CN115676609A - Maintenance crane for wind power generating set - Google Patents

Maintenance crane for wind power generating set Download PDF

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CN115676609A
CN115676609A CN202211180136.6A CN202211180136A CN115676609A CN 115676609 A CN115676609 A CN 115676609A CN 202211180136 A CN202211180136 A CN 202211180136A CN 115676609 A CN115676609 A CN 115676609A
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fixing
supporting
plates
plate
symmetrically
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刘李涛
徐惠
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China MCC17 Group Co Ltd
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China MCC17 Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本发明涉及发电机组维修辅助设备技术领域,尤其涉及一种风力发电机组维修吊车。一种风力发电机组维修吊车,包括第一支撑机构、第二支撑机构、固定机构、升降机构,有效解决现有的吊装工具大多数通过电葫芦进行吊装且稳定性较差、容易造成更大危险的问题,本发明的结构设计合理,且结构使用灵活,实用性强,方便移动,进而便于使用,且有效的提高发电机组的吊装支撑稳定性,且有效的增加使用安全性。

Figure 202211180136

The invention relates to the technical field of maintenance auxiliary equipment for generating sets, in particular to a maintenance crane for wind power generating sets. A maintenance crane for wind power generators, including a first support mechanism, a second support mechanism, a fixing mechanism, and a lifting mechanism, which effectively solves the problem that most of the existing lifting tools are hoisted by electric hoists and have poor stability and are likely to cause greater danger To solve the problem, the structure design of the present invention is reasonable, and the structure is flexible in use, strong in practicability, easy to move, and easy to use, and effectively improves the stability of the hoisting support of the generator set, and effectively increases the safety of use.

Figure 202211180136

Description

一种风力发电机组维修吊车Maintenance crane for wind power generating set

技术领域technical field

本发明涉及发电机组维修辅助设备技术领域,尤其涉及一种风力发电机组维修吊车。The invention relates to the technical field of maintenance auxiliary equipment for generating sets, in particular to a maintenance crane for wind power generating sets.

背景技术Background technique

风力发电机组应用比较广泛,涉及到很多领域,在实际应用过程中也会经常需要维修,目前的风力发电机发电机组维修时一般需要维修人员攀爬或钻入器械下端以及上端维修,但是在维修工作时,其维修人员既不方便修理也没有安全保障,现有的普通吊装大多数是固定的,不便于移动,进而需要将发电机组运输到指定地点进行维修,且现有的吊装工具大多数通过电葫芦进行吊装,且稳定性较差,容易造成更大的危险,为此,我们提供一种风力发电机组维修吊车来解决此问题。Wind turbines are widely used, involving many fields, and often need to be repaired in the actual application process. The current wind turbine maintenance generally requires maintenance personnel to climb or drill into the lower and upper ends of the equipment for maintenance, but in the maintenance When working, its maintenance personnel are neither convenient for repair nor safe. Most of the existing ordinary hoisting tools are fixed and inconvenient to move, so the generator set needs to be transported to the designated place for maintenance, and most of the existing hoisting tools are Hoisting by electric hoist has poor stability and is likely to cause greater danger. Therefore, we provide a wind turbine maintenance crane to solve this problem.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中存在的缺点,提出的一种风力发电机组维修吊车,结构设计合理,且结构使用灵活,实用性强,方便移动,进而便于使用,且有效的提高发电机组的吊装支撑稳定性,且有效的增加使用安全性。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a maintenance crane for wind power generators, which has a reasonable structural design, flexible structure, strong practicability, convenient movement and use, and effectively improves the power generation. The hoisting support of the unit is stable and effectively increases the safety of use.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

设计一种风力发电机组维修吊车,包括第一支撑机构、第二支撑机构、固定机构、升降机构,所述第一支撑机构包括有两个第一底板,所述第一底板的外侧均对称设有移动轮,两个所述第一底板的上端均通过第一支撑柱共同连接有第一顶板,所述第一顶板的下端对称连接有第二支撑柱,所述第二支撑柱的外侧下部均通过斜支撑杆与第一支撑柱相连接,两个所述第一底板的内侧设有第二支撑机构,所述第二支撑机构包括有与第一底板相接触的两个第二底板,两个所述第二底板相对应的一侧共同连接有两个横梁,所述第二底板的上端均对称连接有第一固定环,所述第一固定环均通过第一钢绳连接有固定套件,所述第一底板的上端设有固定机构,所述第一顶板的下端设有升降机构。Design a maintenance crane for wind power generators, including a first support mechanism, a second support mechanism, a fixing mechanism, and a lifting mechanism. The first support mechanism includes two first bottom plates, and the outer sides of the first bottom plates are symmetrically arranged. There are moving wheels, the upper ends of the two first bottom plates are jointly connected with the first top plate through the first support column, the lower end of the first top plate is symmetrically connected with the second support column, and the outer lower part of the second support column They are all connected to the first support column through inclined support rods, and the inner sides of the two first bottom plates are provided with a second support mechanism, and the second support mechanism includes two second bottom plates in contact with the first bottom plate, The corresponding sides of the two second bottom plates are jointly connected with two beams, and the upper ends of the second bottom plates are symmetrically connected with first fixing rings, and the first fixing rings are connected with fixing rings through first steel ropes. In the kit, the upper end of the first bottom plate is provided with a fixing mechanism, and the lower end of the first top plate is provided with a lifting mechanism.

