CN115673374A - A kind of manufacturing device and manufacturing method of auto parts - Google Patents
A kind of manufacturing device and manufacturing method of auto parts Download PDFInfo
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Abstract
本发明公开了一种汽车零部件生产制造装置以及制造方法,属于汽车零部件生产制造设备技术领域。一种汽车零部件生产制造装置,包括底座,所述底座的顶部四角均固定有支撑柱,四个所述支撑柱的顶部固定有围板,所述围板的顶部开设有用于放置汽车轮毂的放置槽。本发明通过设置连接板、升降组件、储水桶、竖杆、筒体、转杆、主动平齿轮、转轴、从动平齿轮、钻头、从动锥齿轮、电机、壳体、传动轴、叶轮、主动锥齿轮、抽水管、送水管、环形管道、喷水管和喷水头,可以实现一次性在汽车轮毂的表面开设五个安装孔,从而可以大大提高生产加工效率,且在打孔的同时,可以对打孔位置处喷水,所以可以起到除尘的效果,从而有利于工作人员的身体健康。
The invention discloses an auto parts manufacturing device and a manufacturing method, belonging to the technical field of auto parts manufacturing equipment. A manufacturing device for auto parts, comprising a base, four corners of the top of the base are fixed with supporting columns, the tops of the four supporting columns are fixed with coaming panels, and the tops of the coaming panels are provided with holes for placing automobile wheels. Place the slot. The present invention is provided with a connecting plate, a lifting assembly, a water storage bucket, a vertical rod, a cylinder, a rotating rod, a driving flat gear, a rotating shaft, a driven flat gear, a drill bit, a driven bevel gear, a motor, a casing, a transmission shaft, an impeller, Active bevel gears, water pumping pipes, water supply pipes, ring pipes, water spray pipes and water spray heads can realize five installation holes on the surface of the car hub at one time, which can greatly improve the production and processing efficiency, and at the same time of drilling , can spray water on the punching position, so it can have the effect of dust removal, which is beneficial to the health of the staff.
Description
技术领域technical field
本发明涉及汽车零部件生产制造设备技术领域,具体为一种汽车零部件生产制造装置以及制造方法。The invention relates to the technical field of auto parts manufacturing equipment, in particular to an auto parts manufacturing device and manufacturing method.
背景技术Background technique
汽车轮毂是汽车的重要组成零部件之一,汽车轮毂在生产制造时,通常需要在其表面开设五个安装孔,所以需要使用到打孔设备,目前的打孔设备只能逐一的进行钻孔,所以生产加工效率较低,且目前的打孔设备通常不具备除尘功能,所以在打孔时,会产生大量的粉尘,从而不利于工作人员的身体健康,因此我们提出了一种汽车零部件生产制造装置以及制造方法来解决上述问题。Automobile hubs are one of the important components of automobiles. During the manufacture of automobile hubs, five mounting holes usually need to be opened on the surface, so drilling equipment is needed. The current drilling equipment can only drill holes one by one. , so the production and processing efficiency is low, and the current punching equipment usually does not have the function of dust removal, so when punching holes, a large amount of dust will be generated, which is not conducive to the health of the staff, so we propose an auto parts A manufacturing device and a manufacturing method are produced to solve the above-mentioned problems.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种汽车零部件生产制造装置以及制造方法,解决了上述背景技术中所提出的问题。Aiming at the deficiencies of the prior art, the present invention provides a manufacturing device and manufacturing method for auto parts, which solve the problems raised in the above-mentioned background technology.
