CN115671830A - A hydrochloric acid purification device - Google Patents
A hydrochloric acid purification device Download PDFInfo
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- CN115671830A CN115671830A CN202211527491.6A CN202211527491A CN115671830A CN 115671830 A CN115671830 A CN 115671830A CN 202211527491 A CN202211527491 A CN 202211527491A CN 115671830 A CN115671830 A CN 115671830A
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- hydrochloric acid
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 title claims abstract description 93
- 238000000746 purification Methods 0.000 title claims abstract description 29
- 230000018044 dehydration Effects 0.000 claims abstract description 17
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims description 17
- 229920005989 resin Polymers 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 11
- 210000000621 bronchi Anatomy 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 description 16
- 208000005156 Dehydration Diseases 0.000 description 13
- 239000000243 solution Substances 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- -1 iron ions Chemical class 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
技术领域technical field
本发明涉及提纯装置技术领域,尤其涉及一种盐酸提纯装置。The invention relates to the technical field of purification devices, in particular to a hydrochloric acid purification device.
背景技术Background technique
盐酸是化学工业重要原料之一,广泛应用于化工原料、染料、医药、食品、冶金等行业。盐酸是氯化氢的水溶液,纯盐酸为无色有刺激性臭的液体,具有较强的腐蚀会发性,工业盐酸因含有铁、氯等杂质,颜色偏黄,试剂盐酸的铁含量有严格的国标标准,因此盐酸除杂纯化具有重要意义。提纯时常采用蒸发蒸馏的方式,现也有很多企业在提纯时采用的就是这种方法,但大多数的企业没有专业的提纯设备,提纯效率较低,为此,我们提出了一种盐酸提纯装置。Hydrochloric acid is one of the important raw materials in the chemical industry, widely used in chemical raw materials, dyes, medicine, food, metallurgy and other industries. Hydrochloric acid is an aqueous solution of hydrogen chloride. Pure hydrochloric acid is a colorless liquid with an irritating odor. It is highly corrosive and explosive. Industrial hydrochloric acid is yellowish in color due to impurities such as iron and chlorine. The iron content of reagent hydrochloric acid has strict national standards. Standard, so the purification of hydrochloric acid is of great significance. Purification often adopts the method of evaporative distillation, and many enterprises are using this method for purification, but most of them do not have professional purification equipment, and the purification efficiency is low. Therefore, we propose a hydrochloric acid purification device.
发明内容Contents of the invention
本发明的目的在于提供一种盐酸提纯装置,以克服现有技术中存在的技术问题。The object of the present invention is to provide a kind of hydrochloric acid purification device, to overcome the technical problem existing in the prior art.
为实现上述技术目的,达到上述技术效果,本发明提供如下技术方案:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention provides the following technical solutions:
一种盐酸提纯装置,包括底座,所述底座的顶部左侧连接有预处理箱,所述底座的顶部中段连接有支撑架,所述支撑架的上端连接有外壳体,所述外壳体的外壁中部连接有固定座,所述固定座的前端连接有脱水罐,所述固定座的后端连接有蒸汽发生罐,所述固定座的右端连接有冷凝器,所述冷凝器的下方设有集料瓶,所述脱水罐、蒸汽发生罐与冷凝器的上端均安装有支气管,三个所述支气管的上端共同连通有Y形管,所述底座的外壁连接有PLC控制器。A hydrochloric acid purification device, comprising a base, a pretreatment box is connected to the top left side of the base, a support frame is connected to the top middle section of the base, an outer shell is connected to the upper end of the support frame, and the outer wall of the outer shell The middle part is connected with a fixed seat, the front end of the fixed seat is connected with a dehydration tank, the rear end of the fixed seat is connected with a steam generating tank, the right end of the fixed seat is connected with a condenser, and a collector is arranged below the condenser. The upper ends of the material bottle, the dehydration tank, the steam generating tank and the condenser are all equipped with a bronchus, and the upper ends of the three bronchus are connected with a Y-shaped tube, and the outer wall of the base is connected with a PLC controller.
优选地,一种盐酸提纯装置中,所述外壳体上端开口设置,所述外壳体的顶部抵接有封盖,所述封盖与固定座之间连接有电动推杆,所述封盖上安装有压力表,所述封盖顶部中心连接有搅拌电机,所述搅拌电机的底部输出端连接有搅拌轴,所述搅拌轴的外壁下部可拆卸连接有固定框,所述固定框内安装有蜂窝树脂。Preferably, in a hydrochloric acid purification device, the upper end of the outer casing is open, the top of the outer casing is abutted against a cover, and an electric push rod is connected between the cover and the fixing seat, and the cover is A pressure gauge is installed, a stirring motor is connected to the top center of the cover, a stirring shaft is connected to the output end of the bottom of the stirring motor, and a fixed frame is detachably connected to the lower part of the outer wall of the stirring shaft, and a fixed frame is installed in the fixed frame Honeycomb resin.