优选的,所述升降机构包括有与第一顶板相连接的L型支撑杆,所述L型支撑杆的上端安装有第二电机,所述第二电机的外侧通过主皮带轮套接有皮带,所述皮带远离主皮带轮的一侧通过副皮带轮连接有转轴,所述转轴贯穿第一顶板且延伸至内腔连接有轴承,所述第一顶板的上端对称设有槽口,所述转轴的外侧对称设有与之相匹配的绕线轮,所述绕线轮均通过第二钢绳连接有第二固定环,所述第二固定环的下方设有锁定机构。Preferably, the lifting mechanism includes an L-shaped support rod connected to the first top plate, a second motor is installed on the upper end of the L-shaped support rod, and a belt is sleeved on the outside of the second motor through the main pulley, The side of the belt away from the main pulley is connected with a rotating shaft through the secondary pulley, the rotating shaft runs through the first top plate and extends to the inner cavity to connect with bearings, the upper end of the first top plate is symmetrically provided with notches, and the outer side of the rotating shaft Matching winding wheels are arranged symmetrically, and the winding wheels are all connected with a second fixing ring through a second steel rope, and a locking mechanism is arranged under the second fixing ring.

优选的,所述锁定机构包括有与第二固定环相连接的两个固定板,所述固定板的上端均通过螺纹槽与第二固定环相螺接,所述固定板的下端均设有支撑板,所述支撑板的下端均通过安装板连接有第三固定罩,所述第三固定罩的下端均设有挂钩。Preferably, the locking mechanism includes two fixing plates connected to the second fixing ring, the upper ends of the fixing plates are screwed to the second fixing ring through thread grooves, and the lower ends of the fixing plates are provided with The supporting plate, the lower end of the supporting plate is connected with the third fixed cover through the mounting plate, and the lower end of the third fixed cover is provided with a hook.

优选的,所述第二底板的上端均对称连接有第一固定罩,所述第一固定罩的内腔上端均安装有第一液压缸,所述第一液压缸的下端均连接有第一液压杆,所述第二底板的上端均对称设有与之相匹配的第一通槽,所述第一液压杆均穿过第一通槽连接有支撑块。Preferably, the upper ends of the second base plates are symmetrically connected with first fixed covers, the upper ends of the inner chambers of the first fixed covers are equipped with first hydraulic cylinders, and the lower ends of the first hydraulic cylinders are connected with first As for the hydraulic rods, the upper ends of the second bottom plate are symmetrically provided with first through grooves matched therewith, and the first hydraulic rods are connected to support blocks through the first through grooves.

优选的,所述固定机构包括有与第一底板相连接的两个第二固定罩,所述第二固定罩的内腔底端均安装有第一电机,所述第一电机的外侧均设有第一锥齿轮,所述第二固定罩的内腔上端均通过安装座设有第二锥齿轮,所述第二锥齿轮与第一锥齿轮之间相啮合,所述第二支撑柱的下端均设有第一凹槽,所述第一凹槽的内腔均设有挡块,所述挡块的下端均连接有丝杆,所述第二支撑柱的下端均设有与之相匹配的挡板,所述丝杆均贯穿第二固定罩的且延伸至内腔与第二锥齿轮相连接,且所述丝杆的下端均连接有螺旋地桩,所述第一底板的上端均设有与之相匹配的第二通槽。Preferably, the fixing mechanism includes two second fixing covers connected to the first bottom plate, first motors are installed at the bottom ends of the inner chambers of the second fixing covers, and the outer sides of the first motors are provided with There is a first bevel gear, and the upper end of the inner cavity of the second fixed cover is provided with a second bevel gear through the mounting seat, and the second bevel gear is meshed with the first bevel gear, and the second support column The lower ends are all provided with first grooves, the inner cavities of the first grooves are provided with stoppers, the lower ends of the stoppers are connected with screw rods, and the lower ends of the second support columns are provided with corresponding Matching baffles, the screw rods all pass through the second fixed cover and extend to the inner cavity to connect with the second bevel gear, and the lower ends of the screw rods are connected with spiral ground piles, and the upper end of the first bottom plate Both are provided with matching second through grooves.

优选的,所述固定板的上端对称设有第二凹槽,所述第二凹槽的内腔均连接有弹簧杆,所述弹簧杆的外侧均设有加强筋,所述加强筋远离弹簧杆的一侧均与第二固定环相连接,所述固定板的上端通过螺栓对称螺接有第二顶板,且所述第二顶板的上端均通过螺栓螺接有牢固板,且所述第二顶板的下端均对称连接有第一缓冲条,所述固定板的下端等距通过第一加强柱贯穿支撑板且延伸至下方螺接有螺母。Preferably, the upper end of the fixing plate is symmetrically provided with second grooves, the inner cavities of the second grooves are connected with spring rods, and the outer sides of the spring rods are provided with reinforcing ribs, and the reinforcing ribs are far away from the spring One side of the rod is connected with the second fixed ring, the upper end of the fixed plate is symmetrically screwed with the second top plate through bolts, and the upper end of the second top plate is screwed with a solid plate through bolts, and the first The lower ends of the two top plates are symmetrically connected with first buffer strips, and the lower ends of the fixing plates pass through the supporting plate equidistantly through the first reinforcing column and extend to the bottom to be screwed with nuts.

优选的,所述支撑板的外侧均等距连接有连接杆,所述连接杆均通过连接块连接有固定套,所述第一支撑柱的外侧对称设有与之相匹配的滑槽,所述固定套的内侧对称设有与滑槽位置相匹配的滑块。Preferably, the outer sides of the support plates are equidistantly connected with connecting rods, and the connecting rods are all connected with fixed sleeves through connecting blocks, and the outer sides of the first supporting columns are symmetrically provided with matching slide grooves. The inner side of the fixed sleeve is symmetrically provided with slide blocks matching the position of the chute.

