CN115672640A - Paint spraying device for automobile plates - Google Patents
Paint spraying device for automobile plates Download PDFInfo
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- CN115672640A CN115672640A CN202211466521.7A CN202211466521A CN115672640A CN 115672640 A CN115672640 A CN 115672640A CN 202211466521 A CN202211466521 A CN 202211466521A CN 115672640 A CN115672640 A CN 115672640A
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- 238000005507 spraying Methods 0.000 title claims abstract description 98
- 239000003973 paint Substances 0.000 title claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 238000010521 absorption reaction Methods 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 7
- 230000007723 transport mechanism Effects 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000010422 painting Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005457 optimization Methods 0.000 description 4
- 238000007591 painting process Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明属于汽车配件加工技术领域,特别是涉及一种汽车板材喷漆装置。The invention belongs to the technical field of auto parts processing, in particular to a paint spraying device for an auto plate.
背景技术Background technique
汽车配件是构成汽车整体的各个单元及服务于汽车的一种产品。汽车配件中的金属结构板材,在加工时需要对其作打磨、喷漆处理,既能够增加其美观性,又能够增加其耐腐蚀性。板材喷漆完成后还需要进行加热烘干,现有的生产工程中板件喷漆与加热烘干工序是相互独立的,喷漆完成后需要人工转移至加热烘干工序进行加热烘干,降低生产效率,同时存在转移过程中板材掉落的风险,板材掉落后会影响板材的成品品质,此外,现有的喷漆生产方式没有尾气处理设备,喷漆过程中产生的有害气体直接排放到大气中,对操作人员的人身安全及空气洁净度造成不利影响。因此,需要设计一种汽车板材喷漆装置以解决上述问题。Auto parts are the various units that make up the whole car and a product that serves the car. Metal structural plates in auto parts need to be polished and painted during processing, which can not only increase their aesthetics, but also increase their corrosion resistance. After the painting of the board is completed, it needs to be heated and dried. In the existing production engineering, the painting and heating and drying processes of the board are independent of each other. After the painting is completed, it needs to be manually transferred to the heating and drying process for heating and drying, which reduces the production efficiency. At the same time, there is a risk of the board falling during the transfer process, which will affect the quality of the finished product. In addition, the existing painting production method does not have exhaust gas treatment equipment, and the harmful gas generated during the painting process is directly discharged into the atmosphere, which is harmful to the operation. The personal safety of personnel and air cleanliness will be adversely affected. Therefore, need to design a kind of automobile plate paint spraying device to solve the above problems.
发明内容Contents of the invention
本发明的目的是提供一种汽车板材喷漆装置,以解决上述问题,达到提高汽车板材喷漆生产品质的目的。The object of the present invention is to provide a kind of automobile panel paint spraying device, to solve the above problems, to achieve the purpose of improving the production quality of automobile panel paint spraying.
为实现上述目的,本发明提供了如下方案:一种汽车板材喷漆装置,包括喷涂仓,所述喷涂仓一侧固定连通有烘干仓,所述喷涂仓底部固定连通有吸收仓,所述喷涂仓内转动设置有原料运输机构,所述喷涂仓顶壁固定设置有若干喷涂部,所述喷涂仓底部固定设置有若干尾气吸收部,所述喷涂部与所述尾气吸收部上下对应,所述喷涂仓底部还固定设置有若干举升翻转部,所述烘干仓内转动设置有成品运输机构,所述成品运输机构一端位于所述烘干仓内,所述成品运输机构另一端位于所述喷涂仓内且与所述原料运输机构端部上下对应,所述烘干仓内底部固定设置有加热烘干部,所述成品运输机构与所述加热烘干部上下对应。In order to achieve the above object, the present invention provides the following scheme: a paint spraying device for automobile panels, comprising a spraying chamber, one side of the spraying chamber is fixedly connected with a drying chamber, and the bottom of the spraying chamber is fixedly connected with an absorption chamber, and the spraying chamber A raw material transportation mechanism is installed in the bin, the top wall of the spraying bin is fixed with a number of spraying parts, and the bottom of the spraying bin is fixed with a number of tail gas absorbing parts, and the spraying parts correspond to the tail gas absorbing parts up and down. The bottom of the spraying bin is also fixed with a number of lifting and turning parts. The finished product transportation mechanism is installed in the drying bin. One end of the finished product transportation mechanism is located in the drying bin, and the other end of the finished product transportation mechanism is located in the The inside of the spraying bin corresponds up and down to the end of the raw material transportation mechanism, the bottom of the drying bin is fixedly equipped with a heating and drying part, and the finished product transportation mechanism corresponds up and down to the heating and drying part.
