CN115673988A - A polishing device for pipe processing - Google Patents
A polishing device for pipe processing Download PDFInfo
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- CN115673988A CN115673988A CN202211359986.2A CN202211359986A CN115673988A CN 115673988 A CN115673988 A CN 115673988A CN 202211359986 A CN202211359986 A CN 202211359986A CN 115673988 A CN115673988 A CN 115673988A
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- 238000005498 polishing Methods 0.000 title claims abstract description 59
- 239000000428 dust Substances 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000010521 absorption reaction Methods 0.000 claims 7
- 238000003754 machining Methods 0.000 claims 3
- 238000012856 packing Methods 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 8
- 238000005406 washing Methods 0.000 abstract description 8
- 238000007517 polishing process Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明涉及管材抛光领域,具体为一种管材加工用抛光装置,包括底座,所述底座上表面固定安装有两个固定板,两个所述固定板内分别转动安装有第一定位套管和第二定位套管,所述第一定位套管和第二定位套管之间固定有管材,两个所述固定板顶端固定安装有固定架,所述固定架下方滑动安装有抛光块,所述抛光块下表面与管材表面接触,所述底座上表面开设有集水槽。本发明在使用过程中,通过在转轴上设有海绵辊,可以在对管材抛光过程中,使得海绵辊转动并与集水槽中的清洗水接触,进而可以连续利用潮湿的海绵对抛光的管材表面进行擦拭,可以有效将附着在管材表面的浮尘擦掉,便于增加抛光效果,同时可以避免流水冲洗造成的水浪费的现象。
The invention relates to the field of pipe polishing, in particular to a polishing device for pipe processing, including a base, two fixing plates are fixedly mounted on the upper surface of the base, and a first positioning sleeve and a first positioning sleeve and a The second positioning sleeve, a pipe is fixed between the first positioning sleeve and the second positioning sleeve, a fixing frame is fixedly installed on the top of the two fixing plates, and a polishing block is slidably installed under the fixing frame, so that The lower surface of the polishing block is in contact with the surface of the pipe, and the upper surface of the base is provided with a water collection tank. During the use of the present invention, by installing a sponge roller on the rotating shaft, the sponge roller can be rotated and contacted with the cleaning water in the sump during the polishing process of the pipe, and then the wet sponge can be continuously used to polish the surface of the pipe Wiping can effectively wipe off the floating dust attached to the surface of the pipe, which is convenient to increase the polishing effect, and at the same time can avoid the phenomenon of water waste caused by running water washing.
Description
技术领域technical field
本发明涉及管材加工相关技术领域,尤其涉及一种管材加工用抛光装置。The invention relates to the technical field related to pipe processing, in particular to a polishing device for pipe processing.
背景技术Background technique
管道的用途十分广泛,主要用在给水、排水、供热、供煤气、长距离输送石油和天然气、农业灌溉、水利工程和各种工业装置中,管道在生产加工的过程中,需要用到抛光机构对管道进行打磨抛光加工。Pipes are widely used, mainly used in water supply, drainage, heat supply, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, water conservancy projects and various industrial installations. During the production and processing of pipelines, polishing is required The organization grinds and polishes the pipeline.
现有的管材用抛光装置在使用过程中,为了将抛光过程中附着在管道上的浮尘清理掉,大多通过流水冲洗的方式进行清理,导致水浪费严重,且在冲洗时,容易造成水飞溅现象,影响工作环境,需要进行改进。During the use of existing pipe polishing devices, in order to clean up the floating dust attached to the pipe during the polishing process, most of them are cleaned by running water washing, resulting in serious water waste, and it is easy to cause water splashing during washing. , affect the working environment and need to be improved.
发明内容Contents of the invention
本发明的目的在于提供一种管材加工用抛光装置,以解决上述现有技术中提到的现有的管材用抛光装置在使用过程中,为了将抛光过程中附着在管道上的浮尘清理掉,大多通过流水冲洗的方式进行清理,导致水浪费严重,且在冲洗时,容易造成水飞溅现象,影响工作环境的技术问题。The purpose of the present invention is to provide a polishing device for pipe processing, to solve the problem that the existing pipe polishing device mentioned in the above prior art is in use, in order to clean up the floating dust attached to the pipe during the polishing process, Most of them are cleaned by running water washing, which leads to serious water waste, and when washing, it is easy to cause water splashing, which affects the technical problems of the working environment.