优选的,所述安装板的上端均连接有第二加强柱,所述第二加强柱的上端均贯穿支撑板且延伸至上方连接有第三顶板,所述第三顶板的下端两侧均等距连接有减震器,所述支撑板的内腔等距设有与之相匹配的加强板,所述加强板的上端均设有第二缓冲条。Preferably, the upper ends of the mounting plates are connected with second reinforcement columns, the upper ends of the second reinforcement columns pass through the support plate and extend to connect with the third top plate, the lower ends of the third top plate are equally spaced on both sides The shock absorber is connected, and the inner cavity of the support plate is equidistantly provided with matching reinforcing plates, and the upper ends of the reinforcing plates are provided with second buffer strips.

优选的,所述第三固定罩的内腔两侧均安装有第二液压缸,所述第二液压缸均通过第二液压杆连接有弧形齿条,所述挂钩的上端均通过连接轴连接有与之相匹配的齿轮。Preferably, both sides of the inner cavity of the third fixed cover are equipped with second hydraulic cylinders, and the second hydraulic cylinders are connected with arc-shaped racks through the second hydraulic rods, and the upper ends of the hooks are connected through the connecting shafts. There are matching gears attached.

本发明提出的一种风力发电机组维修吊车,有益效果在于:A kind of wind power generating unit maintenance crane that the present invention proposes, beneficial effect is:

一:第一支撑机构设有两个第一底板及移动轮,方便此吊装设备进行移动,有效提高其实用性。One: The first supporting mechanism is equipped with two first bottom plates and moving wheels, which facilitate the movement of the hoisting equipment and effectively improve its practicability.

二:第二支撑机构通过设有四个第一固定环、第一钢绳、固定套件,便于第二底板上端的第一钢绳及固定套件相互交叉与挂钩相连接,有效的增加对发电机组的稳定捆绑效果,且通过第二底板上端设有第一固定罩,且其内腔安装有第一液压缸,第一液压缸通过第一液压杆带动支撑块支撑在地面,有效的提高对横梁及发电机组的支撑效果,且防止其发生换晃动,便于提高维修人员维修时的安全保障。Two: The second support mechanism is equipped with four first fixing rings, first steel ropes, and fixing sets, so that the first steel ropes on the upper end of the second base plate and the fixing sets are connected with each other by intersecting with the hook, effectively increasing the power of the generator set. The stable binding effect, and the first fixed cover is provided on the top of the second bottom plate, and the first hydraulic cylinder is installed in the inner cavity, and the first hydraulic cylinder drives the support block to support on the ground through the first hydraulic rod, effectively improving the crossbeam And the supporting effect of the generator set, and prevent it from shaking, which is convenient to improve the safety guarantee of maintenance personnel during maintenance.

三:固定机构通过设有第一电机,第一电机通过第一锥齿轮带动第二锥齿轮转动,且第二锥齿轮通过丝杆带动螺旋地桩转动,进而钻入土地,便于增加第一底板的稳定性,且通过第二支撑柱的下端设有挡板,丝杆的上端设有挡块,便于限定丝杆的升降高度,有效的提高其实用性。Three: The fixing mechanism is equipped with a first motor, the first motor drives the second bevel gear to rotate through the first bevel gear, and the second bevel gear drives the spiral ground pile to rotate through the screw rod, and then drills into the ground, which is convenient for increasing the first bottom plate stability, and the lower end of the second support column is provided with a baffle, and the upper end of the screw rod is provided with a stopper, which is convenient for limiting the lifting height of the screw rod and effectively improving its practicability.

四:锁定机构通过固定板上端的螺纹槽与第二固定环相连接,且通过固定板上端设有第二凹槽及第二顶板,第二凹槽内腔的弹簧杆外侧设有加强筋,加强筋与第二固定环相连接,且第二顶板的下端通设有第一缓冲条,便于在第二钢绳收缩时,通过弹簧杆、加强筋及第一缓冲条增加其支撑强度,且有效的缓冲释压,降低其承受的压力,便于增加其使用寿命,且安装板通过第二加强柱连接第三顶板,第三顶板的下端等距设有减震器,支撑板的内腔设有加强板,且加强板的上端设有与之相匹配的第二缓冲条,便于进一步的降低挂钩的承受压力,有效的增加其稳定支撑性能,且支撑板通过连接杆及连接块连接固定套,固定套通过滑块活动连接在第二支撑柱外侧的滑槽内腔,便于支撑板稳定的上下移动,有效的防止其晃动,导致影响此吊装设备的稳定支撑性,且第二液压缸通过第二液压杆带动弧形齿条挤压齿轮,便于固定挂钩,防止其摆动,导致发电机组随之晃动。Four: The locking mechanism is connected with the second fixed ring through the threaded groove on the upper end of the fixed plate, and the second groove and the second top plate are provided on the upper end of the fixed plate, and the spring rod outside the inner cavity of the second groove is provided with reinforcing ribs, The reinforcing rib is connected with the second fixing ring, and the lower end of the second top plate is provided with a first buffer strip, so that when the second steel rope shrinks, the supporting strength is increased through the spring rod, the reinforcing rib and the first buffer strip, and Effective cushioning and pressure relief, reducing the pressure it bears, and increasing its service life, and the mounting plate is connected to the third top plate through the second reinforcing column, the lower end of the third top plate is equidistantly equipped with shock absorbers, and the inner cavity of the supporting plate is set There is a reinforcing plate, and the upper end of the reinforcing plate is provided with a matching second buffer strip, which is convenient to further reduce the pressure of the hook and effectively increase its stable support performance, and the supporting plate is connected to the fixed sleeve through the connecting rod and the connecting block , the fixed sleeve is movably connected to the inner cavity of the chute outside the second support column through the slider, which facilitates the stable up and down movement of the support plate and effectively prevents it from shaking, which will affect the stable support of the hoisting equipment, and the second hydraulic cylinder passes through The second hydraulic rod drives the arc-shaped rack to squeeze the gear, which is convenient for fixing the hook and prevents it from swinging, causing the generator set to shake thereupon.