优选的,所述原料运输机构包括第一主动辊、第一从动辊,所述第一主动辊、第一从动辊均与所述喷涂仓侧壁转动连接,所述第一主动辊、第一从动辊外侧共同绕设有第一皮带,所述第一皮带外侧固定连接有若干定位部,若干所述定位部等间隔设置,所述定位部顶端可拆卸安装有原料固定部。Preferably, the raw material conveying mechanism includes a first driving roller and a first driven roller, both of which are rotatably connected to the side wall of the spray booth, and the first driving roller, A first belt is wound around the outer side of the first driven roller, and a plurality of positioning parts are fixedly connected to the outer side of the first belt, and the positioning parts are arranged at equal intervals.
优选的,所述定位部包括连接杆,所述连接杆一端与所述第一皮带外侧固定连接,所述连接杆另一端固定连接有连接座,所述连接座远离所述连接杆的一侧两端分别固定连接有定位销,所述原料固定部与所述定位销可拆卸连接。Preferably, the positioning part includes a connecting rod, one end of the connecting rod is fixedly connected to the outside of the first belt, the other end of the connecting rod is fixedly connected to a connecting seat, and the connecting seat is far away from the side of the connecting rod Positioning pins are fixedly connected to both ends, and the material fixing part is detachably connected to the positioning pins.
优选的,所述原料固定部包括固定夹块,所述固定夹块靠近所述喷涂仓内侧壁的一侧中部开设有方形盲孔,所述固定夹块顶壁与底壁分别开设有两个定位孔,所述定位孔与所述定位销相适配,所述固定夹块底壁还开设有夹持孔,所述夹持孔与所述举升翻转部相适配。Preferably, the raw material fixing part includes a fixed clamp block, and a square blind hole is opened in the middle of one side of the fixed clamp block close to the inner wall of the spraying chamber, and two holes are respectively opened on the top wall and the bottom wall of the fixed clamp block. A positioning hole, the positioning hole is adapted to the positioning pin, and the bottom wall of the fixed clamp block is also provided with a clamping hole, and the clamping hole is adapted to the lifting and turning part.
优选的,所述举升翻转部包括滑座,所述滑座底端与所述喷涂仓底壁固定连接,所述滑座顶端开设有阶梯滑槽,所述阶梯滑槽低端滑动设置有第一气缸,所述第一气缸竖直设置,所述阶梯滑槽高端固定设置有第二气缸,所述第二气缸水平设置,所述第二气缸活塞端与所述第一气缸外侧壁底端固定连接,所述第一气缸活塞端固定连接有第一电机,所述第一电机输出轴朝向所述连接杆且固定连接有固定杆,所述固定杆与所述夹持孔相适配。Preferably, the lifting and turning part includes a sliding seat, the bottom end of the sliding seat is fixedly connected with the bottom wall of the spraying chamber, the top end of the sliding seat is provided with a stepped chute, and the lower end of the stepped chute is slidably provided with The first cylinder, the first cylinder is vertically arranged, the high end of the ladder chute is fixedly arranged with the second cylinder, the second cylinder is arranged horizontally, the piston end of the second cylinder is connected to the bottom of the outer wall of the first cylinder The piston end of the first cylinder is fixedly connected with a first motor, the output shaft of the first motor faces the connecting rod and is fixedly connected with a fixed rod, and the fixed rod is adapted to the clamping hole.
