CN115674315A - Follow-up type cutting machine - Google Patents
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Abstract
本申请涉及墙板加工的技术领域,尤其是涉及一种随动式切断机,其包括机架、输送机构、切割机构和滑动机构,所述输送机构设置在所述机架上,所述滑动机构包括横向滑轨、滑动架和驱动组件,所述机架上设置有两个所述横向滑轨,且两个所述横向滑轨分别位于所述输送机构的两侧;两个所述横向滑轨上共同滑移连接有一个所述滑动架,且所述滑动架位于所述输送机构的上方,所述切割机构设置在所述滑动架上;所述驱动组件设置在所述机架上,所述驱动组件与所述滑动架连接并带动所述滑动架滑移。本申请通过设置的滑动机构,切割和输送同时进行,使得墙板的生产效率进一步提高,同时能够减少不停的启停输送机构对输送机构造成的损坏。
The present application relates to the technical field of wallboard processing, in particular to a follow-up cutting machine, which includes a frame, a conveying mechanism, a cutting mechanism and a sliding mechanism, the conveying mechanism is arranged on the frame, and the sliding The mechanism includes a transverse slide rail, a sliding frame and a driving assembly, and two of the transverse slide rails are arranged on the frame, and the two transverse slide rails are respectively located on both sides of the conveying mechanism; One said sliding frame is jointly slidably connected on the slide rail, and said sliding frame is located above said conveying mechanism, said cutting mechanism is arranged on said sliding frame; said driving assembly is arranged on said frame , the driving assembly is connected with the sliding frame and drives the sliding frame to slide. Through the sliding mechanism provided in the present application, the cutting and conveying are carried out at the same time, so that the production efficiency of the wallboard is further improved, and at the same time, the damage to the conveying mechanism caused by the non-stop start and stop of the conveying mechanism can be reduced.
Description
技术领域technical field
本申请涉及墙板加工的技术领域,尤其是涉及一种随动式切断机。The present application relates to the technical field of wallboard processing, in particular to a follow-up cutting machine.
背景技术Background technique
目前,GLC硅质轻型板材是一款新型绿色节能建材产品。其采用晶型转变增强技术,通过合理的生产工艺,重新“编程”水泥基材料的分子组成结构,可增强水泥强度高达113%。GLC墙板是由湿法成型工艺,以水泥、粉煤灰、石膏为主要原料,掺加短切纤维、轻集料、防水剂、发泡剂等,必要时加设钢筋网架增强,经浇注成型为轻型条板,并主要用于各种结构的非承重墙体。非承重墙体所使用的GLC轻质内墙板采用的是组合的形式,而且在板材的侧面设置有相应的榫卯结构以及定位孔、定位柱结构。GLC轻质墙板的平模生产工艺包括配料、调和、注模、发泡、脱模、自然养护、切割、翻转下线等步骤,其中切割过程需要用到切割设备。At present, GLC silicon light board is a new type of green and energy-saving building material product. It adopts crystal transformation enhancement technology, and through reasonable production process, re-programs the molecular structure of cement-based materials, which can enhance the strength of cement by up to 113%. GLC wallboard is made of wet forming process, with cement, fly ash and gypsum as the main raw materials, mixed with chopped fiber, light aggregate, waterproof agent, foaming agent, etc., and reinforced with steel grid if necessary. It is cast into lightweight slats and is mainly used for non-load-bearing walls of various structures. The GLC lightweight interior wall panels used in non-load-bearing walls are in the form of a combination, and there are corresponding mortise and tenon structures, positioning holes, and positioning column structures on the sides of the panels. The flat mold production process of GLC lightweight wallboard includes steps such as batching, blending, injection molding, foaming, demoulding, natural curing, cutting, turning and off-line, among which cutting equipment is required for the cutting process.
现有技术中,切割设备包括输送辊组和切断机,输送辊组将生产加工完成后的墙板输送至切断机处,根据客户对墙板的长度需求,停止输送辊组对板材的输送,然后用切断机将板材切断,然后用输送辊组带动板材继续前进,进行下次的切割。In the prior art, the cutting equipment includes a conveying roller set and a cutting machine. The conveying roller set conveys the finished wallboard to the cutting machine. According to the length requirement of the customer for the wallboard, the conveying roller set stops the conveying of the plate, Then use the cutting machine to cut the plate, and then use the conveying roller group to drive the plate to move forward for the next cutting.
在实现本申请过程中,发明人发现该技术中至少存在如下问题,每完成一次板材的切割都需要停止一次输送辊组,导致切割一块板材的时长大大增加,进而导致墙板的生产效率较为低下。In the process of implementing the present application, the inventors found that there are at least the following problems in this technology. The conveying roller group needs to be stopped once every time the board is cut, resulting in a greatly increased time for cutting a board, which in turn leads to relatively low production efficiency of wallboards .
发明内容Contents of the invention
为了提高墙板的生产效率,本申请提供一种随动式切断机。In order to improve the production efficiency of wallboards, the application provides a follow-up cutting machine.