(二)技术方案(2) Technical solutions
本发明为了实现上述目的具体采用以下技术方案:The present invention specifically adopts the following technical solutions in order to achieve the above object:
一种汽车零部件生产制造装置,包括底座,所述底座的顶部四角均固定有支撑柱,四个所述支撑柱的顶部固定有围板,所述围板的顶部开设有用于放置汽车轮毂的放置槽,所述放置槽内开设有漏水孔,所述围板的顶部设置有用于夹持汽车轮毂的夹持组件,所述围板的上方设置有连接板,所述围板的顶部设置有用于调节连接板高度的升降组件,所述连接板的正面固定有储水桶,所述储水桶的底部对称固定有四个竖杆,四个所述竖杆的底部固定有筒体,所述筒体的中部通过轴承转动连接有转杆,所述转杆的表面套设固定有主动平齿轮,所述筒体内部通过轴承转动连接有五个转轴,五个所述转轴的表面均套设固定有从动平齿轮,所述主动平齿轮与五个从动平齿轮啮合连接,五个所述转轴的底端均贯穿筒体的底部并固定有钻头,所述转杆的顶端贯穿筒体的顶部并固定有从动锥齿轮,所述筒体的顶部两端分别固定有电机和壳体,所述壳体的一侧壁通过轴承转动连接有传动轴,所述传动轴位于壳体的一端固定有叶轮,所述传动轴的另一端与电机的输出轴固定连接,所述传动轴的表面套设固定有主动锥齿轮,所述主动锥齿轮与从动锥齿轮啮合连接,所述壳体的一侧壁安装连通有抽水管,所述抽水管的一端与储水桶连通,所述壳体的顶部安装连通有送水管,所述筒体的表面套设固定有环形管道,所述送水管的一端与环形管道连通,所述环形管道的底部等距安装连通有五个喷水管,所述喷水管的底端均安装有喷水头。A manufacturing device for auto parts, comprising a base, four corners of the top of the base are fixed with supporting columns, the tops of the four supporting columns are fixed with coaming panels, and the tops of the coaming panels are provided with holes for placing automobile wheels. Placement slot, a water leakage hole is opened in the placement slot, a clamping assembly for clamping the automobile wheel hub is provided on the top of the enclosure, a connecting plate is provided above the enclosure, and a useful For the lifting assembly for adjusting the height of the connecting plate, a water storage bucket is fixed on the front of the connecting plate, four vertical rods are symmetrically fixed on the bottom of the water storage bucket, and a cylinder is fixed on the bottom of the four vertical rods. The middle part of the body is rotatably connected with a rotating rod through a bearing, and the surface of the rotating rod is sleeved and fixed with an active spur gear. The inside of the cylinder is connected with five rotating shafts through bearings, and the surfaces of the five rotating shafts are sleeved and fixed. There is a driven spur gear, the active spur gear is meshed with five driven spur gears, the bottom ends of the five rotating shafts all pass through the bottom of the cylinder and are fixed with drill bits, and the top of the rotating rod penetrates the bottom of the cylinder The top is fixed with a driven bevel gear, and the two ends of the top of the cylinder are respectively fixed with a motor and a housing. The impeller is fixed, the other end of the transmission shaft is fixedly connected with the output shaft of the motor, the surface of the transmission shaft is sleeved with a driving bevel gear, and the driving bevel gear is meshed with the driven bevel gear. One side wall of the casing is connected with a suction pipe, one end of the suction pipe is connected with the water storage bucket, the top of the housing is connected with a water delivery pipe, the surface of the cylinder is sleeved and fixed with an annular pipe, and the water delivery pipe One end of the pipe is communicated with the annular pipe, and the bottom of the annular pipe is equidistantly installed and communicated with five water spray pipes, and the bottom ends of the water spray pipes are equipped with water spray heads.
进一步地,所述夹持组件包括对称固定在围板顶部的两个立板,所述立板的一侧壁均固定有第一气缸,所述第一气缸的顶出端均固定有夹板。Further, the clamping assembly includes two vertical plates symmetrically fixed on the top of the enclosure, first cylinders are fixed on the side walls of the vertical plates, and splints are fixed on the ejection ends of the first cylinders.
进一步地,所述立板的一侧壁均对称固定有两个伸缩套筒,所述伸缩套筒的一端与相邻夹板的一侧壁固定连接,所述夹板远离伸缩套筒的一侧壁均固定有防滑橡胶垫。Further, two telescopic sleeves are symmetrically fixed on one side wall of the vertical plate, one end of the telescopic sleeve is fixedly connected to the side wall of the adjacent splint, and the splint is far away from the side wall of the telescopic sleeve Both are fixed with non-slip rubber pads.
进一步地,所述升降组件包括固定在围板顶部的L型板,所述L型板的顶部固定有第二气缸,所述第二气缸的顶出端贯穿L型板的顶部并与连接板的顶部固定连接。Further, the lifting assembly includes an L-shaped plate fixed on the top of the enclosure, a second cylinder is fixed on the top of the L-shaped plate, and the ejection end of the second cylinder passes through the top of the L-shaped plate and connects with the connecting plate fixed connection at the top.
进一步地,所述L型板的顶部对称滑动贯穿有两个导向杆,两个所述导向杆的底端均与连接板的顶部固定连接。Further, the top of the L-shaped plate slides symmetrically through two guide rods, and the bottom ends of the two guide rods are fixedly connected to the top of the connecting plate.