与现有的技术相比,本发明的结构设计合理,且结构使用灵活,实用性强,方便移动,进而便于使用,且有效的提高发电机组的吊装支撑稳定性,且有效的增加使用安全性。Compared with the existing technology, the structure design of the present invention is reasonable, and the structure is flexible to use, has strong practicability, is convenient to move, and is convenient to use, and effectively improves the stability of the hoisting support of the generator set, and effectively increases the safety of use .

附图说明Description of drawings

图1为本发明提出的整体结构正视结构示意图;Fig. 1 is the schematic diagram of the front view of the overall structure proposed by the present invention;

图2为本发明提出的整体结构剖视结构示意图;Fig. 2 is the overall structure sectional structure schematic diagram that the present invention proposes;

图3为本发明提出的整体结构侧视结构示意图;Fig. 3 is a schematic diagram of the overall structure side view proposed by the present invention;

图4为本发明提出的部分第二支撑机构侧视结构示意图;Fig. 4 is a side view structural schematic diagram of part of the second support mechanism proposed by the present invention;

图5为本发明提出的部分锁定机构俯视结构示意图;Fig. 5 is a schematic diagram of a top view structure of a part of the locking mechanism proposed by the present invention;

图6为本发明提出的A部分装置放大结构示意图;Fig. 6 is a schematic diagram of the enlarged structure of the device of part A proposed by the present invention;

图7为本发明提出的A1部分装置放大结构示意图;Fig. 7 is the schematic diagram of the enlarged structure of the A1 part device proposed by the present invention;

图8为本发明提出的A2部分装置放大结构示意图。Fig. 8 is a schematic diagram showing the enlarged structure of the device in part A2 proposed by the present invention.

图中:第一支撑机构1、第一底板11、移动轮12、第一支撑柱13、第一顶板14、第二支撑柱15、斜支撑杆16、第二支撑机构2、第二底板21、横梁22、第一固定环23、第一钢绳24、固定套件25、第一固定罩26、第一液压缸27、第一液压杆28、第一通槽29、支撑块221、固定机构3、第二固定罩31、第一电机32、第一锥齿轮33、安装座34、第二锥齿轮35、第一凹槽36、挡块37、丝杆38、挡板39、螺旋地桩331、第二通槽332、升降机构4、L型支撑杆41、第二电机42、主皮带轮43、皮带44、副皮带轮45、转轴46、轴承47、槽口48、绕线轮49、第二钢绳441、第二固定环442、锁定机构5、固定板51、螺纹槽52、支撑板53、安装板54、第三固定罩55、挂钩56、第二凹槽57、弹簧杆58、加强筋59、第二顶板551、牢固板552、第一缓冲条553、第一加强柱554、连接杆555、固定套556、滑槽557、滑块558、第二加强柱559、第三顶板5551、减震器5552、加强板5553、第二缓冲条5554、第二液压缸5555、第二液压杆5556、弧形齿条5557、连接轴5558、齿轮5559。In the figure: first support mechanism 1, first bottom plate 11, moving wheel 12, first support column 13, first top plate 14, second support column 15, inclined support rod 16, second support mechanism 2, second bottom plate 21 , beam 22, first fixing ring 23, first steel rope 24, fixing kit 25, first fixing cover 26, first hydraulic cylinder 27, first hydraulic rod 28, first through groove 29, support block 221, fixing mechanism 3. The second fixed cover 31, the first motor 32, the first bevel gear 33, the mounting seat 34, the second bevel gear 35, the first groove 36, the stopper 37, the screw rod 38, the baffle 39, and the spiral pile 331, the second through groove 332, the lifting mechanism 4, the L-shaped support rod 41, the second motor 42, the main pulley 43, the belt 44, the secondary pulley 45, the rotating shaft 46, the bearing 47, the notch 48, the reel 49, the first Two steel ropes 441, the second fixed ring 442, locking mechanism 5, fixed plate 51, screw groove 52, support plate 53, mounting plate 54, the third fixed cover 55, hook 56, the second groove 57, spring bar 58, Reinforcing rib 59, second top plate 551, firm plate 552, first buffer bar 553, first reinforcing column 554, connecting rod 555, fixing sleeve 556, chute 557, slider 558, second reinforcing column 559, third top plate 5551, shock absorber 5552, reinforcing plate 5553, second buffer bar 5554, second hydraulic cylinder 5555, second hydraulic rod 5556, arc rack 5557, connecting shaft 5558, gear 5559.

