CN115706460A - Motor and processing and assembling method thereof - Google Patents

Motor and processing and assembling method thereof Download PDF

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Publication number
CN115706460A
CN115706460A CN202110908023.2A CN202110908023A CN115706460A CN 115706460 A CN115706460 A CN 115706460A CN 202110908023 A CN202110908023 A CN 202110908023A CN 115706460 A CN115706460 A CN 115706460A
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stator
motor
heat
heat transfer
stator core
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吴立建
闻汇
易佳力
章懰
施杨
戚振亚
李听斌
李微波
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Shanghai Micro Motor Research Institute 21st Research Institute Of China Electronics Technology Corp
Zhejiang University ZJU
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Shanghai Micro Motor Research Institute 21st Research Institute Of China Electronics Technology Corp
Zhejiang University ZJU
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Abstract

本发明公开了一种电机及电机的加工装配方法,电机包括定子和传热元件,传热元件邻接于定子的定子轭;传热元件沿电机的轴线方向的两端分别包括吸热段和散热段;吸热段靠近定子的轴向端部设置并能够吸收热量,散热段靠近定子的中段设置并能够释放热量,吸热段吸收的定子的轴向端部的热量能够通过传热元件传递至散热段释放。吸热段能够吸收温度较高处的定子轴向端部的热量,并将这些热量通过传热元件的散热段传递至温度较低的定子中段,使定子整体受热更加均匀,定子轴向端部的温度降低,缓解定子轴向端部特别是定子绕组端部的局部热点效应,降低电机的热阻,防止定子绕组端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。

Figure 202110908023

The invention discloses a motor and a processing and assembling method of the motor. The motor includes a stator and a heat transfer element, and the heat transfer element is adjacent to a stator yoke of the stator; section; the heat absorption section is set close to the axial end of the stator and can absorb heat, the heat dissipation section is set close to the middle section of the stator and can release heat, the heat absorbed by the heat absorption section at the axial end of the stator can be transferred to the The cooling section is released. The heat-absorbing section can absorb heat from the axial end of the stator at a higher temperature, and transfer the heat to the middle section of the stator with a lower temperature through the heat dissipation section of the heat transfer element, so that the overall heat of the stator is more uniform, and the axial end of the stator Reduce the temperature of the stator, alleviate the local hot spot effect at the axial end of the stator, especially at the end of the stator winding, reduce the thermal resistance of the motor, prevent the insulation failure at the end of the stator winding, ensure the performance of the motor, and help improve the torque density of the motor.

Figure 202110908023

Description

电机及电机的加工装配方法Motor and motor processing and assembly method

技术领域technical field

本发明涉及电机领域,特别涉及一种电机及电机的加工装配方法。The invention relates to the field of motors, in particular to a motor and a method for processing and assembling the motor.

背景技术Background technique

转矩密度是电机最为关键的性能指标之一,在航空航天等对于设备重量和体积非常敏感的应用场合中,电机的转矩密度将直接影响到整个系统的性能,其重要程度在当前飞行器多电化的趋势下尤为突出。实现电机高转矩密度的重要瓶颈是电机温升,诸如绕组绝缘、永磁体、轴承等部件的温度过高都将导致电机性能下降或者完全失效。为了防止电机的关键部件温度过高,一方面需要控制电流,从而控制电机的损耗,但是这也意味着电机转矩密度受限;另一方面需要尽可能设计高效可靠的冷却系统,使得对于相同损耗的条件下,电机温度尽可能降低。Torque density is one of the most critical performance indicators of the motor. In aerospace and other applications that are very sensitive to equipment weight and volume, the torque density of the motor will directly affect the performance of the entire system. Its importance is higher than that of current aircraft. Especially under the trend of electrification. An important bottleneck to achieve high torque density of the motor is the temperature rise of the motor. Excessive temperature of components such as winding insulation, permanent magnets, and bearings will lead to performance degradation or complete failure of the motor. In order to prevent the temperature of the key parts of the motor from being too high, on the one hand, it is necessary to control the current to control the loss of the motor, but this also means that the torque density of the motor is limited; on the other hand, it is necessary to design an efficient and reliable cooling system as much as possible, so that for the same Under the condition of loss, the temperature of the motor is reduced as much as possible.

航空航天伺服电机等尺寸较小的电机最为常用的冷却方式仍然是自然冷却,其主要原因是实际应用中对于可靠性要求高,引入主动式冷却系统不仅增加了电机整体体积和电机内部复杂度,更是增加了风险点。特别是在航空航天的应用中,往往还存在不易维护甚至无法维护的困难,进一步导致很少采用主动式冷却方式。然而,自然冷却的最大缺陷在于冷却效率远不如主动式的液冷或空冷,因此制约了电机转矩密度的提升。在电机中,定子的定子铁芯上会缠绕绕组,绕组的端部(即定子的轴向端部)往往会形成温度的局部热点,绕组端部的绝缘相对更容易失效,对提高电机的转矩造成不利影响。The most commonly used cooling method for aerospace servo motors and other small-sized motors is still natural cooling. The main reason is that the reliability requirements are high in practical applications. The introduction of active cooling systems not only increases the overall volume of the motor and the internal complexity of the motor, It also increases the risk point. Especially in aerospace applications, there are often difficulties that are not easy to maintain or even impossible to maintain, which further leads to the fact that active cooling methods are rarely used. However, the biggest drawback of natural cooling is that the cooling efficiency is far inferior to active liquid cooling or air cooling, thus restricting the improvement of motor torque density. In the motor, windings are wound on the stator core of the stator, and the ends of the windings (that is, the axial ends of the stator) tend to form local hot spots of temperature. Moments have adverse effects.

发明内容Contents of the invention

本发明要解决的技术问题是为了克服现有技术中电机的绕组端部容易形成局部热点而限制电机转矩密度的缺陷,提供一种电机及电机的加工装配方法。The technical problem to be solved by the present invention is to provide a motor and a processing and assembling method for the motor in order to overcome the defect that local hot spots are easily formed at the winding end of the motor in the prior art and limit the torque density of the motor.

本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:

一种电机,包括定子,所述定子包括定子铁芯和定子绕组,所述定子铁芯包括定子齿和定子轭,所述电机还包括传热元件,所述传热元件邻接于所述定子轭;至少部分所述传热元件沿所述电机的轴线方向延伸,所述传热元件沿所述电机的轴线方向的两端分别包括吸热段和散热段,所述吸热段与所述散热段连接;An electrical machine comprising a stator comprising a stator core and a stator winding, the stator core comprising stator teeth and a stator yoke, the electrical machine further comprising a heat transfer element adjacent to the stator yoke ; At least part of the heat transfer element extends along the axis direction of the motor, and the two ends of the heat transfer element along the axis direction of the motor respectively include a heat absorption section and a heat dissipation section, and the heat absorption section and the heat dissipation section segment connection;

所述吸热段靠近所述定子的轴向端部设置并能够吸收热量,所述散热段靠近所述定子的中段设置并能够释放热量,所述吸热段吸收的所述定子的轴向端部的热量能够通过所述传热元件传递至所述散热段释放。The heat absorbing section is arranged close to the axial end of the stator and can absorb heat, the heat dissipation section is arranged close to the middle section of the stator and can release heat, and the heat absorbing section absorbs the axial end of the stator The heat of the part can be transferred to the heat dissipation section through the heat transfer element for release.

在本方案中,定子的定子绕组端部(即定子的轴向端部)的温度较高,定子中段的温度较低。传热元件的吸热段靠近定子的轴向端部(即靠近定子绕组的端部)设置,使得吸热段能够吸收温度较高处的定子轴向端部的热量,并将这些热量通过传热元件的散热段传递至温度较低的定子中段,使定子整体受热更加均匀,特别是使得定子轴向端部的温度降低,缓解定子轴向端部特别是定子绕组端部的局部热点效应,降低电机的热阻,提高电机冷却效果,防止定子绕组端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。In this solution, the temperature at the end of the stator winding of the stator (that is, the axial end of the stator) is relatively high, and the temperature at the middle section of the stator is relatively low. The heat absorbing section of the heat transfer element is arranged close to the axial end of the stator (that is, close to the end of the stator winding), so that the heat absorbing section can absorb heat from the axial end of the stator at a higher temperature, and transfer the heat The heat dissipation section of the heat element is transferred to the middle section of the stator with a lower temperature, so that the overall heating of the stator is more uniform, especially the temperature at the axial end of the stator is reduced, and the local hot spot effect at the axial end of the stator, especially at the end of the stator winding, is alleviated. Reduce the thermal resistance of the motor, improve the cooling effect of the motor, prevent the insulation failure at the end of the stator winding, ensure the performance of the motor, and help improve the torque density of the motor.

较佳地,所述定子轭上设置有用于容纳所述传热元件的第一容纳槽,所述第一容纳槽沿所述电机的轴线方向延伸,至少部分所述散热段容纳在所述第一容纳槽内。Preferably, the stator yoke is provided with a first accommodating groove for accommodating the heat transfer element, the first accommodating groove extends along the axial direction of the motor, at least part of the heat dissipation section is accommodated in the first in a holding tank.

在本方案中,在定子轭上开设用于容纳部分传热元件的第一容纳槽,一方面能够增大传热元件与定子轭的接触面积,提高传热效率,另一方面还能够使电机的结构更加紧凑。且由于定子的定子齿用于缠绕定子绕组,将第一容纳槽设置定子轭上,还能够避免占用定子绕组缠绕的空间,保证槽满率尽量高、绕组端部长度尽量短,降低对定子铁芯部分磁路及电机整体电磁性能的影响,有利于实现电机的高转矩密度。In this solution, the stator yoke is provided with the first accommodation groove for accommodating part of the heat transfer elements. On the one hand, the contact area between the heat transfer elements and the stator yoke can be increased, and the heat transfer efficiency can be improved. On the other hand, the motor The structure is more compact. And because the stator teeth of the stator are used to wind the stator winding, setting the first accommodation slot on the stator yoke can also avoid occupying the space for winding the stator winding, ensure that the slot fullness rate is as high as possible, and the length of the winding end is as short as possible, reducing the impact on the stator iron. The influence of the magnetic circuit of the core part and the overall electromagnetic performance of the motor is beneficial to the realization of high torque density of the motor.

较佳地,所述定子为外定子,所述电机还包括机壳,所述机壳的内侧面与所述定子轭的外侧面贴合,所述机壳上设置有第二容纳槽;Preferably, the stator is an external stator, and the motor further includes a casing, the inner surface of the casing is attached to the outer surface of the stator yoke, and a second receiving groove is provided on the casing;

所述第一容纳槽自所述定子的外侧面向径向内侧凹陷,所述第二容纳槽自所述机壳的内侧面向径向外侧凹陷,一所述第一容纳槽与一所述第二容纳槽位于所述电机的同一周向方向上,所述第一容纳槽与对应的所述第二容纳槽配合形成用于容纳所述传热元件的容纳腔。The first accommodating groove is recessed radially inward from the outer surface of the stator, the second accommodating groove is recessed radially outward from the inner surface of the casing, one first accommodating groove and one second The accommodating grooves are located in the same circumferential direction of the motor, and the first accommodating groove cooperates with the corresponding second accommodating groove to form an accommodating cavity for accommodating the heat transfer element.

在本方案中,上述设置能够减小定子铁芯上的第一容纳槽的尺寸,降低因为开设第一容纳槽对电磁性能产生的影响,有利于实现电机的高转矩密度。散热段散发的热量能够通过机壳外散,进一步提高电机的冷却效果,上述设置可以保证散热段的热量能够以较小热阻传导至机壳。In this solution, the above arrangement can reduce the size of the first accommodation slot on the stator core, reduce the influence of opening the first accommodation slot on the electromagnetic performance, and help realize the high torque density of the motor. The heat dissipated by the heat dissipation section can be dissipated through the casing to further improve the cooling effect of the motor. The above arrangement can ensure that the heat of the heat dissipation section can be conducted to the casing with a small thermal resistance.

较佳地,沿所述电机的轴线方向,所述容纳腔靠近所述吸热段的一端贯通。Preferably, along the axial direction of the motor, an end of the accommodating cavity close to the heat absorbing section passes through.