优选的,所述成品运输机构包括第二主动辊、第二从动辊,所述第二主动辊与所述烘干仓侧壁转动连接,所述第二从动辊与所述喷涂仓侧壁转动连接,所述第二从动辊位于所述第一主动辊上方,所述第二主动辊、第二从动辊外侧共同绕设有第二皮带,所述第二皮带外侧固定连接有若干成品夹持部,若干所述成品夹持部等间隔设置。Preferably, the finished product transportation mechanism includes a second driving roller and a second driven roller, the second driving roller is rotatably connected to the side wall of the drying bin, and the second driven roller is connected to the side wall of the spraying bin The wall is rotatably connected, the second driven roller is located above the first driving roller, a second belt is wound around the outside of the second driving roller and the second driven roller, and the outside of the second belt is fixedly connected with Several finished product clamping parts, several said finished product clamping parts are arranged at equal intervals.
优选的,所述成品夹持部包括限位挡板、定位底座,所述限位挡板、定位底座相对设置,所述限位挡板一端与所述第二皮带外侧固定连接,所述定位底座一端与所述第二皮带外侧固定连接,所述定位底座另一端固定连接有第三气缸,所述第三气缸活塞端朝向所述限位挡板且与所述夹持孔相适配。Preferably, the clamping part of the finished product includes a limit baffle and a positioning base, the limit baffle and the positioning base are oppositely arranged, one end of the limit baffle is fixedly connected to the outside of the second belt, and the positioning One end of the base is fixedly connected to the outside of the second belt, and the other end of the positioning base is fixedly connected to a third cylinder, and the piston end of the third cylinder faces the limiting baffle and fits into the clamping hole.
优选的,所述喷涂部包括第二电机,所述第二电机与所述喷涂仓顶壁固定连接,所述第二电机输出轴固定连接有丝杠一端,所述丝杠另一端转动连接有固定座,所述固定座端部与所述喷涂仓顶壁固定连接,所述丝杠上螺纹连接有滑块,所述滑块顶端与所述喷涂仓顶壁滑动接触,所述滑块底端固定连接有第四气缸,所述第四气缸活塞端固定连接有喷漆枪,所述喷涂仓外侧顶部固定连接有储漆仓,所述储漆仓出口连通有连接软管一端,所述连接软管另一端穿过所述喷涂仓顶部并与所述喷漆枪连通。Preferably, the spraying part includes a second motor, the second motor is fixedly connected to the top wall of the spraying chamber, the output shaft of the second motor is fixedly connected to one end of a lead screw, and the other end of the lead screw is rotatably connected to a A fixed seat, the end of the fixed seat is fixedly connected with the top wall of the spraying chamber, the screw is threaded with a slider, the top of the slider is in sliding contact with the top wall of the spraying chamber, and the bottom of the slider is The end of the fourth cylinder is fixedly connected with a fourth cylinder, and the piston end of the fourth cylinder is fixedly connected with a paint spray gun. The other end of the hose passes through the top of the spray booth and communicates with the spray gun.
优选的,所述加热烘干部包括两个支撑杆,所述支撑杆底端与所述烘干仓底壁固定连接,两个所述支撑杆顶端共同固定连接有加热板,所述加热板上开设有若干通风孔,所述加热板下方设置有若干加热风扇,若干所述加热风扇与所述烘干仓底壁固定连接。Preferably, the heating and drying part includes two support rods, the bottom ends of the support rods are fixedly connected to the bottom wall of the drying chamber, and the top ends of the two support rods are fixedly connected to a heating plate, and the heating plate A plurality of ventilation holes are opened on the top, and a plurality of heating fans are arranged under the heating plate, and the plurality of heating fans are fixedly connected with the bottom wall of the drying bin.
优选的,所述尾气吸收部包括集气漏斗,所述集气漏斗位于所述第一皮带下方,所述集气漏斗小口端穿过所述喷涂仓底壁并固定连通有排气管一端,所述排气管另一端伸入所述吸收仓内的吸收液液面以下,所述排气管上设置有排气风扇。Preferably, the exhaust gas absorbing part includes an air collecting funnel, the air collecting funnel is located under the first belt, the small mouth end of the air collecting funnel passes through the bottom wall of the spraying chamber and is fixedly connected to one end of the exhaust pipe, The other end of the exhaust pipe extends below the liquid level of the absorption liquid in the absorption bin, and an exhaust fan is arranged on the exhaust pipe.
