CN115682754A - Sintering furnace with dust cleaning and conveying functions - Google Patents
Sintering furnace with dust cleaning and conveying functions Download PDFInfo
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- CN115682754A CN115682754A CN202211507912.9A CN202211507912A CN115682754A CN 115682754 A CN115682754 A CN 115682754A CN 202211507912 A CN202211507912 A CN 202211507912A CN 115682754 A CN115682754 A CN 115682754A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D25/00—Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
- F27B9/24—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor
- F27B9/2407—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/36—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/39—Arrangements of devices for discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D25/00—Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
- F27D25/001—Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag comprising breaking tools, e.g. hammers, drills, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及烧结炉技术领域,尤其涉及一种带粉尘清理输送功能的烧结炉。The invention relates to the technical field of sintering furnaces, in particular to a sintering furnace with dust cleaning and conveying functions.
背景技术Background technique
烧结炉是指使粉末压坯通过烧结获得所需的物理、力学性能以及微观结构的专用设备,烧结炉用于烘干硅片上的浆料、去除浆料中的有机成分、完成铝背场及栅线烧结;烧结炉在冶炼金属时会产生大量的烟尘气体,不利于人体健康,且烧结炉内部的烧结网长期使用不利于清洁,公告号为CN213778685U的中国实用新型专利中提出一种sps放电等离子烧结炉用清理装置,包括清理室,所述清理室内壁一侧固定连接有第一电机,所述第一电机输出轴上固定穿插有第一齿轮,所述第一电机输出轴上固定连接有第一卡接柱,所述第一卡接柱卡合连接有连接杆,所述连接杆外表面贯穿有烧结网。该实用新型第一电机输出轴带动烧结网转动,同时第一电机输出轴带动第一齿轮转动,第一齿轮带动第二齿轮转动,第二齿轮带动转动轴转动,转动轴表面的毛刷对烧结网表面的灰尘进行清理,同时第二电机运行使扇形转轮转动,扇形转轮带动滑动杆左右移动,通过多个高压喷气喷头喷气对烧结网进行清理,同时刮板进行刮刷,使烧结网得到有效的清理,但是现有技术中只能将灰尘收集在固定的位置,无法对收集的粉尘进行输送,导致了收集起来的灰尘仍然在炉内继续漂浮,只能拆卸后人工取出,这会严重增加维护成本,所以需要能够自动将粉尘运送出炉外的设备。The sintering furnace refers to the special equipment for obtaining the required physical and mechanical properties and microstructure of the powder compact through sintering. The sintering furnace is used to dry the slurry on the silicon wafer, remove the organic components in the slurry, and complete the aluminum back field and Grid wire sintering; the sintering furnace will produce a large amount of smoke and dust gas when smelting metal, which is not conducive to human health, and the sintering mesh inside the sintering furnace is not conducive to cleaning for a long time. A Chinese utility model patent with the notification number CN213778685U proposes a sps discharge A cleaning device for a plasma sintering furnace, including a cleaning room, a first motor is fixedly connected to one side of the cleaning room wall, a first gear is fixedly interspersed on the output shaft of the first motor, and a first gear is fixedly connected to the output shaft of the first motor. There is a first clamping column, and the first clamping column is clamped and connected with a connecting rod, and the outer surface of the connecting rod is penetrated by a sintered mesh. The first motor output shaft of the utility model drives the sintering net to rotate, and at the same time, the first motor output shaft drives the first gear to rotate, the first gear drives the second gear to rotate, the second gear drives the rotation shaft to rotate, and the brushes on the surface of the rotation shaft are sintered. The dust on the surface of the net is cleaned, and at the same time the second motor is running to make the fan-shaped runner rotate, the fan-shaped runner drives the sliding rod to move left and right, and the sintered mesh is cleaned by multiple high-pressure jet nozzles, and the scraper is scraped at the same time to make the sintered mesh can be effectively cleaned, but in the prior art, the dust can only be collected in a fixed position, and the collected dust cannot be transported, resulting in the collected dust still floating in the furnace, which can only be removed manually after disassembly, which will cause Seriously increase maintenance costs, so equipment that can automatically transport dust out of the furnace is needed.
