CN115674928A - Efficient die ironing process and device - Google Patents
Efficient die ironing process and device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于裱纸加工技术领域,具体涉及一种高效的烫模工艺以及装置。The invention belongs to the technical field of paper lamination processing, and in particular relates to a high-efficiency stamping process and a device.
背景技术Background technique
在对裱纸的加工中,一般会经过印前、切纸、印刷、表面处理、瓦楞裱纸、横切、成型、检验的工序,其中在表面处理中,会通过及压痕机实现对纸张表面进行图案、文字的处理,而在后期的成型中,还需要经过烫模来对裱纸表面形成专属标识。In the processing of paper mounting, it generally goes through the processes of pre-press, paper cutting, printing, surface treatment, corrugated paper mounting, cross-cutting, forming, and inspection. The surface is processed with patterns and words, and in the later molding, it is necessary to go through a hot mold to form an exclusive mark on the surface of the mounting paper.
现有的烫模工艺为一次性烫印加工,在长时间使用中,容易出现褪色的现象,从而影响裱纸的美观性,同时单独烫印的标识整体辨识度较低,并且在对裱纸的压痕进料中,没有任何可以对裱纸整平的结构,从而存在裱纸以褶皱状的形式进行压痕,导致后期成品失败,现有的处理方式是通过人工进行检测再进行处理,整体工作效率较低,无法适应大批量的生产,整体工作效率较低。The existing hot stamping process is a one-time hot stamping process, which is prone to discoloration during long-term use, thereby affecting the aesthetics of the mounting paper. In the indentation feed, there is no structure that can level the mounting paper, so that the mounting paper is indented in a wrinkled form, resulting in the failure of the finished product in the later stage. The existing processing method is to manually detect and then process. The overall work efficiency is low, unable to adapt to mass production, and the overall work efficiency is low.
发明内容Contents of the invention
本发明的目的在于提供一种高效的烫模工艺,以解决上述背景技术中提出的烫模工艺在长时间使用中,容易出现褪色以及辨识度较低的问题。The purpose of the present invention is to provide an efficient die ironing process to solve the problems of fading and low recognition degree of the die ironing process proposed in the above-mentioned background technology during long-term use.
为实现上述目的,本发明提供如下技术方案:一种高效的烫模工艺,具体包括如下步骤:In order to achieve the above object, the present invention provides the following technical solutions: a high-efficiency die ironing process, specifically comprising the following steps:
步骤一:先将需要加工的裱纸进行切割、印刷上图案和/或文字;Step 1: First cut the mounting paper to be processed, and print patterns and/or text on it;
步骤二:将步骤一中处理好的裱纸通过压痕机进行压痕处理,并去除裱纸在压痕后产生的碎边;Step 2: Carry out creasing treatment on the mounted paper processed in
步骤三:使用模具A在指定温度内对待印制裱纸进行烫印,在裱纸上形成图案,完成第一次烫印;Step 3: Use mold A to hot stamp the mounting paper to be printed at a specified temperature, form a pattern on the mounting paper, and complete the first hot stamping;
步骤四:将步骤三中完成第一次烫印的裱纸静置后,进行第二次烫印,选择模具B在相同位置进行二次压覆,该模具与模具A底面标识相同,而模具B的外部轮廓大于和/或不同于模具A,第二次烫印后,形成专属烫印外轮廓;Step 4: After the mounting paper that has been hot stamped for the first time in step 3 is left to stand, perform the second hot stamping, and select mold B to perform the second lamination at the same position. This mold has the same logo on the bottom surface of mold A, and the mold The outer contour of B is larger and/or different from mold A, and after the second hot stamping, an exclusive hot stamping outer contour is formed;
步骤五:最终检测。Step five: final inspection.
作为本发明中一种优选的技术方案,所述步骤三中,对裱纸进行第一次烫印的温度为80~85℃,烫印压力为0.15~0.2kg/cm2。As a preferred technical solution in the present invention, in the third step, the temperature for the first hot stamping on the mounting paper is 80-85°C, and the hot stamping pressure is 0.15-0.2kg/cm 2 .
