CN115673642A - A three-plate cross-shaped workpiece assembly welding fixture - Google Patents

A three-plate cross-shaped workpiece assembly welding fixture Download PDF

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CN115673642A
CN115673642A CN202211434180.5A CN202211434180A CN115673642A CN 115673642 A CN115673642 A CN 115673642A CN 202211434180 A CN202211434180 A CN 202211434180A CN 115673642 A CN115673642 A CN 115673642A
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plate
main board
groove
pressing
assembly
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魏连峰
唐彬
陶海燕
王世忠
易伟
彭小明
周猛兵
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Nuclear Power Institute of China
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Nuclear Power Institute of China
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Abstract

本发明公开了一种三板式十字形工件组装焊接夹具,包括夹具本体,夹具本体上纵向开设有主板槽,主板槽的槽顶两端分别为第一支撑部和第二支撑部;夹具本体上设置有主板底部顶紧组件和至少一个主板压紧组件,主板底部顶紧组件和主板压紧组件均伸入主板槽内;第二支撑部的上侧和横向侧分别设置有至少一个旋转式翼板压紧组件和至少一个翼板横向顶紧组件。采用双向“⊥”形双向基准定位、多自由度测量调整的结构和功能设计,确保得到的三板式十字形工件的垂直度、对称度以及平面度满足核工业中所需精度的要求。

Figure 202211434180

The invention discloses a three-plate cross-shaped workpiece assembly welding fixture, which comprises a fixture body, a mainboard groove is longitudinally opened on the fixture body, and the two ends of the groove top of the mainboard groove are respectively a first support part and a second support part; There are at least one pressing assembly at the bottom of the main board and at least one pressing assembly at the bottom of the main board, both of which extend into the groove of the main board; the upper side and the lateral side of the second supporting part are respectively provided with at least one rotating wing Plate pressing assembly and at least one wing plate transverse pressing assembly. The structural and functional design of two-way "⊥"-shaped two-way reference positioning and multi-degree-of-freedom measurement and adjustment ensures that the verticality, symmetry and flatness of the obtained three-plate cross-shaped workpiece meet the precision requirements required in the nuclear industry.

Figure 202211434180

Description

一种三板式十字形工件组装焊接夹具A three-plate cross-shaped workpiece assembly welding fixture

技术领域technical field

本发明涉及夹具技术领域,具体涉及一种三板式十字形工件组装焊接夹具,用于精密薄壁长尺寸的三板十字形工件的组装。The invention relates to the technical field of fixtures, in particular to a three-plate cross-shaped workpiece assembly welding fixture, which is used for the assembly of three-plate cross-shaped workpieces with precise thin walls and long dimensions.

背景技术Background technique

精密薄壁长尺寸三板十字形工件是核工业、航空、航天、兵工及船舶等领域常用的结构之一,特别在核工业领域,十字形结构被核动力装置某些核心部件广泛采用,由于需要在狭小通道内循环运行,核动力装置运行的安全可靠性、寿命、技术性能和经济性与锆合金薄壁箱体的外形尺寸精度密切相关。如图1所示,三板十字形工件由一块宽板(常称为主板1)和两块窄板(常称为翼板2)通过激光焊接形成十字型结构,长度超过1米,壁厚只有5mm。结构尺寸精度和形位公差要求较为严格,四个翼的对称度和垂直度需控制在0.2mm以内,平面度需控制在0.15mm以内。组装焊接过程中的外形尺寸精度控制,直接影响新型核动力装置的安全可靠运行。The precision thin-walled and long-sized three-plate cross-shaped workpiece is one of the commonly used structures in the fields of nuclear industry, aviation, aerospace, ordnance and ships. Especially in the nuclear industry, the cross-shaped structure is widely used by some core components of nuclear power plants. It needs to circulate in a narrow channel, and the safety, reliability, service life, technical performance and economy of nuclear power plant operation are closely related to the shape and dimension accuracy of the zirconium alloy thin-walled box. As shown in Figure 1, the three-plate cross-shaped workpiece consists of a wide plate (often called the main plate 1) and two narrow plates (often called the wing plate 2) to form a cross-shaped structure through laser welding, with a length of more than 1 meter and a wall thickness of only 5mm. Structural dimensional accuracy and geometric tolerance requirements are relatively strict. The symmetry and verticality of the four wings must be controlled within 0.2mm, and the flatness must be controlled within 0.15mm. The precision control of the external dimensions during the assembly and welding process directly affects the safe and reliable operation of the new nuclear power plant.

目前,针对类似部件的工装技术国内外的研究报道较少,相关研究成果所提出的通用工装夹具难以满足此部件苛刻的制造技术要求;另外,十字型异形件自身不好设计限位和定位结构,垂直度和对称度等控制难度大。为同时保证组装过程中两个垂直方向板的尺寸精度控制和焊接变形控制,提高研制效率,需研制专用的工装。At present, there are few domestic and foreign research reports on tooling technology for similar parts, and the general tooling fixtures proposed by relevant research results can hardly meet the demanding manufacturing technical requirements of this part; in addition, the cross-shaped special-shaped parts themselves are not easy to design limit and positioning structures , verticality and symmetry are difficult to control. In order to simultaneously ensure the dimensional accuracy control and welding deformation control of the two vertical plates during the assembly process and improve the development efficiency, it is necessary to develop special tooling.