发明内容Contents of the invention
针对上述技术问题,本发明公开一种带粉尘清理输送功能的烧结炉,包括烧结室,烧结室内设置多个加热辊Ⅰ和多个加热辊Ⅱ,加热辊Ⅰ和加热辊Ⅱ之间设置载物辊,所述烧结室的下侧装有中壳,中壳内固定装有倾斜板Ⅰ和倾斜板Ⅱ,倾斜板Ⅰ和倾斜板Ⅱ之间装有膨胀节,所述中壳上固定装有风机,风机上连接吹口管,吹口管上设置出风口,出风口吹落倾斜板Ⅰ和倾斜板Ⅱ上的粉尘,所述中壳下固定装有底壳,底壳上固定装有电机Ⅵ,电机Ⅵ的转轴上固定装有螺旋辊,螺旋辊位于所述倾斜板Ⅰ和倾斜板Ⅱ的底端,所述底壳的一端固定装有出灰口,出灰口上固定装有闭合板,闭合板与螺旋辊旋转连接,出灰口与闭合板之间有开口用于落灰。In view of the above technical problems, the present invention discloses a sintering furnace with dust cleaning and conveying function, including a sintering chamber, a plurality of heating rollers I and a plurality of heating rollers II are arranged in the sintering chamber, and a load is arranged between the heating roller I and the heating roller II The lower side of the sintering chamber is equipped with a middle shell, and the middle shell is fixed with an inclined plate I and an inclined plate II, and an expansion joint is installed between the inclined plate I and the inclined plate II, and the middle shell is fixed with a Fan, the blower is connected to the blower pipe, the blower pipe is provided with an air outlet, the air outlet blows off the dust on the inclined plate I and the inclined plate II, the bottom shell is fixed under the middle shell, and the motor VI is fixed on the bottom shell, The rotating shaft of the motor VI is fixed with a helical roller, and the helical roller is located at the bottom of the inclined plate I and the inclined plate II. One end of the bottom shell is fixed with an ash outlet, and the ash outlet is fixed with a closing plate. The plate is rotatably connected with the spiral roller, and there is an opening between the ash outlet and the closing plate for ash falling.
进一步地,所述底壳的内装有多个清理块Ⅰ和多个清理块Ⅱ并分别位于倾斜板Ⅱ的两侧,底壳内设置压缩弹簧,将清理块Ⅰ和清理块Ⅱ推向所述电机Ⅵ的方向,所述清理块Ⅰ内设置孔,清理块Ⅱ上固定装有短杆,短杆上套设小弹簧,清理块Ⅰ的孔与短杆配合时,清理块Ⅰ和清理块Ⅱ组合体与倾斜板Ⅱ下端贴合并在倾斜板Ⅱ内滑动,清理块Ⅰ和清理块Ⅱ上设置螺纹孔,螺纹孔与所述螺旋辊配合,所述底壳上设置推动组件Ⅰ和推动组件Ⅱ,推动组件Ⅰ将清理块Ⅰ和清理块Ⅱ从倾斜板Ⅱ的两侧推到倾斜板Ⅱ中间,推动组件Ⅱ将清理块Ⅰ和清理块Ⅱ推入螺旋辊的螺旋处,螺旋辊旋转带动清理块Ⅰ和清理块Ⅱ在倾斜板Ⅱ内滑动。Further, a plurality of cleaning blocks I and a plurality of cleaning blocks II are installed in the bottom case and are respectively located on both sides of the inclined plate II, and a compression spring is arranged in the bottom case to push the cleaning blocks I and II to the In the direction of the motor VI, a hole is set in the cleaning block I, and a short rod is fixed on the cleaning block II, and a small spring is set on the short rod. When the hole of the cleaning block I cooperates with the short rod, the cleaning block I and the cleaning block II The assembly is attached to the lower end of the inclined plate II and slides inside the inclined plate II, threaded holes are provided on the cleaning block I and cleaning block II, and the threaded holes cooperate with the spiral roller, and the push assembly I and the push assembly II are arranged on the bottom shell , pushing component I to push cleaning block I and cleaning block II from both sides of inclined plate II to the middle of inclined plate II, pushing component II to push cleaning block I and cleaning block II into the helix of the spiral roller, and the rotation of the spiral roller drives cleaning Block I and cleaning block II slide in inclined plate II.