具体实施方式Detailed ways

参照图1-8,一种风力发电机组维修吊车,包括第一支撑机构1、第二支撑机构2、固定机构3、升降机构4、锁定机构5,第一支撑机构1包括有两个第一底板11,第一底板11的外侧均对称设有移动轮12,两个第一底板11的上端均通过第一支撑柱13共同连接有第一顶板14,第一顶板14的下端对称连接有第二支撑柱15,第二支撑柱15的外侧下部均通过斜支撑杆16与第一支撑柱13相连接,两个第一底板11的内侧设有第二支撑机构2,第二支撑机构2包括有与第一底板11相接触的两个第二底板21,第二底板21的上端均对称连接有第一固定罩26,第一固定罩26的内腔上端均安装有第一液压缸27,第一液压缸27的下端均连接有第一液压杆28,第二底板21的上端均对称设有与之相匹配的第一通槽29,第一液压杆28均穿过第一通槽29连接有支撑块221,便于当第二底板21及横梁22被提拉起来后,通过第一液压缸27带动第一液压杆28向下移动,进而通过支撑块221支撑在地面,便于更加稳定的支撑第二底板21及横梁22,进而防止其上端的农用发电机组不稳定移动。Referring to Figures 1-8, a wind turbine maintenance crane includes a first support mechanism 1, a second support mechanism 2, a fixing mechanism 3, a lifting mechanism 4, and a locking mechanism 5. The first support mechanism 1 includes two first Bottom plate 11, the outer side of first bottom plate 11 is all symmetrically provided with moving wheel 12, and the upper end of two first bottom plates 11 is connected with first top plate 14 jointly by first support column 13, and the lower end of first top plate 14 is symmetrically connected with the second Two support columns 15, the outer lower part of the second support column 15 is connected with the first support column 13 through the oblique support rod 16, the inner side of the two first bottom plates 11 is provided with a second support mechanism 2, and the second support mechanism 2 includes There are two second bottom plates 21 in contact with the first bottom plate 11, and the upper ends of the second bottom plates 21 are symmetrically connected with first fixed covers 26, and the upper ends of the inner chambers of the first fixed covers 26 are equipped with first hydraulic cylinders 27, The lower end of the first hydraulic cylinder 27 is connected with the first hydraulic rod 28, and the upper end of the second bottom plate 21 is symmetrically provided with the first through groove 29 matching it, and the first hydraulic rod 28 passes through the first through groove 29 A supporting block 221 is connected, so that when the second bottom plate 21 and the crossbeam 22 are pulled up, the first hydraulic cylinder 27 drives the first hydraulic rod 28 to move downward, and then is supported on the ground by the supporting block 221, which facilitates a more stable The second bottom plate 21 and the beam 22 are supported to prevent the unstable movement of the agricultural generating set at the upper end thereof.

两个第二底板21相对应的一侧共同连接有两个横梁22,第二底板21的上端均对称连接有第一固定环23,第一固定环23均通过第一钢绳24连接有固定套件25,第一底板11的上端设有固定机构3,固定机构3包括有与第一底板11相连接的两个第二固定罩31,第二固定罩31的内腔底端均安装有第一电机32,第一电机32的外侧均设有第一锥齿轮33,第二固定罩31的内腔上端均通过安装座34设有第二锥齿轮35,第二锥齿轮35与第一锥齿轮33之间相啮合,第二支撑柱15的下端均设有第一凹槽36,第一凹槽36的内腔均设有挡块37,挡块37的下端均连接有丝杆38,第二支撑柱15的下端均设有与之相匹配的挡板39,丝杆38均贯穿第二固定罩31的且延伸至内腔与第二锥齿轮35相连接,且丝杆38的下端均连接有螺旋地桩331,第一底板11的上端均设有与之相匹配的第二通槽332,当农用发电机组在田野里工作时发生故障,需要检修时,可通过外置控制开关打开第一电机32,进而第一电机32通过第一锥齿轮33带动转动第二锥齿轮35,进而第二锥齿轮35通过丝杆38带动螺旋地桩331插入土壤内腔,便于更加牢固的固定第一底板11。The corresponding sides of the two second bottom plates 21 are connected with two crossbeams 22, and the upper ends of the second bottom plates 21 are symmetrically connected with first fixing rings 23, and the first fixing rings 23 are connected by first steel ropes 24 with fixed Kit 25, the upper end of the first base plate 11 is provided with a fixing mechanism 3, the fixing mechanism 3 includes two second fixing covers 31 connected with the first base plate 11, the inner cavity bottom of the second fixing cover 31 is equipped with the first A motor 32, the outside of the first motor 32 is provided with a first bevel gear 33, and the inner cavity upper end of the second fixed cover 31 is provided with a second bevel gear 35 through a mounting seat 34, and the second bevel gear 35 is connected to the first bevel gear. The gears 33 are engaged with each other, the lower end of the second support column 15 is provided with a first groove 36, the inner cavity of the first groove 36 is provided with a stopper 37, and the lower end of the stopper 37 is connected with a screw rod 38, The lower end of the second support column 15 is provided with a matching baffle plate 39, and the screw mandrel 38 runs through the second fixed cover 31 and extends to the inner cavity to be connected with the second bevel gear 35, and the lower end of the screw mandrel 38 Both are connected with spiral ground piles 331, and the upper end of the first bottom plate 11 is provided with a matching second through-slot 332. When the agricultural generating set breaks down when it is working in the field and needs to be overhauled, the external control switch can Turn on the first motor 32, and then the first motor 32 drives the second bevel gear 35 through the first bevel gear 33, and then the second bevel gear 35 drives the spiral ground pile 331 through the screw mandrel 38 to insert into the soil inner cavity, so as to facilitate more firm fixing The first bottom plate 11.