在本方案中,上述设置使得传热元件的吸热段能够伸出定子铁芯的轴向端部,使吸热段更靠近定子绕组的端部。In this solution, the above arrangement enables the heat absorbing section of the heat transfer element to protrude from the axial end of the stator core, so that the heat absorbing section is closer to the end of the stator winding.

较佳地,沿所述电机的轴线方向,所述容纳腔靠近所述散热段的一端封闭。Preferably, along the axial direction of the motor, one end of the accommodating cavity close to the heat dissipation section is closed.

在本方案中,上述设置使得传热元件在组装过程中能够在电机的轴线方向上快速定位,并限制传热元件在定子的轴线方向上的移动,而且保证位于定子同一轴向端部的多个传热元件在电机的轴线方向上齐平。In this solution, the above-mentioned settings enable the heat transfer element to be quickly positioned in the axial direction of the motor during assembly, and limit the movement of the heat transfer element in the axial direction of the stator, and ensure that multiple heat transfer elements located at the same axial end of the stator The two heat transfer elements are flush in the axial direction of the motor.

较佳地,一所述第一容纳槽与其中一所述定子齿位于所述电机的同一周向方向上。Preferably, one of the first receiving slots and one of the stator teeth are located in the same circumferential direction of the motor.

在本方案中,上述设置能够减少传热元件对定子轭部分的磁路影响,保证电机的电磁性能,有利于实现电机的高转矩密度。In this solution, the above arrangement can reduce the influence of the heat transfer element on the magnetic circuit of the stator yoke, ensure the electromagnetic performance of the motor, and help realize the high torque density of the motor.

较佳地,所述定子齿的数量为多个,多个所述定子齿沿所述电机的周向方向间隔设置,每个定子齿上均缠绕有所述定子绕组,所述吸热段设置在相邻的两个所述定子齿之间,且所述吸热段位于缠绕在对应的所述定子齿上的所述定子绕组的轴向外侧。Preferably, the number of the stator teeth is multiple, and the plurality of stator teeth are arranged at intervals along the circumferential direction of the motor, each stator tooth is wound with the stator winding, and the heat absorbing section is set Between two adjacent stator teeth, and the heat absorbing section is located axially outside of the stator windings wound on the corresponding stator teeth.

在本方案中,上述设置使得一个传热元件能够为两个定子齿上的定子绕组传热,传热效果更高,能够更好的缓解定子绕组端部的局部热点效应。In this solution, the above arrangement enables one heat transfer element to transfer heat to the stator windings on the two stator teeth, the heat transfer effect is higher, and the local hot spot effect at the ends of the stator windings can be better alleviated.

较佳地,所述吸热段沿所述电机的径向方向延伸,所述散热段沿所述电机的轴线方向延伸,所述吸热段的吸热端靠近所述定子的定子绕组。Preferably, the heat absorption section extends along the radial direction of the motor, the heat dissipation section extends along the axis direction of the motor, and the heat absorption end of the heat absorption section is close to the stator winding of the stator.

在本方案中,上述设置能够使传热元件的吸热段更加靠近温度较高的定子绕组,吸收定子绕组端部的热量,缓解定子绕组端部的局部热点效应。In this solution, the above arrangement can make the heat absorbing section of the heat transfer element closer to the stator winding with higher temperature, absorb the heat at the end of the stator winding, and alleviate the local hot spot effect at the end of the stator winding.

较佳地,所述吸热段在所述电机的轴线方向上位于所述定子绕组的外侧。Preferably, the heat absorbing section is located outside the stator winding in the axial direction of the motor.

在本方案中,上述设置用于在使吸热段更加靠近定子绕组的基础上,防止传热元件与定子之间产生干涉,并减少对磁路的影响,保证电机的电磁性能,有利于实现电机的高转矩密度。In this solution, the above settings are used to prevent the interference between the heat transfer element and the stator on the basis of making the heat absorbing section closer to the stator winding, and reduce the impact on the magnetic circuit to ensure the electromagnetic performance of the motor, which is conducive to the realization of High torque density of the motor.

较佳地,所述吸热段上安装有吸热片,所述吸热片的横截面尺寸大于所述吸热段的横截面尺寸。Preferably, a heat-absorbing sheet is installed on the heat-absorbing section, and the cross-sectional size of the heat-absorbing sheet is larger than that of the heat-absorbing section.

在本方案中,吸热片用于增大吸热段的吸热面积,能够从定子的轴向端部吸收更多的热量,提高定子轴向端部的冷却效果。In this solution, the heat-absorbing fins are used to increase the heat-absorbing area of the heat-absorbing section, which can absorb more heat from the axial end of the stator and improve the cooling effect of the axial end of the stator.

较佳地,所述传热元件的数量为多个,所述定子的轴向两端均设置有至少一个传热元件;沿所述电机的周向方向,所述定子的轴向两端的所述传热元件交错设置。Preferably, there are multiple heat transfer elements, and at least one heat transfer element is provided at both axial ends of the stator; along the circumferential direction of the motor, all of the axial ends of the stator The heat transfer elements are arranged in a staggered manner.

在本方案中,上述设置一方面保证定子两个轴向端部都具有吸热段进行吸热,使得定子两个轴向端部都能得到充分散热,另一方面也能够防止轴向两端的两个传热元件相互干涉,保证传热元件传热的可靠性。In this solution, on the one hand, the above arrangement ensures that both axial ends of the stator have heat-absorbing sections for heat absorption, so that both axial ends of the stator can be fully dissipated, and on the other hand, it can also prevent The two heat transfer elements interfere with each other to ensure the reliability of heat transfer of the heat transfer elements.

较佳地,所述传热元件为热管。Preferably, the heat transfer element is a heat pipe.

在本方案中,热管传热效率高,传热效果好。In this scheme, the heat transfer efficiency of the heat pipe is high, and the heat transfer effect is good.

一种定子型永磁体电机,包括定子,所述定子为外定子,所述定子包括定子铁芯、机壳和多个永磁体,所述机壳的内侧面与所述定子铁芯的外侧面贴合,所述定子铁芯包括多个沿所述电机的周向方向间隔设置的定子铁芯分块,相邻的两所述定子铁芯分块之间形成用于容纳所述永磁体的容纳空间,所述永磁体与所述定子铁芯分块接合,所述机壳上设置用多个沿所述电机的周向方向间隔设置的永磁体容纳槽,所述永磁体容纳槽自所述机壳的内侧面向径向外侧凹陷,所述永磁体容纳槽与对应的所述永磁体的容纳空间在所述电机的同一周向方向上。A stator type permanent magnet motor, comprising a stator, the stator is an outer stator, the stator includes a stator core, a casing and a plurality of permanent magnets, the inner surface of the casing and the outer surface of the stator core Fitting, the stator core includes a plurality of stator core segments arranged at intervals along the circumferential direction of the motor, and a gap for accommodating the permanent magnet is formed between two adjacent stator core segments. The accommodating space, the permanent magnet is joined with the stator core in pieces, and the casing is provided with a plurality of permanent magnet accommodating slots arranged at intervals along the circumferential direction of the motor, and the permanent magnet accommodating slots are separated from the The inner side of the casing is recessed radially outward, and the permanent magnet accommodating groove and the corresponding permanent magnet accommodating space are in the same circumferential direction of the motor.

在本方案中,在机壳上设置用于容纳永磁体的永磁体容纳槽,方便永磁体的快速定位,进而方便与永磁体接合的定子铁芯分块的快速定位,降低永磁体和定子铁芯分块的装配精度要求,加快组装效率。而且永磁体和定子铁芯分块可以与机壳配合组装,由于永磁体和定子铁芯分块都会直接与机壳贴合,也能够保证整个定子的圆整度,进而保证电器的气隙均匀。In this solution, a permanent magnet accommodation groove for accommodating the permanent magnet is provided on the casing to facilitate the rapid positioning of the permanent magnet, thereby facilitating the rapid positioning of the stator core segments connected with the permanent magnet, and reducing the permanent magnet and stator iron. The assembly accuracy requirements of the core block can speed up the assembly efficiency. Moreover, the permanent magnets and stator core blocks can be assembled with the casing. Since the permanent magnets and stator core blocks will be directly attached to the casing, it can also ensure the roundness of the entire stator, thereby ensuring the uniform air gap of the appliance. .

较佳地,所述定子铁芯分块为开口朝向所述定子径向内侧的U形结构;沿所述电机的周向方向,所述定子铁芯分块具有用于形成U形结构两侧壁的第一定子铁芯分块单元和第二定子铁芯分块单元;所述第一定子铁芯分块单元在所述电机的周向方向上的宽度大于所述第二定子铁芯分块单元在所述电机的周向方向上的宽度;Preferably, the stator core block is a U-shaped structure with an opening facing the radial inner side of the stator; along the circumferential direction of the motor, the stator core block has two sides for forming the U-shaped structure. The first stator core segment unit and the second stator core segment unit of the wall; the width of the first stator core segment unit in the circumferential direction of the motor is greater than that of the second stator core segment unit the width of the core block unit in the circumferential direction of the motor;

对于相邻的两所述定子铁芯分块,其中一所述定子铁芯分块的所述第一定子铁芯分块单元与另一所述定子铁芯分块的所述第一定子铁芯分块单元相邻;或,其中一所述定子铁芯分块的所述第二定子铁芯分块单元与另一所述定子铁芯分块的所述第二定子铁芯分块单元相邻。For two adjacent stator core segments, the first stator core segment unit of one stator core segment and the first stator core segment unit of the other stator core segment The sub-core sub-block units are adjacent; or, the second stator core sub-block unit of one of the stator core sub-blocks and the second stator core sub-block of the other stator core sub-block The block units are adjacent.

在本方案中,上述设置一方面是考虑电机负载运行情况下,电枢磁场和永磁磁场作用时的磁路略微不对称性;另一方面是保证操作人员操作时有明确的参照,使得定子铁芯分块和永磁体分别不容易装错位置。In this scheme, the above setting is to consider the slight asymmetry of the magnetic circuit when the armature magnetic field and the permanent magnetic field act under the condition of motor load operation; on the other hand, it is to ensure that the operator has a clear reference when operating, so that the stator Iron core blocks and permanent magnets are not easy to install in the wrong position.

较佳地,所述定子型永磁体电机还包括转子,所述转子包括转子铁芯和转子绕组,所述转子铁芯包括转子齿和转子槽,所述转子绕组为电枢绕组。Preferably, the stator-type permanent magnet motor further includes a rotor, the rotor includes a rotor core and a rotor winding, the rotor core includes rotor teeth and rotor slots, and the rotor winding is an armature winding.

在本方案中,转子的电枢绕组也能够产生电磁转矩。In this solution, the armature winding of the rotor can also generate electromagnetic torque.

一种电机的加工装配方法,所述电机包括机壳和定子,所述定子为外定子,所述电机的加工装配方法用于如上所述的电机,所述电机的加工装配方法包括以下步骤:A method for processing and assembling a motor, the motor includes a casing and a stator, the stator is an outer stator, the method for processing and assembling the motor is used for the motor as described above, and the method for processing and assembling the motor includes the following steps:

将所述定子的定子铁芯和永磁体安装在所述机壳内,并将所述定子上的第一容纳槽与所述机壳上的第二容纳槽对准以形成用于容纳传热元件的容纳腔;Installing the stator iron core and permanent magnet of the stator in the housing, and aligning the first receiving slot on the stator with the second receiving slot on the housing to form a housing for accommodating heat transfer component housing;

在所述定子铁芯上安装所述定子的定子绕组;installing stator windings of the stator on the stator core;

将传热元件放置在所述容纳腔内。The heat transfer element is placed in the accommodating cavity.

在本方案中,通过定子上的第一容纳槽和机壳上第二容纳槽共同容纳传热元件,在不另外占用电机其他空间的基础上实现新增传热元件,保证电机的结构紧凑。传热元件设置在远离定子绕组的一侧能够减少对磁路的影响,在减少定子绕组端部的局部热点效应的同时有利于实现电机的高转矩密度。In this solution, the first receiving groove on the stator and the second receiving groove on the casing jointly accommodate the heat transfer element, so as to realize the addition of heat transfer elements without occupying other space of the motor, and ensure the compact structure of the motor. Arranging the heat transfer element on the side away from the stator winding can reduce the influence on the magnetic circuit, and it is beneficial to realize the high torque density of the motor while reducing the local hot spot effect at the end of the stator winding.

