CN115681504A - Moving shaft sealing device for powder electromechanical equipment - Google Patents
Moving shaft sealing device for powder electromechanical equipment Download PDFInfo
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- CN115681504A CN115681504A CN202110852451.8A CN202110852451A CN115681504A CN 115681504 A CN115681504 A CN 115681504A CN 202110852451 A CN202110852451 A CN 202110852451A CN 115681504 A CN115681504 A CN 115681504A
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Abstract
Description
技术领域technical field
本发明涉及一种用于粉体机电设备的动轴密封装置。The invention relates to a moving shaft sealing device for powder electromechanical equipment.
背景技术Background technique
粉体机电设备中很多都有动轴密封装置,例如高速混合机、犁刀式混合机、螺带混合机、旋转阀(关风器)、干燥机等,而目前这些设备中的动轴密封装置一般采用填料+气密封结构,其主要部件是填料箱I,由填料盖Ⅱ压紧填料Ⅲ使动轴密封,填料箱上设有送气孔Ⅳ,通过该送气孔送入氮气,使粉体不外泄,从而达到动轴密封效果,详细结构见附图1。从图1可以看出虽然现有的动轴密封装置具有技术成熟,使用成本底等特点,但在使用中存在如下问题将无法避免。Many of the powder electromechanical equipment have a moving shaft sealing device, such as high-speed mixers, coulter mixers, ribbon mixers, rotary valves (air shutoffs), dryers, etc., and the moving shaft sealing devices in these equipments are currently The device generally adopts packing + air-tight structure, the main part of which is stuffing box I, packing III is pressed by stuffing cover II to seal the moving shaft, and there is an air supply hole IV on the stuffing box, through which nitrogen gas is sent in to make the powder No leakage, so as to achieve the sealing effect of the moving shaft, the detailed structure is shown in Figure 1. It can be seen from Fig. 1 that although the existing dynamic shaft sealing device has the characteristics of mature technology and low cost of use, the following problems cannot be avoided in use.
1、由于填料密轴向定位是依靠端盖轴向压紧实现的,这样会造成填料沿轴向方向压紧力不均匀,使填料沿轴向方向的磨损不均匀且需及时预紧端盖,造成填料寿命低、维护保养或更换填料频率高,直接提高了企业的运营成本。1. Since the axial positioning of the packing is achieved by the axial compression of the end cover, this will cause uneven compression force of the packing in the axial direction, resulting in uneven wear of the packing in the axial direction and the need to pre-tighten the end cover in time , resulting in low packing life, high maintenance or replacement packing frequency, which directly increases the operating cost of the enterprise.
2、填料密封原理是通过填料与动轴的紧密配合以保证配合面无缝隙,工作时填料与动轴的配合面不断发生摩擦磨损,在这个摩擦磨损过程中填料屑不断排出,有些掉落至填料箱体外,有些掉落至设备内部,污染设备内物料,使产品不合格,尤其在锂电材料、食品材料等行业,这是绝对禁止的。2. The principle of packing seal is to ensure that there is no gap on the mating surface through the tight fit between the packing and the moving shaft. During work, the mating surface between the packing and the moving shaft is constantly friction and worn. During this friction and wear process, the packing chips are continuously discharged, and some of them fall to the Outside the stuffing box, some fall into the equipment, contaminate the materials in the equipment, and make the product unqualified, especially in lithium battery materials, food materials and other industries, this is absolutely prohibited.
3、通过气密封达到设计效果变得非常困难,因为要通过提高零部件加工精度的办法才能保证气密封通道宽度沿整个圆周方向不均匀,此种方式不但生产效率低且生产成本也较高,否则,气密封通道宽度沿整个圆周方向的密封气压均匀性难以保证,甚至存在完全没密封气压的局部区域,从而导致粉体泄露至动轴密封装置内的现象,还是未从根本上解决粉体动轴密封的问题。3. It becomes very difficult to achieve the design effect through air sealing, because it is necessary to improve the machining accuracy of parts to ensure that the width of the air sealing channel is not uniform along the entire circumferential direction. This method is not only low in production efficiency but also high in production costs. Otherwise, it is difficult to ensure the uniformity of the sealing air pressure along the entire circumferential direction of the air-tight channel width, and there may even be local areas where there is no sealing air pressure at all, which will cause the powder to leak into the moving shaft sealing device, and the powder has not been fundamentally solved. Shaft seal problem.