本发明具有如下技术效果:The present invention has following technical effect:
本发明设置的原料运输机构能够连续不间断承载运输待喷漆的汽车板材,汽车板材固定在原料运输机构上以后,原料运输机构带动板材向前移动,移动到第一个喷漆部下方时,对板材一面进行喷漆,喷漆完成后,板材继续向前移动到第一个举升翻转部上方,举升翻转部将板材举起并进行翻转,翻转完成后第二喷漆部对板材另一面进行喷漆,两面都喷漆完成后,第二个举升翻转部将板材举起并翻转90°,翻转完成后转移到成品运输机构上,运输到烘干仓内进行烘干,加热烘干部能够加快喷漆的干硬速度,设置的尾气收集部能够对喷涂过程中产生的掺杂油漆杂质的空气进行集中吸收,并将空气导入到吸收仓中进行过滤除杂,确保排出的气体不污染空气。The raw material transportation mechanism provided by the present invention can continuously and uninterruptedly carry and transport the automobile panels to be painted. After the automobile panels are fixed on the raw material transportation mechanism, the raw material transportation mechanism drives the panels to move forward. One side is sprayed. After the painting is completed, the plate continues to move forward to the top of the first lifting and turning part. The lifting and turning part lifts the plate and turns it over. After the painting is completed, the second lifting and turning part lifts the plate and turns it 90°. After the turning is completed, it is transferred to the finished product transportation mechanism and transported to the drying bin for drying. The heating and drying part can speed up the drying of the spray paint. Hard speed, the exhaust gas collection part can absorb the air mixed with paint impurities generated during the spraying process, and introduce the air into the absorption chamber for filtering and removing impurities to ensure that the exhausted gas does not pollute the air.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the present invention;
图2为本发明原料运输机构结构示意图;Fig. 2 is the structural representation of raw material transportation mechanism of the present invention;
图3为本发明产品运输机构结构示意图;Fig. 3 is a structural schematic diagram of the product transportation mechanism of the present invention;
图4为本发明举升翻转部结构示意图;Fig. 4 is a structural schematic diagram of the lifting and turning part of the present invention;
图5为本发明喷涂部结构示意图;Fig. 5 is the schematic diagram of the structure of the spraying part of the present invention;
图6为本发明固定夹块剖视图;Fig. 6 is a cross-sectional view of the fixing clamp block of the present invention;
图7为本发明实施例二结构示意图。Fig. 7 is a schematic structural diagram of
其中,1、喷涂仓;2、烘干仓;3、吸收仓;4、第一主动辊;5、第一从动辊;6、第一皮带;7、连接杆;8、连接座;9、定位销;10、固定夹块;11、方形盲孔;12、定位孔;13、夹持孔;14、滑座;15、第一气缸;16、第一电机;17、固定杆;18、阶梯滑槽;19、第二气缸;20、第二主动辊;21、第二从动辊;22、第二皮带;23、限位挡板;24、定位底座;25、第三气缸;26、第二电机;27、丝杠;28、固定座;29、滑块;30、储漆仓;31、连接软管;32、第四气缸;33、喷漆枪;34、集气漏斗;35、排气管;36、排气风扇;37、吸收液;38、支撑杆;39、加热板;40、通风孔;41、加热风扇;42、挡板;43、进料孔;44、连接通孔;45、出料孔;46、排气孔;47、容纳槽;48、弹簧;49、定位球;50、弧形槽。