进一步地,所述储水桶的顶部安装连通有注水管,所述注水管的顶端螺纹连接有管盖,所述储水桶为透明塑料材质。Further, a water injection pipe is connected to the top of the water storage bucket, and the top end of the water injection pipe is threadedly connected with a pipe cover, and the water storage bucket is made of transparent plastic material.
进一步地,所述底座的顶部且位于漏水孔的正下方放置有收集盒,五个所述喷水头的位置分别与五个钻头的位置相对应。Further, a collection box is placed on the top of the base and directly below the water leakage hole, and the positions of the five water spray heads correspond to the positions of the five drill bits respectively.
一种汽车零部件生产制造装置的制造方法,包括以下步骤:A method for manufacturing an auto parts manufacturing device, comprising the following steps:
S1:将待打孔的汽车轮毂放置在放置槽内,然后启动两个第一气缸,两个第一气缸的顶出端伸出,带动两个夹板往中间移动,从而将汽车轮毂夹持固定住;S1: Place the car hub to be punched in the placement slot, then start the two first cylinders, the ejection ends of the two first cylinders protrude, and drive the two splints to move to the middle, thereby clamping and fixing the car hub live;
S2:启动第二气缸,第二气缸的顶出端伸出,带动连接板往下移动,从而带动五个钻头往下移动,当五个钻头与汽车轮毂的表面贴合时,启动电机,电机带动传动轴转动,传动轴带动叶轮转动,所以能将储水桶内的水抽送至环形管道内,并从喷水头处喷出,传动轴转动能带动主动锥齿轮转动,主动锥齿轮带动从动锥齿轮转动,从动锥齿轮带动转杆转动,转杆带动主动平齿轮转动,主动平齿轮带动五个从动平齿轮转动,五个从动平齿轮带动五个转轴转动,五个转轴带动五个钻头转动,启动第二气缸控制五个钻头往下移动,在打孔的过程中,能对打孔位置处喷水,所以能降低粉尘;S2: Start the second cylinder, the ejector end of the second cylinder extends out, driving the connecting plate to move down, thereby driving the five drill bits to move down, when the five drill bits fit the surface of the car hub, start the motor, the motor Drive the transmission shaft to rotate, and the transmission shaft drives the impeller to rotate, so the water in the water storage bucket can be pumped into the annular pipe and sprayed from the water nozzle. The rotation of the transmission shaft can drive the driving bevel gear to rotate, and the driving bevel gear drives the driven The bevel gear rotates, the driven bevel gear drives the rotating shaft to rotate, the rotating rod drives the active flat gear to rotate, the active flat gear drives five driven flat gears to rotate, the five driven flat gears drive five rotating shafts to rotate, and the five rotating shafts drive five The first drill bit rotates, and the second cylinder is activated to control the five drill bits to move down. During the drilling process, water can be sprayed on the drilling position, so dust can be reduced;
S3:打孔完成后,启动第二气缸,控制五个钻头往上移动,然后启动两个第一气缸,控制两个夹板往外侧移动,即可将打孔完成后的汽车轮毂从围板的顶部拆卸下来。S3: After the drilling is completed, start the second cylinder, control the five drill bits to move upwards, and then start the two first cylinders, control the two splints to move outwards, and then the wheel hub of the car after the drilling is completed from the coaming plate. Remove the top.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种汽车零部件生产制造装置以及制造方法,具备以下有益效果:Compared with the prior art, the present invention provides a manufacturing device and manufacturing method for auto parts, which have the following beneficial effects:
本发明,通过设置连接板、升降组件、储水桶、竖杆、筒体、转杆、主动平齿轮、转轴、从动平齿轮、钻头、从动锥齿轮、电机、壳体、传动轴、叶轮、主动锥齿轮、抽水管、送水管、环形管道、喷水管和喷水头,可以实现一次性在汽车轮毂的表面开设五个安装孔,从而可以大大提高生产加工效率,且在打孔的同时,可以对打孔位置处喷水,所以可以起到除尘的效果,从而有利于工作人员的身体健康。In the present invention, a connection plate, a lifting assembly, a water storage bucket, a vertical rod, a cylinder body, a rotating rod, a driving spur gear, a rotating shaft, a driven spur gear, a drill bit, a driven bevel gear, a motor, a housing, a transmission shaft, and an impeller are arranged. , active bevel gear, pumping pipe, water supply pipe, annular pipe, water spray pipe and water spray head, can realize five installation holes on the surface of the automobile wheel hub at one time, so that the production and processing efficiency can be greatly improved, and in the process of drilling At the same time, water can be sprayed on the punching position, so the effect of dust removal can be achieved, which is beneficial to the health of the staff.