发明内容Contents of the invention

本发明的目的在于提供一种三板式十字形工件组装焊接夹具,解决了尺寸长且厚度小的三板十字形工件组装对四个翼的对称度和垂直度以及平面度要求苛责的问题,本发明公开的夹具装置不仅能够获得满足要求的三板十字形工件,而且还可以实现两面焊缝的一次焊接,提高了组装效率。The purpose of the present invention is to provide a three-plate cross-shaped workpiece assembly welding fixture, which solves the problem that the assembly of three-plate cross-shaped workpieces with long dimensions and small thickness requires strict requirements on the symmetry, verticality and flatness of the four wings. The disclosed fixture device can not only obtain a three-plate cross-shaped workpiece that meets the requirements, but also realize one-time welding of two-side welds, thereby improving assembly efficiency.

本发明提供一种三板式十字形工件组装焊接夹具,包括夹具本体,所述夹具本体上纵向开设有主板槽,所述主板槽的槽顶两端分别为第一支撑部和第二支撑部;The invention provides a three-plate cross-shaped workpiece assembly welding fixture, which includes a fixture body, a mainboard groove is longitudinally opened on the fixture body, and the two ends of the groove top of the mainboard groove are respectively a first support part and a second support part;

所述夹具本体上设置有主板底部顶紧组件和至少一个主板压紧组件,所述主板底部顶紧组件和所述主板压紧组件均伸入所述主板槽内;所述第二支撑部的上侧和横向侧分别设置有至少一个旋转式翼板压紧组件和至少一个翼板横向顶紧组件。The clamp body is provided with a mainboard bottom tightening assembly and at least one mainboard pressing assembly, and the mainboard bottom pressing assembly and the mainboard pressing assembly both extend into the mainboard groove; the second support part The upper side and the lateral side are respectively provided with at least one rotary wing plate pressing assembly and at least one wing plate transverse pressing assembly.

采用上述技术方案中,采用双向“⊥”形双向基准定位、多自由度测量调整的结构和功能设计,具体为:通过主板底部顶紧组件调整主板的纵向位置,主板压紧组件调整主板的横向位置,旋转式翼板压紧组件和翼板横向顶紧组件调整翼板的横向位置和纵向位置,从而确保得到的三板式十字形工件的垂直度、对称度以及平面度满足核工业中所需精度的要求。In adopting the above technical scheme, the structure and function design of two-way "⊥"-shaped two-way reference positioning and multi-degree-of-freedom measurement and adjustment are adopted, specifically: the longitudinal position of the main board is adjusted by the pressing assembly at the bottom of the main board, and the lateral direction of the main board is adjusted by the pressing assembly of the main board The position, the rotary flap pressing assembly and the lateral pressing assembly of the flap adjust the lateral position and longitudinal position of the flap, so as to ensure that the verticality, symmetry and flatness of the obtained three-plate cross-shaped workpiece meet the requirements of the nuclear industry precision requirements.

作为一种可能的优选方式,所述主板压紧组件的压紧侧设置有压板。用于分散主板压紧组件作用于主板上的力,进一步降低在组装过程中主板的形变。As a possible preferred manner, a pressing plate is provided on the pressing side of the main board pressing assembly. It is used to disperse the force of the motherboard pressing component acting on the motherboard, further reducing the deformation of the motherboard during the assembly process.

作为一种可能的优选方式,每一个所述旋转式翼板压紧组件均包括至少一块压紧板、至少一个压紧螺钉以及与所述夹具本体可拆卸连接的固定板,所述压紧螺钉与所述固定板螺纹连接,所述压紧板套设于所述压紧螺钉外且设置于所述固定板和所述压紧螺钉的钉帽之间。通过压紧螺钉的旋进和旋出固定板,可实现压紧板的旋转以避免其阻挡翼板的放置和实现对翼板的压紧功能。As a possible preferred mode, each of the rotary wing pressing assemblies includes at least one pressing plate, at least one pressing screw and a fixing plate detachably connected to the clamp body, and the pressing screw It is threadedly connected with the fixing plate, and the pressing plate is sleeved outside the pressing screw and arranged between the fixing plate and the nail cap of the pressing screw. By screwing in and out of the fixing plate by the compression screw, the rotation of the compression plate can be realized to avoid it blocking the placement of the wing plate and to realize the pressing function of the wing plate.

作为一种可能的优选方式,所述固定板为L形结构,L形结构的横向部与所述夹具本体可拆卸连接,所述压紧板设置于所述L形结构的纵向部上方。固定板设置成L形可使得翼板横向顶紧组件和翼板之间留出一定的空隙,便于翼板横向顶紧组件的旋转实现压紧或三板式十字形工件焊接结束后的脱落。As a possible preferred manner, the fixing plate is an L-shaped structure, the lateral portion of the L-shaped structure is detachably connected to the clamp body, and the pressing plate is arranged above the longitudinal portion of the L-shaped structure. The fixed plate is arranged in an L-shape to leave a certain gap between the lateral clamping assembly of the flange and the flange, which is convenient for the rotation of the lateral clamping assembly of the flange to achieve compression or the falling off of the three-plate cross-shaped workpiece after welding.