进一步地,所述推动组件Ⅱ包括方板和楔形板,方板和楔形板都滑动安装在底壳内,方板和楔形板之间装有弹簧Ⅱ,方板和底壳之间装有弹簧Ⅰ,方板上固定装有滑动杆,所述底壳的两侧旋转装有封堵板,自然状态下,滑动杆顶住封堵板,封堵板挡住清理块Ⅰ和清理块Ⅱ配合时的运动路径,推动组件Ⅰ带动清理块Ⅰ和清理块Ⅱ配合时,清理块Ⅰ和清理块Ⅱ先与楔形板的两个斜面接触,并将楔形板向靠近电机Ⅵ的方向推动。Further, the pushing assembly II includes a square plate and a wedge-shaped plate, both of which are slidably installed in the bottom shell, and a spring II is installed between the square plate and the wedge-shaped plate, and a spring is installed between the square plate and the bottom shell Ⅰ, the sliding rod is fixed on the square plate, and the two sides of the bottom shell are rotated to install the blocking plate. In the natural state, the sliding rod withstands the blocking plate, and the blocking plate blocks the cleaning block I and the cleaning block II. When the pushing component I drives the cleaning block I and the cleaning block II to cooperate, the cleaning block I and the cleaning block II first contact with the two slopes of the wedge plate, and push the wedge plate towards the direction of the motor VI.
进一步地,所述推动组件Ⅰ包括滑动架,滑动架上滑动装有齿条Ⅰ和齿条Ⅱ,底壳上固定装有电机Ⅴ,电机Ⅴ的转轴上固定装有小齿轮,小齿轮上下两侧分别与齿条Ⅰ和齿条Ⅱ啮合,齿条Ⅱ上铰接有转杆Ⅰ,铰接点高于清理块Ⅰ,齿条Ⅰ上铰接有转杆Ⅱ,铰接点高于清理块Ⅱ,转杆Ⅰ只能向靠近转杆Ⅱ的方向旋转,转杆Ⅱ只能向靠近转杆Ⅰ的方向旋转。Further, the push assembly I includes a sliding frame, on which rack I and rack II are slidably mounted, motor V is fixedly mounted on the bottom case, and a pinion is fixedly mounted on the rotating shaft of motor V, and the pinion has two upper and lower pinions. The sides mesh with the rack I and the rack II respectively, the rack II is hinged with the rotating rod I, the hinge point is higher than the cleaning block I, the rack I is hinged with the rotating rod II, the hinge point is higher than the cleaning block II, and the rotating rod I can only rotate towards the direction close to the rotating rod II, and the rotating rod II can only rotate towards the direction close to the rotating rod I.
进一步地,所述底壳内设置有斜面板,斜面板位于推动组件Ⅱ和螺旋辊螺纹部分之间,斜面板上设置小斜面,清理块Ⅰ和清理块Ⅱ向螺旋辊的螺纹部分靠近时,在斜面的带动下,清理块Ⅰ和清理块Ⅱ互相靠近。Further, an inclined plate is provided inside the bottom shell, the inclined plate is located between the push assembly II and the threaded part of the helical roller, and a small inclined surface is arranged on the inclined plate, when the cleaning block I and the cleaning block II approach the threaded part of the helical roller, Driven by the inclined plane, the cleaning block I and the cleaning block II are close to each other.
进一步地,所述的烧结室的上侧设置交换室Ⅰ和交换室Ⅱ,交换室Ⅰ内设置加热棒,烧结室上设置有管道Ⅰ,空气经过管道Ⅰ、交换室Ⅰ进入烧结室内,烧结室上设置管道Ⅱ,管道Ⅱ上设置风机,烧结室内的粉尘经过交换室Ⅱ、管道Ⅱ排出。Further, exchange chamber I and exchange chamber II are arranged on the upper side of the sintering chamber, heating rods are arranged in the exchange chamber I, and a pipe I is arranged on the sintering chamber, and the air enters the sintering chamber through the pipe I and the exchange chamber I, and the sintering chamber Pipeline II is installed on the top, and a fan is installed on the pipe II. The dust in the sintering chamber is discharged through the exchange chamber II and the pipe II.
进一步地,所述闭合板上固定装有电机Ⅳ,电机Ⅳ的转轴上固定装有齿轮Ⅰ,齿轮Ⅰ的一侧啮合有齿轮Ⅱ,齿轮Ⅱ旋转安装在所述闭合板上,齿轮Ⅱ上固定装有双向丝杠,闭合板上滑动装有挡板Ⅱ和挡板Ⅰ,挡板Ⅰ和挡板Ⅱ分别与双向丝杠的两端啮合,挡板Ⅱ位于管道Ⅱ的下端,挡板Ⅰ位于管道Ⅰ的下端,用于封堵。Further, a motor IV is fixedly mounted on the closing plate, and a gear I is fixedly mounted on the rotating shaft of the motor IV, and a gear II is meshed with one side of the gear I, and the gear II is rotatably mounted on the closing plate, and the gear II is fixed on the closing plate. The two-way lead screw is installed, and the baffle II and the baffle I are slid on the closing plate. The baffle I and the baffle II are respectively engaged with the two ends of the two-way screw. The baffle II is located at the lower end of the pipe II, and the baffle I is located at the The lower end of pipeline I is used for plugging.