Among them, 1. Spraying bin; 2. Drying bin; 3. Absorbing bin; 4. First driving roller; 5. First driven roller; 6. First belt; 7. Connecting rod; 8. Connecting seat; 9 , positioning pin; 10, fixed clamp block; 11, square blind hole; 12, positioning hole; 13, clamping hole; 14, slide seat; 15, first cylinder; 16, first motor; 17, fixed rod; 18 , ladder chute; 19, second cylinder; 20, second driving roller; 21, second driven roller; 22, second belt; 23, limit baffle; 24, positioning base; 25, third cylinder; 26. The second motor; 27. Lead screw; 28. Fixed seat; 29. Slider; 30. Paint storage bin; 31. Connecting hose; 32. The fourth cylinder; 33. Paint spray gun; 34. Gathering funnel; 35, exhaust pipe; 36, exhaust fan; 37, absorption liquid; 38, support rod; 39, heating plate; 40, ventilation hole; 41, heating fan; 42, baffle plate; 43, feed hole; 44, 45, discharge hole; 46, exhaust hole; 47, accommodation groove; 48, spring; 49, positioning ball; 50, arc groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一:Embodiment one:
参照图1-6,本实施例提供一种汽车板材喷漆装置,包括喷涂仓1,喷涂仓1一侧固定连通有烘干仓2,喷涂仓1底部固定连通有吸收仓3,喷涂仓1内转动设置有原料运输机构,喷涂仓1顶壁固定设置有若干喷涂部,喷涂仓1底部固定设置有若干尾气吸收部,喷涂部与尾气吸收部上下对应,喷涂仓1底部还固定设置有若干举升翻转部,烘干仓2内转动设置有成品运输机构,成品运输机构一端位于烘干仓2内,成品运输机构另一端位于喷涂仓1内且与原料运输机构端部上下对应,烘干仓2内底部固定设置有加热烘干部,成品运输机构与加热烘干部上下对应。Referring to Figures 1-6, this embodiment provides a paint spraying device for automobile panels, including a
设置的原料运输机构能够连续不间断承载运输待喷漆的汽车板材,汽车板材固定在原料运输机构上以后,原料运输机构带动板材向前移动,移动到第一个喷漆部下方时,对板材一面进行喷漆,喷漆完成后,板材继续向前移动到第一个举升翻转部上方,举升翻转部将板材举起并进行翻转,翻转完成后第二喷漆部对板材另一面进行喷漆,两面都喷漆完成后,第二个举升翻转部将板材举起并翻转90°,翻转完成后转移到成品运输机构上,运输到烘干仓2内进行烘干,加热烘干部能够加快喷漆的干硬速度,设置的尾气收集部能够对喷涂过程中产生的掺杂油漆杂质的空气进行集中吸收,并将空气导入到吸收仓3中进行过滤除杂,确保排出的气体不污染空气。The set raw material transportation mechanism can continuously carry and transport the automobile sheet to be painted. After the automobile sheet is fixed on the raw material transportation mechanism, the raw material transportation mechanism drives the sheet to move forward. When it moves to the bottom of the first painting part, one side of the sheet is Spray painting, after the painting is completed, the board continues to move forward to the top of the first lifting and turning part, the lifting and turning part lifts the board and turns it over, and after the turning is completed, the second painting part sprays the other side of the board, painting both sides After the completion, the second lifting and turning part lifts the plate and turns it 90°. After the turning is completed, it is transferred to the finished product transportation mechanism and transported to the