较佳地,在所述第一容纳槽和所述第二容纳槽对准的过程中,将传热元件的样块插入所述容纳腔内;Preferably, during the process of aligning the first accommodating groove and the second accommodating groove, a sample of the heat transfer element is inserted into the accommodating cavity;

若所述传热元件的样块能够插入所述容纳腔,则判断所述第一容纳槽和所述第二容纳槽对准;If the sample block of the heat transfer element can be inserted into the accommodation cavity, it is judged that the first accommodation groove and the second accommodation groove are aligned;

若所述传热元件的样块不能够插入所述容纳腔,则判断所述第一容纳槽和所述第二容纳槽没有对准,需要调整所述定子铁芯的位置。If the sample of the heat transfer element cannot be inserted into the accommodation cavity, it is judged that the first accommodation groove and the second accommodation groove are not aligned, and the position of the stator core needs to be adjusted.

在本方案中,提供一种判断第一容纳槽与第二容纳槽是否对准的方法,能够在第一容纳槽与第二容纳槽没有完全对准的情况下及时调整定子铁芯的位置。In this solution, a method for judging whether the first accommodating slot is aligned with the second accommodating slot is provided, and the position of the stator core can be adjusted in time when the first accommodating slot and the second accommodating slot are not completely aligned.

较佳地,在所述第一容纳槽与所述第二容纳槽对准结束之后,安装所述传热元件替换所述传热元件的样块。Preferably, after the alignment of the first receiving groove and the second receiving groove is completed, the heat transfer element is installed to replace the sample block of the heat transfer element.

在本方案中,在第一容纳槽和第二容纳槽对准完成后再替换传热元件,有效防止在定子组装过程中对传热元件产生的磨损。In this solution, the heat transfer element is replaced after the alignment of the first accommodation groove and the second accommodation groove is completed, which effectively prevents wear on the heat transfer element during the stator assembly process.

较佳地,将传热元件放置在所述容纳腔的内部之后,将所述机壳、所述定子和所述传热元件进行灌封。Preferably, after the heat transfer element is placed inside the accommodating cavity, the casing, the stator and the heat transfer element are potted.

在本方案中,上述设置用于将机壳、定子和传热元件之间的空隙进行填充,不仅能够限制传热元件在各个方向上的移动,更为重要的是能够增强导热效果,提高传热效果。In this solution, the above-mentioned settings are used to fill the gap between the casing, the stator and the heat transfer element, which not only can limit the movement of the heat transfer element in all directions, but more importantly, can enhance the heat conduction effect and improve the heat transfer efficiency. heat effect.

一种电机的加工装配方法,所述电机包括机壳和定子,所述定子为外定子,所述电机的加工装配方法用于如上所述的电机,所述电机的加工装配方法包括以下步骤:A method for processing and assembling a motor, the motor includes a casing and a stator, the stator is an outer stator, the method for processing and assembling the motor is used for the motor as described above, and the method for processing and assembling the motor includes the following steps:

在所述机壳上开设用于容纳部分永磁体的永磁体容纳槽;A permanent magnet accommodating groove for accommodating part of the permanent magnet is provided on the casing;

将永磁体或永磁体的样块插入永磁体容纳槽内;Insert the permanent magnet or the sample block of the permanent magnet into the permanent magnet containing groove;

将定子铁芯分块插入在电机的周向方向上相邻的两个永磁体或永磁体的样块之间。The stator core segments are inserted between two adjacent permanent magnets or samples of permanent magnets in the circumferential direction of the motor.

在本方案中,先将永磁体或永磁体的样块插入永磁体容纳槽实现永磁体相对于机壳的定位,再将定子铁芯分块插入两个永磁体或永磁体的样块之间实现定子铁芯分块相对于机壳的定位,一方面能够提高永磁体和定子铁芯分块的组装效率,降低永磁体和定子铁芯分块的装配精度要求。另一方面,由于永磁体和定子铁芯分块直接在机壳上进行组装,永磁体和定子铁芯分块都会直接与机壳贴合,也能够保证整个定子的圆整度,进而保证电器的气隙均匀。In this scheme, the permanent magnet or the sample block of the permanent magnet is inserted into the permanent magnet containing groove to realize the positioning of the permanent magnet relative to the casing, and then the stator core is inserted between the two permanent magnets or the sample blocks of the permanent magnet Realizing the positioning of the stator core block relative to the casing can improve the assembly efficiency of the permanent magnet and the stator core block on the one hand, and reduce the assembly accuracy requirements of the permanent magnet and the stator core block. On the other hand, since the permanent magnets and the stator core segments are directly assembled on the casing, the permanent magnets and the stator core segments will be directly attached to the casing, which can also ensure the roundness of the entire stator, thereby ensuring that the electric appliance The air gap is uniform.

较佳地,若是将永磁体的样块插入永磁体容纳槽内,则在将所述定子铁芯分块安装完之后,安装所述永磁体替换所述永磁体的样块。Preferably, if the permanent magnet sample is inserted into the permanent magnet accommodating groove, after the stator core is installed in blocks, the permanent magnet is installed to replace the permanent magnet sample.

在本方案中,上述步骤用于防止在定子铁芯分块组装的过程中对永磁体产生的磨损。In this solution, the above steps are used to prevent wear to the permanent magnets during the stator core block assembly process.

在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.

本发明的积极进步效果在于:传热元件的吸热段靠近定子的轴向端部(即靠近定子绕组的端部)设置,使得吸热段能够吸收温度较高处的定子轴向端部的热量,并将这些热量通过传热元件的散热段传递至温度较低的定子中段,使定子整体受热更加均匀,特别是使得定子轴向端部的温度降低,缓解定子轴向端部特别是定子绕组端部的局部热点效应,降低电机的热阻,提高电机冷却效果,防止定子绕组端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。在机壳上设置用于容纳永磁体的永磁体容纳槽,方便永磁体的快速定位,进而方便与永磁体接合的定子铁芯分块的快速定位,降低永磁体和定子铁芯分块的装配精度要求,加快组装效率。而且永磁体和定子铁芯分块可以实现与机壳配合组装,由于永磁体和定子铁芯分块都会直接与机壳贴合,也能够保证整个定子的圆整度,进而保证电器的气隙均匀。The positive progress effect of the present invention is that: the heat absorption section of the heat transfer element is arranged close to the axial end of the stator (that is, close to the end of the stator winding), so that the heat absorption section can absorb the axial end of the stator at a higher temperature. The heat is transferred to the middle section of the stator with a lower temperature through the heat dissipation section of the heat transfer element, so that the overall heating of the stator is more uniform, especially the temperature at the axial end of the stator is reduced, and the axial end of the stator, especially the stator, is relieved. The local hot spot effect at the end of the winding reduces the thermal resistance of the motor, improves the cooling effect of the motor, prevents the insulation failure at the end of the stator winding, ensures the performance of the motor, and is conducive to improving the torque density of the motor. A permanent magnet accommodation groove for accommodating the permanent magnet is provided on the casing to facilitate the quick positioning of the permanent magnet, which in turn facilitates the quick positioning of the stator core block joined with the permanent magnet, reducing the assembly of the permanent magnet and the stator core block Precision requirements, speed up assembly efficiency. Moreover, the permanent magnets and stator core segments can be assembled with the casing. Since the permanent magnets and stator core segments will be directly attached to the casing, the roundness of the entire stator can also be ensured, thereby ensuring the air gap of the electrical appliance. uniform.

附图说明Description of drawings

图1本发明实施例1中具有传热元件的电机的立体结构示意图。Fig. 1 is a schematic perspective view of the three-dimensional structure of a motor with heat transfer elements in Embodiment 1 of the present invention.

图2本发明实施例1中部分定子结构的立体结构示意图。Fig. 2 is a three-dimensional schematic diagram of a part of the stator structure in Embodiment 1 of the present invention.

图3本发明实施例1中传热元件的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the heat transfer element in Embodiment 1 of the present invention.

图4本发明实施例1中部分定子铁芯的俯视结构示意图。Fig. 4 is a schematic top view structural diagram of part of the stator core in Embodiment 1 of the present invention.

图5本发明实施例1中电机灌封之后的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the motor in Embodiment 1 of the present invention after potting.

图6本发明实施例2中电机的立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the motor in Embodiment 2 of the present invention.

图7本发明实施例2中机壳的立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of the casing in Embodiment 2 of the present invention.

图8本发明实施例2中定子铁芯分块与永磁体配合的立体结构示意图。Fig. 8 is a three-dimensional schematic diagram of the cooperation between stator core segments and permanent magnets in Embodiment 2 of the present invention.

图9本发明实施例2中定子铁芯分块与永磁体在机壳上的安装结构示意图。Fig. 9 is a schematic diagram of the installation structure of stator core segments and permanent magnets on the casing in Embodiment 2 of the present invention.

图10本发明实施例2中具有传热元件的电机的立体结构示意图。Fig. 10 is a schematic perspective view of the three-dimensional structure of the motor with heat transfer elements in Embodiment 2 of the present invention.

图11本发明实施例2中具有传热元件的定子的立体结构示意图。Fig. 11 is a schematic three-dimensional structure diagram of a stator with heat transfer elements in Embodiment 2 of the present invention.

附图标记说明:Explanation of reference signs:

机壳1Case 1

定位部11Positioning unit 11

转子2rotor 2

转子绕组21Rotor winding 21

转子铁芯22Rotor core 22

定子3Stator 3

定子铁芯31Stator core 31

定子齿311Stator teeth 311

定子槽312Stator slot 312

定子轭313Stator yoke 313

定子铁芯分块314Stator core block 314

第一定子铁芯分块单元315The first stator core block unit 315

第二定子铁芯分块单元316The second stator core block unit 316

定子绕组32Stator winding 32

传热元件4Heat transfer element 4

吸热段41Heat absorbing section 41

过渡段42transition section 42

散热段43Cooling section 43

第一容纳槽51The first receiving groove 51

第二容纳槽52Second receiving groove 52

容纳腔53Accommodating cavity 53

凸起部6Boss 6

吸热片7Heat absorber 7

灌封胶块8Potting block 8

永磁体9permanent magnet 9

永磁体容纳槽10Permanent magnet housing slot 10

具体实施方式Detailed ways

下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples.

实施例1Example 1

如图1-图5所示,本实施例提供了一种电机,包括机壳1、定子3和转子2,定子3包括定子铁芯31和定子绕组32,定子铁芯31具有多个定子齿311、定子槽312和定子轭313,多个定子齿311沿电机的周向方向间隔设置,每个定子齿311上均缠绕有定子绕组32。本实施例中采用外定子内转子结构的电机,在电机的径向方向上,定子轭313的外侧面与机壳1的内侧面贴合。定子绕组32为电枢绕组且为集中式绕组,定子铁芯31的每个定子齿311上均缠绕有一个定子绕组32,每个定子槽312内容纳有在电机的周向方向上相邻的两个定子绕组32的一部分。在其他可替代的实施方式中,定子绕组32也可以为其他形式的绕组。As shown in Figures 1-5, this embodiment provides a motor, including a casing 1, a stator 3 and a rotor 2, the stator 3 includes a stator core 31 and a stator winding 32, and the stator core 31 has a plurality of stator teeth 311 , a stator slot 312 and a stator yoke 313 , a plurality of stator teeth 311 are arranged at intervals along the circumferential direction of the motor, and each stator tooth 311 is wound with a stator winding 32 . In this embodiment, a motor with an outer stator and inner rotor structure is adopted. In the radial direction of the motor, the outer surface of the stator yoke 313 is attached to the inner surface of the casing 1 . The stator winding 32 is an armature winding and is a concentrated winding, and each stator tooth 311 of the stator core 31 is wound with a stator winding 32, and each stator slot 312 is accommodated in the circumferential direction of the motor Part of the two stator windings 32 . In other alternative implementations, the stator winding 32 may also be other forms of winding.