作为一种可能的优选方式,每一个所述翼板横向顶紧组件包括横向螺纹贯穿所述固定板的横向顶紧螺钉,所述横向顶紧螺钉的顶紧侧设置有横向顶紧垫块。横向顶紧垫块用于分散作用于翼板端面的力,进一步降低在组装过程中翼板端面的形变。As a possible preferred manner, each of the wing plate transverse tightening components includes a transverse tightening screw with a transverse thread passing through the fixing plate, and a transverse tightening spacer is provided on the tightening side of the transverse tightening screw. The transverse clamping block is used to disperse the force acting on the end surface of the wing plate, further reducing the deformation of the end surface of the wing plate during the assembly process.

作为一种可能的优选方式,所述主板底部顶紧组件包括主板底部顶紧螺钉,所述主板底部顶紧螺钉螺纹贯穿所述夹具本体底部且伸入所述主板槽内。用于对主板底部实现支撑,避免焊接过程中纵向移动而导致焊接部位出现偏差。As a possible preferred manner, the bottom tightening assembly of the main board includes a bottom tightening screw of the main board, and the screw thread of the bottom tightening screw of the main board passes through the bottom of the clamp body and extends into the groove of the main board. It is used to support the bottom of the main board to avoid the deviation of the welding part caused by longitudinal movement during the welding process.

作为一种可能的优选方式,所述主板底部顶紧螺钉的顶紧侧设置有底部顶紧垫片。由于主板的厚度很薄,因此通过底部顶紧垫片进一步分散自身重力,避免局部出现变形。As a possible preferred manner, a bottom tightening washer is provided on the tightening side of the tightening screw at the bottom of the main board. Since the thickness of the main board is very thin, the gasket at the bottom is used to further disperse its own gravity to avoid local deformation.

作为一种可能的优选方式,所述第一支撑部上表面设置有顶紧挡板,顶紧挡板靠近所述第二支撑部的一端设置有旋转式翼板压紧板;所述旋转式翼板压紧板和所述顶紧挡板之间通过螺栓连接,顶紧挡板、所述第一支撑部以及所述第二支撑部之间形成翼板定位槽。As a possible preferred mode, the upper surface of the first supporting part is provided with a tight baffle, and the end of the tight baffle close to the second supporting part is provided with a rotary wing pressing plate; The flange pressing plate and the pressing baffle are connected by bolts, and the flange positioning groove is formed between the pressing baffle, the first supporting part and the second supporting part.

作为一种可能的优选方式,所述夹具本体的纵向截面呈等腰三角形,所述主板槽的轴线与所述等腰三角形底边的轴线重合,所述等腰三角形的底部夹角为45°。可实现水平焊接,可操作性强,从而提高焊接质量。As a possible preferred mode, the longitudinal section of the fixture body is an isosceles triangle, the axis of the main board groove coincides with the axis of the base of the isosceles triangle, and the angle at the bottom of the isosceles triangle is 45° . Horizontal welding can be realized, and the operability is strong, thereby improving the welding quality.

作为一种可能的优选方式,所述夹具本的侧面上开设有凹槽,所述主板压紧组件凸出所述夹具本体的一端设置于设置于所述凹槽内。便于在翻转后能够实现稳定放置,从而实现两面焊缝的一次焊接,提高了组装效率。As a possible preferred manner, a groove is formed on the side of the fixture, and one end of the main board pressing component protruding from the fixture body is arranged in the groove. It is convenient to achieve stable placement after being turned over, so as to realize one-time welding of two-sided welding seams and improve assembly efficiency.

作为一种可能的优选方式,所述夹具本体开设有所述凹槽的面上设置有翻转支撑座。实现翻转后平稳放置,有利于翻转后焊接合格。As a possible preferred manner, the surface of the fixture body on which the groove is formed is provided with an overturn support seat. It can be placed stably after being turned over, which is conducive to qualified welding after turning over.

作为一种可能的优选方式,所述夹具本体开设有所述主板槽的面上设置有翻转手柄。便于翻转方便,且降低翻转过程中对翼板和主板损害的可能性。As a possible preferred manner, a turning handle is provided on the surface of the clamp body on which the groove of the main board is opened. It is convenient to turn over, and reduces the possibility of damage to the wing plate and the main board during the turnover process.

作为一种可能的优选方式,所述夹具本体的底部沿其长度方向凹陷形成缺口,所述缺口靠近所述主板槽的面上设置所述主板底部顶紧组件。设置缺口主要是为了采用通用螺钉实现主板底部顶紧以及螺钉损坏后能够及时更换再次使用,避免采用定制螺钉,从而节约组装成本。As a possible preferred manner, the bottom of the clamp body is recessed along its length to form a notch, and the main board bottom tightening assembly is arranged on a surface of the notch close to the main board groove. The main reason for setting the gap is to use general-purpose screws to tighten the bottom of the motherboard and to replace and reuse the screws in time after damage, avoiding the use of custom screws, thereby saving assembly costs.