4、采用气密封结构,如气源不纯净或气管接头存在螺纹旋紧时产生的金属异物将被密封气体带入至设备内部,污染设备内物料,产生的问题同前述2一致。4. The air-tight structure is adopted. If the gas source is impure or the metal foreign matter produced when the gas pipe joint is tightened will be brought into the equipment by the sealed gas, polluting the materials in the equipment, and the problems generated are the same as the above 2.
5、采用气密封结构,如密封气体突然断气或气压不足时,会导致粉体泄露至动轴密封装置内的现象,从而导致动轴密封装置内零部件磨损加快,降低零部件使用寿命。5. The air-tight structure is adopted. If the sealing gas is suddenly cut off or the air pressure is insufficient, the powder will leak into the moving shaft sealing device, which will lead to faster wear of the parts in the moving shaft sealing device and reduce the service life of the parts.
6、填料+气密封结构,气密封通道与设备内部直接相连,如设备与自动称重下料设备连接时,为防止物料进入动轴密封,则首先须开启气密封,但这又会影响物料的称重。同时还存在前述1、2、3中存在的问题。6. Packing + air seal structure, the air seal channel is directly connected to the inside of the equipment. If the equipment is connected to the automatic weighing and unloading equipment, in order to prevent the material from entering the dynamic shaft seal, the air seal must be opened first, but this will affect the material of weighing. Also there is the problem that exists in aforementioned 1,2,3 simultaneously.
7、根据机械密封结构原理,其工作过程中会产生摩擦磨损,从而会有磨屑掉落至设备内部,污染设备内物料,产生的问题同前述2一致。7. According to the principle of mechanical seal structure, friction and wear will occur during the working process, so that abrasive debris will fall into the equipment and pollute the materials in the equipment. The problems generated are consistent with the above 2.
因此现有的粉体机电设备仍然存在粉体物料从动轴泄露的问题。为解决上述问题,急需研制一种用于粉体机电设备动轴密封装置。Therefore, the existing powder electromechanical equipment still has the problem of powder material leakage from the driven shaft. In order to solve the above problems, it is urgent to develop a dynamic shaft sealing device for powder electromechanical equipment.
发明内容Contents of the invention
本发明的目的在于提供一种动轴密封性好,无粉体泄露的用于粉体机电设备的动轴密封装置。The object of the present invention is to provide a moving shaft sealing device for powder electromechanical equipment with good sealing performance and no powder leakage.
本发明提供的这种用于粉体机电设备的动轴密封装置,包括动轴、箱体、轴端压盖,还包括密封轴套、浮动块及为浮动块导向的导向槽,密封轴套套在所述动轴上并位于一个密封座内,该密封座的一端可与箱体连接,另一端可与轴端压盖连接,所述导向槽直接或间接设在密封轴套上,所述浮动块沿导向槽在离心力的作用下能与所述密封座内壁密封贴合。The moving shaft sealing device for powder electromechanical equipment provided by the present invention includes a moving shaft, a box body, and a shaft end gland, and also includes a sealing shaft sleeve, a floating block and a guide groove for guiding the floating block, and the sealing shaft sleeve On the moving shaft and located in a sealing seat, one end of the sealing seat can be connected with the box body, and the other end can be connected with the shaft end gland, the guide groove is directly or indirectly provided on the sealing shaft sleeve, the The floating block can seal and fit with the inner wall of the sealing seat under the action of centrifugal force along the guide groove.
为有效提高密封性能,所述浮动块呈螺旋状。所述浮动块至少采用一个,浮动块在密封轴套上为单头螺旋布置。所述浮动块至少采用两个,浮动块在密封轴套上为多头螺旋布置。各浮动块之间连续或有间隔地安装。In order to effectively improve the sealing performance, the floating block is in a spiral shape. At least one floating block is used, and the floating block is arranged as a single-head spiral on the sealing shaft sleeve. At least two floating blocks are used, and the floating blocks are arranged as a multi-head spiral on the sealing shaft sleeve. The floating blocks are installed continuously or at intervals.