如图1-图3所示,电机还包括传热元件4,传热元件4邻接于定子轭313,用于吸收定子3的轴向端部,特别是定子绕组32端部的热量,其中,本实施例中所涉及的定子3的轴向端部是指定子3在电机的轴线方向上的端部,定子绕组32的端部是指定子绕组32在电机的轴线方向上的端部。As shown in FIGS. 1-3 , the motor also includes a heat transfer element 4, which is adjacent to the stator yoke 313, and is used to absorb heat from the axial end of the stator 3, especially the end of the stator winding 32, wherein, The axial end of the stator 3 involved in this embodiment refers to the end of the stator 3 in the axial direction of the motor, and the end of the stator winding 32 refers to the end of the stator winding 32 in the axial direction of the motor.

如图3所示,传热元件4为一个整体,至少部分传热元件4沿电机的轴线方向延伸,传热元件4沿电机的轴线方向的两端分别包括吸热段41和散热段43,吸热段41与散热段43之间通过过渡段42连接为一个整体。吸热段41靠近定子3的轴向端部设置并能够吸收热量,散热段43靠近定子3的中段设置并能够释放热量,吸热段41吸收的定子3的轴向端部的热量能够通过传热元件4传递至散热段43释放,具体为吸热段41吸收的定子3的轴向端部的热量首先传递至过渡段42,再通过过渡段42传递至散热段43,经由散热段43释放热量。As shown in Figure 3, the heat transfer element 4 is a whole, at least part of the heat transfer element 4 extends along the axis direction of the motor, and the two ends of the heat transfer element 4 along the axis direction of the motor respectively include a heat absorption section 41 and a heat dissipation section 43, The heat absorption section 41 and the heat dissipation section 43 are connected as a whole through a transition section 42 . The heat-absorbing section 41 is arranged near the axial end of the stator 3 and can absorb heat. The heat-dissipating section 43 is arranged near the middle section of the stator 3 and can release heat. The heat absorbed by the heat-absorbing section 41 at the axial end of the stator 3 can be transferred The heat element 4 is transferred to the heat dissipation section 43 for release, specifically, the heat absorbed by the heat absorption section 41 at the axial end of the stator 3 is first transferred to the transition section 42, then transferred to the heat dissipation section 43 through the transition section 42, and released through the heat dissipation section 43 heat.

定子3的轴向端部(特别是定子绕组32的端部)的温度较高,定子中段的温度较低。传热元件4的吸热段41靠近定子3的轴向端部(即靠近定子绕组32的端部)设置,使得吸热段41能够吸收温度较高处的定子3轴向端部的热量,并将这些热量通过传热元件4的散热段43传递至温度较低的定子3的中段,使定子3整体受热更加均匀,特别是使得定子3轴向端部的温度降低,缓解定子3轴向端部特别是定子绕组32端部的局部热点效应,降低电机的热阻,提高冷却效果,防止定子绕组32端部的绝缘失效,保证电机性能,进而有利于提高电机转矩密度。散热段43散发的热量能够通过机壳1外散,进一步提高电机的冷却效果。The temperature at the axial ends of the stator 3 (especially the ends of the stator winding 32 ) is relatively high, and the temperature at the middle section of the stator is relatively low. The heat absorbing section 41 of the heat transfer element 4 is arranged near the axial end of the stator 3 (that is, near the end of the stator winding 32), so that the heat absorbing section 41 can absorb the heat of the axial end of the stator 3 at a higher temperature, And the heat is transferred to the middle section of the lower temperature stator 3 through the heat dissipation section 43 of the heat transfer element 4, so that the whole stator 3 is heated more evenly, especially the temperature at the axial end of the stator 3 is reduced, and the axial direction of the stator 3 is relieved. The local hot spot effect at the end, especially the end of the stator winding 32, reduces the thermal resistance of the motor, improves the cooling effect, prevents the insulation failure at the end of the stator winding 32, ensures the performance of the motor, and is beneficial to improve the torque density of the motor. The heat dissipated by the cooling section 43 can be dissipated through the casing 1 to further improve the cooling effect of the motor.

如图1和图2所示,本实施例中的传热元件4设置在定子轭313沿电机的径向方向远离转子2的一侧即定子轭313的径向外侧,从而能够进一步降低对电机电磁性能的影响,有利于实现电机的高转矩密度。在其他可替代的实施方式中,在电机的径向方向上,传热元件4也可以设置在定子轭313靠近转子2的一侧,但为了保证转子2的正常旋转,传热元件4不能够与转子2产生干涉,而为了尽可能不影响磁路,传热元件4应该尽可能靠近定子轭313设置,即靠近定子槽312的底部设置。As shown in Figures 1 and 2, the heat transfer element 4 in this embodiment is arranged on the side of the stator yoke 313 away from the rotor 2 in the radial direction of the motor, that is, the radially outer side of the stator yoke 313, thereby further reducing the impact on the motor. The influence of electromagnetic properties is beneficial to achieve high torque density of the motor. In other alternative embodiments, in the radial direction of the motor, the heat transfer element 4 can also be arranged on the side of the stator yoke 313 close to the rotor 2, but in order to ensure the normal rotation of the rotor 2, the heat transfer element 4 cannot Interference with the rotor 2 occurs, and in order not to affect the magnetic circuit as much as possible, the heat transfer element 4 should be arranged as close as possible to the stator yoke 313 , that is, to be arranged near the bottom of the stator slot 312 .

如图1和图2所示,定子轭313上设置有用于容纳传热元件4的第一容纳槽51,第一容纳槽51沿电机的轴线方向延伸,至少部分散热段43容纳在第一容纳槽51内,以使得散热段43能够靠近定子中段设置。在定子轭313上开设用于容纳部分传热元件4的第一容纳槽51,一方面能够增大传热元件4与定子轭313的接触面积,提高传热效率。另一方面由于第一容纳槽51是开设在定子轭313上,因此容纳在第一容纳槽51内的部分传热元件4占用了原本定子轭313所占用的电机空间,从而能够减少电机中另外用于放置传热元件4所需要的空间,使电机的结构更加紧凑。且由于定子齿311用于缠绕定子绕组32,将第一容纳槽51设置定子轭313上,还能够避免占用定子绕组32缠绕的空间,保证槽满率尽量高、绕组端部长度尽量短,降低对定子铁芯31部分磁路及电机整体电磁性能的影响,有利于实现电机的高转矩密度。As shown in Figures 1 and 2, the stator yoke 313 is provided with a first accommodation groove 51 for accommodating the heat transfer element 4, the first accommodation groove 51 extends along the axis direction of the motor, at least part of the cooling section 43 is accommodated in the first accommodation slot 51, so that the cooling section 43 can be arranged close to the middle section of the stator. The stator yoke 313 is provided with a first receiving groove 51 for accommodating part of the heat transfer element 4, on the one hand, the contact area between the heat transfer element 4 and the stator yoke 313 can be increased, and the heat transfer efficiency can be improved. On the other hand, since the first receiving groove 51 is opened on the stator yoke 313, part of the heat transfer element 4 accommodated in the first receiving groove 51 takes up the space of the motor originally occupied by the stator yoke 313, thereby reducing the number of other components in the motor. The space required for placing the heat transfer element 4 makes the structure of the motor more compact. And because the stator teeth 311 are used to wind the stator winding 32, the first accommodating slot 51 is set on the stator yoke 313, which can also avoid occupying the space for winding the stator winding 32, ensure that the slot fullness rate is as high as possible, and the length of the winding end is as short as possible, reducing the The impact on the magnetic circuit of the stator core 31 and the overall electromagnetic performance of the motor is beneficial to the realization of high torque density of the motor.

如图1所示,机壳1上设置有第二容纳槽52,第二容纳槽52自机壳1的内侧面向径向外侧凹陷形成,一个第一容纳槽51与一个第二容纳槽52位于电机的同一周向方向上,第一容纳槽51与对应的第二容纳槽52配合形成用于容纳传热元件4的容纳腔53,容纳腔53的形状与传热元件4的外轮廓相似,且容纳腔53在电机的径向方向和周向方向上的尺寸仅略微大于传热元件4在电机的径向方向和周向方向上的尺寸,用于一定程度上限制传热元件4在电机的径向方向和周向方向上移动。通过在机壳1上开设与第一容纳槽51配合的第二容纳槽52,能够减小定子铁芯31上的第一容纳槽51的尺寸,降低因为开设第一容纳槽51对电磁性能产生的影响,有利于实现电机的高转矩密度,同时可以保证散热段43的热量能够以较小热阻传导至机壳1。As shown in Figure 1, the casing 1 is provided with a second receiving groove 52, the second containing groove 52 is recessed from the inner side of the casing 1 to the radially outer side, a first containing groove 51 and a second containing groove 52 are located In the same circumferential direction of the motor, the first accommodation groove 51 cooperates with the corresponding second accommodation groove 52 to form an accommodation chamber 53 for accommodating the heat transfer element 4 , the shape of the accommodation chamber 53 is similar to the outer contour of the heat transfer element 4 , And the size of the housing cavity 53 in the radial direction and the circumferential direction of the motor is only slightly larger than the size of the heat transfer element 4 in the radial direction and the circumferential direction of the motor, which is used to limit the movement of the heat transfer element 4 in the motor to a certain extent. radial and circumferential directions. By opening the second accommodation groove 52 on the casing 1 to cooperate with the first accommodation groove 51, the size of the first accommodation groove 51 on the stator core 31 can be reduced, and the impact on the electromagnetic performance due to the opening of the first accommodation groove 51 can be reduced. It is beneficial to realize the high torque density of the motor, and at the same time, it can ensure that the heat of the heat dissipation section 43 can be conducted to the casing 1 with a small thermal resistance.

沿电机的轴线方向,容纳腔53靠近吸热段41的一端贯通,使得传热元件4的吸热段41能够伸出定子铁芯31的轴向端部,使吸热段41更靠近定子绕组32的端部。容纳腔53的另一端延伸至定子中段左右,能够保证散热段43正常散热即可。容纳腔53靠近散热段43即定子中段的一端封闭,使得传热元件4在组装过程中能够在电机的轴线方向上快速定位,并限制传热元件4在定子3的轴线方向上的移动,而且保证位于定子同一轴向端部的多个传热元件4在电机的轴线方向上齐平。在其他可替代的实施方式中,容纳腔53在电机的轴线方向上的两端也可以都贯通。Along the axial direction of the motor, one end of the accommodation cavity 53 close to the heat absorbing section 41 penetrates through, so that the heat absorbing section 41 of the heat transfer element 4 can protrude from the axial end of the stator core 31, so that the heat absorbing section 41 is closer to the stator winding 32 ends. The other end of the accommodating chamber 53 extends to the left and right of the middle section of the stator, so as to ensure the normal heat dissipation of the cooling section 43 . The accommodating cavity 53 is closed near the end of the heat dissipation section 43, that is, the middle section of the stator, so that the heat transfer element 4 can be quickly positioned in the axial direction of the motor during the assembly process, and the movement of the heat transfer element 4 in the axial direction of the stator 3 is restricted, and It is ensured that the plurality of heat transfer elements 4 located at the same axial end of the stator are flush in the axial direction of the motor. In other alternative implementations, both ends of the accommodating chamber 53 in the axial direction of the motor may also pass through.

如图1和图2所示,部分第一容纳槽51与定子齿311的位置对应,一个第一容纳槽51与其中一个定子齿311位于电机的同一周向方向上,第一容纳槽51与定子齿311的位置对应能够减少传热元件4对定子轭313部分的磁路影响,保证电机的电磁性能,有利于实现电机的高转矩密度。As shown in Figures 1 and 2, part of the first accommodation groove 51 corresponds to the position of the stator tooth 311, and one first accommodation groove 51 and one of the stator teeth 311 are located in the same circumferential direction of the motor, and the first accommodation groove 51 and one of the stator teeth 311 are located in the same circumferential direction of the motor. The position correspondence of the stator teeth 311 can reduce the influence of the heat transfer element 4 on the magnetic circuit of the stator yoke 313 , ensure the electromagnetic performance of the motor, and help realize the high torque density of the motor.