附图说明Description of drawings

图1为三板式十字形工件示意图;Figure 1 is a schematic diagram of a three-plate cross-shaped workpiece;

图2为三板式十字形工件组装焊接夹具一个角度示意图;Fig. 2 is a schematic diagram of an angle of a three-plate cross-shaped workpiece assembly welding fixture;

图3为三板式十字形工件组装焊接夹具另一个角度示意图;Figure 3 is a schematic diagram of another angle of the three-plate cross-shaped workpiece assembly welding fixture;

图4为图2中A-A截面示意图。Fig. 4 is a schematic cross-sectional view of A-A in Fig. 2 .

其中,1-主板;2-翼板;3-夹具本体;4-主板槽;5-第一支撑部;6-第二支撑部;7-主板底部顶紧组件;701-主板底部顶紧螺钉;702-底部顶紧垫片;8-主板压紧组件;9-旋转式翼板压紧组件;901-压紧板;902-压紧螺钉;903-固定板;9031-横向部;9032-纵向部;10-翼板横向顶紧组件;1001-横向顶紧螺钉;1002-横向顶紧垫块;11-压板;12-凹槽;13-翻转支撑座;14-翻转手柄;15-缺口;16-顶紧挡板;17-螺钉;18-旋转式翼板压紧板;19-螺栓。Among them, 1-main board; 2-wing plate; 3-fixture body; 4-main board groove; 5-first supporting part; 6-second supporting part; ;702-bottom top gasket; 8-main board compression component; 9-rotary wing plate compression component; 901-compression plate; 902-compression screw; Longitudinal part; 10-flange lateral tightening assembly; 1001-horizontal tightening screw; 1002-horizontal tightening pad; 11-pressure plate; 12-groove; 13-turning support seat; ; 16-top tight baffle; 17-screw; 18-rotary wing plate pressing plate; 19-bolt.

具体实施方式Detailed ways

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。“若干”的含义是一个或一个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined. "Several" means one or more than one, unless otherwise clearly and specifically defined.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right" etc. are based on those shown in the accompanying drawings. Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it may be mechanical connection or electrical connection; it may be direct connection or indirect connection through an intermediary, and it may be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

本发明的发明人发现采用其他领域的现有三板式十字形工件的组装焊接夹具来组装应用于核工业中的三板式十字形工件(存在主板长度长达1m以上但是壁厚只有5mm的巨大尺寸差)组装时很难使得垂直度、对称度以及平面度达到相应的要求(四个翼的对称度和垂直度需控制在0.2mm以内,平面度需控制在0.15mm以内)。The inventors of the present invention have found that the three-plate cross-shaped workpieces used in the nuclear industry can be assembled using existing assembly welding fixtures for three-plate cross-shaped workpieces in other fields (there is a huge size difference between the length of the main board and the length of the main board is more than 1m but the wall thickness is only 5mm). ) during assembly, it is difficult to make the verticality, symmetry and flatness meet the corresponding requirements (the symmetry and verticality of the four wings need to be controlled within 0.2mm, and the flatness needs to be controlled within 0.15mm).

为了解决上述问题,本发明的发明人发现采用“⊥”形双向基准定位、多自由度测量调整的结构和功能设计,能够组装出满足核工业领域中对称度、垂直度、平面度以及焊接变形要求的三板式十字形工件。In order to solve the above-mentioned problems, the inventors of the present invention found that the structural and functional design of "⊥"-shaped bidirectional reference positioning and multi-degree-of-freedom measurement and adjustment can be assembled to meet the requirements of symmetry, verticality, flatness and welding deformation in the field of nuclear industry. The required three-plate cross-shaped workpiece.

图2示例出本发明实施例提供的三板式十字形工件组装焊接夹具一个角度示意图;图3示例出本发明实施例提供的三板式十字形工件组装焊接夹具另一个角度示意图;图4示例出图2中A-A截面示意图。如图2-4所示,本发明实施例提供的三板式十字形工件组装焊接夹具。该组装焊接夹具包括夹具本体3,所述夹具本体3上纵向开设有主板槽4,所述主板槽4的槽顶两端分别为第一支撑部5和第二支撑部6;所述夹具本体3上设置有主板底部顶紧组件7和主板压紧组件8,所述主板底部顶紧组件7和至少一个所述主板压紧组件8均伸入所述主板槽4内;所述第二支撑部6的上侧和横向侧分别设置有至少一个旋转式翼板压紧组件9和至少一个翼板横向顶紧组件10。Fig. 2 illustrates a schematic diagram of an angle of the three-plate cross-shaped workpiece assembly and welding fixture provided by the embodiment of the present invention; Fig. 3 illustrates another angle schematic diagram of the three-plate cross-shaped workpiece assembly and welding fixture provided by the embodiment of the present invention; Fig. 4 illustrates the diagram Schematic diagram of A-A section in 2. As shown in Figures 2-4, the three-plate cross-shaped workpiece assembly welding fixture provided by the embodiment of the present invention. This assembling welding jig comprises fixture body 3, and described fixture body 3 is longitudinally provided with main board groove 4, and the groove top two ends of described mainboard groove 4 are respectively first support part 5 and second support part 6; 3 is provided with a mainboard bottom tightening assembly 7 and a mainboard pressing assembly 8, and the mainboard bottom pressing assembly 7 and at least one mainboard pressing assembly 8 all extend into the mainboard groove 4; the second support The upper side and the lateral side of the portion 6 are respectively provided with at least one rotary flap pressing assembly 9 and at least one flap lateral pressing assembly 10 .