本申请提供的一种随动式切断机,采用如下的技术方案:A follow-up cutting machine provided by the application adopts the following technical scheme:
一种随动式切断机,包括机架、输送机构、切割机构和滑动机构,所述输送机构设置在所述机架上,所述滑动机构包括横向滑轨、滑动架和驱动组件,所述机架上设置有两个所述横向滑轨,且两个所述横向滑轨分别位于所述输送机构的两侧;两个所述横向滑轨上共同滑移连接有一个所述滑动架,且所述滑动架位于所述输送机构的上方,所述切割机构设置在所述滑动架上;所述驱动组件设置在所述机架上,所述驱动组件与所述滑动架连接并带动所述滑动架滑移。A follow-up cutting machine, comprising a frame, a conveying mechanism, a cutting mechanism and a sliding mechanism, the conveying mechanism is arranged on the frame, the sliding mechanism includes a transverse slide rail, a sliding frame and a drive assembly, the The frame is provided with two said transverse slide rails, and said two said transverse slide rails are respectively located on both sides of said conveying mechanism; said two said transverse slide rails are jointly slidably connected with one said carriage, And the sliding frame is located above the conveying mechanism, the cutting mechanism is arranged on the sliding frame; the driving assembly is arranged on the frame, the driving assembly is connected with the sliding frame and drives the The sliding frame described above slips.
通过采用上述技术方案,在墙板进行切割加工时,首先用输送机构带动墙板滑动至切割机构的下方,根据生产需要,用驱动组件带动滑动架沿滑轨的长度方向滑移,切割机构与墙板同步滑动,然后启动切割机构对墙板进行切割,形成合适长度的墙板;通过设置的滑动机构,使得输送机构能够不停止的对墙板进行输送,切割和输送同时进行,使得墙板的生产效率进一步提高,同时能够减少不停的启停输送机构对输送机构造成的损坏。By adopting the above technical scheme, when the wallboard is cut and processed, firstly, the conveying mechanism is used to drive the wallboard to slide to the lower part of the cutting mechanism. According to production needs, the driving component is used to drive the sliding frame to slide along the length direction of the slide rail. The cutting mechanism and The wallboards slide synchronously, and then start the cutting mechanism to cut the wallboards to form wallboards of suitable length; through the set sliding mechanism, the conveying mechanism can transport the wallboards without stopping, cutting and conveying at the same time, so that the wallboards The production efficiency is further improved, and at the same time, it can reduce the damage to the conveyor mechanism caused by the non-stop start and stop of the conveyor mechanism.
可选的,所述驱动组件包括电推缸,所述电推缸设置在所述机架上,所述电推缸的活塞杆与所述滑动架连接;所述滑动机构还包括信号采集件,所述信号采集件设置在所述输送机构上,所述信号采集件用于采集墙板端部的位置,所述信号采集件控制所述电推缸复位并控制所述切割机构对板材进行切割。Optionally, the drive assembly includes an electric push cylinder, the electric push cylinder is arranged on the frame, and the piston rod of the electric push cylinder is connected with the sliding frame; the sliding mechanism also includes a signal collecting part , the signal collecting part is arranged on the conveying mechanism, the signal collecting part is used to collect the position of the end of the wallboard, and the signal collecting part controls the reset of the electric push cylinder and controls the cutting mechanism to carry out the plate material cutting.
通过采用上述技术方案,在墙板进行切割加工时,首先用输送机构带动墙板滑动至切割机构的下方,根据生产需要,启动电推缸,电推缸的活塞杆带动滑动架沿滑轨的长度方向滑移,切割机构与墙板同步滑动,然后启动切割机构对墙板进行切割,形成合适长度的墙板;设置的电推缸结构简单,同时电推缸的动作平稳,能够减少滑动架卡顿对切割机构和墙板造成损伤。By adopting the above-mentioned technical scheme, when the wallboard is being cut, the conveying mechanism is used to drive the wallboard to slide to the bottom of the cutting mechanism. According to the production needs, the electric push cylinder is started, and the piston rod of the electric push cylinder drives the sliding frame along the slide rail. Sliding in the length direction, the cutting mechanism slides synchronously with the wall panel, and then starts the cutting mechanism to cut the wall panel to form a wall panel of suitable length; the electric push cylinder is simple in structure, and the movement of the electric push cylinder is stable at the same time, which can reduce the sliding frame Stuck damage to the cutting mechanism and wall panels.
可选的,所述输送机构上设置有调节组件,所述信号采集件通过所述调节组件沿所述输送机构的长度方向滑移。Optionally, an adjustment assembly is provided on the conveying mechanism, and the signal collecting component slides along the length direction of the conveying mechanism through the adjusting assembly.
通过采用上述技术方案,当需要切割的墙板长度不同时,可用调节组件调节信号采集件的位置,改变墙板切割位置到信号采集件的时长,进而达到切割不同长度墙板的目的。By adopting the above technical solution, when the lengths of the wallboards to be cut are different, the position of the signal collecting part can be adjusted by the adjusting component, and the time from the cutting position of the wallboard to the signal collecting part can be changed, so as to achieve the purpose of cutting wallboards of different lengths.
可选的,所述切割机构包括纵向滑轨、纵向滑移架、纵移组件和切割组件,所述纵向滑轨设置在所述滑动架上且垂直于所述输送机构的长度方向;所述纵向滑移架滑移设置在所述纵向滑轨上,所述切割组件设置在所述纵向滑移架上;所述纵移组件设置在所述纵向滑轨上,所述纵移组件与所述纵向滑移架连接并带动所述纵向滑移架滑动。Optionally, the cutting mechanism includes a longitudinal sliding rail, a longitudinal sliding frame, a longitudinal moving assembly and a cutting assembly, the longitudinal sliding rail is arranged on the sliding frame and is perpendicular to the length direction of the conveying mechanism; the The longitudinal sliding frame is slidingly arranged on the longitudinal sliding rail, the cutting assembly is arranged on the longitudinal sliding frame; the longitudinal moving assembly is arranged on the longitudinal sliding rail, and the longitudinal moving assembly and the The longitudinal sliding frame is connected and drives the longitudinal sliding frame to slide.