作为本发明中一种优选的技术方案,在所述步骤四中,对裱纸进行第二次烫印的温度为100~120℃,烫印压力为0.2~0.35kg/cm2,而对步骤三中完成的第一次烫印裱纸静置时间为5~20s。As a preferred technical solution in the present invention, in the fourth step, the temperature for the second hot stamping on the mounting paper is 100-120°C, and the hot stamping pressure is 0.2-0.35kg/cm 2 , while for the step The rest time for the first hot-stamping and mounting paper completed in No. 3 Middle School is 5-20s.
本发明中的烫模工艺通过双重烫印加工,并且两次烫印的压力、温度以及轮廓不同,能够实现产品的不易褪色,以及提升美观性的特点,完善了现有工艺中的不足。The hot stamping process in the present invention is processed by double hot stamping, and the pressure, temperature and contour of the two hot stampings are different, so that the product is not easy to fade and the aesthetics are improved, which improves the shortcomings of the existing technology.
本发明还提供一种高效的烫模工艺的装置,以解决上述背景技术中提出压痕机在对裱纸的压痕进料中,没有任何可以对裱纸整平的结构,从而存在裱纸以褶皱状的形式进行压痕,导致后期成品失败的问题。The present invention also provides a device for high-efficiency ironing process to solve the above-mentioned problem in the background art that the creasing machine does not have any structure that can level the mounted paper during the creasing feeding of the mounted paper. Indentation is performed in a wrinkled form, which leads to the failure of the finished product in the later stage.
为实现上述目的,本发明提供如下技术方案:一种高效的烫模工艺的装置,包括压痕机,该压痕机包括外壳,所述外壳的顶端面后部安装有后板,在所述外壳的顶部设置有整理机构,该整理机构包括:In order to achieve the above object, the present invention provides the following technical solutions: a high-efficiency stamping process device, including a creasing machine, the creasing machine includes a shell, the rear of the top surface of the shell is installed with a rear plate, in the The top of the housing is provided with a finishing mechanism, which includes:
整理组件,内置于所述外壳的内部,该整理组件的顶部凸出至外壳的顶端面上;A finishing component is built in the inside of the housing, and the top of the finishing component protrudes to the top surface of the housing;
吹气组件,设置在所述后板上。The air blowing component is arranged on the rear plate.
作为本发明中一种优选的技术方案,所述整理组件包括对称设置的第一整径轴与第二整径轴,在所述第一整径轴上开设有第一整径槽,而在所述第二整径轴上开设有第二整径槽,所述第一整径槽与第二整径槽呈对称设置,所述外壳的后表面还设置有传动组件,该传动组件与整理组件传动连接。As a preferred technical solution in the present invention, the finishing assembly includes a first full-diameter shaft and a second full-diameter shaft arranged symmetrically, a first full-diameter groove is opened on the first full-diameter shaft, and The second full-diameter shaft is provided with a second full-diameter groove, the first full-diameter groove and the second full-diameter groove are arranged symmetrically, and a transmission assembly is also provided on the rear surface of the housing, and the transmission assembly and the finishing Component drive connections.
作为本发明中一种优选的技术方案,所述传动组件包括安装在外壳后表面的电机,所述电机的输出端延伸至外壳的内部,且在电机的输出端上还安装有传动齿轮,所述第一整径轴与第二整径轴的一端均设置有传动齿轮轴,所述传动齿轮与两个传动齿轮轴啮合传动。As a preferred technical solution in the present invention, the transmission assembly includes a motor installed on the rear surface of the casing, the output end of the motor extends to the inside of the casing, and a transmission gear is also installed on the output end of the motor, so One end of the first full-diameter shaft and the second full-diameter shaft is provided with a transmission gear shaft, and the transmission gear is meshed with the two transmission gear shafts for transmission.
作为本发明中一种优选的技术方案,所述吹气组件包括嵌入至后板内侧的安装条,在安装条的前表面设置有喷头,所述喷头的出气延长线处于所述外壳的顶端面上。As a preferred technical solution in the present invention, the air blowing assembly includes a mounting bar embedded in the inner side of the rear panel, a spray head is arranged on the front surface of the mounting bar, and the air outlet extension line of the spray head is located on the top surface of the housing superior.