本发明为解决上述技术问题,采用以下技术方案来实现:一种管材加工用抛光装置,包括底座,所述底座上表面固定安装有两个固定板,两个所述固定板内分别转动安装有第一定位套管和第二定位套管,所述第一定位套管和第二定位套管之间固定有管材,两个所述固定板顶端固定安装有固定架,所述固定架下方滑动安装有抛光块,所述抛光块下表面与管材表面接触,所述底座上表面开设有集水槽,所述集水槽位于管材下方,且集水槽内部填充有清洗水,所述集水槽上方转动安装有转轴,所述转轴上固定套设有海绵辊,所述海绵辊下表面位于集水槽内部,且海绵辊上表面与管材下表面接触。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a polishing device for pipe material processing, including a base, two fixed plates are fixedly installed on the upper surface of the base, and two fixed plates are respectively rotatably installed in the two fixed plates. The first positioning sleeve and the second positioning sleeve, a pipe is fixed between the first positioning sleeve and the second positioning sleeve, and a fixing frame is fixedly installed on the top of the two fixing plates, and the fixing frame slides below A polishing block is installed, the lower surface of the polishing block is in contact with the surface of the pipe, the upper surface of the base is provided with a sump, the sump is located below the pipe, and the interior of the sump is filled with cleaning water, the top of the sump is rotated and installed There is a rotating shaft, and a sponge roller is fixedly sleeved on the rotating shaft, the lower surface of the sponge roller is located inside the sump, and the upper surface of the sponge roller is in contact with the lower surface of the pipe.
作为本技术方案的进一步优选的:两个所述固定板之间转动安装有往复丝杆,所述任一所述固定板一侧固定安装有驱动电机,所述驱动电机的输出轴与往复丝杆一端固定连接,所述往复丝杆上设有丝杆螺母,所述丝杆螺母底端与底座滑动连接,所述转轴一端与丝杆螺母一侧转动连接。As a further preference of this technical solution: a reciprocating screw rod is installed between the two fixed plates, a drive motor is fixedly installed on one side of any one of the fixed plates, and the output shaft of the drive motor is connected to the reciprocating wire One end of the rod is fixedly connected, the reciprocating screw rod is provided with a screw nut, the bottom end of the screw nut is slidingly connected to the base, and one end of the rotating shaft is rotationally connected to one side of the screw nut.
作为本技术方案的进一步优选的:所述第一定位套管和第二定位套管上均安装有定位螺栓,所述定位螺栓一端与管材表面抵接,所述第一定位套管和往复丝杆一端均固定连接有皮带轮,所述第一定位套管和往复丝杆之间通过传动皮带连接。As a further preferred aspect of this technical solution: positioning bolts are installed on the first positioning sleeve and the second positioning sleeve, one end of the positioning bolt abuts against the surface of the pipe, and the first positioning sleeve and the reciprocating wire One end of the rod is fixedly connected with a pulley, and the first positioning sleeve and the reciprocating screw rod are connected through a transmission belt.
作为本技术方案的进一步优选的:两个所述固定板一侧固定安装有挡板,所述挡板侧壁上固定安装有齿条,所述转轴一端与挡板滑动连接,所述转轴一端固定安装有齿轮,所述齿轮与齿条啮合。As a further preference of this technical solution: a baffle is fixedly installed on one side of the two fixed plates, a rack is fixedly installed on the side wall of the baffle, one end of the rotating shaft is slidingly connected with the baffle, and one end of the rotating shaft A gear is fixedly installed, and the gear meshes with the rack.