进一步地,所述载物辊设置多个,都旋转安装在烧结室内,载物辊的一侧固定装有蜗轮,烧结室的一侧旋转装有蜗杆,蜗杆与蜗轮啮合,烧结室上固定装有电机Ⅲ,电机Ⅲ转轴与蜗杆固定连接。Further, there are multiple loading rollers, all of which are rotatably installed in the sintering chamber. One side of the loading roller is fixedly equipped with a worm wheel, and one side of the sintering chamber is rotatably equipped with a worm, and the worm meshes with the worm wheel. There is a motor III, and the rotating shaft of the motor III is fixedly connected with the worm.
本发明与现有技术相比的有益效果是:(1)本发明设置的吹口管能够将倾斜板Ⅱ上的粉尘吹入倾斜板Ⅱ底部,并通过螺旋辊将粉尘排出,改善了烧结炉内的烧结环境,方便清理,延长了装置使用寿命。(2)本发明通过清理块Ⅰ和清理块Ⅱ能够清理倾斜板Ⅰ和倾斜板Ⅱ内部,将螺旋辊清理不到的位置的粉尘清理干净,并且能够对螺旋辊本身进行清理。(3)本发明设置的推动组件Ⅱ可以将推入的清理块Ⅰ和清理块Ⅱ自动送入倾斜板Ⅱ,不需要额外操作,自动化程度高,操作简单;(4)本发明设置的管道Ⅰ和管道Ⅱ能够对烧结室内漂浮的粉尘进行处理,进一步改善烧结环境,并且在空气交换的过程中,进入的空气为热空气,减少了对烧结室内热平衡的破环。Compared with the prior art, the beneficial effects of the present invention are as follows: (1) The mouthpiece provided by the present invention can blow the dust on the inclined plate II into the bottom of the inclined plate II, and discharge the dust through the spiral roller, which improves the internal temperature of the sintering furnace. The sintering environment is easy to clean and prolongs the service life of the device. (2) The present invention can clean the inside of the inclined plate I and the inclined plate II through the cleaning block I and the cleaning block II, clean up the dust in the position where the spiral roller cannot be cleaned, and can clean the spiral roller itself. (3) The push assembly II provided by the present invention can automatically send the pushed cleaning block I and the cleaned block II into the inclined plate II without additional operations, with a high degree of automation and simple operation; (4) The pipeline I provided by the present invention And pipeline II can process the dust floating in the sintering chamber, further improving the sintering environment, and in the process of air exchange, the incoming air is hot air, which reduces the damage to the thermal balance of the sintering chamber.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的烧结室内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the sintering chamber of the present invention.
图3为本发明的烧结室外部结构示意图。Fig. 3 is a schematic diagram of the external structure of the sintering chamber of the present invention.
图4为图3中E处的放大图。FIG. 4 is an enlarged view at point E in FIG. 3 .
图5为本发明的推动组件Ⅱ结构示意图一。Fig. 5 is a structural schematic diagram of the pushing assembly II of the present invention.
图6为图5中A处的放大图。FIG. 6 is an enlarged view at point A in FIG. 5 .
图7为本发明的推动组件Ⅱ结构示意图二。Fig. 7 is the second structural schematic diagram of the pushing assembly II of the present invention.
图8为图7中B处的放大图。FIG. 8 is an enlarged view at B in FIG. 7 .
图9为本发明的清理块和倾斜板的位置示意图。Fig. 9 is a schematic diagram of the position of the cleaning block and the inclined plate of the present invention.
图10为本发明的清理块结构示意图。Fig. 10 is a schematic structural diagram of the cleaning block of the present invention.
图11为本发明的中壳的内部结构示意图。Fig. 11 is a schematic diagram of the internal structure of the middle shell of the present invention.
图12为图11中C处的放大图。FIG. 12 is an enlarged view at point C in FIG. 11 .
图13为本发明的另一角度整体结构示意图。Fig. 13 is a schematic diagram of the overall structure of another angle of the present invention.
图14为本发明的清理块在底壳中的位置示意图。Fig. 14 is a schematic diagram of the position of the cleaning block of the present invention in the bottom case.