还有一部分第一容纳槽51与定子槽312的位置对应,该部分第一容纳槽51设置在电机的周向方向上相邻的两个定子齿311之间,且使得传热元件4的吸热段41位于相邻的两定子绕组32之间,从而能够实现一个传热元件4能够为两个定子齿311上的定子绕组32传热,传热效果更高,能够更好的缓解定子绕组32端部的局部热点效应。吸热段41位于缠绕在对应的定子齿311上的定子绕组32的轴向外侧,以避免吸热段41与定子绕组32产生干涉。There is also a part of the first receiving slot 51 corresponding to the position of the stator slot 312, and this part of the first receiving slot 51 is arranged between two adjacent stator teeth 311 in the circumferential direction of the motor, and makes the heat transfer element 4 absorb The hot section 41 is located between two adjacent stator windings 32, so that one heat transfer element 4 can transfer heat to the stator windings 32 on the two stator teeth 311, the heat transfer effect is higher, and the stator winding can be better alleviated. 32 local hot spot effect at the end. The heat absorbing section 41 is located axially outside of the stator winding 32 wound on the corresponding stator tooth 311 to avoid interference between the heat absorbing section 41 and the stator winding 32 .

如图4所示,对于上述与定子槽312的位置对应的第一容纳槽51,定子轭的对应位置处还设置有凸起部6,凸起部6与该部分第一容纳槽51对应,一个凸起部6与一个第一容纳槽51位于电机的同一周向方向上,且凸起部6的凸起方向与对应的第一容纳槽51的凹陷方向相同,凸起部6在电机的轴线方向上的长度与对应的第一容纳槽51在电机的轴线方向上的长度相同。凸起部6用于补充因为设置第一容纳槽51而减少的部分定子铁芯31,提高电磁性能,有利于实现电机的高转矩密度。As shown in FIG. 4 , for the above-mentioned first receiving slot 51 corresponding to the position of the stator slot 312 , a raised portion 6 is also provided at the corresponding position of the stator yoke, and the raised portion 6 corresponds to this part of the first receiving slot 51 , A protruding portion 6 and a first receiving groove 51 are located in the same circumferential direction of the motor, and the protruding direction of the protruding portion 6 is the same as the concave direction of the corresponding first accommodating groove 51. The length in the axial direction is the same as the length of the corresponding first receiving groove 51 in the axial direction of the motor. The protruding portion 6 is used to supplement the portion of the stator core 31 that is reduced due to the provision of the first accommodation slot 51 , so as to improve the electromagnetic performance and facilitate the realization of high torque density of the motor.

本实施例中存在两种第一容纳槽51在电机的周向方向上的位置布局,即一种是对应定子齿311,另一种是对应定子槽312。在其他可替代的实施方式中,两种布局既可以同时存在也可以分别独立存在。In this embodiment, there are two kinds of positional layouts of the first receiving slots 51 in the circumferential direction of the motor, that is, one is corresponding to the stator teeth 311 , and the other is corresponding to the stator slots 312 . In other alternative implementation manners, the two layouts can exist simultaneously or independently.

如图3所示,本实施例中的传热元件4为L形结构,吸热段41沿电机的径向方向延伸,吸热段41的吸热端靠近定子绕组32,散热段43沿电机的轴线方向延伸,过渡段42成90°弯折,用于连接吸热段41和散热段43。将吸热段41设计成沿电机的径向方向延伸是为了使吸热段41能够更加靠近温度较高的定子绕组32,吸收定子绕组32端部的热量,缓解定子绕组32端部的局部热点效应。在其他可替代的实施方式中,传热元件4也可以设计成其他形状,例如直线形。As shown in Figure 3, the heat transfer element 4 in this embodiment is an L-shaped structure, the heat absorption section 41 extends along the radial direction of the motor, the heat absorption end of the heat absorption section 41 is close to the stator winding 32, and the heat dissipation section 43 extends along the motor radial direction. Extending in the direction of the axis, the transition section 42 is bent at 90° for connecting the heat absorption section 41 and the heat dissipation section 43 . The purpose of designing the heat absorbing section 41 to extend along the radial direction of the motor is to make the heat absorbing section 41 closer to the stator winding 32 with a higher temperature, absorb the heat at the end of the stator winding 32, and alleviate the local hot spots at the end of the stator winding 32 effect. In other alternative embodiments, the heat transfer element 4 can also be designed in other shapes, such as linear.

如图1和图2所示,吸热段41从第一容纳槽51贯通的一端伸出定子铁芯31,吸热段41在电机的轴线方向上位于定子绕组32的外侧,使得在使吸热段41更加靠近定子绕组32的基础上,防止传热元件4与定子3之间产生干涉,并减少对磁路的影响,保证电机的电磁性能,有利于实现电机的高转矩密度。As shown in Figures 1 and 2, the heat absorbing section 41 protrudes from the stator core 31 through one end of the first receiving groove 51, and the heat absorbing section 41 is located outside the stator winding 32 in the axial direction of the motor, so that when the absorbing On the basis that the hot section 41 is closer to the stator winding 32, the interference between the heat transfer element 4 and the stator 3 is prevented, the influence on the magnetic circuit is reduced, the electromagnetic performance of the motor is ensured, and the high torque density of the motor is realized.

吸热段41在电机的径向方向上的长度也不宜过长,防止与转子2产生干涉,影响转子2的正常转动。在其他可替代的实施方式中,如果转子2具有转子绕组,可以进一步将吸热段41向转子2方向延伸,使得吸热段41的吸热端延伸至气隙的径向内侧,靠近转子绕组,以实现传热元件4不仅能够缓解定子绕组32端部的局部热点效应,还能够缓解转子绕组端部的局部热点效应。The length of the heat-absorbing section 41 in the radial direction of the motor should not be too long, so as to prevent interference with the rotor 2 and affect the normal rotation of the rotor 2 . In other alternative embodiments, if the rotor 2 has rotor windings, the heat absorbing section 41 can be further extended toward the rotor 2, so that the heat absorbing end of the heat absorbing section 41 extends to the radial inner side of the air gap, close to the rotor winding , so as to realize that the heat transfer element 4 can not only alleviate the local hot spot effect at the end of the stator winding 32, but also relieve the local hot spot effect at the end of the rotor winding.

如图3所示,吸热段41上安装有吸热片7,吸热片7的横截面尺寸大于吸热段41的横截面尺寸。吸热片7用于增大吸热段41的吸热面积,能够从定子3的轴向端部吸收更多的热量,提高定子3轴向端部的冷却效果。本实例中的吸热片7为翅片,在其他可替代的实施方式中,吸热片7也可以采用能够实现上述效果的其他结构。As shown in FIG. 3 , a heat-absorbing sheet 7 is installed on the heat-absorbing section 41 , and the cross-sectional size of the heat-absorbing sheet 7 is larger than that of the heat-absorbing section 41 . The heat-absorbing fins 7 are used to increase the heat-absorbing area of the heat-absorbing section 41 to absorb more heat from the axial end of the stator 3 and improve the cooling effect of the axial end of the stator 3 . The heat absorbing sheet 7 in this example is a fin, and in other alternative implementations, the heat absorbing sheet 7 can also adopt other structures that can achieve the above effects.

如图1所示,传热元件4的数量为多个,定子3的轴向两端均设置有多个传热元件4。沿电机的周向方向,定子3的轴向两端的传热元件4交错设置,一方面保证定子3两个轴向端部都具有吸热段41进行吸热,使得定子3两个轴向端部都能得到充分散热,另一方面也能够防止轴向两端的两个传热元件4相互干涉,保证传热元件4传热的可靠性。在其他可替代的实施方式中,定子3的轴向两端的传热元件4的数量不固定,至少为一个。As shown in FIG. 1 , there are multiple heat transfer elements 4 , and a plurality of heat transfer elements 4 are provided at both axial ends of the stator 3 . Along the circumferential direction of the motor, the heat transfer elements 4 at both axial ends of the stator 3 are staggered. The parts can be fully dissipated, and on the other hand, it can also prevent the two heat transfer elements 4 at both axial ends from interfering with each other, so as to ensure the reliability of heat transfer of the heat transfer elements 4 . In other alternative implementations, the number of heat transfer elements 4 at both axial ends of the stator 3 is not fixed, and is at least one.

如图5所示,在机壳1、定子3和传热元件4组装完成后,组装的结构需要进行灌封处理,将机壳1、定子3和传热元件4之间的空隙进行填充,不仅能够限制传热元件4在各个方向上的移动,更为重要的是能够增强导热效果,提高传热效果。如果需要对转子2的轴向端部进行吸热,传热元件4的吸热段41可以伸出灌封胶块8。其中需要注意的是,转子2不能够一起灌封,否则会影响转子的旋转,影响电机的正常运行。As shown in Figure 5, after the casing 1, the stator 3 and the heat transfer element 4 are assembled, the assembled structure needs to be potted to fill the gap between the casing 1, the stator 3 and the heat transfer element 4, Not only can the movement of the heat transfer element 4 in all directions be restricted, but more importantly, the heat conduction effect can be enhanced to improve the heat transfer effect. If the axial end of the rotor 2 needs to absorb heat, the heat absorbing section 41 of the heat transfer element 4 can protrude out of the potting rubber block 8 . It should be noted that the rotor 2 cannot be potted together, otherwise it will affect the rotation of the rotor and affect the normal operation of the motor.

本实施例中的传热元件4为热管,第一容纳槽51和第二容纳槽52均为半圆形。热管传热效率高,传热效果好。在其他可替代的实施方式中也可以选择其他能够实现上述效果的结构作为传热元件4。The heat transfer element 4 in this embodiment is a heat pipe, and the first receiving groove 51 and the second receiving groove 52 are both semicircular. The heat pipe has high heat transfer efficiency and good heat transfer effect. In other alternative embodiments, other structures capable of achieving the above effects can also be selected as the heat transfer element 4 .

本实施例中对电机的种类没有进一步限定,上述中的传热元件4能够适用于所有包括上述定子和转子样式的电机,例如定子型永磁体电机、转子型永磁体电机等。此外,还应该至少满足传热元件4不会与电机中的其他结构产生干涉,保证电机的正常运行。In this embodiment, the type of motor is not further limited, and the above-mentioned heat transfer element 4 can be applied to all motors including the above-mentioned stator and rotor styles, such as stator-type permanent magnet motors, rotor-type permanent magnet motors, and the like. In addition, it should at least satisfy that the heat transfer element 4 will not interfere with other structures in the motor, so as to ensure the normal operation of the motor.

本实施例还提供了一种电机的加工装配方法,用于加工装配上述中的电机,电机的加工装配方法包括以下步骤:This embodiment also provides a method for processing and assembling a motor, which is used for processing and assembling the above-mentioned motor. The method for processing and assembling the motor includes the following steps:

将定子3的定子铁芯31和永磁体安装在机壳1内,并将定子3上的第一容纳槽51与机壳1上的第二容纳槽52对准以形成用于容纳传热元件4的容纳腔53;The stator core 31 and the permanent magnet of the stator 3 are installed in the housing 1, and the first receiving groove 51 on the stator 3 is aligned with the second receiving groove 52 on the housing 1 to form a housing for accommodating heat transfer elements. 4 accommodating cavity 53;

在定子铁芯31上安装定子的定子绕组32;Install the stator winding 32 of the stator on the stator core 31;

将传热元件4放置在容纳腔53内。The heat transfer element 4 is placed in the accommodation chamber 53 .

在定子3的定子轭313上开设用于容纳部分传热元件4的第一容纳槽51,在机壳1上开设用于容纳部分传热元件4的第二容纳槽52,通过定子3上的第一容纳槽51和机壳1上第二容纳槽52共同容纳传热元件4,在不另外占用电机其他空间的基础上实现新增传热元件4,保证电机的结构紧凑。传热元件4设置在远离定子绕组32的一侧能够减少对磁路的影响,在减少定子绕组32端部的局部热点效应的同时有利于实现电机的高转矩密度。On the stator yoke 313 of the stator 3, a first accommodation groove 51 for accommodating part of the heat transfer element 4 is opened, and a second accommodation groove 52 for accommodating part of the heat transfer element 4 is opened on the casing 1. The first receiving groove 51 and the second receiving groove 52 on the casing 1 jointly accommodate the heat transfer element 4, and realize the addition of the heat transfer element 4 without occupying other space of the motor, so as to ensure a compact structure of the motor. Arranging the heat transfer element 4 on the side away from the stator winding 32 can reduce the impact on the magnetic circuit, and reduce the local hot spot effect at the end of the stator winding 32 while helping to achieve high torque density of the motor.