附图说明Description of drawings
图1为本发明整体立体结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明钻头结构示意图;Fig. 2 is the structural representation of drill bit of the present invention;
图3为本发明储水桶结构示意图;Fig. 3 is a structural schematic diagram of the water storage tank of the present invention;
图4为本发明图3中沿A-A处剖视结构示意图;Fig. 4 is a schematic diagram of a cross-sectional structure along A-A in Fig. 3 of the present invention;
图5为本发明筒体内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of the cylinder of the present invention.
图中:1、底座;2、支撑柱;3、围板;4、放置槽;5、漏水孔;6、夹持组件;601、立板;602、第一气缸;603、夹板;604、伸缩套筒;605、防滑橡胶垫;7、连接板;8、升降组件;801、L型板;802、第二气缸;803、导向杆;9、储水桶;10、竖杆;11、筒体;12、转杆;13、主动平齿轮;14、转轴;15、从动平齿轮;16、钻头;17、从动锥齿轮;18、电机;19、壳体;20、传动轴;21、叶轮;22、主动锥齿轮;23、抽水管;24、送水管;25、环形管道;26、喷水管;27、喷水头;28、注水管;29、管盖;30、收集盒。In the figure: 1. Base; 2. Support column; 3. Coaming board; 4. Placement groove; 5. Leakage hole; 6. Clamping assembly; 601. Standing plate; Telescopic sleeve; 605, anti-slip rubber pad; 7, connecting plate; 8, lifting assembly; 801, L-shaped plate; 802, second cylinder; 803, guide rod; 9, water storage bucket; 10, vertical rod; Body; 12, rotating rod; 13, driving spur gear; 14, rotating shaft; 15, driven spur gear; 16, drill bit; 17, driven bevel gear; 18, motor; 19, housing; 20, transmission shaft; 21 , impeller; 22, driving bevel gear; 23, pumping pipe; 24, water delivery pipe; 25, ring pipe; 26, water spray pipe; 27, water spray head; 28, water injection pipe; 29, pipe cover; 30, collection box .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
如图1、图2、图3、图4和图5所示,本发明一个实施例提出的一种汽车零部件生产制造装置,包括底座1,底座1的顶部四角均固定有支撑柱2,四个支撑柱2的顶部固定有围板3,围板3的顶部开设有用于放置汽车轮毂的放置槽4,放置槽4内开设有漏水孔5,围板3的顶部设置有用于夹持汽车轮毂的夹持组件6,围板3的上方设置有连接板7,围板3的顶部设置有用于调节连接板7高度的升降组件8,连接板7的正面固定有储水桶9,储水桶9的底部对称固定有四个竖杆10,四个竖杆10的底部固定有筒体11,筒体11的中部通过轴承转动连接有转杆12,转杆12的表面套设固定有主动平齿轮13,筒体11内部通过轴承转动连接有五个转轴14,五个转轴14的表面均套设固定有从动平齿轮15,主动平齿轮13与五个从动平齿轮15啮合连接,五个转轴14的底端均贯穿筒体11的底部并固定有钻头16,转杆12的顶端贯穿筒体11的顶部并固定有从动锥齿轮17,筒体11的顶部两端分别固定有电机18和壳体19,壳体19的一侧壁通过轴承转动连接有传动轴20,传动轴20位于壳体19的一端固定有叶轮21,传动轴20的另一端与电机18的输出轴固定连接,传动轴20的表面套设固定有主动锥齿轮22,主动锥齿轮22与从动锥齿轮17啮合连接,壳体19的一侧壁安装连通有抽水管23,抽水管23的一端与储水桶9连通,壳体19的顶部安装连通有送水管24,筒体11的表面套设固定有环形管道25,送水管24的一端与环形管道25连通,环形管道25的底部等距安装连通有五个喷水管26,喷水管26的底端均安装有喷水头27;当需要对汽车轮毂进行打孔时,将待打孔的汽车轮毂放置在放置槽4内,然后利用夹持组件6将汽车轮毂夹持固定住,然后利用升降组件8带动连接板7往下移动,从而带动五个钻头16往下移动,当五个钻头16与汽车轮毂的表面贴合时,启动电机18,电机18带动传动轴20转动,传动轴20带动叶轮21转动,所以能将储水桶9内的水抽送至环形管道25内,并从喷水头27处喷出,传动轴20转动能带动主动锥齿轮22转动,主动锥齿轮22带动从动锥齿轮17转动,从动锥齿轮17带动转杆12转动,转杆12带动主动平齿轮13转动,主动平齿轮13带动五个从动平齿轮15转动,五个从动平齿轮15带动五个转轴14转动,五个转轴14带动五个钻头16转动,然后利用升降组件8控制五个钻头16往下移动,所以一次性能开设五个安装孔,所以生产加工效率较高,且在打孔的过程中,能对打孔位置处喷水,所以能降低粉尘,有利于工作人员的身体健康。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of auto parts manufacturing device proposed by one embodiment of the present invention includes a base 1, and