进一步优化方案,原料运输机构包括第一主动辊4、第一从动辊5,第一主动辊4、第一从动辊5均与喷涂仓1侧壁转动连接,第一主动辊4、第一从动辊5外侧共同绕设有第一皮带6,第一皮带6外侧固定连接有若干定位部,若干定位部等间隔设置,定位部顶端可拆卸安装有原料固定部。In a further optimization scheme, the raw material transportation mechanism includes a
进一步的,喷涂仓1顶壁开设有进料孔43,进料孔43底部靠近喷漆部的一侧固定设置有挡板42。Further, a
首先将原料固定部固定在汽车板材的两端,然后通过进料孔43将汽车板材安装在第一皮带6的定位部上,动力源(图中未画出)带动第一主动辊4转动,第一皮带6前进将汽车板材运输至喷漆部下方,喷漆部开始对汽车板材进行喷漆。At first the raw material fixing part is fixed on the two ends of the automobile plate, then the automobile plate is installed on the positioning part of the
进一步优化方案,定位部包括连接杆7,连接杆7一端与第一皮带6外侧固定连接,连接杆7另一端固定连接有连接座8,连接座8远离连接杆7的一侧两端分别固定连接有定位销9,原料固定部与定位销9可拆卸连接。To further optimize the solution, the positioning part includes a connecting
进一步优化方案,原料固定部包括固定夹块10,固定夹块10靠近喷涂仓1内侧壁的一侧中部开设有方形盲孔11,固定夹块10顶壁与底壁分别开设有两个定位孔12,定位孔12与定位销9相适配,固定夹块10底壁还开设有夹持孔13,夹持孔13与举升翻转部相适配。To further optimize the scheme, the raw material fixing part includes a fixed
将两个固定夹块10分别装夹在汽车板材的两端,固定夹块10的侧壁可以开设固定槽,用以固定汽车板材,固定槽的形状依据汽车板材两端的形状进行制作,确保汽车板材装夹的稳定性,固定好汽车板材后,使定位销9对准定位孔12并插入,插入到位后完成汽车板材在第一皮带6上的固定,设置两个定位销9可以提高汽车板材固定的稳定性。Two fixing
进一步优化方案,举升翻转部包括滑座14,滑座14底端与喷涂仓1底壁固定连接,滑座14顶端开设有阶梯滑槽18,阶梯滑槽18低端滑动设置有第一气缸15,第一气缸15竖直设置,阶梯滑槽18高端固定设置有第二气缸19,第二气缸19水平设置,第二气缸19活塞端与第一气缸15外侧壁底端固定连接,第一气缸15活塞端固定连接有第一电机16,第一电机16输出轴朝向连接杆7且固定连接有固定杆17,固定杆17与夹持孔13相适配。Further optimization scheme, the lifting and turning part includes a sliding
汽车板材一面喷漆完成后随第一皮带6运输到第一电机16上方,第一气缸15伸出,使固定杆17上升到与方形盲孔11相同的高度,然后第二气缸19收缩,带动第一气缸15移动,将固定杆17插入到方形盲孔11内,之后第一气缸15继续伸出,使定位销9脱离定位孔12,然后第一电机16工作带动固定杆17转动,进而带动汽车板材翻转180°,然后将翻转后的汽车板材重新固定到第一皮带6上,继续向下一个喷漆部移动。After one side of the automobile plate is painted, it is transported to the top of the
进一步优化方案,成品运输机构包括第二主动辊20、第二从动辊21,第二主动辊20与烘干仓2侧壁转动连接,第二从动辊21与喷涂仓1侧壁转动连接,第二从动辊21位于第一主动辊4上方,第二主动辊20、第二从动辊21外侧共同绕设有第二皮带22,第二皮带22外侧固定连接有若干成品夹持部,若干成品夹持部等间隔设置。In a further optimization scheme, the finished product transportation mechanism includes a
汽车板材两面都喷漆完成后,移动到第二个举升翻转部正上方,第二个举升翻转部的第一气缸15伸出,使固定杆17上升到与方形盲孔11相同的高度,然后第二气缸19收缩,带动第一气缸15移动,将固定杆17插入到方形盲孔11内,之后第一气缸15继续伸出,使定位销9脱离定位孔12,然后第一电机16工作带动固定杆17转动,进而带动汽车板材翻转90°,之后第一气缸15再继续伸出,使固定夹块10上升到成品夹持部的位置,成品夹持部对固定夹块10进行固定夹持。After both sides of the car sheet are painted, move to the top of the second lifting and turning part, and the
进一步优化方案,成品夹持部包括限位挡板23、定位底座24,限位挡板23、定位底座24相对设置,限位挡板23一端与第二皮带22外侧固定连接,定位底座24一端与第二皮带22外侧固定连接,定位底座24另一端固定连接有第三气缸25,第三气缸25活塞端朝向限位挡板23且与夹持孔13相适配。Further optimize the scheme, the clamping part of the finished product includes a
进一步的,喷涂仓1靠近烘干仓2的侧壁上部开设有连接通孔44,方便喷漆完成的汽车板材转移到烘干仓2内进行加热烘干。Further, the upper part of the side wall of the spraying
夹持固定夹块10时,第三气缸25活塞端伸出,插入到夹持孔13内,并继续伸出,直到将固定夹块10顶在限位挡板23侧壁上,完成固定夹持,之后随第二皮带22运转前进到烘干仓2内进行加热烘干。When clamping the fixed