作为本技术方案的进一步优选的:所述固定架下表面滑动安装有移动座,所述移动座下表面固定安装有电推杆,所述电推杆的延伸端固定安装有吸尘座,所述抛光块固定安装在吸尘座下表面,所述移动座一侧固定连接有L形连接杆,所述L形连接杆一端向下延伸并与丝杆螺母上表面固定连接。As a further preference of this technical solution: the lower surface of the fixed frame is slidably installed with a moving seat, the lower surface of the moving seat is fixedly installed with an electric push rod, and the extension end of the electric push rod is fixedly installed with a dust suction seat, so The polishing block is fixedly installed on the lower surface of the vacuum seat, and one side of the moving seat is fixedly connected with an L-shaped connecting rod, and one end of the L-shaped connecting rod extends downward and is fixedly connected with the upper surface of the screw nut.
作为本技术方案的进一步优选的:所述固定架顶端固定安装有吸尘器,所述吸尘器一侧连接有可伸缩吸尘管,所述可伸缩吸尘管一端与吸尘座内部连通,所述吸尘座下表面开设有吸尘孔。As a further preferred solution of this technical solution: a vacuum cleaner is fixedly installed on the top of the fixed frame, a retractable dust suction pipe is connected to one side of the vacuum cleaner, one end of the telescopic dust suction pipe communicates with the interior of the dust collection seat, and the suction suction A dust suction hole is provided on the lower surface of the dust seat.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明通过设置第一定位套管和第二定位套管,可以将需要抛光的管材固定在第一定位套管和第二定位套管内部,然后利用定位螺栓对其固定,再利用驱动电机工作带动往复丝杆转动,并通过传动皮带带动第一定位套管转动,从而可以使得管材同步转动,利用管材转动的同时与抛光块接触,进行抛光工作,抛光的同时利用吸尘座对扬起的粉尘进行吸收,保证抛光环境稳定。1. In the present invention, by setting the first positioning sleeve and the second positioning sleeve, the pipe material to be polished can be fixed inside the first positioning sleeve and the second positioning sleeve, and then fixed by positioning bolts, and then driven The motor drives the reciprocating screw to rotate, and drives the first positioning sleeve to rotate through the transmission belt, so that the pipe can be rotated synchronously, and the pipe is rotated while contacting the polishing block to perform polishing work. The raised dust is absorbed to ensure a stable polishing environment.
2、本发明通过设置转轴,并在转轴上设有海绵辊,可以在对管材抛光过程中,利用传动丝杆转动时驱动丝杆螺母移动,进而利用转轴移动,并通过潮湿的海绵辊对管材表面进行擦拭,且转轴和海绵辊移动的同时通过齿轮与齿牙啮合进行转动,从而可以使得海绵辊转动并与集水槽中的清洗水接触,进而可以连续利用潮湿的海绵对抛光的管材表面进行擦拭,可以有效将附着在管材表面的浮尘擦掉,便于增加抛光效果,同时可以避免流水冲洗造成的水浪费的现象。2. The present invention is provided with a rotating shaft and a sponge roller on the rotating shaft. During the polishing process of the pipe, the screw nut can be driven to move when the transmission screw is rotated, and then the rotating shaft can be used to move, and the wet sponge roller can move the pipe. The surface is wiped, and the rotating shaft and the sponge roller are rotated through the meshing of the gear and the teeth at the same time, so that the sponge roller can rotate and contact with the cleaning water in the sump, and then the wet sponge can be continuously used to clean the surface of the polished pipe. Wiping can effectively wipe off the floating dust attached to the surface of the pipe, which is convenient to increase the polishing effect, and at the same time can avoid the phenomenon of water waste caused by running water washing.
附图说明Description of drawings
图1为本发明提出的一种管材加工用抛光装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of pipe processing polishing device that the present invention proposes;
图2为本发明提出的一种管材加工用抛光装置的右侧立体结构示意图;Fig. 2 is a schematic diagram of the right stereoscopic structure of a polishing device for pipe processing proposed by the present invention;
图3为本发明提出的一种管材加工用抛光装置的仰视结构示意图;Fig. 3 is a schematic view of the structure of a polishing device for pipe processing proposed by the present invention;
图4为本发明提出的一种管材加工用抛光装置的剖面结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of a polishing device for pipe processing proposed by the present invention;
图5为本发明提出的一种管材加工用抛光装置的图2中A部分结构放大图;Fig. 5 is an enlarged view of the structure of part A in Fig. 2 of a polishing device for pipe processing proposed by the present invention;
图6为本发明提出的一种管材加工用抛光装置的图3中B部分结构放大图。Fig. 6 is an enlarged view of the structure of part B in Fig. 3 of a polishing device for pipe material processing proposed by the present invention.