图15为本发明的推动组件Ⅰ结构示意图。Fig. 15 is a structural schematic diagram of the pushing assembly I of the present invention.
图16为图15中D处的放大图。FIG. 16 is an enlarged view at D in FIG. 15 .
附图标号:1-底壳;2-中壳;3-烧结室;4-电机Ⅰ;5-门板;6-竖板;7-电机Ⅱ;8-门板Ⅱ;9-保护壳Ⅰ;10-保护壳Ⅱ;11-电机Ⅲ;12-保护壳Ⅲ;13-管道Ⅰ;14-管道Ⅱ;15-加热辊Ⅰ;16-载物辊;17-加热辊Ⅱ;18-蜗杆;19-通气孔Ⅰ;20-通气孔Ⅱ;21-交换室Ⅰ;22-交换室Ⅱ;23-蜗轮;24-加热棒;25-风机;26-吹口管;27-倾斜板Ⅰ;28-倾斜板Ⅱ;29-电机Ⅳ;30-齿轮Ⅰ;31-齿轮Ⅱ;32-双向丝杠;33-挡板Ⅰ;34-挡板Ⅱ;35-电机Ⅴ;36-滑动架;37-小齿轮;38-齿条Ⅰ;39-齿条Ⅱ;40-转杆Ⅰ;41-转杆Ⅱ;42-出灰口;43-闭合板;44-电机Ⅵ;45-弹簧Ⅰ;46-方板;47-弹簧Ⅱ;48-楔形板;49-螺旋辊;50-滑动杆;51-封堵板;52-斜面板;53-清理块Ⅰ;54-清理块Ⅱ;55-短杆;56-小弹簧。Reference numerals: 1-bottom shell; 2-middle shell; 3-sintering chamber; 4-motor Ⅰ; 5-door panel; 6-vertical plate; 7-motor Ⅱ; 8-door panel Ⅱ; -Protective shell II; 11-Motor III; 12-Protective shell III; 13-Pipeline I; 14-Pipeline II; 15-Heating roller I; Ventilation hole Ⅰ; 20-ventilation hole Ⅱ; 21-exchange chamber Ⅰ; 22-exchange chamber Ⅱ; 23-worm wheel; 24-heating rod; 25-fan; Ⅱ; 29-motor Ⅳ; 30-gear Ⅰ; 31-gear Ⅱ; 32-bidirectional screw; 33-baffle Ⅰ; 34-baffle Ⅱ; 35-motor Ⅴ; 36-sliding frame; 37-pinion; 38-rack I; 39-rack II; 40-rod I; 41-rod II; 42-ash outlet; 43-closed plate; 44-motor VI; 45-spring I; 47-spring II; 48-wedge plate; 49-spiral roller; 50-sliding rod; 51-blocking plate; little spring.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Wherein, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, rather than physical drawings, and should not be construed as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, Enlargement or reduction does not represent the size of the actual product; for those skilled in the art, it is understandable that certain known structures and their descriptions in the drawings may be omitted.
