电机的周向方向上,永磁体9与定子铁芯分块314接合,永磁体9在电机的径向方向上的宽度略小于定子铁芯分块314在电机的径向方向上的宽度。如图8所示,机壳1上设置用多个沿电机的周向方向间隔设置的永磁体容纳槽10,永磁体容纳槽自机壳1的内侧面向径向外侧凹陷,永磁体容纳槽10与对应的永磁体9的容纳空间在电机的同一周向方向上。As shown in Figures 6-9, the motor in this embodiment is also a structure of an outer stator and an inner rotor, including a
在机壳1上设置用于容纳永磁体9的永磁体容纳槽10,方便永磁体9的快速定位,进而方便与永磁体9接合的定子铁芯分块314的快速定位,降低永磁体9和定子铁芯分块314的装配精度要求,加快组装效率。永磁体9和定子铁芯分块314可以实现直接与机壳1上配合组装,由于永磁体9和定子铁芯分块314都会直接与机壳1贴合,也能够保证整个定子3的圆整度,进而保证电器的气隙均匀。The permanent
如图7所示,永磁体容纳槽10沿电机的轴线方向的两端贯通,永磁体9可以通过机壳1的轴向两端推入永磁体容纳槽10内,能够适用于燕尾型等不能够直接从径向方向插入的永磁体容纳槽10,提高永磁体9与机壳1装配的可行性。As shown in Figure 7, the two ends of the permanent
如图7所示,机壳1上设置有多个沿电机的周向方向间隔设置的定位部11,多个定位部11在电机的轴线方向上齐平,且自机壳1的内侧面朝向定子铁芯31凸起。定位部11用于实现定子铁芯分块314在电机的轴线方向上的快速定位,并使得多个定子铁芯分块314能够在电机的轴线方向上齐平。As shown in FIG. 7 , the
如图8所示,定子铁芯分块314为开口朝向定子径向内侧的U形结构;沿电机的周向方向,定子铁芯分块314具有用于形成U形结构两侧壁的第一定子铁芯分块单元315和第二定子铁芯分块单元316;第一定子铁芯分块单元315在电机的周向方向上的宽度大于第二定子铁芯分块单元316在电机的周向方向上的宽度。对于相邻的两定子铁芯分块314,其中一定子铁芯分块314的第一定子铁芯分块单元315与另一定子铁芯分块314的第一定子铁芯分块单元315相邻;或,其中一定子铁芯分块314的第二定子铁芯分块单元316与另一定子铁芯分块的第二定子铁芯分块单元316相邻。As shown in Figure 8, the
即对于在电机的周向方向上相邻的两个定子铁芯分块314而言,两个定子铁芯分块314中的第一定子铁芯分块单元315和第二定子铁芯分块单元316分别位于定子铁芯分块314的周向不同侧。例如,对于在电机的周向方向上相邻的两个定子铁芯分块314,其中一个定子铁芯分块314的第一定子铁芯分块单元315位于该定子铁芯分块314的周向左侧,另一个定子铁芯分块314的第一定子铁芯分块单元315位于该定子铁芯分块314的周向右侧。That is, for the two adjacent
此设计方式一方面是考虑电机负载运行情况下,电枢磁场和永磁磁场作用时的磁路略微不对称性,另一方面还能够保证操作人员操作时有明确的参照,使得定子铁芯分块和永磁体分别不容易装错位置。On the one hand, this design method is to consider the slight asymmetry of the magnetic circuit when the armature magnetic field and the permanent magnetic field act under the load operation of the motor. On the other hand, it can also ensure that the operator has a clear reference when operating, so that the stator core is separated Blocks and permanent magnets are not easily misplaced respectively.