附图标记:1、底座;2、固定板;3、驱动电机;4、往复丝杆;5、丝杆螺母;6、L形连接杆;7、固定架;8、吸尘器;9、海绵辊;10、转轴;11、吸尘管;12、吸尘座;13、传动皮带;14、第一定位套管;15、第二定位套管;16、定位螺栓;17、齿轮;18、集水槽;19、移动座;20、电推杆;21、吸尘孔;22、抛光块;23、齿条。Reference signs: 1, base; 2, fixed plate; 3, driving motor; 4, reciprocating screw; 5, screw nut; 6, L-shaped connecting rod; 7, fixed frame; 8, vacuum cleaner; 9,
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和附图,进一步阐述本发明,但下述实施例仅仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific embodiments and accompanying drawings, but the following embodiments are only preferred embodiments of the present invention, not all . Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
下面结合附图描述本发明的具体实施例。Specific embodiments of the present invention will be described below in conjunction with the accompanying drawings.
实施例1Example 1
如图1、图2、图3、图4和图5所示,一种管材加工用抛光装置,包括底座1,底座1上表面固定安装有两个固定板2,两个固定板2内分别转动安装有第一定位套管14和第二定位套管15,第一定位套管14和第二定位套管15之间固定有管材,两个固定板2顶端固定安装有固定架7,固定架7下方滑动安装有抛光块22,抛光块22下表面与管材表面接触,底座1上表面开设有集水槽18,集水槽18位于管材下方,且集水槽18内部填充有清洗水,集水槽18上方转动安装有转轴10,转轴10上固定套设有海绵辊9,海绵辊9下表面位于集水槽18内部,且海绵辊9上表面与管材下表面接触。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of polishing device for pipe processing includes a
两个固定板2之间转动安装有往复丝杆4,任一固定板2一侧固定安装有驱动电机3,驱动电机3的输出轴与往复丝杆4一端固定连接,往复丝杆4上设有丝杆螺母5,丝杆螺母5底端与底座1滑动连接,转轴10一端与丝杆螺母5一侧转动连接;第一定位套管14和第二定位套管15上均安装有定位螺栓16,定位螺栓16一端与管材表面抵接,第一定位套管14和往复丝杆4一端均固定连接有皮带轮,第一定位套管14和往复丝杆4之间通过传动皮带13连接;两个固定板2一侧固定安装有挡板,挡板侧壁上固定安装有齿条23,转轴10一端与挡板滑动连接,转轴10一端固定安装有齿轮17,齿轮17与齿条23啮合;A reciprocating
工作过程中,可以将需要抛光的管材两端分别插入到第一定位套管14和第二定位套管15内部,然后利用定位螺栓16底端与管材表面抵接,从而对管材进行固定,然后利用驱动电机3工作带动往复丝杆4转动,往复丝杆4转动的同时,可以使得丝杆螺母5进行往复移动,同时往复丝杆4转动的同时通过传动皮带13带动第一定位套管14转动,从而可以使得固定在第一定位套管14和第二定位套管15内的管材同步转动,管材转动的同时可以与抛光块22接触,利用抛光块22对管材表面进行抛光工作;During the working process, the two ends of the pipe to be polished can be respectively inserted into the
丝杆螺母5移动的同时可以带动转轴10和海绵辊9同步移动,转轴10移动的同时可以通过齿轮17与齿条23啮合,从而使得齿轮17转动,并使得转轴10和海绵辊9同步转动,海绵辊9转动的同时,可以往复地与集水槽18内的清洗水接触,清洗水可以将海绵辊9上附着的浮尘冲洗掉,同时潮湿的海绵辊9可以与管材表面接触,将管材表面因抛光附着的浮尘擦掉,从而可以避免浮尘附着在管材表面导致影响抛光的现象,同时可以避免利用流水冲洗浮尘造成的水浪费现象,保证抛光效果好。When the