在第一容纳槽51和第二容纳槽52对准的过程中,将传热元件4的样块插入容纳腔53内以判断第一容纳槽51和第二容纳槽的对准情况52。若传热元件4的样块能够插入容纳腔53,则判断第一容纳槽51和第二容纳槽52对准;若传热元件4的样块不能够插入容纳腔53,则判断第一容纳槽51和第二容纳槽52没有对准,需要调整定子铁芯31的位置,使得第一容纳槽51和第二容纳槽52完全对准,从而能够在第一容纳槽51与第二容纳槽52没有完全对准的情况下及时调整定子铁芯31的位置。During the alignment process of the first accommodation groove 51 and the second accommodation groove 52 , a sample of the heat transfer element 4 is inserted into the accommodation chamber 53 to determine the alignment 52 of the first accommodation groove 51 and the second accommodation groove. If the sample piece of the heat transfer element 4 can be inserted into the housing chamber 53, it is judged that the first housing groove 51 and the second housing groove 52 are aligned; The slot 51 and the second receiving slot 52 are not aligned, and the position of the stator core 31 needs to be adjusted so that the first receiving slot 51 and the second receiving slot 52 are completely aligned, so that the first receiving slot 51 and the second receiving slot can be aligned. 52, adjust the position of the stator iron core 31 in time when they are not fully aligned.

在第一容纳槽51与第二容纳槽52对准结束之后,将传热元件4的样块从容纳腔53中抽出,并将传热元件4插入容纳腔53内,安装传热元件4替换传热元件4的样块。在第一容纳槽51和第二容纳槽52对准完成后再替换传热元件4,有效防止在定子3组装过程中对传热元件4产生的磨损。After the first accommodation groove 51 and the second accommodation groove 52 are aligned, the sample block of the heat transfer element 4 is extracted from the accommodation chamber 53, and the heat transfer element 4 is inserted into the accommodation chamber 53, and the heat transfer element 4 is replaced. Sample block of heat transfer element 4. The heat transfer element 4 is replaced after the alignment of the first receiving groove 51 and the second receiving groove 52 is completed, effectively preventing wear on the heat transfer element 4 during the assembly process of the stator 3 .

在将传热元件4放置到容纳腔53内之前,先在传热元件4的外侧面上涂抹固定胶,固定胶用于进一步限制传热元件4在各方向上的移动,保证电机的可靠性。待传热元件4完全固定之后,将机壳1、定子3和传热元件4通过绝缘灌封胶块8灌封。将机壳1、定子3和传热元件4之间的空隙进行填充,不仅能够限制传热元件4在各个方向上的移动,更为重要的是能够增强导热效果,提高传热效果。Before placing the heat transfer element 4 in the housing cavity 53, first apply fixing glue on the outer surface of the heat transfer element 4, the fixing glue is used to further restrict the movement of the heat transfer element 4 in all directions to ensure the reliability of the motor . After the heat transfer element 4 is completely fixed, the casing 1 , the stator 3 and the heat transfer element 4 are potted with an insulating potting rubber block 8 . Filling the gaps between the casing 1, the stator 3 and the heat transfer element 4 can not only limit the movement of the heat transfer element 4 in all directions, but more importantly, can enhance the heat conduction effect and improve the heat transfer effect.

本实施例中的传热元件4不仅适用于上述中的外定子内转子结构的电机,也能够适用于外转子内定子结构的电机。由于在外转子内定子结构的电机中,定子3不与机壳1贴合,因此可以不用在机壳1上设置第二容纳槽52,可以直接在定子铁芯31上设置能够容纳整个传热元件4的第一容纳槽51,或者在与定子3的径向内侧贴合的其他结构上设置与第一容纳槽51配合的第二容纳槽52,具体可以根据实际情况进行调整。The heat transfer element 4 in this embodiment is not only applicable to the above-mentioned motor with an outer stator and inner rotor structure, but also applicable to a motor with an outer rotor and an inner stator structure. Since the stator 3 is not bonded to the casing 1 in the motor with the outer rotor inner stator structure, it is not necessary to set the second receiving groove 52 on the casing 1, and it is possible to directly set the stator core 31 capable of accommodating the entire heat transfer element. 4, or the second receiving groove 52 that cooperates with the first receiving groove 51 is provided on other structures that are attached to the radial inner side of the stator 3, which can be adjusted according to actual conditions.

实施例2Example 2

本实施例中的电机结构与实施例1基本相同,其不同之处在于本实施例中的电机为定子型永磁体电机,永磁体9安装在定子3一侧。The structure of the motor in this embodiment is basically the same as that in Embodiment 1, the difference being that the motor in this embodiment is a stator-type permanent magnet motor, and the permanent magnet 9 is installed on one side of the stator 3 .

如图6-图9所示,本实施例中的电机也为外定子内转子的结构,包括定子3和转子2,定子3包括定子铁芯31、机壳1、和多个永磁体9,在电机的径向方向上,定子铁芯31的外侧面与机壳1的内侧面贴合。定子铁芯31包括多个沿电机的周向方向间隔设置的定子铁芯分块314,相邻的两定子铁芯分块314之间形成用于容纳永磁体9的容纳空间。在电机的周向方向上,永磁体9与定子铁芯分块314接合,永磁体9在电机的径向方向上的宽度略小于定子铁芯分块314在电机的径向方向上的宽度。如图8所示,机壳1上设置用多个沿电机的周向方向间隔设置的永磁体容纳槽10,永磁体容纳槽自机壳1的内侧面向径向外侧凹陷,永磁体容纳槽10与对应的永磁体9的容纳空间在电机的同一周向方向上。As shown in Figures 6-9, the motor in this embodiment is also a structure of an outer stator and an inner rotor, including a stator 3 and a rotor 2, and the stator 3 includes a stator core 31, a casing 1, and a plurality of permanent magnets 9, In the radial direction of the motor, the outer surface of the stator core 31 is attached to the inner surface of the casing 1 . The stator core 31 includes a plurality of stator core segments 314 arranged at intervals along the circumferential direction of the motor, and an accommodating space for accommodating the permanent magnet 9 is formed between two adjacent stator core segments 314 . In the circumferential direction of the motor, the permanent magnet 9 is engaged with the stator core segment 314, and the width of the permanent magnet 9 in the radial direction of the motor is slightly smaller than the width of the stator core segment 314 in the radial direction of the motor. As shown in Figure 8 , the housing 1 is provided with a plurality of permanent magnet accommodation grooves 10 arranged at intervals along the circumferential direction of the motor, the permanent magnet accommodation grooves are recessed from the inner side of the housing 1 to the radially outer side, and the permanent magnet accommodation grooves 10 The accommodating space of the corresponding permanent magnet 9 is in the same circumferential direction of the motor.

在机壳1上设置用于容纳永磁体9的永磁体容纳槽10,方便永磁体9的快速定位,进而方便与永磁体9接合的定子铁芯分块314的快速定位,降低永磁体9和定子铁芯分块314的装配精度要求,加快组装效率。永磁体9和定子铁芯分块314可以实现直接与机壳1上配合组装,由于永磁体9和定子铁芯分块314都会直接与机壳1贴合,也能够保证整个定子3的圆整度,进而保证电器的气隙均匀。The permanent magnet accommodating groove 10 for accommodating the permanent magnet 9 is arranged on the casing 1, which facilitates the rapid positioning of the permanent magnet 9, and then facilitates the rapid positioning of the stator core block 314 engaged with the permanent magnet 9, and reduces the permanent magnet 9 and The assembly precision requirements of the stator core block 314 can speed up the assembly efficiency. The permanent magnet 9 and the stator core block 314 can be directly assembled with the casing 1. Since the permanent magnet 9 and the stator core block 314 will be directly attached to the casing 1, the roundness of the entire stator 3 can also be ensured. Degree, and then ensure that the electrical air gap is uniform.

如图7所示,永磁体容纳槽10沿电机的轴线方向的两端贯通,永磁体9可以通过机壳1的轴向两端推入永磁体容纳槽10内,能够适用于燕尾型等不能够直接从径向方向插入的永磁体容纳槽10,提高永磁体9与机壳1装配的可行性。As shown in Figure 7, the two ends of the permanent magnet accommodating groove 10 along the axial direction of the motor pass through, and the permanent magnet 9 can be pushed into the permanent magnet accommodating groove 10 through the axial ends of the casing 1, which can be applied to different types such as dovetail type. The permanent magnet accommodating groove 10 that can be inserted directly from the radial direction improves the feasibility of assembling the permanent magnet 9 and the casing 1 .

如图7所示,机壳1上设置有多个沿电机的周向方向间隔设置的定位部11,多个定位部11在电机的轴线方向上齐平,且自机壳1的内侧面朝向定子铁芯31凸起。定位部11用于实现定子铁芯分块314在电机的轴线方向上的快速定位,并使得多个定子铁芯分块314能够在电机的轴线方向上齐平。As shown in FIG. 7 , the casing 1 is provided with a plurality of positioning parts 11 arranged at intervals along the circumferential direction of the motor. The stator core 31 protrudes. The positioning part 11 is used to realize rapid positioning of the stator core segments 314 in the axial direction of the motor, and enable a plurality of stator core segments 314 to be aligned in the axial direction of the motor.

如图8所示,定子铁芯分块314为开口朝向定子径向内侧的U形结构;沿电机的周向方向,定子铁芯分块314具有用于形成U形结构两侧壁的第一定子铁芯分块单元315和第二定子铁芯分块单元316;第一定子铁芯分块单元315在电机的周向方向上的宽度大于第二定子铁芯分块单元316在电机的周向方向上的宽度。对于相邻的两定子铁芯分块314,其中一定子铁芯分块314的第一定子铁芯分块单元315与另一定子铁芯分块314的第一定子铁芯分块单元315相邻;或,其中一定子铁芯分块314的第二定子铁芯分块单元316与另一定子铁芯分块的第二定子铁芯分块单元316相邻。As shown in Figure 8, the stator core block 314 is a U-shaped structure with an opening facing the inner side of the stator radial direction; along the circumferential direction of the motor, the stator core block 314 has a first wall for forming the two sides of the U-shaped structure. The stator core segment unit 315 and the second stator core segment unit 316; the width of the first stator core segment unit 315 in the circumferential direction of the motor is greater than that of the second stator core segment unit 316 in the motor The width in the circumferential direction of . For two adjacent stator core segments 314, the first stator core segment unit 315 of one stator core segment 314 and the first stator core segment unit 314 of another stator core segment 315; or, the second stator core segment unit 316 of one stator core segment 314 is adjacent to the second stator core segment unit 316 of another stator core segment.

即对于在电机的周向方向上相邻的两个定子铁芯分块314而言,两个定子铁芯分块314中的第一定子铁芯分块单元315和第二定子铁芯分块单元316分别位于定子铁芯分块314的周向不同侧。例如,对于在电机的周向方向上相邻的两个定子铁芯分块314,其中一个定子铁芯分块314的第一定子铁芯分块单元315位于该定子铁芯分块314的周向左侧,另一个定子铁芯分块314的第一定子铁芯分块单元315位于该定子铁芯分块314的周向右侧。That is, for the two adjacent stator core segments 314 in the circumferential direction of the motor, the first stator core segment unit 315 and the second stator core segment unit 315 in the two stator core segments 314 The block units 316 are respectively located on different sides of the stator core block 314 in the circumferential direction. For example, for two adjacent stator core segments 314 in the circumferential direction of the motor, the first stator core segment unit 315 of one stator core segment 314 is located at the end of the stator core segment 314 On the left in the circumferential direction, the first stator core segment unit 315 of the other stator core segment 314 is located on the circumferential right of the stator core segment 314 .

此设计方式一方面是考虑电机负载运行情况下,电枢磁场和永磁磁场作用时的磁路略微不对称性,另一方面还能够保证操作人员操作时有明确的参照,使得定子铁芯分块和永磁体分别不容易装错位置。On the one hand, this design method is to consider the slight asymmetry of the magnetic circuit when the armature magnetic field and the permanent magnetic field act under the load operation of the motor. On the other hand, it can also ensure that the operator has a clear reference when operating, so that the stator core is separated Blocks and permanent magnets are not easily misplaced respectively.