实施例:一种带粉尘清理输送功能的烧结炉,包括底壳1,底壳1上固定装有中壳2,中壳2上固定装有烧结室3,烧结室3上设置通风管道,可将烧结室3内的飞尘排出,补入空气可以适应原来烧结室3内的温度,中壳2内设置倾斜板Ⅰ27和倾斜板Ⅱ28,落在倾斜板Ⅰ27和倾斜板Ⅱ28上的灰尘由吹口管26将其吹下,最后通过螺旋辊49将灰尘排出,本发明还设置了清理块Ⅰ53和清理块Ⅱ54,通过将清理块Ⅰ53和清理块Ⅱ54送入倾斜板Ⅱ28内,可对螺旋辊49、倾斜板Ⅱ28和倾斜板Ⅰ27进行清理。Embodiment: A sintering furnace with dust cleaning and conveying function, comprising a
其中烧结室3上设置通气孔Ⅰ19和通气孔Ⅱ20,通气孔Ⅰ19的上侧设置有管道Ⅱ14,通气孔Ⅱ20的上侧设置有管道Ⅰ13,底壳1的一侧固定装有出灰口42,出灰口42上固定装有闭合板43,闭合板43上固定装有电机Ⅳ29,电机Ⅳ29的转轴上固定装有齿轮Ⅰ30,齿轮Ⅰ30的一侧啮合有齿轮Ⅱ31,齿轮Ⅱ31旋转安装在闭合板43上,闭合板43上滑动装有挡板Ⅱ34和挡板Ⅰ33,齿轮Ⅱ31上固定装有双向丝杠32,双向丝杠32的两端分别与挡板Ⅰ33和挡板Ⅱ34啮合,挡板Ⅱ34位于管道Ⅱ14的下端,挡板Ⅰ33位于管道Ⅰ13的下端,烧结室3的上侧设置交换室Ⅰ21和交换室Ⅱ22,交换室Ⅰ21内设置加热棒24,烧结室3上设置有管道Ⅰ13,空气经过管道Ⅰ13、交换室Ⅰ21进入烧结室3内,烧结室3上设置管道Ⅱ14,管道Ⅱ14上设置风机,烧结室3内的粉尘经过交换室Ⅱ22、管道Ⅱ14排出,通过电机Ⅳ29控制挡板Ⅰ33和挡板Ⅱ34的滑动,需要换气排尘时挡板Ⅰ33和挡板Ⅱ34滑动,不再堵住管道Ⅰ13和管道Ⅱ14。Wherein the
烧结室3上设置有多个加热辊Ⅰ15和多个加热辊Ⅱ17,烧结室3的两侧通过螺栓固定装有保护壳Ⅲ12,用于密封加热辊Ⅰ15的两端,烧结室3的两侧通过螺栓固定装有保护壳Ⅰ9,保护壳Ⅰ9用于密封加热辊Ⅱ17的两端,在加热辊Ⅰ15和加热辊Ⅱ17的中间旋转装有多个载物辊16,每个载物辊16的一侧都固定装有蜗轮23,烧结室3上旋转装有蜗杆18,烧结室3上固定装有电机Ⅲ11,电机Ⅲ11驱动蜗杆18旋转,烧结室3上固定装有保护壳Ⅱ10,保护壳Ⅱ10用于密封蜗杆18和蜗轮23,将待烧结物品放在载物辊16上,启动电机Ⅲ11可将物品自动运送到烧结室3内部。The
烧结室3上旋转装有门板5和门板Ⅱ8,门板5由电机Ⅰ4驱动,门板Ⅱ8由电机Ⅱ7驱动,门板5上固定装有竖板6,先关闭门板Ⅱ8之后再关闭门板5,竖板6扣在门板Ⅱ8上,增加密封效果,门板5和门板Ⅱ8上都设置观察窗。The
中壳2内固定装有倾斜板Ⅰ27和倾斜板Ⅱ28,倾斜板Ⅰ27和倾斜板Ⅱ28之间装有膨胀节,中壳2上固定装有风机25,风机25上连接吹口管26,吹口管26上设置出风口,出风口吹落倾斜板Ⅰ27和倾斜板Ⅱ28上的粉尘,底壳1上固定装有电机Ⅵ44,电机Ⅵ44的转轴上固定装有螺旋辊49,螺旋辊49位于倾斜板Ⅰ27和倾斜板Ⅱ28的底端,底壳1的一端固定装有出灰口42,出灰口42上固定装有闭合板43,闭合板43与螺旋辊49旋转连接,出灰口42与闭合板43之间的开口用于落灰,当倾斜板Ⅰ27和倾斜板Ⅱ28底部粉尘够多时,启动电机Ⅵ44带动螺旋辊49,将粉尘推出。The
底壳1的内装有多个清理块Ⅰ53和多个清理块Ⅱ54并分别位于倾斜板Ⅱ28的两侧,底壳1内设置压缩弹簧,将清理块Ⅰ53和清理块Ⅱ54推向电机Ⅵ44的方向,清理块Ⅰ53内设置孔,清理块Ⅱ54上固定装有短杆55,短杆55上套设小弹簧56,清理块Ⅰ53的孔与短杆55配合时,清理块Ⅰ53和清理块Ⅱ54组合体与倾斜板Ⅱ28下端贴合并在倾斜板Ⅱ28内滑动,清理块Ⅰ53和清理块Ⅱ54上设置螺纹孔,螺纹孔与螺旋辊49配合,底壳1上设置推动组件Ⅰ和推动组件Ⅱ,推动组件Ⅰ将清理块Ⅰ53和清理块Ⅱ54从倾斜板Ⅱ28的两侧推到倾斜板Ⅱ28中间,此时清理块Ⅰ53和清理块Ⅱ54能沿着螺旋辊49的无螺旋的位置滑动,推动组件Ⅱ将清理块Ⅰ53和清理块Ⅱ54推入螺旋辊49的螺旋处,螺旋辊49旋转带动清理块Ⅰ53和清理块Ⅱ54,就像丝杠螺母配合一样,驱动清理块Ⅰ53和清理块Ⅱ54在倾斜板Ⅱ28内滑动,过程中将倾斜板Ⅱ28和倾斜板Ⅰ27内粘的粉尘清理干净,其中推动组件Ⅰ能够推动清理块Ⅰ53和清理块Ⅱ54互相靠近,推动组件Ⅱ能够推动清理块Ⅰ53和清理块Ⅱ54贴紧螺旋辊49上的螺旋位置。The