实施例2Example 2
如图1、图4和图6所示,固定架7下表面滑动安装有移动座19,移动座19下表面固定安装有电推杆20,电推杆20的延伸端固定安装有吸尘座12,抛光块22固定安装在吸尘座12下表面,移动座19一侧固定连接有L形连接杆6,L形连接杆6一端向下延伸并与丝杆螺母5上表面固定连接;固定架7顶端固定安装有吸尘器8,吸尘器8一侧连接有可伸缩吸尘管11,可伸缩吸尘管11一端与吸尘座12内部连通,吸尘座12下表面开设有吸尘孔21;As shown in Figure 1, Figure 4 and Figure 6, the lower surface of the
工作过程中,可以利用电推杆20延伸推动吸尘座12和抛光块22下移,使得抛光块22与管材表面接触进行抛光工作,同时丝杆螺母5往复移动的同时可以通过L形连接杆6带动移动座19同步往复移动,从而可以使得抛光块22和吸尘座12进行往复移动,可以对管材表面进行全面打磨抛光,打磨抛光的同时,可以启动吸尘器8,使得吸尘座12内部产生负压,从而可以通过吸尘孔21将打磨抛光过程中产生的扬尘进行吸收,保证抛光的工作环境稳定。During the working process, the
工作原理:可以将需要抛光的管材两端分别插入到第一定位套管14和第二定位套管15内部,然后利用定位螺栓16底端与管材表面抵接,从而对管材进行固定,然后利用电推杆20延伸推动吸尘座12和抛光块22下移,使得抛光块22与管材表面接触进行抛光工作,然后利用驱动电机3工作带动往复丝杆4转动,往复丝杆4转动的同时,可以使得丝杆螺母5进行往复移动,同时往复丝杆4转动的同时通过传动皮带13带动第一定位套管14转动,从而可以使得固定在第一定位套管14和第二定位套管15内的管材同步转动,管材转动的同时可以与抛光块22接触,利用抛光块22对管材表面进行抛光工作;Working principle: The two ends of the pipe to be polished can be inserted into the
丝杆螺母5移动的同时可以带动转轴10和海绵辊9同步移动,转轴10移动的同时可以通过齿轮17与齿条23啮合,从而使得齿轮17转动,并使得转轴10和海绵辊9同步转动,海绵辊9转动的同时,可以往复地与集水槽18内的清洗水接触,清洗水可以将海绵辊9上附着的浮尘冲洗掉,同时潮湿的海绵辊9可以与管材表面接触,将管材表面因抛光附着的浮尘擦掉,从而可以避免浮尘附着在管材表面导致影响抛光的现象,同时可以避免利用流水冲洗浮尘造成的水浪费现象,保证抛光效果好;When the
同时丝杆螺母5往复移动的同时可以通过L形连接杆6带动移动座19同步往复移动,从而可以使得抛光块22和吸尘座12进行往复移动,可以对管材表面进行全面打磨抛光,打磨抛光的同时,可以启动吸尘器8,使得吸尘座12内部产生负压,从而可以通过吸尘孔21将打磨抛光过程中产生的扬尘进行吸收,保证抛光的工作环境稳定;Simultaneously, when the
抛光结束后,可以利用将定位螺栓16拆卸,然后将管材抽出即可。After polishing, the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211359986.2A CN115673988A (en) | 2022-11-02 | 2022-11-02 | A polishing device for pipe processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116872073A (en) * | 2023-09-07 | 2023-10-13 | 镇江景宇管道设备有限公司 | Pipe orifice polishing device for pipe fitting production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116872073A (en) * | 2023-09-07 | 2023-10-13 | 镇江景宇管道设备有限公司 | Pipe orifice polishing device for pipe fitting production |
| CN116872073B (en) * | 2023-09-07 | 2023-11-24 | 镇江景宇管道设备有限公司 | Pipe orifice polishing device for pipe fitting production |
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