第一顶板14的下端设有升降机构4,升降机构4包括有与第一顶板14相连接的L型支撑杆41,L型支撑杆41的上端安装有第二电机42,第二电机42的外侧通过主皮带轮43套接有皮带44,皮带44远离主皮带轮43的一侧通过副皮带轮45连接有转轴46,转轴46贯穿第一顶板14且延伸至内腔连接有轴承47,第一顶板14的上端对称设有槽口48,转轴46的外侧对称设有与之相匹配的绕线轮49,绕线轮49均通过第二钢绳441连接有第二固定环442,第二固定环442的下方设有锁定机构5,锁定机构5包括有与第二固定环442相连接的两个固定板51,固定板51的上端均通过螺纹槽52与第二固定环442相螺接,固定板51的上端对称设有第二凹槽57,第二凹槽57的内腔均连接有弹簧杆58,弹簧杆58的外侧均设有加强筋59,加强筋59远离弹簧杆58的一侧均与第二固定环442相连接,固定板51的上端通过螺栓对称螺接有第二顶板551,且第二顶板551的上端均通过螺栓螺接有牢固板552,且第二顶板551的下端均对称连接有第一缓冲条553,固定板51的下端等距通过第一加强柱554贯穿支撑板53且延伸至下方螺接有螺母,便于进一步更加第二固定环442与固定板51之间的连接强度,便于缓冲减压,有效提高其稳定性能,且便于提高其使用寿命。The lower end of the first top plate 14 is provided with a lifting mechanism 4, and the lifting mechanism 4 includes an L-shaped support bar 41 that is connected with the first top plate 14, and a second motor 42 is installed on the upper end of the L-shaped support bar 41, and the second motor 42 The outer side is sleeved with a belt 44 through the main pulley 43, and the side of the belt 44 away from the main pulley 43 is connected with a rotating shaft 46 through a secondary pulley 45. The rotating shaft 46 runs through the first top plate 14 and extends to the inner cavity to connect with a bearing 47. The first top plate 14 The upper end of the shaft is symmetrically provided with a notch 48, and the outer side of the rotating shaft 46 is symmetrically provided with a matching reel 49, and the reel 49 is connected with a second fixed ring 442 through a second steel rope 441, and the second fixed ring 442 The bottom of the lock mechanism 5 is provided with a locking mechanism 5. The locking mechanism 5 includes two fixing plates 51 connected with the second fixing ring 442. The upper ends of the fixing plates 51 are screwed with the second fixing ring 442 through the thread groove 52. The upper end of 51 is symmetrically provided with second groove 57, and the inner cavity of second groove 57 is all connected with spring bar 58, and the outside of spring bar 58 is all provided with reinforcing rib 59, and reinforcing rib 59 is far away from the side of spring bar 58. Connected with the second fixed ring 442, the upper end of the fixed plate 51 is symmetrically screwed with a second top plate 551 by bolts, and the upper ends of the second top plate 551 are all screwed with a firm plate 552 by bolts, and the lower ends of the second top plate 551 are both The first buffer bar 553 is symmetrically connected, and the lower end of the fixed plate 51 passes through the support plate 53 equidistantly through the first reinforcing column 554 and extends to the bottom to be screwed with a nut, which is convenient for further tightening between the second fixed ring 442 and the fixed plate 51. The connection strength is convenient for buffering and decompression, effectively improving its stability, and facilitating its service life.

固定板51的下端均设有支撑板53,支撑板53的下端均通过安装板54连接有第三固定罩55,安装板54的上端均连接有第二加强柱559,第二加强柱559的上端均贯穿支撑板53且延伸至上方连接有第三顶板5551,第三顶板5551的下端两侧均等距连接有减震器5552,支撑板53的内腔等距设有与之相匹配的加强板5553,加强板5553的上端均设有第二缓冲条5554,便于增加对第三固定罩55的缓冲支撑力,防止挂钩56承担过重的压力,长期以往,影响其使用寿命。The lower end of fixed plate 51 is all provided with support plate 53, and the lower end of support plate 53 is all connected with the 3rd fixed cover 55 by mounting plate 54, and the upper end of mounting plate 54 is all connected with second reinforcing column 559, and the second reinforcing column 559 The upper end runs through the support plate 53 and extends to the top to connect with the third top plate 5551, and the lower end of the third top plate 5551 is connected with shock absorbers 5552 equidistantly on both sides, and the inner cavity of the support plate 53 is equidistantly provided with matching reinforcement. Both the plate 5553 and the upper end of the reinforcement plate 5553 are provided with a second buffer strip 5554, which is convenient to increase the buffer support force for the third fixed cover 55, and prevent the hook 56 from bearing excessive pressure, which will affect its service life in the long run.

第三固定罩55的下端均设有挂钩56,第三固定罩55的内腔两侧均安装有第二液压缸5555,第二液压缸5555均通过第二液压杆5556连接有弧形齿条5557,挂钩56的上端均通过连接轴5558连接有与之相匹配的齿轮5559,便于对挂钩56进行有效的锁定,防止其使用过程中晃动。The lower end of the third fixed cover 55 is provided with a hook 56, the inner cavity of the third fixed cover 55 is installed on both sides of the second hydraulic cylinder 5555, and the second hydraulic cylinder 5555 is connected with an arc rack through the second hydraulic rod 5556 5557, the upper end of the hook 56 is connected with a matching gear 5559 through a connecting shaft 5558, which is convenient for effectively locking the hook 56 and preventing it from shaking during use.