主板槽4、第一支撑部5以及第二支撑部6形成“⊥”形结构,主板1放置于主板槽4内,通过主板底部顶紧组件7和主板压紧组件8实现主板的固定,两个翼板分别放置于第一支撑部5和第二支撑部6上,通过旋转式翼板压紧组件9和翼板横向顶紧组件10实现两个翼板固定。The main board slot 4, the first supporting part 5 and the second supporting part 6 form a "⊥" shape structure, the main board 1 is placed in the main board slot 4, and the fixing of the main board is realized by the main board bottom tightening assembly 7 and the main board pressing assembly 8. The two wing plates are placed on the first support part 5 and the second support part 6 respectively, and the two wing plates are fixed by the rotary wing plate pressing assembly 9 and the wing plate transverse pressing assembly 10 .

所述第一支撑部5上表面设置有顶紧挡板16,顶紧挡板16靠近所述第二支撑部6的一端设置有旋转式翼板压紧板18;所述旋转式翼板压紧板18和所述顶紧挡板16之间通过螺栓19连接,顶紧挡板16、所述第一支撑部5以及所述第二支撑部6之间形成翼板定位槽。在实际设置中,所述顶紧挡板16可以通过螺钉17固定于第一支撑部5上以实现顶紧挡板16的固定。The upper surface of the first support part 5 is provided with a tight baffle 16, and one end of the tight baffle 16 near the second support part 6 is provided with a rotary wing pressing plate 18; The tightening plate 18 is connected to the tightening baffle 16 by bolts 19 , and a wing plate positioning slot is formed between the tightening baffle 16 , the first support portion 5 and the second support portion 6 . In an actual setting, the tightening baffle 16 can be fixed on the first supporting part 5 by screws 17 to realize the fixing of the pressing baffle 16 .

在实际操作中,先将主板1放置于主板槽4内,预先调节主板压紧组件8然后调节主板底部顶紧组件7使得其达到预定位置,最后紧固主板压紧组件8,实现了主板的固定。将其中一块翼板分别贴于第一支撑部5和第二支撑部6的预定位置上,将旋转式翼板压紧组件9旋转至翼板上方且预先调节,以限制翼板沿着斜面移动,然后调节翼板横向顶紧组件10至预定的位置,最后紧固旋转式翼板压紧组件9,实现了翼板的固定。另一块翼板放置于旋转式翼板压紧组件9、主板1以及第一支撑部5形成的翼板放置槽内,然后旋转旋转式翼板压紧组件9实现固定,固定完成后进行相应的焊接即可。In actual operation, the main board 1 is first placed in the main board slot 4, the main board pressing assembly 8 is pre-adjusted, then the main board bottom pressing assembly 7 is adjusted so that it reaches a predetermined position, and the main board pressing assembly 8 is finally tightened to realize the main board pressing assembly. fixed. Stick one of the flaps on the predetermined positions of the first support part 5 and the second support part 6 respectively, rotate the rotary flap pressing assembly 9 above the flap and pre-adjust to limit the movement of the flap along the inclined plane , and then adjust the lateral flap pressing assembly 10 to a predetermined position, and finally fasten the rotary flap pressing assembly 9 to realize the fixing of the flap. The other wing plate is placed in the wing plate placement groove formed by the rotary wing plate pressing assembly 9, the main board 1 and the first support part 5, and then the rotating rotary wing plate pressing assembly 9 is fixed, and after the fixing is completed, the corresponding Just solder.

由于主板槽4的深度在一定程度上决定了焊接的位置和焊接过程的稳定性,进而决定了焊接形变,因此,主板槽4的深度必须大于焊接位置在所述主板上的高度并且大于所述主板高度的二分之一。如图4所示,主板槽4的深度基本接近所述主板高度的三分之二,不仅有利于所述主板底部顶紧组件7的顶紧操作,而且还有利于所述主板压紧组件8的压紧操作,尽可能降低焊接形变。Because the depth of the main board groove 4 determines the welding position and the stability of the welding process to a certain extent, and then determines the welding deformation, therefore, the depth of the main board groove 4 must be greater than the height of the welding position on the main board and greater than the One-half the height of the board. As shown in Figure 4, the depth of the mainboard groove 4 is substantially close to two-thirds of the height of the mainboard, which not only facilitates the tightening operation of the top tightening assembly 7 at the bottom of the mainboard, but also facilitates the pressing assembly 8 of the mainboard. The pressing operation can reduce welding deformation as much as possible.

所述主板槽4的宽度不仅需要大于主板的厚度而且还需要有一定操作空间,便于主板的放置和取出以及所述主板压紧组件8的压紧操作。一般情况下,所述主板槽4的宽度为所述主板厚度的2-3倍。The width of the main board groove 4 not only needs to be greater than the thickness of the main board but also needs a certain operating space, which is convenient for the placement and removal of the main board and the pressing operation of the main board pressing assembly 8 . Generally, the width of the main board groove 4 is 2-3 times of the thickness of the main board.