为制造方便密封轴套上设有螺旋叶片,导向槽设置在该螺旋叶片上。螺旋叶片通过连接固定在密封轴套上。或者所述螺旋叶片与密封轴套为一整体。For the convenience of manufacture, a helical blade is arranged on the sealing shaft sleeve, and a guide groove is arranged on the helical blade. The helical blades are fixed on the sealing bushing through connections. Or the spiral vane and the sealing shaft sleeve are integrated.
为进一步提高密封性能,在密封轴套靠近轴端压盖的一端设有静环密封件和动环密封件,该静环密封件带有第一环组,动环密封件带有第二环组,所述第一环组与第二环组相互嵌合,动环密封件相对静环密封件可转动。In order to further improve the sealing performance, a static ring seal and a dynamic ring seal are provided at the end of the sealing sleeve close to the shaft end gland. The static ring seal has a first ring set, and the dynamic ring seal has a second ring. The first ring set and the second ring set are fitted together, and the moving ring seal is rotatable relative to the static ring seal.
为使密封座内的粉体回到箱体内,密封座内壁靠箱体侧带有斜坡,用于密封座内粉体因重力自行回到箱体内。轴端压盖上设有送气孔,用于维护或维修时向密封座内送气。In order to make the powder in the sealing seat return to the box, the inner wall of the sealing seat has a slope on the side of the box, which is used for the powder in the sealing seat to return to the box by gravity. There is an air supply hole on the shaft end gland, which is used to supply air to the sealing seat during maintenance or repair.
为了方便安装,所述密封轴套为轴向开合式结构。In order to facilitate installation, the sealing sleeve is an axial split structure.
为了及时清理浮动块上或螺旋叶片上或动环密封件上及密封座内残余粉体,所述浮动块上设有第一清理孔。螺旋叶片上设计有第二清理孔。动环密封件上设计有第三清理孔。In order to timely clean the residual powder on the floating block or on the spiral blade or on the moving ring seal and in the sealing seat, the floating block is provided with a first cleaning hole. A second cleaning hole is designed on the spiral blade. A third cleaning hole is designed on the moving ring seal.
本发明由于在动轴上套有密封轴套,密封轴套上设有浮动块,当动轴转动时,浮动块在离心力作用下与密封座内壁贴合,起到很好的密封作用,避免了现有技术中因密封稳定性能较差以及填料问题带来的弊端,与现有技术相比本发明密封性能好,无污染,使用寿命长,使用成本低,装置结构性能稳定、运行可靠,能使企业的生产效率得到提高,生产及运营成本得到降低。In the present invention, since the moving shaft is covered with a sealing sleeve, and the sealing sleeve is provided with a floating block, when the moving shaft rotates, the floating block fits with the inner wall of the sealing seat under the action of centrifugal force, which plays a very good sealing effect and avoids Compared with the prior art, the present invention has good sealing performance, no pollution, long service life, low cost of use, stable structure and performance of the device, and reliable operation. It can improve the production efficiency of the enterprise and reduce the production and operation costs.
附图说明Description of drawings
图1是现有技术的结构示意图。Fig. 1 is a structural schematic diagram of the prior art.
图2是本发明一种实施方式的结构示意图。Fig. 2 is a structural schematic diagram of an embodiment of the present invention.
图3是图2的A部放大图。Fig. 3 is an enlarged view of part A of Fig. 2 .
图4是本发明中密封轴套与浮动块的装配示意图。Fig. 4 is a schematic diagram of the assembly of the sealing bush and the floating block in the present invention.
图5是本发明中密封轴套中上半轴的结构示意图。Fig. 5 is a schematic structural view of the upper half shaft in the sealed bushing of the present invention.
图6是本发明中密封座结构示意图。Fig. 6 is a schematic diagram of the structure of the sealing seat in the present invention.
图7是本发明中静环密封件结构示意图。Fig. 7 is a schematic diagram of the structure of the static ring seal in the present invention.
图8是本发明中轴端压盖结构示意图。Fig. 8 is a schematic diagram of the structure of the shaft end gland in the present invention.
图9本发明中动环密封件结构示意图。Fig. 9 is a schematic diagram of the structure of the moving ring seal in the present invention.