进一步优化方案,喷涂部包括第二电机26,第二电机26与喷涂仓1顶壁固定连接,第二电机26输出轴固定连接有丝杠27一端,丝杠27另一端转动连接有固定座28,固定座28端部与喷涂仓1顶壁固定连接,丝杠27上螺纹连接有滑块29,滑块29顶端与喷涂仓1顶壁滑动接触,滑块29底端固定连接有第四气缸32,第四气缸32活塞端固定连接有喷漆枪33,喷涂仓1外侧顶部固定连接有储漆仓30,储漆仓30出口连通有连接软管31一端,连接软管31另一端穿过喷涂仓1顶部并与喷漆枪33连通。In a further optimization scheme, the spraying part includes a
将调配好的油漆加入到储漆仓30内,然后控制喷漆枪33工作开始喷漆,喷漆的过程中第二电机26工作带动丝杠27不断旋转,滑块29在丝杠27上移动带动喷漆枪33移动,对汽车板材进行全面的喷漆,储漆仓30内的油漆通过连接软管31不断进入到喷漆枪33内喷出,喷洒到汽车板材表面。Add the prepared paint into the
进一步优化方案,加热烘干部包括两个支撑杆38,支撑杆38底端与烘干仓2底壁固定连接,两个支撑杆38顶端共同固定连接有加热板39,加热板39上开设有若干通风孔40,加热板39下方设置有若干加热风扇41,若干加热风扇41与烘干仓2底壁固定连接。To further optimize the scheme, the heating and drying part includes two
装夹固定好的汽车板材随第二皮带22转移到烘干仓2内加热板39正上方时,加热板39加热产生热量,加热风扇41工作转动,将带有热量的空气吹拂到汽车板材表面,加快油漆的感应速度。When the clamped and fixed automobile sheet is transferred to the top of the
进一步的,烘干仓2远离喷涂仓1的侧壁上开设有出料孔45,加热烘干完成的汽车板材从出料孔45取出。Furthermore, a
进一步优化方案,尾气吸收部包括集气漏斗34,集气漏斗34位于第一皮带6下方,集气漏斗34小口端穿过喷涂仓1底壁并固定连通有排气管35一端,排气管35另一端伸入吸收仓3内的吸收液37液面以下,排气管35上设置有排气风扇36。To further optimize the scheme, the tail gas absorbing part includes an
进一步的,吸收仓3侧壁顶部开设有排气孔46。Further, an
喷漆过程中打开排气风扇36,排气风扇36将散逸到空气中的油漆气体收集到集气漏斗34中,再通过排气管35导入到吸收液37中,吸收液37将油漆气体吸收过滤,过滤后的空气通过排气孔46排到外界。Turn on the
实施例二:Embodiment two:
参照图7,本实施例与实施例一的区别在于,定位销9中部开设有容纳槽47,容纳槽47侧壁固定连接有弹簧48一端,弹簧48另一端固定连接有定位球49,定位球49与容纳槽47侧壁滑动接触,定位孔12侧壁开设有弧形槽50,定位球49与弧形槽50相适配。With reference to Fig. 7, the difference between the present embodiment and the first embodiment is that the middle part of the
在本实施例中,定位销9插入到定位孔12内以后,定位球49在弹簧48弹力的作用下卡入弧形槽50内,提高固定夹块10的固定稳定性。In this embodiment, after the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
Claims (10)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111365281A (en) * | 2018-12-25 | 2020-07-03 | 珠海格力电器股份有限公司 | Bearing support, air suspension compressor and air conditioner having the same |
CN118744094A (en) * | 2024-09-03 | 2024-10-08 | 常州金坛雅菲妮新材料科技有限公司 | A UV spray curing equipment |
CN119634135A (en) * | 2025-02-19 | 2025-03-18 | 湖南省联众科技有限公司 | Silicon steel sheet iron core manufacturing device |
-
2022
- 2022-11-22 CN CN202211466521.7A patent/CN115672640A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111365281A (en) * | 2018-12-25 | 2020-07-03 | 珠海格力电器股份有限公司 | Bearing support, air suspension compressor and air conditioner having the same |
CN118744094A (en) * | 2024-09-03 | 2024-10-08 | 常州金坛雅菲妮新材料科技有限公司 | A UV spray curing equipment |
CN119634135A (en) * | 2025-02-19 | 2025-03-18 | 湖南省联众科技有限公司 | Silicon steel sheet iron core manufacturing device |
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