如图4所示,所述主板槽4、第一支撑部5以及第二支撑部6在满足能够形成“⊥”形结构的情况下,对所述夹具本体3的形状没有特别要求,但是其需满足主板槽4的槽口所在的面为平面,即第一支撑部5和第二支撑部6均为平面。As shown in FIG. 4 , the main board slot 4 , the first support portion 5 and the second support portion 6 have no special requirements on the shape of the clamp body 3 under the condition that they can form a “⊥”-shaped structure, but their It is necessary to meet the requirement that the surface where the notch of the slot 4 of the main board is located is a plane, that is, the first support portion 5 and the second support portion 6 are both planes.

由于所述夹具本体3上开设有主板槽4,因此,制成所述夹具本体3的材质需要具有一定的硬度,在所述主板压紧组件8压紧后,也不发生形变。Since the main board groove 4 is opened on the clamp body 3 , the material of the clamp body 3 must have a certain hardness, and no deformation will occur after the main board pressing assembly 8 is pressed.

所述旋转式翼板压紧组件9的数量和所述翼板横向顶紧组件10的数量根据翼板的长度进行相应的设置。相邻两个所述旋转式翼板压紧组件9之间的距离根据实际需要进行设置。相邻两个所述翼板横向顶紧组件10之间的距离根据实际需要进行设置。例如,如图2-3所示,所述旋转式翼板压紧组件9的数量为4个。所述翼板横向顶紧组件10的数量为4个。即每一个所述旋转式翼板压紧组件9相应设置有一个所述翼板横向顶紧组件10。The quantity of the rotary wing plate pressing assembly 9 and the number of the wing plate transverse pressing assembly 10 are set correspondingly according to the length of the wing plate. The distance between two adjacent rotary blade pressing assemblies 9 is set according to actual needs. The distance between two adjacent wing plate transverse tightening assemblies 10 is set according to actual needs. For example, as shown in FIGS. 2-3 , the number of the rotary blade pressing assemblies 9 is four. The number of said wing plate transverse tightening assemblies 10 is four. That is, each of the rotary flap pressing assemblies 9 is correspondingly provided with one of the flap lateral pressing assemblies 10 .

所述主板压紧组件8的数量根据主板深入所述主板槽4内的高度决定的。例如,当主板深入所述主板槽4内的高度如图2-3所示,所述主板压紧组件8的数量为1。The quantity of the mainboard pressing assembly 8 is determined according to the height of the mainboard deep into the mainboard slot 4 . For example, when the height of the main board deep into the main board slot 4 is shown in Fig. 2-3, the number of the main board pressing assembly 8 is one.

在一种示例中,如图4所示,可以在所述主板压紧组件8的压紧侧设置压板11,压板11设置于所述主板槽4内,在使用过程中压板11与主板紧密贴合,可分散所述主板压紧组件8作用于主板上的力,避免主板的局部形变,影响其平整度。In one example, as shown in FIG. 4 , a pressing plate 11 can be arranged on the pressing side of the main board pressing assembly 8, and the pressing plate 11 is arranged in the main board groove 4, and the pressing plate 11 is closely attached to the main board during use. combined, can disperse the force of the main board pressing assembly 8 acting on the main board, avoid local deformation of the main board, and affect its flatness.

压板11的高度与主板深入主板槽4内部分的高度无明显差异,压板11的宽度与主板的长度无明显差异。There is no obvious difference between the height of the pressing plate 11 and the height of the part of the main board that penetrates into the groove 4 of the main board, and there is no obvious difference between the width of the pressing plate 11 and the length of the main board.

压板11的制成材质需要具有一定的硬度,在主板压紧组件8压紧的情况下不发生形变。The material of the pressing plate 11 needs to have a certain hardness, and no deformation occurs when the main board pressing assembly 8 is pressed.

如图2-4所示,每一个上述旋转式翼板压紧组件9均包括至少一块压紧板901、至少一个压紧螺钉902以及与夹具本体3可拆卸连接的固定板903,所述压紧螺钉902与所述固定板903螺纹连接,所述压紧板901套设于所述压紧螺钉902外且设置于所述固定板903和所述压紧螺钉902的钉帽之间。旋转压紧螺钉902可实现压紧板901与翼板之间的距离,即实现翼板的压紧和松开。压紧板901的数量根据压紧的牢固性进行设定。压紧螺钉902的数量根据每一块压紧板901的长度进行设置。如图2所示,每一块压紧板901配套设置有一个压紧螺钉902。固定板903的长度根据两块压紧板901之间的距离和压紧板901的宽度进行设置,以能够实现压紧板901的固定为宜。As shown in Figures 2-4, each of the above-mentioned rotary wing plate pressing assemblies 9 includes at least one pressing plate 901, at least one pressing screw 902 and a fixing plate 903 detachably connected with the clamp body 3, the pressing The tightening screw 902 is threadedly connected with the fixing plate 903 , and the pressing plate 901 is sheathed outside the pressing screw 902 and arranged between the fixing plate 903 and the nail cap of the pressing screw 902 . Rotating the compression screw 902 can realize the distance between the compression plate 901 and the wing plate, that is, realize the compression and loosening of the wing plate. The quantity of the pressing plate 901 is set according to the firmness of pressing. The quantity of the compression screws 902 is set according to the length of each compression plate 901 . As shown in FIG. 2 , each pressing plate 901 is matched with a pressing screw 902 . The length of the fixing plate 903 is set according to the distance between the two pressing plates 901 and the width of the pressing plate 901 , it is advisable to realize the fixing of the pressing plate 901 .