在本实施例中,推动组件Ⅱ包括方板46和楔形板48,方板46和楔形板48都滑动安装在底壳1内,方板46和楔形板48之间装有弹簧Ⅱ47,方板46和底壳1之间装有弹簧Ⅰ45,方板46上固定装有滑动杆50,底壳1的两侧旋转装有封堵板51,自然状态下,滑动杆50顶住封堵板51,封堵板51挡住清理块Ⅰ53和清理块Ⅱ54配合时的运动路径,推动组件Ⅰ带动清理块Ⅰ53和清理块Ⅱ54配合时,清理块Ⅰ53和清理块Ⅱ54先与楔形板48的两个斜面接触,并将楔形板48向靠近电机Ⅵ44的方向推动。当清理块Ⅰ53和清理块Ⅱ54被推动互相靠近后,清理块Ⅰ53和清理块Ⅱ54在弹簧的作用下被楔形板48推动贴紧螺旋辊49的螺旋处,当螺旋辊49旋转时,如同螺母扭进螺栓,开始进行清理。In this embodiment, the pushing assembly II includes a
推动组件Ⅰ包括滑动架36,滑动架36上滑动装有齿条Ⅰ38和齿条Ⅱ39,底壳1上固定装有电机Ⅴ35,电机Ⅴ35的转轴上固定装有小齿轮37,小齿轮37上下两侧分别与齿条Ⅰ38和齿条Ⅱ39啮合,齿条Ⅱ39上铰接有转杆Ⅰ40,铰接点高于清理块Ⅰ53,齿条Ⅰ38上铰接有转杆Ⅱ41,铰接点高于清理块Ⅱ54,转杆Ⅰ40只能向靠近转杆Ⅱ41的方向旋转,转杆Ⅱ41只能向靠近转杆Ⅰ40的方向旋转,这样在退回时,转杆Ⅰ40和转杆Ⅱ41不会被清理块Ⅰ53和清理块Ⅱ54阻挡。The pushing assembly I includes a sliding
底壳1内设置有斜面板52,斜面板52位于推动组件Ⅱ和螺旋辊49螺纹部分之间,斜面板52上设置小斜面,清理块Ⅰ53和清理块Ⅱ54向螺旋辊49的螺纹部分靠近时,在斜面的带动下,清理块Ⅰ53和清理块Ⅱ54互相靠近。The
工作原理:将待烧结零件放在载物辊16上,启动电机Ⅲ11,电机Ⅲ11带动蜗杆18旋转,蜗杆18带动蜗轮23旋转,蜗轮23带动载物辊16旋转,将放在载物辊16上的零件自动运送到烧结室3的内部,摆放完毕后启动电机Ⅱ7,电机Ⅱ7带动门板Ⅱ8关闭,紧接着电机Ⅰ4带动门板5关闭,启动加热辊Ⅰ15和加热辊Ⅱ17开始进行烧结,此过程可通过门板5和门板Ⅱ8上的窗口进行观察,如果烧结室3内大量漂浮粉尘,则启动电机Ⅳ29,电机Ⅳ29带动齿轮Ⅰ30,齿轮Ⅰ30旋转带动齿轮Ⅱ31,齿轮Ⅱ31通过双向丝杠32带动挡板Ⅰ33和挡板Ⅱ34互相靠近,此时管道Ⅰ13和管道Ⅱ14下侧开口露出,启动风机,风机通过管道Ⅱ14和交换室Ⅱ22将烧结室3内粉尘抽出,与此同时,烧结室3内需要补充气体,空气则通过管道Ⅰ13进入交换室Ⅰ21,交换室Ⅰ21中的加热棒24对空气进行初步加热,在补充到烧结室3内,最小限度影响烧结室3内热平衡。Working principle: Put the parts to be sintered on the
在烧结的过程中启动风机25,风机25开口对着倾斜板Ⅰ27和倾斜板Ⅱ28的斜面轻轻吹风,将粉尘吹落在倾斜板Ⅰ27和倾斜板Ⅱ28底部,当底部积累粉尘时,启动电机Ⅵ44,电机Ⅵ44带动螺旋辊49旋转,螺旋辊49将积累的粉尘推到出灰口42和闭合板43的开口处落下,由于螺旋辊49的螺旋结构直径小于倾斜板Ⅰ27和倾斜板Ⅱ28的底部,存在运送死角,所以此时启动电机Ⅴ35,电机Ⅴ35带动小齿轮37旋转,小齿轮37带动齿条Ⅰ38和齿条Ⅱ39移动,使得转杆Ⅰ40和转杆Ⅱ41互相靠近,转杆Ⅰ40和转杆Ⅱ41带动清理块Ⅰ53和清理块Ⅱ54互相靠近,此时,清理块Ⅰ53和清理块Ⅱ54带动封堵板51旋转,封堵板51带动滑动杆50滑动,滑动杆50带动方板46向靠近电机Ⅵ44的方向移动,短杆55先插入清理块Ⅰ53的孔内,此后清理块Ⅰ53和清理块Ⅱ54分别接触楔形板48的两个斜面,并推动楔形板48向电机Ⅵ44的方向滑动,此时通过弹簧Ⅱ47再次推动方板46靠近电机Ⅵ44,并且滑动杆50脱离封堵板51,接着清理块Ⅰ53和清理块Ⅱ54接触后,反向启动电机Ⅴ35,使得转杆Ⅰ40和转杆Ⅱ41互相远离,同时转杆Ⅰ40和转杆Ⅱ41受到清理块Ⅰ53的阻碍而旋转,最终转杆Ⅰ40和转杆Ⅱ41回到底壳1的两侧,楔形板48在弹簧Ⅰ45和弹簧Ⅱ47的作用下,推动清理块Ⅰ53和清理块Ⅱ54向远离电机Ⅵ44的方向滑动,并且在斜面板52的作用下清理块Ⅰ53和清理块Ⅱ54紧紧相贴,清理块Ⅰ53和清理块Ⅱ54移动的过程中脱离封堵板51,在弹簧Ⅰ45和弹簧Ⅱ47收缩的作用下滑动杆50再次与封堵板51接触,将封堵板51推回原位,进行密封,此时清理块Ⅰ53和清理块Ⅱ54紧贴螺旋辊49的螺旋处,螺旋辊49旋转则通过与螺纹孔的配合带动清理块Ⅰ53和清理块Ⅱ54在倾斜板Ⅱ28和倾斜板Ⅰ27内滑动,最终将粉尘全部刮出,移动到出灰口42和闭合板43开口处时,小弹簧56将清理块Ⅰ53和清理块Ⅱ54弹开。Start the