工作原理:本发明在使用时通过外置的总控制器与第一液压缸27、第一电机32、第二电机42、第二液压缸5555相连接,当风力发电机组在工作发生故障或者其底部需要进行检修,便于将此吊装设备移动至工作场地,通过将发电机组移动至横梁22的上端,方便将其吊挂起来,通过外置控制器打开第二电机42正向转动的开关,第二电机42通过主皮带轮43带动皮带44转动,进而皮带4带动副皮带轮45转动,副皮带轮45通过转轴46带动两个绕线轮49转动,进而将绕线轮49外侧的第二钢绳441拉出,进而第二固定环442通过与固定板51上端的螺纹槽52相连接,固定板51下端通过第一加强柱554及螺母与支撑板53相连接,方便加固其之间的连接强度,且支撑板53下端的安装板54连接第三固定罩55,第三固定罩55下端的挂钩56将四个第一钢绳24外侧的固定套件25相互交叉的插接,方便牢固弄发电机组,当挂钩56插接完成后,通过外置控制器打开第二液压缸5555的开关,便于第二液压缸5555通过第二液压杆5556带动弧形齿条5557挤压齿轮5559,进而有效的固定挂钩56,防止其在上升过程中晃动,影响发电机组进行稳定升吊,且通过外置控制器打开第一电机32的开关,第一电机32通过第一锥齿轮33带动第二锥齿轮35转动,进而第二锥齿轮35带动丝杆38转动,进而丝杆38带动螺旋地桩331穿过第二通槽332钻入土地内,方便增加第一底板11的稳定支撑性能,再通过外置控制器打开第二电机42反向转动的开关,第二电机42外侧的主皮带轮43通过皮带44带动副皮带轮45转动,副皮带轮45通过转轴46带动两个绕线轮49转动,进而对绕线轮49外侧的第二钢绳441进行收卷,便于通过锁定机构5拉起第一钢绳24、第二底板21及横梁22,便于将发电机组吊起来,当升降机构4上升到一定位置时,通过外置控制器打开第一液压缸27的开关,进而第一液压缸27通过第一液压杆28带动支撑块221向下移动,便于支撑在地面上,有效的增加对第二底板21及横梁22的稳定性,防止其晃动,且方便增加维修人员在进行发电机组底部维修时的安全保障。Working principle: the present invention is connected with the first hydraulic cylinder 27, the first motor 32, the second motor 42, and the second hydraulic cylinder 5555 through an external general controller when in use. The bottom needs to be overhauled, so that the hoisting equipment can be moved to the work site. By moving the generating set to the upper end of the crossbeam 22, it is convenient to hang it. The switch of the second motor 42 to rotate forward is opened by the external controller. The second motor 42 drives the belt 44 to rotate through the main pulley 43, and then the belt 4 drives the secondary pulley 45 to rotate, and the secondary pulley 45 drives the two reels 49 to rotate through the rotating shaft 46, and then pulls the second steel rope 441 on the outside of the reel 49 Further, the second fixing ring 442 is connected with the threaded groove 52 at the upper end of the fixing plate 51, and the lower end of the fixing plate 51 is connected with the supporting plate 53 through the first reinforcing column 554 and the nut, so as to facilitate strengthening the connection strength between them, and The mounting plate 54 at the lower end of the support plate 53 connects the third fixed cover 55, and the hook 56 at the lower end of the third fixed cover 55 inserts the fixed sets 25 on the outside of the four first steel ropes 24 to intersect each other, so that the generator set is convenient and firm. After the hook 56 is plugged in, the switch of the second hydraulic cylinder 5555 is turned on through the external controller, so that the second hydraulic cylinder 5555 drives the arc-shaped rack 5557 to squeeze the gear 5559 through the second hydraulic rod 5556, thereby effectively fixing the hook 56 , prevent it from shaking during the ascent process, and affect the stable lifting of the generator set, and open the switch of the first motor 32 through the external controller, the first motor 32 drives the second bevel gear 35 to rotate through the first bevel gear 33, and then The second bevel gear 35 drives the screw mandrel 38 to rotate, and then the screw mandrel 38 drives the screw ground pile 331 to pass through the second through groove 332 and drill into the ground, so as to increase the stable support performance of the first bottom plate 11, and then open it by an external controller The switch of the second motor 42 reverse rotation, the main pulley 43 on the outside of the second motor 42 drives the secondary pulley 45 to rotate through the belt 44, and the secondary pulley 45 drives two reels 49 to rotate through the rotating shaft 46, and then to the outside of the reel 49 The second steel rope 441 is rewound, so that the first steel rope 24, the second bottom plate 21 and the crossbeam 22 can be pulled up by the locking mechanism 5, and the generator set can be easily lifted. When the lifting mechanism 4 rises to a certain position, the outer Set the controller to turn on the switch of the first hydraulic cylinder 27, and then the first hydraulic cylinder 27 drives the support block 221 to move downward through the first hydraulic rod 28, so as to be supported on the ground and effectively increase the force on the second bottom plate 21 and the beam 22. Stability, preventing it from shaking, and convenient to increase the safety of maintenance personnel when performing maintenance on the bottom of the generator set.

Claims (9)