作为本发明中一种优选的技术方案,所述安装条的内部还贯穿有风管,所述风管的一端与喷头连接,另一端与外部气体供给设备连接,该气体供给设备包括气泵。As a preferred technical solution in the present invention, an air duct runs through the inside of the installation bar, one end of the air duct is connected to the spray head, and the other end is connected to an external gas supply device, and the gas supply device includes an air pump.
作为本发明中一种优选的技术方案,所述外壳的一侧顶部安装有倾斜状的进料板,而外壳的另一侧中部安装有倾斜状的出料收集板。As a preferred technical solution in the present invention, an inclined feeding plate is installed on the top of one side of the housing, and an inclined discharging collecting plate is installed in the middle of the other side of the housing.
本发明中的整理机构能够将进行压痕的裱纸进行整平处理,避免裱纸以褶皱状的形式进入压痕机内进行压痕加工,从而提升了加工效率,同时也降低了对工作人员的工作强度,完善了现有结构中的不足。The finishing mechanism in the present invention can level the creased paper to prevent the creased paper from entering the creasing machine in a wrinkled form, thereby improving the processing efficiency and reducing the burden on the staff. The work intensity is high, and the deficiencies in the existing structure are perfected.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明整理组件的结构示意图;Fig. 2 is the structural representation of finishing assembly of the present invention;
图3为本发明图1中A区域的放大示意图;Fig. 3 is the enlarged schematic diagram of A region in Fig. 1 of the present invention;
图4为本发明安装条的剖视图。Fig. 4 is a cross-sectional view of the mounting bar of the present invention.
图中:100、外壳;100a、第一整径轴;100a-1、第一整径槽;100b、第二整径轴;100b-1、第二整径槽;100c、传动齿轮轴;101、进料板;102、出料收集板;200、后板;201、安装条;202、喷头;203、风管;300、电机;301、传动齿轮。In the figure: 100, shell; 100a, first full-diameter shaft; 100a-1, first full-diameter groove; 100b, second full-diameter shaft; 100b-1, second full-diameter groove; 100c, transmission gear shaft; 101 , feed plate; 102, discharge collecting plate; 200, rear plate; 201, installation bar; 202, nozzle; 203, air duct; 300, motor; 301, transmission gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
为本发明第一个实施例,该实施例提供了一种高效的烫模工艺,具体包括如下步骤:For the first embodiment of the present invention, this embodiment provides a kind of high-efficiency die ironing process, specifically comprises the following steps:
步骤一:先将需要加工的裱纸进行切割、印刷上图案和/或文字;Step 1: First cut the mounting paper to be processed, and print patterns and/or text on it;
步骤二:将步骤一中处理好的裱纸通过压痕机进行压痕处理,并去除裱纸在压痕后产生的碎边;Step 2: Carry out creasing treatment on the mounted paper processed in
步骤三:使用模具A在指定温度内对待印制裱纸进行烫印,在裱纸上形成图案,完成第一次烫印;Step 3: Use mold A to hot stamp the mounting paper to be printed at a specified temperature, form a pattern on the mounting paper, and complete the first hot stamping;
步骤四:将步骤三中完成第一次烫印的裱纸静置后,整体冷却,进行第二次烫印,选择模具B在相同位置进行二次压覆,该模具与模具A底面标识相同,而模具B的外部轮廓大于和/或不同于模具A,第二次烫印后,形成专属烫印外轮廓;Step 4: After the mounting paper that has been hot-stamped for the first time in step 3 is left to stand, it is cooled as a whole, and then hot-stamped for the second time, and the second pressing is performed at the same position by selecting mold B, which has the same logo on the bottom surface of mold A , and the outer contour of mold B is larger and/or different from mold A, after the second hot stamping, an exclusive hot stamping outer contour is formed;
步骤五:最终检测,保证成品的之后质量。Step 5: Final inspection to ensure the quality of the finished product.
本实施例中,步骤三中,对裱纸进行第一次烫印的温度为80℃,烫印压力为0.15kg/cm2。In this embodiment, in step 3, the temperature for the first hot stamping on the mounting paper is 80° C., and the hot stamping pressure is 0.15 kg/cm 2 .