如图10和图11所示,本实施例中的电机也包括传热元件4,传热元件4的具体结构以及布局方式可以参照实施例1中的相关内容。实施例1中的电机的加工装配方法同样也适用于本实施例。As shown in FIG. 10 and FIG. 11 , the motor in this embodiment also includes a
如图10所示,转子2包括转子铁芯22和转子绕组21,转子铁芯22包括转子齿和转子槽,转子绕组缠绕在转子绕组21上,本实施例中的转子绕组21为电枢绕组,能够产生电磁转矩。吸热段41向转子2方向延伸,使得吸热段41的吸热端延伸至气隙的径向内侧,靠近转子绕组21,以实现传热元件4不仅能够缓解定子绕组32端部的局部热点效应,还能够缓解转子绕组21端部的局部热点效应。本实施例还提供了一种电机的加工装配方法,用于加工上述中的电机,电机的加工装配方法包括以下步骤:As shown in Figure 10, the
在机壳1上开设用于容纳部分永磁体9的永磁体容纳槽10;A permanent
将永磁体9或永磁体9的样块插入永磁体容纳槽10内;Insert the
将定子铁芯分块314插入在电机的周向方向上相邻的两个永磁体9或永磁体9的样块之间。The
先将永磁体9或永磁体9的样块插入永磁体容纳槽10实现永磁体9相对于机壳1的定位,再将定子铁芯分块314插入两个永磁体9或永磁体9的样块之间实现定子铁芯分块314相对于机壳1的定位,一方面能够提高永磁体9和定子铁芯分块314的组装效率,降低永磁体9和定子铁芯分块314的装配精度要求。另一方面,由于永磁体9和定子铁芯分块314直接在机壳1上进行组装,永磁体9和定子铁芯分块314都会直接与机壳1贴合,也能够保证整个定子3的圆整度,进而保证电器的气隙均匀。其中,永磁体9的样块是指与永磁体9形状相同的结构件,通常可以用金属,例如不锈钢等材料制成,耐磨损,使用寿命长。First insert the
本实施例是在定子铁芯分块314安装之前,先将永磁体9的样块插入永磁体容纳槽10内,在将定子铁芯分块314安装完之后,安装永磁体9替换永磁体9的样块,防止在定子铁芯分块314组装的过程中对永磁体9产生的磨损。In this embodiment, before the
在永磁体9插入永磁体容纳槽10之前,在永磁体9沿电机的周向方向的两侧面上涂上固定胶,固定胶能够实现永磁体9和定子铁芯分块314之间的相对固定,防止在使用过程中两者产生相对移动,保证电机的可靠性。Before the
以下结合上述两种电机的加工装配方法,简述本实施例中具有传热组件的定子型永磁体电机的加工装配方法:The following is a brief description of the processing and assembling method of the stator-type permanent magnet motor with heat transfer components in this embodiment in combination with the processing and assembling methods of the above two motors:
步骤一、将机壳1竖立,将永磁体9的样块安装至永磁体容纳槽10内,并通过合适的工装将永磁体9的样块沿电机的径向方向上固定,例如可以通过具有一定外径的圆筒将永磁体9的样块顶住。
步骤二、将定子铁芯分块314的外侧面涂上固定胶后安装在沿电机的周向方向相邻的两个永磁体9的样块之间。Step 2: Coat the outer surface of the
步骤三、在固定胶未干之前,通过工装对定子铁芯分块314进行微调,使得定子铁芯分块314上的第一容纳槽51和机壳1上的第二容纳槽52配合精度更高,保证后续传热元件4能够安装。
步骤四、重复上述步骤,将所有的定子铁芯分块314安装在机壳1上,等待定子铁芯分块314上的固定胶凝固。Step 4: Repeat the above steps, install all the
步骤五、将永磁体9的样块沿电机的轴线方向抽出,在永磁体9沿电机的轴线方向上的两侧面上涂上固定胶,沿电机的轴线方向将涂有固定胶的永磁体9推入永磁体容纳槽10内,并等待永磁体9上的固定胶凝固。永磁体9在电机的径向方向的上的长度小于定子铁芯分块314在电机的径向方向的上的长度,以保证在后续车圆定子3靠近气隙的一侧面的过程中,永磁体9不受损坏。Step 5, extract the sample block of the
步骤六、上述安装定子铁芯分块314和永磁体9之后,定子铁芯31靠近气隙的一侧面不会完全公正,需要将定子铁芯31靠近气隙的一侧进行车圆加工,使其符合圆整度要求。Step 6: After the
步骤七、加工完成后将定子绕组32缠绕在定子齿311上。Step 7: Wind the stator winding 32 on the
步骤八、在传热元件4上涂抹固定胶并沿电机的轴线方向将涂有固定胶的传热元件4推入容纳腔53内替换传热元件4的样块,等待传热元件4上的固定胶凝固。Step 8: Apply fixing glue on the
步骤九、全部安装完毕后,由于传热元件4没有与定子铁芯31和机壳1完全贴合,因此还需要进行浸漆和端部灌封。Step 9: After all the installation is completed, since the
步骤十、对灌封完成的定子3进行进一步处理,例如表面打磨等,而后再将定子3与其他部件进行装配。Step 10: Perform further processing on the
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或组件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or components must have a particular orientation, be constructed and operate in a particular orientation and therefore should not be construed as limiting the invention.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific implementation of the present invention has been described above, those skilled in the art should understand that this is only an example, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
Claims (21)
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