通过采用上述技术方案,在对墙板进行切割时,首先用纵移组件带动纵向滑移架滑动,纵向滑移架带动切割组件滑移,切割组件对墙板进行切割;设置的切割机构结构简单,便于操作。By adopting the above-mentioned technical solution, when cutting the wallboard, the longitudinal sliding frame is first driven to slide by the longitudinal sliding component, and the longitudinal sliding frame drives the cutting component to slide, and the cutting component cuts the wallboard; the cutting mechanism provided is simple in structure , easy to operate.
可选的,所述切割机构还包括变速组件,所述变速组件包括第一变速监测件、第二变速监测件和反馈板,所述反馈板设置在所述纵向滑移架上,所述第一变速监测件设置在所述滑动架上,所述第二变速监测件设置在所述滑动架上,所述第一变速监测件和所述第二变速监测件均朝向所述反馈板,所述第一变速监测件与所述第二变速监测件用于控制所述纵移组件的行进速度。Optionally, the cutting mechanism further includes a speed change assembly, the speed change assembly includes a first speed change monitor, a second speed change monitor and a feedback board, the feedback board is arranged on the longitudinal sliding frame, and the first speed change monitor A shift monitoring element is arranged on the sliding frame, the second shift monitoring element is arranged on the sliding frame, the first shift monitoring element and the second shift monitoring element both face the feedback plate, so The first speed change monitoring element and the second speed change monitoring element are used to control the travel speed of the longitudinal movement assembly.
通过采用上述技术方案,对墙板进行切割时,切割组件切割完墙板后,与墙板分离,在切割组件向着墙板靠近的过程中,切割组件一直保持同一个运行速度靠近墙板和切割墙板,当切割组件行进速度过快时,墙板切割不透会造成切割组件过载,对墙板和切割组件造成损伤,当靠近墙板的速度和切割时的速度一致时,会造成时间浪费;因此设置的变速组件能够有效监控切割组件的状态,实现无负载的时候快速行进,有负载的时候缓慢行进,提高了切割效率,同时减少了对墙板或切割组件的损伤。By adopting the above-mentioned technical solution, when cutting the wallboard, the cutting assembly is separated from the wallboard after cutting the wallboard. When the cutting assembly is approaching the wallboard, the cutting assembly always maintains the same running speed close to the wallboard and cutting For wall panels, when the cutting component travels too fast, the wall panel will not be cut through, which will cause the cutting component to be overloaded and cause damage to the wall panel and the cutting component. When the speed close to the wall panel is the same as the cutting speed, it will cause time wasting ; Therefore, the set variable speed assembly can effectively monitor the state of the cutting assembly, realize fast travel when there is no load, and slow travel when there is a load, which improves the cutting efficiency and reduces damage to the wallboard or cutting assembly.
可选的,所述滑动架上设置有校正机构,所述校正机构包括固定架、校正块和动力组件,所述滑动架上设置有两组所述固定架,且每组所述固定架的个数至少一个;两组所述固定架分别位于墙板的两侧,所述固定架上滑移设置有多个所述校正块;所述固定架上均设置有所述动力组件,所述动力组件与所述校正块连接并带动所述校正块滑移。Optionally, a correction mechanism is provided on the sliding frame, and the correction mechanism includes a fixed frame, a correction block and a power assembly, two groups of the fixed frames are provided on the sliding frame, and each set of the fixed frames The number is at least one; the two sets of fixing frames are respectively located on both sides of the wall board, and a plurality of the correction blocks are slidingly arranged on the fixing frames; the power components are arranged on the fixing frames, and the The power assembly is connected with the correction block and drives the correction block to slide.
通过采用上述技术方案,在对墙板进行切割时,首先用动力组件带动校正块滑动,墙板两侧的校正块均与墙板抵接,将墙板进行固定,然后用切割组件对墙板进行切割;通过设置的校正机构,一方面可以对墙板进行轻微校正,使得切割线垂直于墙板的长度方向,另一方面,可对墙板进行夹持,减少在切割的过程中墙板跳动或者位置发生变化,导致的生产出的墙板不符合规范,使得墙板的生产质量得以保持。By adopting the above-mentioned technical scheme, when cutting the wallboard, firstly, the power assembly is used to drive the correction block to slide, and the correction blocks on both sides of the wallboard are in contact with the wallboard to fix the wallboard, and then the cutting assembly is used to correct the wallboard. Cutting; through the set correction mechanism, on the one hand, the wallboard can be slightly corrected so that the cutting line is perpendicular to the length direction of the wallboard; Jumping or position changes, resulting in the production of wall panels that do not meet the specifications, so that the production quality of the wall panels can be maintained.
可选的,所述动力组件包括气缸,所述固定架上均设置有多个所述气缸,所述气缸的活塞杆与所述校正块连接并带动所述校正块滑移。Optionally, the power assembly includes an air cylinder, and a plurality of the air cylinders are arranged on the fixed frame, and the piston rod of the air cylinder is connected with the correction block and drives the correction block to slide.
通过采用上述技术方案,在对墙板进行切割时,首先用气缸带动校正块滑动,墙板两侧的校正块均与墙板抵接,将墙板进行固定,然后用切割组件对墙板进行切割;设置的动力件为气缸,气缸的稳定性较高,且可对气缸施加恒定气压,增加校正块的稳定性。By adopting the above-mentioned technical solution, when cutting the wallboard, firstly, the cylinder is used to drive the correction block to slide, and the correction blocks on both sides of the wallboard are all in contact with the wallboard, and the wallboard is fixed, and then the wallboard is cut with the cutting assembly. Cutting; the set power part is a cylinder, the stability of the cylinder is high, and a constant air pressure can be applied to the cylinder to increase the stability of the calibration block.