一种可能的实现方式中,固定板903通过螺钉实现与夹具本体3的可拆卸连接。In a possible implementation manner, the fixing plate 903 is detachably connected to the fixture body 3 through screws.

如图2-4所示,所述固定板903为L形结构,L形结构的横向部9031与所述夹具本体3可拆卸连接,所述压紧板901设置于所述L形结构的纵向部9032上方,所述压紧螺钉902与所述L形结构的纵向部9032螺纹连接。设置成L形结构有利于L形结构的纵向部9032与翼板之间存在一定的空隙,便于翼板的安装和脱落,以及便于翼板横向顶紧组件10的顶紧操作。所述压紧板901和所述L形结构的纵向部9032没有直接连接在一起,而是通过压紧螺钉902实现连接,因此在放置或者焊接完成后,只要压紧螺钉902没有与压紧板901紧密接触即可旋转压紧板901以使其不处于翼板的正方。As shown in Figures 2-4, the fixing plate 903 is an L-shaped structure, the lateral portion 9031 of the L-shaped structure is detachably connected to the clamp body 3, and the pressing plate 901 is arranged in the longitudinal direction of the L-shaped structure. Above the portion 9032, the compression screw 902 is screwed to the longitudinal portion 9032 of the L-shaped structure. Setting the L-shaped structure is beneficial to the existence of a certain gap between the longitudinal part 9032 of the L-shaped structure and the wing plate, which facilitates the installation and removal of the wing plate, and facilitates the tightening operation of the wing plate transverse tightening assembly 10 . The compression plate 901 and the longitudinal portion 9032 of the L-shaped structure are not directly connected together, but are connected by compression screws 902, so after placement or welding is completed, as long as the compression screws 902 are not connected to the compression plate 901 close contact can rotate pressing plate 901 so that it is not in the square of wing plate.

如图2-4所示,每一个所述翼板横向顶紧组件10包括横向螺纹贯穿所述固定板903的横向顶紧螺钉1001,所述横向顶紧螺钉1001的顶紧侧设置有横向顶紧垫块1002。横向顶紧垫块1002用于分散作用于翼板上的力,降低翼板的形变。As shown in Figures 2-4, each of the wing plate transverse tightening assemblies 10 includes a transverse tightening screw 1001 with transverse threads passing through the fixing plate 903, and the tightening side of the transverse tightening screw 1001 is provided with a transverse jacking Tight spacer 1002. The lateral clamping block 1002 is used to disperse the force acting on the wing plate and reduce the deformation of the wing plate.

如图2-4所示,所述主板底部顶紧组件7包括主板底部顶紧螺钉701,所述主板底部顶紧螺钉701螺纹贯穿所述夹具本体3底部且伸入所述主板放置槽内。以实现对主板底部的支撑作用。As shown in FIGS. 2-4 , the motherboard bottom tightening assembly 7 includes a motherboard bottom tightening screw 701 , and the motherboard bottom tightening screw 701 is threaded through the bottom of the clamp body 3 and extends into the motherboard placement groove. In order to realize the supporting effect on the bottom of the motherboard.

如图2-4所示,所述主板底部顶紧螺钉701的顶紧侧设置有底部顶紧垫片702。用于分散作用于翼板侧面上的力,降低翼板的形变。底部顶紧垫片702的大小根据实际形变控制需要进行相应的设置。As shown in FIGS. 2-4 , a bottom tightening washer 702 is provided on the tightening side of the tightening screw 701 at the bottom of the motherboard. It is used to disperse the force acting on the side of the wing and reduce the deformation of the wing. The size of the bottom pressing gasket 702 is set accordingly according to the actual deformation control needs.

在一种示例中,为了提高焊缝的焊接质量以及焊接操作的方便性,如图2-4所示,本实施例将夹具本体3设置成等腰三棱柱,其横向截面为等腰三角形,所述主板放置槽的轴线与所述等腰三角形底边的轴线重合,所述等腰三角形的底部夹角为45°。设置成45°时,焊缝刚好是水平的。In one example, in order to improve the welding quality of the weld seam and the convenience of the welding operation, as shown in Figure 2-4, this embodiment sets the fixture body 3 as an isosceles triangular prism, and its transverse section is an isosceles triangle, The axis of the main board placement groove coincides with the axis of the bottom of the isosceles triangle, and the angle between the bottom of the isosceles triangle is 45°. When set to 45°, the weld is just level.

在一种示例中,为了实现两面焊缝一次性焊接完成,如图2-4所示,本实施例中所述夹具本的侧面上开设有凹槽12,所述主板压紧组件8凸出所述夹具本体3的一端设置于设置于所述凹槽12内。避免所述主板压紧组件8凸出影响翻转和固定。In one example, in order to achieve one-time welding of both sides of the weld, as shown in Figure 2-4, a groove 12 is opened on the side of the fixture book in this embodiment, and the main board pressing assembly 8 protrudes One end of the clamp body 3 is disposed in the groove 12 . Avoid the protrusion of the main board pressing assembly 8 from affecting the turning and fixing.