如图10和图11所示,本实施例中的电机也包括传热元件4,传热元件4的具体结构以及布局方式可以参照实施例1中的相关内容。实施例1中的电机的加工装配方法同样也适用于本实施例。As shown in FIG. 10 and FIG. 11 , the motor in this embodiment also includes a heat transfer element 4 . For the specific structure and layout of the heat transfer element 4 , please refer to the relevant content in Embodiment 1. The machining and assembling method of the motor in Embodiment 1 is also applicable to this embodiment.

如图10所示,转子2包括转子铁芯22和转子绕组21,转子铁芯22包括转子齿和转子槽,转子绕组缠绕在转子绕组21上,本实施例中的转子绕组21为电枢绕组,能够产生电磁转矩。吸热段41向转子2方向延伸,使得吸热段41的吸热端延伸至气隙的径向内侧,靠近转子绕组21,以实现传热元件4不仅能够缓解定子绕组32端部的局部热点效应,还能够缓解转子绕组21端部的局部热点效应。本实施例还提供了一种电机的加工装配方法,用于加工上述中的电机,电机的加工装配方法包括以下步骤:As shown in Figure 10, the rotor 2 includes a rotor core 22 and a rotor winding 21, the rotor core 22 includes rotor teeth and rotor slots, the rotor winding is wound on the rotor winding 21, and the rotor winding 21 in this embodiment is an armature winding , capable of generating electromagnetic torque. The heat-absorbing section 41 extends toward the rotor 2, so that the heat-absorbing end of the heat-absorbing section 41 extends to the radial inner side of the air gap, close to the rotor winding 21, so that the heat transfer element 4 can not only relieve the local hot spot at the end of the stator winding 32 effect, and can also alleviate the local hot spot effect at the end of the rotor winding 21. This embodiment also provides a method for processing and assembling a motor, which is used for processing the above-mentioned motor, and the method for processing and assembling the motor includes the following steps:

在机壳1上开设用于容纳部分永磁体9的永磁体容纳槽10;A permanent magnet accommodation groove 10 for accommodating part of the permanent magnet 9 is opened on the casing 1;

将永磁体9或永磁体9的样块插入永磁体容纳槽10内;Insert the permanent magnet 9 or the sample block of the permanent magnet 9 in the permanent magnet accommodating groove 10;

将定子铁芯分块314插入在电机的周向方向上相邻的两个永磁体9或永磁体9的样块之间。The stator core segment 314 is inserted between two permanent magnets 9 or samples of permanent magnets 9 adjacent in the circumferential direction of the motor.

先将永磁体9或永磁体9的样块插入永磁体容纳槽10实现永磁体9相对于机壳1的定位,再将定子铁芯分块314插入两个永磁体9或永磁体9的样块之间实现定子铁芯分块314相对于机壳1的定位,一方面能够提高永磁体9和定子铁芯分块314的组装效率,降低永磁体9和定子铁芯分块314的装配精度要求。另一方面,由于永磁体9和定子铁芯分块314直接在机壳1上进行组装,永磁体9和定子铁芯分块314都会直接与机壳1贴合,也能够保证整个定子3的圆整度,进而保证电器的气隙均匀。其中,永磁体9的样块是指与永磁体9形状相同的结构件,通常可以用金属,例如不锈钢等材料制成,耐磨损,使用寿命长。First insert the permanent magnet 9 or the sample block of the permanent magnet 9 into the permanent magnet accommodating groove 10 to realize the positioning of the permanent magnet 9 relative to the casing 1, and then insert the stator core block 314 into the two permanent magnets 9 or the sample of the permanent magnet 9 The positioning of the stator core block 314 relative to the casing 1 is realized between the blocks, on the one hand, the assembly efficiency of the permanent magnet 9 and the stator core block 314 can be improved, and the assembly accuracy of the permanent magnet 9 and the stator core block 314 can be reduced. Require. On the other hand, since the permanent magnet 9 and the stator core block 314 are directly assembled on the casing 1, the permanent magnet 9 and the stator core block 314 will be directly bonded to the casing 1, which can also ensure the integrity of the entire stator 3. Roundness, thereby ensuring the uniform air gap of the electrical appliance. Wherein, the sample block of the permanent magnet 9 refers to a structural member having the same shape as the permanent magnet 9, which can usually be made of metal, such as stainless steel, etc., which is wear-resistant and has a long service life.

本实施例是在定子铁芯分块314安装之前,先将永磁体9的样块插入永磁体容纳槽10内,在将定子铁芯分块314安装完之后,安装永磁体9替换永磁体9的样块,防止在定子铁芯分块314组装的过程中对永磁体9产生的磨损。In this embodiment, before the stator core sub-block 314 is installed, the sample block of the permanent magnet 9 is inserted into the permanent magnet accommodating groove 10. After the stator core sub-block 314 is installed, the permanent magnet 9 is installed to replace the permanent magnet 9. The sample blocks are used to prevent the wear and tear on the permanent magnet 9 during the assembly of the stator core block 314.

在永磁体9插入永磁体容纳槽10之前,在永磁体9沿电机的周向方向的两侧面上涂上固定胶,固定胶能够实现永磁体9和定子铁芯分块314之间的相对固定,防止在使用过程中两者产生相对移动,保证电机的可靠性。Before the permanent magnet 9 is inserted into the permanent magnet accommodating groove 10, a fixing glue is coated on both sides of the permanent magnet 9 along the circumferential direction of the motor, and the fixing glue can realize the relative fixing between the permanent magnet 9 and the stator core block 314 , prevent the relative movement of the two during use, and ensure the reliability of the motor.

以下结合上述两种电机的加工装配方法,简述本实施例中具有传热组件的定子型永磁体电机的加工装配方法:The following is a brief description of the processing and assembling method of the stator-type permanent magnet motor with heat transfer components in this embodiment in combination with the processing and assembling methods of the above two motors:

步骤一、将机壳1竖立,将永磁体9的样块安装至永磁体容纳槽10内,并通过合适的工装将永磁体9的样块沿电机的径向方向上固定,例如可以通过具有一定外径的圆筒将永磁体9的样块顶住。Step 1, erect the casing 1, install the sample block of the permanent magnet 9 into the permanent magnet accommodation groove 10, and fix the sample block of the permanent magnet 9 along the radial direction of the motor through a suitable tooling, for example, by having A cylinder with a certain outer diameter withstands the sample block of the permanent magnet 9 .

步骤二、将定子铁芯分块314的外侧面涂上固定胶后安装在沿电机的周向方向相邻的两个永磁体9的样块之间。Step 2: Coat the outer surface of the stator core block 314 with fixing glue and install it between two adjacent permanent magnet 9 samples along the circumferential direction of the motor.

步骤三、在固定胶未干之前,通过工装对定子铁芯分块314进行微调,使得定子铁芯分块314上的第一容纳槽51和机壳1上的第二容纳槽52配合精度更高,保证后续传热元件4能够安装。Step 3, before the fixing glue is dry, fine-tune the stator core block 314 through tooling, so that the first accommodation groove 51 on the stator iron core block 314 and the second accommodation groove 52 on the casing 1 have a better matching accuracy High, to ensure that the subsequent heat transfer element 4 can be installed.

步骤四、重复上述步骤,将所有的定子铁芯分块314安装在机壳1上,等待定子铁芯分块314上的固定胶凝固。Step 4: Repeat the above steps, install all the stator core segments 314 on the casing 1, and wait for the fixing glue on the stator core segments 314 to solidify.

步骤五、将永磁体9的样块沿电机的轴线方向抽出,在永磁体9沿电机的轴线方向上的两侧面上涂上固定胶,沿电机的轴线方向将涂有固定胶的永磁体9推入永磁体容纳槽10内,并等待永磁体9上的固定胶凝固。永磁体9在电机的径向方向的上的长度小于定子铁芯分块314在电机的径向方向的上的长度,以保证在后续车圆定子3靠近气隙的一侧面的过程中,永磁体9不受损坏。Step 5, extract the sample block of the permanent magnet 9 along the axis direction of the motor, apply fixing glue on both sides of the permanent magnet 9 along the axis direction of the motor, and place the permanent magnet 9 coated with fixing glue along the axis direction of the motor Push it into the permanent magnet accommodating groove 10, and wait for the fixing glue on the permanent magnet 9 to solidify. The length of the permanent magnet 9 in the radial direction of the motor is less than the length of the stator core segment 314 in the radial direction of the motor, so as to ensure that the permanent magnet 9 is permanently The magnet 9 is not damaged.

步骤六、上述安装定子铁芯分块314和永磁体9之后,定子铁芯31靠近气隙的一侧面不会完全公正,需要将定子铁芯31靠近气隙的一侧进行车圆加工,使其符合圆整度要求。Step 6: After the stator core block 314 and the permanent magnet 9 are installed above, the side of the stator core 31 close to the air gap will not be completely fair, and the side of the stator core 31 close to the air gap needs to be rounded so that It meets the roundness requirement.

步骤七、加工完成后将定子绕组32缠绕在定子齿311上。Step 7: Wind the stator winding 32 on the stator teeth 311 after the processing is completed.

步骤八、在传热元件4上涂抹固定胶并沿电机的轴线方向将涂有固定胶的传热元件4推入容纳腔53内替换传热元件4的样块,等待传热元件4上的固定胶凝固。Step 8: Apply fixing glue on the heat transfer element 4 and push the heat transfer element 4 coated with the fixing glue into the housing cavity 53 along the axis of the motor to replace the sample block of the heat transfer element 4, and wait for the heat transfer element 4 to The fixative solidifies.

步骤九、全部安装完毕后,由于传热元件4没有与定子铁芯31和机壳1完全贴合,因此还需要进行浸漆和端部灌封。Step 9: After all the installation is completed, since the heat transfer element 4 is not fully attached to the stator core 31 and the casing 1, it is necessary to perform dipping and potting at the end.

步骤十、对灌封完成的定子3进行进一步处理,例如表面打磨等,而后再将定子3与其他部件进行装配。Step 10: Perform further processing on the potted stator 3, such as surface grinding, etc., and then assemble the stator 3 with other components.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或组件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or components must have a particular orientation, be constructed and operate in a particular orientation and therefore should not be construed as limiting the invention.

虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific implementation of the present invention has been described above, those skilled in the art should understand that this is only an example, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.

Claims (21)