可选的,所述校正机构还包括抵接板、导向杆和伸缩簧,所述抵接板通过所述导向杆滑移设置在所述校正块远离所述动力组件的一侧,所述伸缩簧设置在所述导向杆上,所述伸缩簧与所述抵接板连接并带动所述抵接板远离所述校正块。Optionally, the correction mechanism further includes an abutment plate, a guide rod and a telescopic spring, the abutment plate is slidably arranged on the side of the correction block away from the power assembly through the guide rod, and the telescopic A spring is arranged on the guide rod, and the telescopic spring is connected with the abutment plate and drives the abutment plate away from the correction block.
通过采用上述技术方案,当校正块对墙板进行夹持时,抵接板首先与墙板抵接,然后并随着校正块的滑动,使得抵接板向着校正块靠近,且导向杆带动伸缩簧收缩并积攒弹性势能;通过设置的抵接板,减少过大的刚性力与墙板的直接接触,减少对墙板的损坏。By adopting the above technical solution, when the correction block clamps the wallboard, the abutment plate first abuts against the wallboard, and then slides along with the correction block, so that the abutment plate approaches the correction block, and the guide rod drives the expansion and contraction The spring shrinks and accumulates elastic potential energy; through the set abutment plate, the direct contact between the excessive rigid force and the wall panel is reduced, and the damage to the wall panel is reduced.
可选的,所述校正机构还包括上压组件,所述上压组件包括支撑座、转动杆和上压块,所述支撑座设置在所述校正块上;所述转动杆转动设置在所述支撑座上,所述转动杆与所述导向杆连接,所述导向杆带动所述转动杆转动;所述上压块设置在所述转动杆上,所述上压块随着所述转动杆的转动抵紧在墙板上。Optionally, the correction mechanism also includes an upper pressing assembly, the upper pressing assembly includes a support seat, a rotating rod and an upper pressing block, the supporting seat is arranged on the correction block; the rotating rod is rotatably arranged on the On the support base, the rotating rod is connected with the guide rod, and the guiding rod drives the rotating rod to rotate; the upper pressing block is arranged on the rotating rod, and the upper pressing block follows the rotation The rotation of the rod bears against the wallboard.
通过采用上述技术方案,当抵接板向着校正块靠近的过程中,抵接板带动导向杆滑移,导向杆带动转动杆转动,转动杆带动上压块抵接在墙板远离输送机构的侧壁上,通过设置的上压组件,减少了墙板在切割的过程中竖直方向的窜动,同时设置的上压组件和校正块同步向着墙板靠近,使得墙板抵紧输送机构,提高墙板的切割精度。By adopting the above technical scheme, when the abutment plate is approaching the correction block, the abutment plate drives the guide rod to slide, the guide rod drives the rotation rod to rotate, and the rotation rod drives the upper pressing block to abut against the side of the wallboard away from the conveying mechanism On the wall, the vertical movement of the wallboard during the cutting process is reduced by the upper pressing assembly, and the upper pressing assembly and the correction block are set to move towards the wallboard synchronously, so that the wallboard is pressed against the conveying mechanism, improving Cutting accuracy of wall panels.
综上所述,本申请包括以下有益技术效果:In summary, the application includes the following beneficial technical effects:
1.通过设置的滑动机构,使得输送机构能够不停止的对墙板进行输送,切割和输送同时进行,使得墙板的生产效率进一步提高,同时能够减少不停的启停输送机构对输送机构造成的损坏;1. Through the set sliding mechanism, the conveying mechanism can convey the wallboard without stopping, cutting and conveying at the same time, so that the production efficiency of the wallboard is further improved, and at the same time, it can reduce the damage caused by the non-stop start-stop conveying mechanism to the conveying mechanism damage to
2.对墙板进行切割时,切割组件切割完墙板后,与墙板分离,在切割组件向着墙板靠近的过程中,切割组件一直保持同一个运行速度靠近墙板和切割墙板,当切割组件行进速度过快时,墙板切割不透会造成切割组件过载,对墙板和切割组件造成损伤,当靠近墙板的速度和切割时的速度一致时,会造成时间浪费;因此设置的变速组件能够有效监控切割组件的状态,实现无负载的时候快速行进,有负载的时候缓慢行进,提高了切割效率,同时减少了对墙板或切割组件的损伤;2. When cutting the wallboard, the cutting component is separated from the wallboard after cutting the wallboard. When the cutting component is approaching the wallboard, the cutting component always maintains the same running speed close to the wallboard and the cutting wallboard. When the cutting unit travels too fast, the impermeable cutting of the wallboard will cause the cutting unit to be overloaded, causing damage to the wallboard and the cutting unit. When the speed close to the wallboard is consistent with the cutting speed, it will cause time waste; therefore, the set The variable speed component can effectively monitor the state of the cutting component, realize fast travel when there is no load, and slow travel when there is a load, which improves cutting efficiency and reduces damage to wall panels or cutting components;
3.在对墙板进行切割时,首先用动力件带动校正块滑动,墙板两侧的校正块均与墙板抵接,将墙板进行固定,然后用切割组件对墙板进行切割;通过设置的校正组件,一方面可以对墙板进行轻微校正,使得切割线垂直于墙板的长度方向,另一方面,可对墙板进行夹持,减少在切割的过程中墙板跳动或者位置发生变化,导致的生产出的墙板不符合规范,使得墙板的生产质量得以保持。3. When cutting the wallboard, first use the power part to drive the correction block to slide, and the correction blocks on both sides of the wallboard are in contact with the wallboard to fix the wallboard, and then use the cutting assembly to cut the wallboard; through The set correction component, on the one hand, can slightly correct the wallboard, so that the cutting line is perpendicular to the length direction of the wallboard; Changes, resulting in the production of wall panels that do not meet the specifications, so that the production quality of the wall panels can be maintained.