如图2-4所示,主板压紧组件8包括主板压紧螺钉,其螺纹贯穿夹具主体其而伸入夹具主体内。在实际应用时,主板压紧螺钉顶紧压板11,压板11与主板紧密贴合。As shown in Figures 2-4, the main board pressing assembly 8 includes a main board pressing screw, the thread of which passes through the clamp main body and extends into the clamp main body. In actual application, the main board pressing screw presses against the pressing plate 11, and the pressing plate 11 is closely attached to the main board.

在一种示例中,为了翻转方便,如图2-4所示,夹具本体3开设有主板槽4的面上设置有翻转手柄14,这里的设置可以是固定连接或螺钉实现的可拆卸连接。In one example, for the convenience of turning over, as shown in Fig. 2-4, a turning handle 14 is provided on the surface of the clamp body 3 provided with the main board slot 4, and the arrangement here may be a fixed connection or a detachable connection realized by screws.

在一种示例中,为了不使用订制螺钉,如图2-4所示,夹具本体3的底部沿其长度方向凹陷形成缺口15,缺口15靠近主板槽4的面上设置主板底部顶紧组件7。In one example, in order not to use custom-made screws, as shown in Figure 2-4, the bottom of the fixture body 3 is recessed along its length direction to form a notch 15, and the surface of the notch 15 close to the main board slot 4 is provided with a main board bottom tightening assembly 7.

在以上各个示例中,各种螺钉的压紧端均可以设置相应的垫片以实现紧密贴合。In each of the above examples, the compression ends of various screws can be provided with corresponding washers to achieve a tight fit.

以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, within the spirit and principles of the present invention, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the present invention.

Claims (10)

1. The three-plate type cross-shaped workpiece assembling and welding clamp is characterized by comprising a clamp body, wherein a main plate groove is longitudinally formed in the clamp body, and a first supporting part and a second supporting part are respectively arranged at two ends of the groove top of the main plate groove;
the clamp body is provided with a main board bottom jacking assembly and at least one main board pressing assembly, and the main board bottom jacking assembly and the main board pressing assembly both extend into the main board groove; the upper side and the transverse side of the second supporting part are respectively provided with at least one rotary wing plate pressing assembly and at least one wing plate transverse jacking assembly.
2. The three-plate cross-shaped workpiece assembling and welding fixture as claimed in claim 1, wherein a pressing plate is arranged on the pressing side of the main plate pressing assembly.
3. The three-plate cross-shaped workpiece assembling and welding fixture according to claim 1, wherein each rotary wing plate compression assembly comprises at least one compression plate, at least one compression screw and a fixing plate detachably connected with the fixture body, the compression screw is in threaded connection with the fixing plate, and the compression plate is sleeved outside the compression screw and is arranged between the fixing plate and a screw cap of the compression screw.
4. The three-plate cross-shaped workpiece assembling and welding fixture according to claim 3, wherein the fixing plate is of an L-shaped structure, a transverse part of the L-shaped structure is detachably connected with the fixture body, and the pressing plate is arranged above a longitudinal part of the L-shaped structure.
5. The three-plate cross-shaped workpiece assembling and welding clamp according to claim 3 or 4, wherein each wing plate transverse jacking component comprises a transverse jacking screw which penetrates through the fixing plate in a transverse threaded mode, and a transverse jacking cushion block is arranged on a jacking side of the transverse jacking screw.
6. The three-plate cross-shaped workpiece assembling and welding clamp according to claim 1 or 2, wherein the main plate bottom tightening component comprises a main plate bottom tightening screw, and the main plate bottom tightening screw penetrates through the bottom of the clamp body and extends into the main plate groove.
7. The three-plate type cross-shaped workpiece assembling and welding fixture according to claim 6, wherein a bottom tightening gasket is arranged on the tightening side of the tightening screw at the bottom of the main plate.
8. The three-plate cross-shaped workpiece assembling and welding clamp according to claim 1, wherein a jacking baffle is arranged on the upper surface of the first supporting part, and a rotary wing plate pressing plate is arranged at one end, close to the second supporting part, of the jacking baffle; the rotation type pterygoid lamina pressure strip with through bolted connection between the tight baffle in top, the tight baffle in top first supporting part and form the pterygoid lamina constant head tank between the second supporting part.
9. The three-plate type cross workpiece assembling and welding clamp according to claim 1, wherein the longitudinal section of the clamp body is in the shape of an isosceles triangle, the axis of the main plate groove is overlapped with the axis of the bottom side of the isosceles triangle, and the included angle of the bottom of the isosceles triangle is 45 degrees;
preferably, a groove is formed in the side face of the clamp body, and one end, protruding out of the clamp body, of the main board pressing assembly is arranged in the groove.
10. The three-plate cross-shaped workpiece assembling and welding fixture according to claim 9, wherein the face of the fixture body, on which the groove is formed, is provided with an overturning support seat; preferably, a turning handle is arranged on the surface of the clamp body, which is provided with the main plate groove;
preferably, the bottom of the clamp body is recessed along the length direction to form a notch, and the surface of the notch, which is close to the main board groove, is provided with the main board bottom jacking assembly.
CN202211434180.5A 2022-11-16 2022-11-16 A three-plate cross-shaped workpiece assembly welding fixture Pending CN115673642A (en)

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