图10是本发明另一种实施方式中密封轴套与螺旋片及浮动块的装配示意图。Fig. 10 is a schematic diagram of the assembly of the sealing sleeve, the spiral piece and the floating block in another embodiment of the present invention.
图11是针对图10中密封轴套与螺旋片装配示意图。Fig. 11 is a schematic diagram of the assembly of the sealing sleeve and the spiral piece in Fig. 10 .
图2-图11的附图标记如下:The reference signs of Fig. 2-Fig. 11 are as follows:
动轴1;Moving axis 1;
密封轴套2、下半轴套21、上半轴套22、螺旋叶片23、第一清理孔24、浮动块25、导向槽26、第二清理孔27;Sealing sleeve 2,
箱体3、密封座法兰4、Box 3, sealing seat flange 4,
密封座5、斜坡51;Seal seat 5,
静环密封件6、第一环组61;Static ring seal 6,
轴端压盖7、送气孔71;Shaft end gland 7,
锁紧螺栓8、
动环密封件9、第二环组91、第三清理孔92
油封10、弹性挡圈11。
具体实施方式Detailed ways
以下结合附图对本发明作详细介绍:Below in conjunction with accompanying drawing, the present invention is described in detail:
实施例一:其详细结构参见图2-图9。Embodiment 1: Refer to Fig. 2-Fig. 9 for its detailed structure.
从图2和图3可以看出本发明包动轴1、密封轴套2、箱体3、密封座法兰4、密封座5、静环密封件6、轴端压盖7、锁紧螺栓8、动环密封件9、油封10、弹性挡圈11。From Fig. 2 and Fig. 3, it can be seen that the present invention includes a moving shaft 1, a sealing sleeve 2, a box body 3, a sealing seat flange 4, a sealing seat 5, a static ring seal 6, a shaft end gland 7, and a
密封座5的一端通过密封座法兰4与箱体3可拆卸地紧固连接,另一端由锁紧螺栓8经静环密封件6与轴端压盖7紧固连接。One end of the seal seat 5 is detachably fastened to the box body 3 through the seal seat flange 4 , and the other end is fastened to the shaft end gland 7 by the locking
密封轴套2位于密封座5中并套在动轴1上且一端止位于动轴1的轴肩,另一端止位于动环密封件9。The sealing shaft sleeve 2 is located in the sealing seat 5 and sleeved on the moving shaft 1 , and one end stops at the shaft shoulder of the moving shaft 1 , and the other end stops at the moving
从图4和图5可以看出密封轴套2的结构以及密封轴套2与浮动快25之间的装配关系。密封轴套2采用轴向开合式结构,在本实施例中密封轴套2具有两个半轴套,即下半轴套21和上半轴套22,将这两个半轴套分别套在动轴1上再用非金属材质螺栓连接,使得安装非常方便。密封轴套2上设有导向槽26,该导向槽为浮动块25导向,浮动块25至少采用一个,当浮动块25在密封轴套2上为单头螺旋布置时,如果材料,加工工艺及装配工艺能达到要求,浮动块25可以只采用一个,这种情况下通常安装相对容易些。当浮动块25采用二个及以上时数量时,浮动块25可以连续或断续螺旋布置。当浮动块25在密封轴套2上为多头螺旋布置时,浮动块25至少采用二个。同样浮动块25为多个时可以连续或断续螺旋布置,这种情况下密封效果会很好。当动轴1转动时,浮动块25在离心力作用下与密封座5内壁贴合,起到很好的密封作用。浮动块25上设有第一清理孔24,用于清理浮动块上及密封座5内残余粉体。It can be seen from Fig. 4 and Fig. 5 that the structure of the sealing shaft sleeve 2 and the assembly relationship between the sealing shaft sleeve 2 and the floating fast 25 can be seen. The sealing bushing 2 adopts an axial opening and closing structure. In this embodiment, the sealing bushing 2 has two half bushings, that is, the
密封座5靠箱体3侧带有斜坡51,其目的是使密封座5内的粉体在重力作用下回到箱体3中,阻止粉体外泄。参见图6。The sealing seat 5 has a