附图说明Description of drawings
图1为本申请实施例1中随动式切断机的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the follow-up cutting machine in Example 1 of the present application;
图2为本申请实施例1中驱动组件的结构示意图;FIG. 2 is a schematic structural diagram of the drive assembly in Embodiment 1 of the present application;
图3为本申请实施例1中切割机构的俯视图;3 is a top view of the cutting mechanism in Embodiment 1 of the present application;
图4为本申请实施例1中纵移组件的结构示意图;Fig. 4 is a schematic structural diagram of the longitudinal movement assembly in Embodiment 1 of the present application;
图5为本申请实施例1中变速组件的结构示意图;Fig. 5 is a schematic structural diagram of the transmission assembly in Embodiment 1 of the present application;
图6为本申请实施例1中张紧机构的结构示意图;Figure 6 is a schematic structural view of the tensioning mechanism in Embodiment 1 of the present application;
图7为本申请实施例1中校正机构的结构示意图;Fig. 7 is a schematic structural diagram of the correction mechanism in Embodiment 1 of the present application;
图8为本申请实施例1中调节组件的结构示意图;Fig. 8 is a schematic structural diagram of the regulating assembly in Embodiment 1 of the present application;
图9为本申请实施例2中上压组件的安装位置示意图;Fig. 9 is a schematic diagram of the installation position of the upper pressure assembly in Embodiment 2 of the present application;
图10为本申请实施例2中上压组件的结构示意图。FIG. 10 is a schematic structural view of the upper pressing assembly in Embodiment 2 of the present application.
附图标记:100、机架;200、输送机构;210、输送带;220、无动力辊组;300、切割机构;310、纵向滑轨;320、纵向滑移架;330、纵移组件;331、第一减速电机;332、主动带轮;333、从动带轮;334、传动带;335、传动轴;336、同步带轮;337、同步带;340、切割组件;341、驱动电机;342、第一皮带轮;343、第二皮带轮;344、皮带;345、切割锯盘;350、变速组件;351、第一变速监测件;352、第二变速监测件;353、反馈板;354、第一安装板;355、第二安装板;356、固定螺栓;360、安装座;370、调整块;380、调整螺栓;390、连接组件;391、固定块;392、限位板;393、限位槽;400、滑动机构;410、横向滑轨;420、滑动架;430、驱动组件;431、电推缸;432、连接座;440、信号采集件;450、调节组件;451、调节轨道;452、滑动块;500、校正机构;510、固定架;520、校正块;530、动力组件;531、滑动杆;532、气缸;540、抵接板;550、导向杆;560、伸缩簧;570、上压组件;571、支撑座;572、转动杆;573、上压块;574、驱动杆;575、滑移槽;600、张紧机构;610、滑动座;620、支撑块;630、调节螺栓。Reference signs: 100, frame; 200, conveying mechanism; 210, conveyor belt; 220, unpowered roller group; 300, cutting mechanism; 310, longitudinal slide rail; 320, longitudinal sliding frame; 330, longitudinal moving assembly; 331, the first reduction motor; 332, the driving pulley; 333, the driven pulley; 334, the transmission belt; 335, the transmission shaft; 336, the timing pulley; 337, the timing belt; 340, the cutting assembly; 341, the driving motor; 342, first pulley; 343, second pulley; 344, belt; 345, cutting saw disc; 350, speed change assembly; 351, first speed change monitoring part; 352, second speed change monitoring part; 353, feedback board; 354, The first mounting plate; 355, the second mounting plate; 356, the fixing bolt; 360, the mounting seat; 370, the adjustment block; 380, the adjustment bolt; 390, the connection assembly; 391, the fixed block; Limiting groove; 400, sliding mechanism; 410, transverse slide rail; 420, sliding frame; 430, driving component; 431, electric push cylinder; 432, connecting seat; 440, signal acquisition part; 450, adjusting component; Track; 452, sliding block; 500, correction mechanism; 510, fixed frame; 520, correction block; 530, power assembly; 531, sliding rod; 532, cylinder; 540, abutment plate; 550, guide rod; Spring; 570, upper pressure assembly; 571, supporting seat; 572, rotating rod; 573, upper pressing block; 574, driving rod; 575, sliding groove; 600, tensioning mechanism; 610, sliding seat; 620, supporting block ; 630, adjusting bolts.
具体实施方式Detailed ways
以下结合附图1-10对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-10.
本申请实施例公开一种随动式切断机。The embodiment of the application discloses a follow-up cutting machine.