如图1所示,在一些实施例中,夹持组件6包括对称固定在围板3顶部的两个立板601,立板601的一侧壁均固定有第一气缸602,第一气缸602的顶出端均固定有夹板603,当需要将汽车轮毂夹持固定住时,启动两个第一气缸602,两个第一气缸602的顶出端伸出,带动两个夹板603往中间移动,从而将汽车轮毂夹持固定住。As shown in Fig. 1, in some embodiments, the clamping
如图1所示,在一些实施例中,立板601的一侧壁均对称固定有两个伸缩套筒604,伸缩套筒604的一端与相邻夹板603的一侧壁固定连接,是为了使夹板603在水平方向上移动时更为稳定,夹板603远离伸缩套筒604的一侧壁均固定有防滑橡胶垫605,可以起到较好的防滑效果,从而便于将汽车轮毂夹持的更为牢固。As shown in Figure 1, in some embodiments, two
如图1所示,在一些实施例中,升降组件8包括固定在围板3顶部的L型板801,L型板801的顶部固定有第二气缸802,第二气缸802的顶出端贯穿L型板801的顶部并与连接板7的顶部固定连接,当需要控制钻头16的高度时,可以启动第二气缸802,第二气缸802的顶出端伸出,可以带动连接板7往下移动,所以可以控制钻头16往下移动。As shown in Figure 1, in some embodiments, the lifting
如图1所示,在一些实施例中,L型板801的顶部对称滑动贯穿有两个导向杆803,两个导向杆803的底端均与连接板7的顶部固定连接,是为了使连接板7在竖直方向上移动时更为稳定。As shown in Figure 1, in some embodiments, the top of the L-shaped
如图4所示,在一些实施例中,储水桶9的顶部安装连通有注水管28,注水管28的顶端螺纹连接有管盖29,当储水桶9内没水时,可以方便旋下管盖29,加注水源,储水桶9为透明塑料材质,是为了方便工作人员观察到储水桶9内的水位情况。As shown in Figure 4, in some embodiments, the top of the
如图1所示,在一些实施例中,底座1的顶部且位于漏水孔5的正下方放置有收集盒30,是为了使水回流至收集盒30内,将收集盒30内的水过滤后,可以再次利用,五个喷水头27的位置分别与五个钻头16的位置相对应,是为了较好的对打孔位置处进行喷水,从而可以起到较好的降尘效果。As shown in Figure 1, in some embodiments, a
一种汽车零部件生产制造装置的制造方法,包括以下步骤:A method for manufacturing an auto parts manufacturing device, comprising the following steps:
S1:将待打孔的汽车轮毂放置在放置槽4内,然后启动两个第一气缸602,两个第一气缸602的顶出端伸出,带动两个夹板603往中间移动,从而将汽车轮毂夹持固定住;S1: Place the car wheel hub to be punched in the placement slot 4, and then start the two
S2:启动第二气缸802,第二气缸802的顶出端伸出,带动连接板7往下移动,从而带动五个钻头16往下移动,当五个钻头16与汽车轮毂的表面贴合时,启动电机18,电机18带动传动轴20转动,传动轴20带动叶轮21转动,所以能将储水桶9内的水抽送至环形管道25内,并从喷水头27处喷出,传动轴20转动能带动主动锥齿轮22转动,主动锥齿轮22带动从动锥齿轮17转动,从动锥齿轮17带动转杆12转动,转杆12带动主动平齿轮13转动,主动平齿轮13带动五个从动平齿轮15转动,五个从动平齿轮15带动五个转轴14转动,五个转轴14带动五个钻头16转动,启动第二气缸802控制五个钻头16往下移动,在打孔的过程中,能对打孔位置处喷水,所以能降低粉尘;S2: start the
S3:打孔完成后,启动第二气缸802,控制五个钻头16往上移动,然后启动两个第一气缸602,控制两个夹板603往外侧移动,即可将打孔完成后的汽车轮毂从围板3的顶部拆卸下来。S3: After the drilling is completed, start the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (8)
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| CN118455580A (en) * | 2024-07-12 | 2024-08-09 | 新程汽车工业有限公司 | Automobile part machining equipment |
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