本实施例中,在步骤四中,对裱纸进行第二次烫印的温度为100℃,烫印压力为0.2kg/cm2,而对步骤三中完成的第一次烫印裱纸静置时间为5s。In this embodiment, in step 4, the temperature for the second hot stamping on the mounted paper is 100°C, and the hot stamping pressure is 0.2kg/cm 2 Set time is 5s.
本发明中的烫模工艺通过双重烫印加工,并且两次烫印的压力、温度以及轮廓不同,能够实现产品的不易褪色,以及提升美观性的特点,完善了现有工艺中的不足。The hot stamping process in the present invention is processed by double hot stamping, and the pressure, temperature and contour of the two hot stampings are different, so that the product is not easy to fade and the aesthetics are improved, which improves the shortcomings of the existing technology.
实施例2Example 2
为本发明第二个实施例,与本实施例1中的不同之处在于:步骤三中,对裱纸进行第一次烫印的温度为85℃,烫印压力为0.2kg/cm2。This is the second embodiment of the present invention, the difference from the first embodiment is that in step 3, the temperature for the first hot stamping on the mounting paper is 85°C, and the hot stamping pressure is 0.2kg/cm 2 .
本实施例中,在步骤四中,对裱纸进行第二次烫印的温度为120℃,烫印压力为0.35kg/cm2,而对步骤三中完成的第一次烫印裱纸静置时间为20s。In this embodiment, in step 4, the temperature for the second hot stamping on the mounting paper is 120°C, and the pressure of hot stamping is 0.35kg/cm 2 , while the first hot stamping completed in step 3 is static The setting time is 20s.
实施例3Example 3
为本发明第三个实施例,与上述实施例中的不同之处在于:步骤三中,对裱纸进行第一次烫印的温度为83℃,烫印压力为0.18kg/cm2。This is the third embodiment of the present invention, which is different from the above-mentioned embodiments in that: in step 3, the temperature for the first hot stamping on the mounting paper is 83°C, and the hot stamping pressure is 0.18kg/cm 2 .
本实施例中,在步骤四中,对裱纸进行第二次烫印的温度为110℃,烫印压力为0.3kg/cm2,而对步骤三中完成的第一次烫印裱纸静置时间为10s。In this embodiment, in step 4, the temperature for the second hot stamping on the mounting paper is 110°C, and the pressure of hot stamping is 0.3kg/cm 2 , while the first hot stamping completed in step 3 is static Set time is 10s.
实施例4Example 4
请参阅图1至图4,为本发明第四个实施例,该实施例提供一种高效的烫模工艺的装置,包括压痕机,该压痕机包括外壳100,外壳100的顶端面后部安装有后板200,在外壳100的顶部设置有整理机构,该整理机构包括:Please refer to Fig. 1 to Fig. 4, it is the fourth embodiment of the present invention, this embodiment provides a kind of device of high-efficiency stamping process, comprises creasing machine, and this creasing machine comprises
整理组件,内置于外壳100的内部,该整理组件的顶部凸出至外壳100的顶端面上,用于对裱纸进行整理;A finishing component is built in the inside of the
吹气组件,设置在后板200上,通过吹气对裱纸进行整理,外壳100的一侧顶部安装有倾斜状的进料板101,而外壳100的另一侧中部安装有倾斜状的出料收集板102。The air blowing assembly is arranged on the
本实施例中,整理组件包括对称设置的第一整径轴100a与第二整径轴100b,在第一整径轴100a上开设有第一整径槽100a-1,而在第二整径轴100b上开设有第二整径槽100b-1,第一整径槽100a-1与第二整径槽100b-1呈对称设置,外壳100的后表面还设置有传动组件,在对裱纸进行压痕加工中,将裱纸从进料板101处推入,此时第一整径轴100a与第二整径轴100b在传动组件的带动下对向转动,实现对裱纸的整平,该传动组件与整理组件传动连接。In this embodiment, the finishing assembly includes a first full-