实施例1:Example 1:
参考图1,随动式切断机,包括机架100、设置于机架100上用于墙板输送的输送机构200、设置于机架100上用于墙板切割的切割机构300和设置于机架100上用于带动切割机构300与输送机构200同步滑动的滑动机构400;输送机构200带动生产的长墙板沿机架100的长度方向滑移,当长墙板经过切割机构300的长度达到切割需求后,切割机构300启动并对长墙板进行切割,同时滑动机构400带动切割机构300沿机架100的长度方向同步滑动,实现墙板边输送边切割,提高工作效率。With reference to Fig. 1, follow-up cutting machine comprises
参考图1,输送机构200包括位于机架100一端的输送带210,输送带210的轴线与机架100的轴线重合,机架100上通过螺栓固定连接有无动力辊组220,无动力辊组220为无动力辊组220的轴线与输送带210的轴线重合,且无动力辊组220的输送面与输送带210的输送面在同一个水平面上。With reference to Fig. 1, conveying
参考图1和图2,滑动机构400包括两个固定连接在机架100上的横向滑轨410,两个横向滑轨410相互平行且位于无动力辊组220的两侧,两个横向滑轨410上共同滑移连接有一个滑动架420,滑动架420位于无动力辊组220的上方;机架100固定两个横向滑轨410的侧壁上均设置有驱动组件430,驱动组件430包括两个固定连接在机架100上的电推缸431,两个电推缸431均位于两个横向滑轨410之间,且两个电推缸431的分别位于无动力辊组220的两侧,且电推缸431的轴线平行与横向滑轨410的轴线;两个电推缸431的活塞杆上均固定连接有连接座432,连接座432通过螺栓固定连接在滑动架420上;启动电推缸431,电推缸431的活塞杆带动滑动架420沿横向滑轨410的长度方向滑移。Referring to Fig. 1 and Fig. 2, the sliding
参考图3和图4,切割机构300包括两个固定连接在滑动架420上的纵向滑轨310,两个纵向滑轨310的轴线垂直于无动力辊组220的轴线,纵向滑轨310且位于滑动架420远离无动力辊组220的一侧,两个纵向滑轨310上共同滑移连接有一个纵向滑移架320;两个纵向滑轨310的一端共同固定连接有一个安装座360,安装座360上开设有四个腰型槽,腰型槽的轴线平行于纵向滑轨310,安装座360上设置有纵移组件330,纵移组件330包括放置在安装座360上的第一减速电机331,第一减速电机331通过螺栓滑移连接在腰型槽内,安装座360的一侧设置有调整块370,调整块370上螺纹连接有两个调整螺栓380,调整螺栓380与第一减速电机331抵接并用于调节第一减速电机331的位置;纵向滑轨310的两端分别设置有一个传动轴335,传动轴335的两端分别穿过两个纵向滑轨310且通过轴承与纵向滑轨310转动连接;其中一个传动轴335的一端穿过纵向滑轨310键连接有从动带轮333,第一减速电机331的输出轴上键连接有主动带轮332,主动带轮332和从动带轮333上共同套设有一个传动带334;每个转动轴上均键连接有一个同步带轮336,同步带轮336位于两个纵向滑轨310之间,两个同步带轮336上共同套设有一个同步带337;启动第一减速电机331,第一减速电机331带动主动带轮332转动,主动带轮332通过传动带334带动从动带轮333转动,从动带轮333带动与之连接的传动轴335转动,传动轴335带动同步带337和同步带轮336转动,实现两个传动轴335共同转动。Referring to Fig. 3 and Fig. 4, the cutting mechanism 300 comprises two longitudinal slide rails 310 fixedly connected on the carriage 420, the axes of the two longitudinal slide rails 310 are perpendicular to the axis of the unpowered roller group 220, and the longitudinal slide rails 310 are positioned at The sliding frame 420 is away from the side of the unpowered roller group 220, and a longitudinal sliding frame 320 is slidably connected to the two longitudinal sliding rails 310; one end of the two longitudinal sliding rails 310 is fixedly connected to a mounting seat 360, and the installation There are four waist-shaped grooves on the seat 360, the axes of the waist-shaped grooves are parallel to the longitudinal slide rail 310, and the longitudinal movement assembly 330 is arranged on the installation seat 360, and the longitudinal movement assembly 330 includes a first reduction motor placed on the installation seat 360 331, the first deceleration motor 331 is connected in the waist-shaped groove by bolt sliding, one side of the mounting base 360 is provided with an adjustment block 370, and two adjustment bolts 380 are threaded on the adjustment block 370, and the adjustment bolts 380 and the first deceleration The motor 331 abuts and is used to adjust the position of the first reduction motor 331; the two ends of the longitudinal slide rail 310 are respectively provided with a transmission shaft 335, and the two ends of the transmission shaft 335 respectively pass through the two longitudinal slide rails 310 and pass through the bearing and the longitudinal Slide rail 310 is rotationally connected; One end of wherein transmission shaft 335 passes longitudinal slide rail 310 and is key-connected with driven pulley 333, key is connected with driving pulley 332 on the output shaft of the first reduction motor 331, and driving pulley 332 and A driving belt 334 is sheathed on the driven pulley 333; a synchronous pulley 336 is keyed on each rotating shaft, and the synchronous pulley 336 is positioned between the two longitudinal slide rails 310. On the two