1. A maintenance crane for a wind generating set comprises a first supporting mechanism (1), a second supporting mechanism (2), a fixing mechanism (3) and a lifting mechanism (4), characterized in that the first supporting mechanism (1) comprises two first bottom plates (11), the outer sides of the first bottom plates (11) are symmetrically provided with moving wheels (12), the upper ends of the two first bottom plates (11) are connected with a first top plate (14) through first supporting columns (13), the lower end of the first top plate (14) is symmetrically connected with second supporting columns (15), the lower parts of the outer sides of the second supporting columns (15) are connected with the first supporting columns (13) through inclined supporting rods (16), the inner sides of the two first bottom plates (11) are provided with second supporting mechanisms (2), the second supporting mechanism (2) comprises two second bottom plates (21) which are contacted with the first bottom plate (11), one sides of the two second bottom plates (21) which correspond to each other are connected with two cross beams (22) together, the upper ends of the second bottom plates (21) are symmetrically connected with first fixing rings (23), the first fixing rings (23) are connected with fixing sleeve members (25) through first steel ropes (24), the upper end of the first bottom plate (11) is provided with a fixing mechanism (3), and the lower end of the first top plate (14) is provided with a lifting mechanism (4).
2. The maintenance crane of the wind generating set according to claim 1, wherein the lifting mechanism (4) comprises an L-shaped supporting rod (41) connected with the first top plate (14), a second motor (42) is installed at the upper end of the L-shaped supporting rod (41), a belt (44) is sleeved on the outer side of the second motor (42) through a main belt pulley (43), one side, far away from the main belt pulley (43), of the belt (44) is connected with a rotating shaft (46) through a sub belt pulley (45), the rotating shaft (46) penetrates through the first top plate (14) and extends to an inner cavity to be connected with a bearing (47), notches (48) are symmetrically arranged at the upper end of the first top plate (14), reels (49) matched with the rotating shaft (46) are symmetrically arranged on the outer side of the rotating shaft (46), the reels (49) are connected with a second fixing ring (442) through second steel ropes (441), and a locking mechanism (5) is arranged below the second fixing ring (442).
3. The maintenance crane for the wind generating set according to claim 2, wherein the locking mechanism (5) comprises two fixing plates (51) connected with the second fixing ring (442), the upper ends of the fixing plates (51) are screwed with the second fixing ring (442) through thread grooves (52), the lower ends of the fixing plates (51) are provided with supporting plates (53), the lower ends of the supporting plates (53) are connected with third fixing covers (55) through mounting plates (54), and the lower ends of the third fixing covers (55) are provided with hooks (56).
4. The maintenance crane for the wind generating set according to claim 1, wherein the upper ends of the second bottom plates (21) are symmetrically connected with first fixing covers (26), the upper ends of the inner cavities of the first fixing covers (26) are provided with first hydraulic cylinders (27), the lower ends of the first hydraulic cylinders (27) are connected with first hydraulic rods (28), the upper ends of the second bottom plates (21) are symmetrically provided with first through grooves (29) matched with the first through grooves, and the first hydraulic rods (28) are connected with supporting blocks (221) through the first through grooves (29).
5. The maintenance crane for the wind generating set according to claim 1, wherein the fixing mechanism (3) comprises two second fixing covers (31) connected to the first base plate (11), the bottom ends of the inner cavities of the second fixing covers (31) are respectively provided with a first motor (32), the outer sides of the first motors (32) are respectively provided with a first bevel gear (33), the upper ends of the inner cavities of the second fixing covers (31) are respectively provided with a second bevel gear (35) through a mounting seat (34), the second bevel gears (35) are engaged with the first bevel gears (33), the lower ends of the second supporting columns (15) are respectively provided with a first groove (36), the inner cavities of the first grooves (36) are respectively provided with a stop block (37), the lower ends of the stop blocks (37) are respectively connected with a screw rod (38), the lower ends of the second supporting columns (15) are respectively provided with a baffle plate (39) matched therewith, the screw rods (38) respectively penetrate through the second fixing covers (31) and extend to the inner cavities to be connected with the second bevel gears (35), the lower ends of the screw rods (38) are respectively connected with the second base plates (332), and the upper ends of the second fixing covers (11) are respectively connected with the second spiral through grooves (332).
6. The maintenance crane for the wind generating set according to claim 3, wherein the upper end of the fixing plate (51) is symmetrically provided with a second groove (57), the inner cavity of the second groove (57) is connected with a spring rod (58), the outer side of the spring rod (58) is provided with a reinforcing rib (59), one side of the reinforcing rib (59) far away from the spring rod (58) is connected with a second fixing ring (442), the upper end of the fixing plate (51) is symmetrically screwed with a second top plate (551) through bolts, the upper end of the second top plate (551) is screwed with a fixing plate (552) through bolts, the lower end of the second top plate (551) is symmetrically connected with a first buffer strip (553), and the lower end of the fixing plate (51) penetrates through the supporting plate (53) at equal intervals through a first reinforcing column (554) and extends to the lower side to be screwed with a nut.
7. A maintenance crane for a wind generating set according to claim 3, characterized in that the outer sides of the supporting plates (53) are connected with connecting rods (555) at equal intervals, the connecting rods (555) are connected with a fixing sleeve (556) through connecting blocks, the outer side of the first supporting column (13) is symmetrically provided with sliding grooves (557) matched with the first supporting column, and the inner side of the fixing sleeve (556) is symmetrically provided with sliding blocks (558) matched with the positions of the sliding grooves (557).
8. The maintenance crane for the wind generating set according to claim 3, characterized in that the upper ends of the mounting plates (54) are connected with second reinforcing columns (559), the upper ends of the second reinforcing columns (559) penetrate through the supporting plate (53) and extend to the upper side to be connected with third top plates (5551), shock absorbers (5552) are connected to two sides of the lower ends of the third top plates (5551) at equal intervals, reinforcing plates (5553) matched with the inner cavities of the supporting plate (53) are arranged at equal intervals, and second buffer strips (5554) are arranged at the upper ends of the reinforcing plates (5553).
9. The maintenance crane for the wind generating set according to claim 3, wherein second hydraulic cylinders (5555) are installed on two sides of an inner cavity of the third fixing cover (55), the second hydraulic cylinders (5555) are connected with arc-shaped racks (5557) through second hydraulic rods (5556), and the upper ends of the hooks (56) are connected with gears (5559) matched with the hooks through connecting shafts (5558).
CN202211180136.6A 2022-09-26 2022-09-26 Maintenance crane for wind power generating set Pending CN115676609A (en)

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CN202211180136.6A CN115676609A (en) 2022-09-26 2022-09-26 Maintenance crane for wind power generating set

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CN202211180136.6A CN115676609A (en) 2022-09-26 2022-09-26 Maintenance crane for wind power generating set

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CN115676609A true CN115676609A (en) 2023-02-03

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