本实施例中,传动组件包括安装在外壳100后表面的电机300,电机300的输出端延伸至外壳100的内部,且在电机300的输出端上还安装有传动齿轮301,第一整径轴100a与第二整径轴100b的一端均设置有传动齿轮轴100c,在使用中,传动齿轮301会带动两个传动齿轮轴100c转动,由于传动齿轮301处于传动齿轮轴100c的内侧,在转动,两个传动齿轮轴100c的转动方向相反,因此第一整径轴100a与第二整径轴100b的转动方向也相反,接着配合第一整径槽100a-1与第二整径槽100b-1将裱纸上存在褶皱朝向两侧导向舒展,实现对裱纸的整平,传动齿轮301与两个传动齿轮轴100c啮合传动。In this embodiment, the transmission assembly includes a
本实施例中,吹气组件包括嵌入至后板200内侧的安装条201,在安装条201的前表面设置有喷头202,在裱纸进行传输中,喷头202会接收风管203的气体,通过气体对裱纸进行二次喷平整,其中喷头202可以选择性开启,当裱纸上的褶皱较少时,可以不开启喷头202,喷头202的出气延长线处于外壳100的顶端面上,安装条201的内部还贯穿有风管203,风管203的一端与喷头202连接,另一端与外部气体供给设备连接,该气体供给设备包括气泵。In this embodiment, the air blowing assembly includes a mounting
尽管已经示出和描述了本发明的实施例(详见上述详尽的描述),对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that these embodiments can be modified without departing from the principles and spirit of the present invention. There are various changes, modifications, substitutions and variations, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112634513A (en) * | 2021-01-11 | 2021-04-09 | 南京莫妮克贸易有限公司 | Flattening equipment of currency detector |
| CN213056226U (en) * | 2020-07-07 | 2021-04-27 | 江苏兴达净化科技发展有限公司 | Feeding mechanism for paper folder |
| CN217261175U (en) * | 2021-12-30 | 2022-08-23 | 瑞安市东腾机械有限公司 | Package pressing mechanism of ream paper packaging machine |
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2022
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| CN102166915A (en) * | 2010-12-22 | 2011-08-31 | 河北海贺胜利印刷机械集团有限公司 | Packaging process combining mounting and coining after printing and paper-mounting die-cutting machine |
| CN203004508U (en) * | 2012-12-03 | 2013-06-19 | 上海亚华印刷机械有限公司 | Paper collecting device of automatic hot stamping die-cutting machine |
| CN106182894A (en) * | 2016-07-12 | 2016-12-07 | 桐城市凌志彩印包装有限责任公司 | A kind of printing manufacture method of packing box |
| CN206938166U (en) * | 2017-05-10 | 2018-01-30 | 石狮市星港塑胶包装有限公司 | Dress ornament trade mark elevator automatic hot foil printing machine |
| CN107571657A (en) * | 2017-08-01 | 2018-01-12 | 湖州新天外绿包印刷有限公司 | The false proof printing technology of triple channel double exposure refractive power |
| CN208529863U (en) * | 2018-07-18 | 2019-02-22 | 天津柯罗兰印刷有限公司 | A kind of anti-fold paper marking press of paper product processing |
| CN208904158U (en) * | 2018-08-21 | 2019-05-24 | 无锡先导智能装备股份有限公司 | Diaphragm flattening device and battery manufacturing equipment |
| CN109455008A (en) * | 2018-11-29 | 2019-03-12 | 浙江丰舟特种纸有限公司 | A kind of printing and processing method for speciality paper |
| CN211467667U (en) * | 2019-12-22 | 2020-09-11 | 王芳 | Indentation device for removing paper wrinkles |
| CN213056226U (en) * | 2020-07-07 | 2021-04-27 | 江苏兴达净化科技发展有限公司 | Feeding mechanism for paper folder |
| CN112634513A (en) * | 2021-01-11 | 2021-04-09 | 南京莫妮克贸易有限公司 | Flattening equipment of currency detector |
| CN217261175U (en) * | 2021-12-30 | 2022-08-23 | 瑞安市东腾机械有限公司 | Package pressing mechanism of ream paper packaging machine |
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Application publication date: 20230203 |