参考图5和图6,纵向滑移架320上设置有连接组件390,连接组件390包括两个固定连接在纵向滑移架320上的固定块391,固定块391上开设有限位槽393,同步带337位于限位槽393内,固定块391远离纵向滑移架320的侧壁上通过螺栓固定连接有一个限位板392,限位板392将同步带337抵紧在限位槽393内,同时限位板392与同步带337抵接的侧壁上一体设置有多个与同步带337啮合的啮合齿;同步带337转动带动与固定块391连接的纵向滑移架320沿纵向滑轨310的长度方向滑移。5 and 6, the longitudinal sliding
参考图5和图6,滑动架420靠近无动力辊组220的侧壁上固定连接有切割组件340,切割组件340包括转动连接在纵向滑移架320上的切割锯盘345,切割锯盘345的转动轴线与无动力辊组220的轴线平行;纵向滑移架320的一端设置有驱动电机341,驱动电机341的输出轴上键连接有第一皮带轮342,纵向滑移架320的一侧转动连接有第二皮带轮343,第二皮带轮343和第一皮带轮342上共同套设有传动皮带344;启动驱动电机341,驱动电机341带动第一皮带轮342转动,第一皮带轮342带动传动皮带344转动,传动皮带344带动第二皮带轮343转动,第二皮带轮343带动切割锯盘345转动。5 and 6, the sliding
参考图5和图6,纵向滑移架320上设置有用于固定驱动电机341的张紧机构600,张紧机构600包括一体设置在纵向滑移架320上的导向轨,导向轨的轴线平行于纵向滑轨310的轴线,导向轨上滑移连接有滑动座610,滑动座610的横截面呈“[”型且卡接在纵向滑移架320的一端;滑动座610上开设有滑槽,滑槽上穿设有紧固螺栓,紧固螺栓穿过滑槽与纵向滑移架320螺纹连接;紧固螺栓的螺帽抵紧滑移座;纵向滑移架320上固定连接有支撑块620,支撑块620上螺纹连接有调节螺栓630;调节螺栓630穿过调整块370并与滑移座抵接,顺时针旋转调节螺栓630可带动滑移座上的驱动电机341远离第二皮带轮343。5 and 6, the longitudinal sliding
参考图7,无动力辊组220上设置有调节组件450,调节组件450包括调节轨道451,调节轨道451上滑移连接有滑动块452,滑动块452上设置有信号采集件440,信号采集件440为位置传感器,位置传感器用于检测切割缝的位置,当检测到切割缝的位置时,控制第一减速电机331带动切割锯盘345向着墙板靠近;首先根据需要生产的墙板的长度调节滑动块452的位置,使得信号采集件440与切割锯盘345初始位置之间的距离满足切割需求,当墙板的切割缝或者端部经过位置传感器后,位置传感器控制第一减速电机331带动纵向滑移架320靠近墙板,启动驱动电机341,驱动电机341带动切割锯盘345对墙板进行切割。Referring to Fig. 7, the
参考图2和图8,滑动架420上设置有校正机构500,校正机构500包括两组固定架510,每组固定架510可设置有多个,本实施例优选为两个,两组固定架510分别位于无动力辊组220的两侧,且每组固定架510的两个固定架510分别位于切割锯盘345行进方向的两侧,且两组固定架510一一对应;每个固定架510远离纵向滑移架320的侧壁上固定连接有多个气缸532,气缸532的活塞杆固定连接有校正块520,校正块520远离纵向滑移架320的侧壁所在的端面高于无动力辊组220的输送端面;校正块520上设置有与固定架510连接的动力组件530,动力组件530包括滑动杆531,每个校正块520上均固定连接有两个滑动杆531,两个滑动杆531均滑移连接在气缸532的缸体上;当对墙板进行切割时,气缸532首先启动,并带动校正块520向着墙板靠近,两侧的校正块520对墙板进行夹持校正,轻质墙板较轻对其进行夹持校正有利于切割的整齐同时减少切割过程中墙板跳动。Referring to Fig. 2 and Fig. 8, the sliding frame 420 is provided with a correction mechanism 500, and the correction mechanism 500 includes two sets of fixing frames 510, and each group of fixing frames 510 can be provided with a plurality, preferably two in this embodiment, two sets of fixing frames 510 are located on both sides of the unpowered roller group 220 respectively, and the two fixed mounts 510 of each set of fixed mounts 510 are respectively located on both sides of the cutting saw disc 345 traveling direction, and the two sets of fixed mounts 510 correspond one to one; each fixed mount 510 is fixedly connected with a plurality of cylinders 532 on the side wall away from the longitudinal sliding frame 320, and the piston rod of the cylinder 532 is fixedly connected with a correction block 520, and the end surface of the correction block 520 away from the side wall of the longitudinal sliding frame 320 is higher than the unpowered The conveying end face of the roller group 220; the correction block 520 is provided with a power assembly 530 connected with the fixed frame 510, the power assembly 530 includes a sliding rod 531, and each correction block 520 is fixedly connected with two sliding rods 531, and the two sliding The rods 531 are slidingly connected to the cylinder body of the cylinder 532; when cutting the wallboard, the cylinder 532 starts first, and drives the correction block 520 to approach the wallboard, and the correction blocks 520 on both sides clamp and correct the wallboard , The light wallboard is lighter, and the clamping correction is conducive to the neat cutting and reduces the beating of the wallboard during the cutting process.