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| PCT/CN2023/116543 WO2024114010A1 (en) | 2022-11-29 | 2023-09-01 | Sintering furnace having dust cleaning and conveying function |
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2023
- 2023-09-01 EP EP23786168.7A patent/EP4403861B1/en active Active
- 2023-09-01 HU HUE23786168A patent/HUE072534T2/en unknown
- 2023-09-01 WO PCT/CN2023/116543 patent/WO2024114010A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105920943A (en) * | 2016-06-23 | 2016-09-07 | 河北苹乐面粉机械集团有限公司 | Horizontal type deduster for grain warehousing and conveying equipment |
| CN108856228A (en) * | 2017-05-08 | 2018-11-23 | 盐城科奥机械有限公司 | A kind of Sherardizing furnace dust-extraction unit |
| CN207856559U (en) * | 2017-12-22 | 2018-09-14 | 河北乔达环保科技有限公司 | A kind of environment protection garbage incineration residue deashing dust-extraction unit |
| CN211189483U (en) * | 2019-12-02 | 2020-08-07 | 杭州伊瑟奇生物科技有限公司 | Dust cleaning device of bottled cosmetics production usefulness |
| CN213746766U (en) * | 2020-11-09 | 2021-07-20 | 中节能(衡水)环保能源有限公司 | Screw conveyor for household garbage incineration power generation |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024114010A1 (en) * | 2022-11-29 | 2024-06-06 | 江苏博涛智能热工股份有限公司 | Sintering furnace having dust cleaning and conveying function |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4403861B1 (en) | 2025-08-06 |
| HUE072534T2 (en) | 2025-11-28 |
| EP4403861A1 (en) | 2024-07-24 |
| WO2024114010A1 (en) | 2024-06-06 |
| EP4403861A4 (en) | 2024-11-20 |
| CN115682754B (en) | 2023-03-21 |
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