1.一种电机,包括定子,所述定子包括定子铁芯和定子绕组,所述定子铁芯包括定子齿和定子轭,其特征在于,所述电机还包括传热元件,所述传热元件邻接于所述定子轭;至少部分所述传热元件沿所述电机的轴线方向延伸,所述传热元件沿所述电机的轴线方向的两端分别包括吸热段和散热段,所述吸热段与所述散热段连接;1. A motor comprising a stator, the stator comprising a stator core and a stator winding, the stator core comprising stator teeth and a stator yoke, characterized in that the motor also comprises a heat transfer element, the heat transfer element Adjacent to the stator yoke; at least part of the heat transfer element extends along the axis direction of the motor, and the two ends of the heat transfer element along the axis direction of the motor respectively include a heat absorption section and a heat dissipation section. The heat section is connected to the heat dissipation section; 所述吸热段靠近所述定子的轴向端部设置并能够吸收热量,所述散热段靠近所述定子的中段设置并能够释放热量,所述吸热段吸收的所述定子的轴向端部的热量能够通过所述传热元件传递至所述散热段释放。The heat absorbing section is arranged close to the axial end of the stator and can absorb heat, the heat dissipation section is arranged close to the middle section of the stator and can release heat, and the heat absorbing section absorbs the axial end of the stator The heat of the part can be transferred to the heat dissipation section through the heat transfer element for release. 2.如权利要求1所述的电机,其特征在于,所述定子轭上设置有用于容纳所述传热元件的第一容纳槽,所述第一容纳槽沿所述电机的轴线方向延伸,至少部分所述散热段容纳在所述第一容纳槽内。2. The motor according to claim 1, characterized in that, the stator yoke is provided with a first accommodating groove for accommodating the heat transfer element, the first accommodating groove extends along the axial direction of the motor, At least part of the heat dissipation section is accommodated in the first accommodation slot. 3.如权利要求2所述的电机,其特征在于,所述定子为外定子,所述电机还包括机壳,所述机壳的内侧面与所述定子轭的外侧面贴合,所述机壳上设置有第二容纳槽;3. The motor according to claim 2, wherein the stator is an outer stator, and the motor further comprises a casing, the inner surface of the casing is attached to the outer surface of the stator yoke, and the The casing is provided with a second accommodation slot; 所述第一容纳槽自所述定子轭的外侧面向径向内侧凹陷,所述第二容纳槽自所述机壳的内侧面向径向外侧凹陷,一所述第一容纳槽与一所述第二容纳槽位于所述电机的同一周向方向上,所述第一容纳槽与对应的所述第二容纳槽配合形成用于容纳所述传热元件的容纳腔。The first accommodation groove is recessed radially inward from the outer surface of the stator yoke, the second accommodation groove is recessed radially outward from the inner surface of the casing, one first accommodation groove and one second The two accommodation grooves are located in the same circumferential direction of the motor, and the first accommodation groove cooperates with the corresponding second accommodation groove to form an accommodation chamber for accommodating the heat transfer element. 4.如权利要求3所述的电机,其特征在于,沿所述电机的轴线方向,所述容纳腔靠近所述吸热段的一端贯通。4 . The motor according to claim 3 , wherein, along the axial direction of the motor, an end of the accommodating cavity close to the heat-absorbing section passes through. 5.如权利要求4所述的电机,其特征在于,沿所述电机的轴线方向,所述容纳腔靠近所述散热段的一端封闭。5. The motor according to claim 4, characterized in that, along the axial direction of the motor, one end of the accommodating cavity close to the heat dissipation section is closed. 6.如权利要求2所述的电机,其特征在于,一所述第一容纳槽与其中一所述定子齿位于所述电机的同一周向方向上。6 . The motor according to claim 2 , wherein one of the first receiving slots and one of the stator teeth are located in the same circumferential direction of the motor. 7.如权利要求1所述的电机,其特征在于,所述定子齿的数量为多个,多个所述定子齿沿所述电机的周向方向间隔设置,每个定子齿上均缠绕有所述定子绕组,所述吸热段设置在相邻的两个所述定子齿之间,且所述吸热段位于缠绕在对应的所述定子齿上的所述定子绕组的轴向外侧。7. The motor according to claim 1, wherein the number of the stator teeth is multiple, a plurality of the stator teeth are arranged at intervals along the circumferential direction of the motor, and each stator tooth is wound with For the stator winding, the heat absorbing section is arranged between two adjacent stator teeth, and the heat absorbing section is located axially outside of the stator winding wound on the corresponding stator tooth. 8.如权利要求1所述的电机,其特征在于,所述吸热段沿所述电机的径向方向延伸,所述散热段沿所述电机的轴线方向延伸,所述吸热段的吸热端靠近所述定子的定子绕组。8. The motor according to claim 1, wherein the heat-absorbing section extends along the radial direction of the motor, the heat-dissipating section extends along the axial direction of the motor, and the heat-absorbing section of the heat-absorbing section The hot end is adjacent to the stator windings of the stator. 9.如权利要求8所述的电机,其特征在于,所述吸热段在所述电机的轴线方向上位于所述定子绕组的外侧。9. The motor according to claim 8, wherein the heat absorbing section is located outside the stator winding in the axial direction of the motor. 10.如权利要求1所述的电机,其特征在于,所述吸热段上安装有吸热片,所述吸热片的横截面尺寸大于所述吸热段的横截面尺寸。10 . The motor according to claim 1 , wherein a heat-absorbing sheet is installed on the heat-absorbing section, and a cross-sectional size of the heat-absorbing sheet is larger than that of the heat-absorbing section. 11 . 11.如权利要求1所述的电机,其特征在于,所述传热元件的数量为多个,所述定子的轴向两端均设置有至少一个传热元件;沿所述电机的周向方向,所述定子的轴向两端的所述传热元件交错设置。11. The motor according to claim 1, characterized in that there are multiple heat transfer elements, and at least one heat transfer element is provided at both axial ends of the stator; along the circumferential direction of the motor direction, the heat transfer elements at both axial ends of the stator are arranged alternately. 12.如权利要求1-11中任意一项所述的电机,其特征在于,所述传热元件为热管。12. The motor according to any one of claims 1-11, wherein the heat transfer element is a heat pipe. 13.一种定子型永磁体电机,包括定子,所述定子为外定子,所述定子包括定子铁芯、机壳和多个永磁体,所述机壳的内侧面与所述定子铁芯的外侧面贴合,所述定子铁芯包括多个沿所述电机的周向方向间隔设置的定子铁芯分块,相邻的两所述定子铁芯分块之间形成用于容纳所述永磁体的容纳空间,所述永磁体与所述定子铁芯分块接合,其特征在于,所述机壳上设置用多个沿所述电机的周向方向间隔设置的永磁体容纳槽,所述永磁体容纳槽自所述机壳的内侧面向径向外侧凹陷,所述永磁体容纳槽与对应的所述永磁体的容纳空间在所述电机的同一周向方向上。13. A stator type permanent magnet motor, comprising a stator, the stator is an outer stator, the stator includes a stator core, a casing and a plurality of permanent magnets, the inner surface of the casing is in contact with the stator core The outer surface is bonded, the stator core includes a plurality of stator core segments arranged at intervals along the circumferential direction of the motor, and a space between two adjacent stator core segments is formed for accommodating the permanent The accommodation space of the magnet, the permanent magnet is joined with the stator core in blocks, and it is characterized in that the casing is provided with a plurality of permanent magnet accommodation grooves arranged at intervals along the circumferential direction of the motor, the The permanent magnet accommodating groove is recessed from the inner side of the casing to the radially outer side, and the permanent magnet accommodating groove and the corresponding permanent magnet accommodating space are in the same circumferential direction of the motor. 14.如权利要求13所述的定子型永磁体电机,其特征在于,所述定子铁芯分块为开口朝向所述定子径向内侧的U形结构;沿所述电机的周向方向,所述定子铁芯分块具有用于形成U形结构两侧壁的第一定子铁芯分块单元和第二定子铁芯分块单元;所述第一定子铁芯分块单元在所述电机的周向方向上的宽度大于所述第二定子铁芯分块单元在所述电机的周向方向上的宽度;14. The stator-type permanent magnet motor according to claim 13, wherein the stator core block is a U-shaped structure with an opening facing the radial inner side of the stator; along the circumferential direction of the motor, the The stator core block has a first stator core block unit and a second stator core block unit for forming the two side walls of the U-shaped structure; the first stator core block unit is in the The width in the circumferential direction of the motor is greater than the width of the second stator core block unit in the circumferential direction of the motor; 对于相邻的两所述定子铁芯分块,其中一所述定子铁芯分块的所述第一定子铁芯分块单元与另一所述定子铁芯分块的所述第一定子铁芯分块单元相邻;或,其中一所述定子铁芯分块的所述第二定子铁芯分块单元与另一所述定子铁芯分块的所述第二定子铁芯分块单元相邻。For two adjacent stator core segments, the first stator core segment unit of one stator core segment and the first stator core segment unit of the other stator core segment The sub-core sub-block units are adjacent; or, the second stator core sub-block unit of one of the stator core sub-blocks and the second stator core sub-block of the other stator core sub-block The block units are adjacent. 15.如权利要求13所述的定子型永磁体电机,其特征在于,所述定子型永磁体电机还包括转子,所述转子包括转子铁芯和转子绕组,所述转子铁芯包括转子齿和转子槽,所述转子绕组为电枢绕组。15. The stator type permanent magnet motor as claimed in claim 13, characterized in that, the stator type permanent magnet motor also includes a rotor, the rotor includes a rotor core and a rotor winding, and the rotor core includes rotor teeth and The rotor slot, the rotor winding is an armature winding. 16.一种电机的加工装配方法,所述电机包括机壳和定子,所述定子为外定子,其特征在于,所述电机的加工装配方法用于如权利要求1-15中任意一项所述的电机,所述电机的加工装配方法包括以下步骤:16. A processing and assembling method for a motor, the motor includes a casing and a stator, and the stator is an external stator, characterized in that the processing and assembling method for the motor is used as described in any one of claims 1-15 The motor described above, the processing and assembling method of the motor comprises the following steps: 将所述定子的定子铁芯和永磁体安装在所述机壳内,并将所述定子上的第一容纳槽与所述机壳上的第二容纳槽对准以形成用于容纳传热元件的容纳腔;Installing the stator iron core and permanent magnet of the stator in the housing, and aligning the first receiving slot on the stator with the second receiving slot on the housing to form a housing for accommodating heat transfer component housing; 在所述定子铁芯上安装所述定子的定子绕组;installing stator windings of the stator on the stator core; 将传热元件放置在所述容纳腔内。The heat transfer element is placed in the accommodating chamber. 17.如权利要求16所述的电机的加工装配方法,其特征在于,在所述第一容纳槽和所述第二容纳槽对准的过程中,将传热元件的样块插入所述容纳腔内;17. The machining and assembling method of a motor according to claim 16, characterized in that, in the process of aligning the first receiving groove and the second receiving groove, a sample block of a heat transfer element is inserted into the receiving groove. cavity; 若所述传热元件的样块能够插入所述容纳腔,则判断所述第一容纳槽和所述第二容纳槽对准;If the sample block of the heat transfer element can be inserted into the accommodation cavity, it is judged that the first accommodation groove and the second accommodation groove are aligned; 若所述传热元件的样块不能够插入所述容纳腔,则判断所述第一容纳槽和所述第二容纳槽没有对准,需要调整所述定子铁芯的位置。If the sample of the heat transfer element cannot be inserted into the accommodation cavity, it is judged that the first accommodation groove and the second accommodation groove are not aligned, and the position of the stator core needs to be adjusted. 18.如权利要求17所述的电机的加工装配方法,其特征在于,在所述第一容纳槽与所述第二容纳槽对准结束之后,安装所述传热元件替换所述传热元件的样块。18. The processing and assembling method of a motor according to claim 17, characterized in that, after the alignment of the first receiving groove and the second receiving groove is completed, the heat transfer element is installed to replace the heat transfer element sample block. 19.如权利要求16所述的电机的加工装配方法,其特征在于,将传热元件放置在所述容纳腔的内部之后,将所述机壳、所述定子和所述传热元件进行灌封。19. The processing and assembling method of a motor according to claim 16, characterized in that, after the heat transfer element is placed inside the accommodating cavity, the casing, the stator and the heat transfer element are filled seal up. 20.一种电机的加工装配方法,所述电机包括机壳和定子,所述定子为外定子,其特征在于,所述电机的加工装配方法用于如权利要求1-15中任意一项所述的电机,所述电机的加工装配方法包括以下步骤:20. A processing and assembling method for a motor, the motor includes a casing and a stator, and the stator is an external stator, characterized in that the processing and assembling method for a motor is used in any one of claims 1-15 The motor described above, the processing and assembling method of the motor comprises the following steps: 在所述机壳上开设用于容纳部分永磁体的永磁体容纳槽;A permanent magnet accommodating groove for accommodating part of the permanent magnet is provided on the casing; 将永磁体或永磁体的样块插入永磁体容纳槽内;Insert the permanent magnet or the sample block of the permanent magnet into the permanent magnet containing groove; 将定子铁芯分块插入在电机的周向方向上相邻的两个永磁体或永磁体的样块之间。The stator core segments are inserted between two adjacent permanent magnets or samples of permanent magnets in the circumferential direction of the motor. 21.如权利要求20所述的电机的加工装配方法,其特征在于,若是将永磁体的样块插入永磁体容纳槽内,则在将所述定子铁芯分块安装完之后,安装所述永磁体替换所述永磁体的样块。21. The processing and assembling method of the motor according to claim 20, wherein if the sample block of the permanent magnet is inserted into the permanent magnet accommodating groove, after the stator core is installed in blocks, the said stator core is installed. A permanent magnet replaces the sample of permanent magnets.
CN202110908023.2A 2021-08-09 2021-08-09 Motor and processing and assembling method thereof Pending CN115706460A (en)

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CN116470700A (en) * 2023-04-11 2023-07-21 广东畅能达科技发展有限公司 A motor heat dissipation structure based on a composite heat transfer device and its manufacturing method
CN118381212A (en) * 2024-06-27 2024-07-23 浙江大学 A motor with non-uniform winding heat dissipation
CN120110089A (en) * 2025-05-08 2025-06-06 东方电气集团东方电机有限公司 Heat sink, rotor assembly and motor

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