参考图5,滑动架420上设置有变速组件350,变速组件350包括固定连接在纵向滑移架320上的反馈板353,反馈板353沿滑轨的长度方向设置,反馈板353位于切割锯盘345的一侧;靠近反馈板353的纵向滑轨310的两端均设置有第一安装板354,第一安装板354上开设有三个第一调节孔,该第一调节孔为腰型孔,且调节孔沿第一安装板354的长度方向开设;调节孔上穿设有固定螺栓356,固定螺栓356穿过调节孔与纵向滑轨310螺纹连接;第一安装板354靠近反馈板353的一侧垂直固定连接有第二安装板355;两个第二安装板355相互远离的一端均开设有第二调节孔,第二调节孔为腰型孔,第二调节孔内滑移连接有第二变速监测件352,第二变速监测件352为金属接近开关,第二变速监测件352朝向反馈板353,第二安装板355的远离第二变速监测件352的一端固定连接有第一变速监测件351,第一变速监测件351也为金属接近开关,且第一变速监控件朝向反馈板353;在进行墙板切割时,首先根据墙板的宽窄,调节第一安装板354和第二安装板355的位置,当切割锯盘345在向着墙板靠近时,反馈板353同步滑移,当第二变速监测件352监测到反馈板353的信号时,控制切割锯盘345的行进速度,使得在切割的过程中处于速度较低的状态,减少速度过快对墙板损伤,当另一侧的第二变速监测件352监测到反馈板353后,控制切割锯盘345的行进速度增快,直至第一变速监测件351监测不到反馈板353的信号,切割锯盘345行进停止。With reference to Fig. 5, the sliding
本申请实施例1的实施原理为:在进行墙板加工时,首先根据加工墙板的长度需求,调节滑动块452改变信号采集件440的位置,然后启动输送带210,输送带210带动墙板沿输送带210的长度方向滑动,同时墙板运动至无动力辊组220上,墙板的端部经过信号采集件440,信号采集件440对墙板的长度进行监测,当墙板的长度合适后,信号采集件440控制电推缸431启动,电推缸431带动滑动架420沿滑轨滑移,同时气缸532启动并带动校正块520对墙板进行校正和夹紧;第一减速电机331启动并带动主动带轮332转动,主动带轮332带动传动带334转动,传动带334带动从动带轮333转动,从动带轮333带动传动轴335转动,传动轴335带动同步带337行进,同步带337带动纵向滑移架320向着墙板靠近,当第二变速监测件352监测不到反馈板353的信号后,控制第一减速电机331减速,并使得纵向滑移架320的行进速度变缓,同时驱动电机341启动,驱动电机341通过皮带344带动切割锯盘345转动,切割锯盘345对石材进行切割;切割锯盘345完成一次切割后,停留在初始位置的对侧,并在进行下次切割时,对墙板进行切割,该切割方式为往复切割,减少单行程切割浪费的时间和资源。The implementation principle of Embodiment 1 of the present application is as follows: when processing wallboards, first adjust the sliding block 452 to change the position of the signal collecting part 440 according to the length requirements of the processed wallboards, and then start the conveyor belt 210, and the conveyor belt 210 drives the wallboards Sliding along the length direction of the conveyor belt 210, at the same time the wallboard moves onto the unpowered roller group 220, the end of the wallboard passes through the signal collecting part 440, and the signal collecting part 440 monitors the length of the wallboard, when the length of the wallboard is suitable Finally, the signal acquisition part 440 controls the electric push cylinder 431 to start, and the electric push cylinder 431 drives the sliding frame 420 to slide along the slide rail, and at the same time the cylinder 532 starts and drives the correction block 520 to correct and clamp the wallboard; the first reduction motor 331 Start and drive the driving pulley 332 to rotate, the driving pulley 332 drives the transmission belt 334 to rotate, the transmission belt 334 drives the driven pulley 333 to rotate, the driven pulley 333 drives the transmission shaft 335 to rotate, the transmission shaft 335 drives the synchronous belt 337 to advance, and the synchronous belt 337 drives the longitudinal sliding frame 320 to approach the wallboard. When the second speed
实施例2:Example 2:
参考图9和图10,本实施例与实施例1的不同之处在于,校正块520远离滑动杆531的一侧滑移连接有抵接板540,抵接板540为进行倒角的环氧板,抵接板540靠近校正块520的一端固定连接有两个导向杆550,校正块520上开设有两个与导向杆550适配的滑动槽,两个导向杆550滑移连接在两个滑动槽内;导向杆550上设置有上压组件570,上压组件570包括驱动杆574,每个校正块520上的两个导向杆550远离抵接板540的一端共同固定连接有一个驱动杆574;校正块520远离无动力辊组220的侧壁上固定连接有支撑座571,支撑座571上转动连接有转动杆572,转动杆572靠近墙板的一端连接有上压块573,上压块573可与墙板远离无动力辊组220的侧壁抵接;转动杆572远离上压块573的一端开设有滑移槽575,滑移槽575沿转动杆572的长度方向开设,驱动杆574滑移连接在滑移槽575内。当驱动杆574滑动时带动转动杆572转动,转动杆572带动上压块573靠近或远离墙板。Referring to Figures 9 and 10, the difference between this embodiment and Embodiment 1 is that the side of the
本申请实施例2的实施原理为:当气缸532带动校正块520向着墙板靠近时,校正块520带动抵接板540首先与墙板抵接,并随着气缸532活塞杆的伸长,抵接板540带动向着校正块520靠近,直至伸缩簧560的弹性势能与切割锯盘345对墙板造成的切割动能时,停止气缸532的伸长;在导向杆550滑动的同时,驱动杆574跟随导向杆550滑动并带动转动杆572转动,转动杆572带动上压块573抵紧在墙板上;然后用切割锯盘345对墙板进行切割。The implementation principle of Embodiment 2 of the present application is: when the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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CN209871431U (en) * | 2019-04-19 | 2019-12-31 | 南通东川数码科技有限公司 | Feeding device for PCB printer |
DE212020000245U1 (en) * | 2019-10-14 | 2020-12-01 | Yancheng Huasen Machinery Co. Ltd | Revolving cutting mechanism |
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CN206445853U (en) * | 2017-02-14 | 2017-08-29 | 山东赢创机械有限公司 | A kind of compounding machine follows infeed set-up |
CN209408957U (en) * | 2018-09-28 | 2019-09-20 | 青岛青力环保设备有限公司 | A kind of mineral wool board assembly line transverse cutting unit |
CN209871431U (en) * | 2019-04-19 | 2019-12-31 | 南通东川数码科技有限公司 | Feeding device for PCB printer |
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