动环密封件9与静环密封件6相嵌合,静环密封件6带有第一环组61,动环密封件9带有第二环组91,第一环组61与第二环组91之间相互嵌合,并且第二环组91相对于第一环组61可发生转动,主要起防尘及密封作用。动环密封件9上还设计第三清理孔92,主要起维护清理密封座5内残余粉体的作用。参见图7和图8。The
轴端压盖7上设有送气孔71,用于维护维修时向密封座5内送气,可将泄漏粉体吹扫至箱体3内。保证维护的便利性。参见图9。The shaft end gland 7 is provided with an
安装时先将浮动快25装入导向槽26,然后将密封座5、密封座法兰4与箱体3用螺栓锁紧,再将密封轴套2装入动轴1上形成组件装入箱体3上,静环密封件6穿过密封轴套2外圆与密封座5端面配合;再将动环密封件9装入动轴1上,装入弹性挡圈11轴向固定动环密封件9、密封轴套2;最后将油封10装入轴端压盖7,作为一个整体与静环密封件6端面配合,并用螺栓8将静环密封件6、轴端压盖7与密封座5锁紧。最终形成完整的动轴密封装置。详见图2。When installing, first install the floating fast 25 into the
本发明工作原理为:The working principle of the present invention is:
1、设备工作时,密封轴套2上浮动块25在离心力作用下与密封座5内孔贴合,起密封作用。密封轴套2为整个动轴密封装置的第一道密封,起主要密封作用。1. When the equipment is working, the floating
2、设备工作时,如有粉体泄露至密封座5内,其斜坡51将利用粉体所受重力作用,起到将泄露至密封座5内粉体推送至箱体3内的作用,为整个动轴密封装置的第二道密封。2. When the equipment is working, if any powder leaks into the sealing seat 5, its
3、设备工作时,如有粉体泄露至静环密封件6处,静环密封件的第一环组61及动环密封件9的第二环组91将泄露粉体阻滞在此处,防止粉体泄漏至设备外污染环境。动环密封件9与静环密封件6形成整个动轴密封装置的第三道密封。3. When the equipment is working, if powder leaks to the static ring seal 6, the
4、设备维护时,如有粉体泄露至密封座5内,用外接气源连接轴端压盖7上送气孔71,可将泄漏粉体吹扫至箱体3内。保证维护的便利性。4. During equipment maintenance, if powder leaks into the sealing seat 5, use an external air source to connect the
5、设备维修时,先拆卸掉锁紧螺栓8,再将轴端压盖7、动环密封件9、静环密封件6朝远离箱体3方向拆卸出来,最后更换油封10、密封轴套2等易损零部件。更换完毕后按反拆卸顺序组装。保证维修的便利性。5. When maintaining the equipment, first remove the
实施例二:结合图10-图11。Embodiment 2: Combining Figure 10-Figure 11.
本实施例与实施例一相比不同点主要在于增加了螺旋叶片23,螺旋叶片23可以单独加工后安装在密封轴套2上,也可以整体加工出带螺旋叶片23的密封轴套2,导向槽26设置在螺旋叶片23上,浮动块25通过导向槽26安装在螺旋叶片23上,参见图10。结合图11可以看出密封轴套2亦可以采用轴向开合式结构,以便于安装。工作时浮动块25在离心力的作用下沿导向槽26滑动与所述密封座内壁贴合密封。同样浮动块25可以采用一个或一个以上,可以连续或断续布置在螺旋叶片上。螺旋叶片23可以采用单头或多头,螺旋叶片23上设有第二清理孔27,用于清理螺旋叶片上的粉体。该实施例在密封效果上比较容易得到保障。The main difference between this embodiment and the first embodiment is that the
从以上实施例可以看出本发明能有效防止被密封粉体泄漏,避免了现有密封结构或装置存在的问题,例如现有技术中密封机能易受破坏、密封件易磨损、污染产品、使用寿命过短、可靠性低、使用成本高等。本发明能使企业的生产效率得到提高,生产及运营成本得到降低。It can be seen from the above embodiments that the present invention can effectively prevent the leakage of the sealed powder, and avoid the problems existing in the existing sealing structure or device, such as the sealing function in the prior art is easily damaged, the seal is easy to wear, pollutes the product, uses The life is too short, the reliability is low, and the use cost is high. The invention can improve the production efficiency of the enterprise and reduce the production and operation costs.
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