优选地,一种盐酸提纯装置中,所述预处理箱的顶部开设有进料口,所述预处理箱的前端插接有抽拉框,所述抽拉框内连接有滤网,所述预处理箱的右侧壁底部与外壳体之间连通有引流管,所述引流管上安装有抽液泵与单向阀。Preferably, in a hydrochloric acid purification device, a feed inlet is opened on the top of the pretreatment box, a drawer frame is plugged into the front end of the pretreatment box, and a filter screen is connected inside the drawer frame, and the A drainage pipe is connected between the bottom of the right side wall of the pretreatment box and the outer casing, and a liquid suction pump and a one-way valve are installed on the drainage pipe.
优选地,一种盐酸提纯装置中,所述外壳体的外壁上部嵌设有透明视窗,所述外壳体的内壁下部嵌设有加热管,所述加热管呈螺旋结构设置,所述外壳体前端连通有导气管,所述导气管下端伸入脱水罐内腔底部。Preferably, in a hydrochloric acid purification device, a transparent window is embedded in the upper part of the outer wall of the outer shell, and a heating tube is embedded in the lower part of the inner wall of the outer shell, and the heating tube is arranged in a spiral structure. It is connected with an air guide tube, and the lower end of the air guide tube extends into the bottom of the inner chamber of the dehydration tank.
优选地,一种盐酸提纯装置中,所述底座的底部右侧连接有回收罐,所述回收罐与外壳体底部之间安装有排废管,所述排废管中安装有电磁阀。Preferably, in a hydrochloric acid purification device, a recovery tank is connected to the right side of the bottom of the base, a waste discharge pipe is installed between the recovery tank and the bottom of the outer casing, and a solenoid valve is installed in the waste discharge pipe.
优选地,一种盐酸提纯装置中,所述蜂窝树脂具体采用A-21S树脂。Preferably, in a hydrochloric acid purification device, the honeycomb resin is specifically A-21S resin.
优选地,一种盐酸提纯装置中,所述固定框采用耐腐蚀材料制作而成。Preferably, in a hydrochloric acid purification device, the fixed frame is made of corrosion-resistant materials.
优选地,一种盐酸提纯装置中,所述Y形管左部设有流量控制阀。Preferably, in a hydrochloric acid purification device, the left part of the Y-shaped pipe is provided with a flow control valve.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明结构设计合理,操作简单,工业盐酸沿外部管道注入进料口,经滤网过滤处理,利用抽液泵将溶液导入外壳体内,利用加热管对溶液进行加热处理,脱水罐内置浓硫酸对盐酸蒸汽进行脱水处理,利用流量控制阀调整水蒸气与盐酸蒸汽的比重,混合气体经冷凝器冷凝成液体后下落,能够收集到提纯后的盐酸,简单高效;1. The structure design of the present invention is reasonable, and the operation is simple. The industrial hydrochloric acid is injected into the feed port along the external pipeline, filtered through the filter screen, and the solution is introduced into the outer casing by a liquid pump, and the solution is heated by a heating tube. The dehydration tank has a built-in concentration Sulfuric acid dehydrates hydrochloric acid vapor, and the flow control valve is used to adjust the specific gravity of water vapor and hydrochloric acid vapor. The mixed gas is condensed into liquid by the condenser and then falls, and the purified hydrochloric acid can be collected, which is simple and efficient;
2、本发明中利用搅拌电机带动搅拌轴旋转,固定框能够对盐酸溶液进行搅拌,提高加热效率,利用A-21S树脂可以有效地除去盐酸中的铁离子,还可以不同程度地除去其它金属离子,固定框采用可拆卸安装方式,封盖高度可调,便于外壳体内部组件清理维护,降低使用成本。2. In the present invention, the stirring motor is used to drive the stirring shaft to rotate, and the fixed frame can stir the hydrochloric acid solution to improve the heating efficiency. The A-21S resin can effectively remove iron ions in hydrochloric acid, and can also remove other metal ions to varying degrees , The fixed frame adopts a detachable installation method, and the height of the cover is adjustable, which is convenient for cleaning and maintenance of the internal components of the outer shell and reduces the cost of use.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of specific embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明的整体结构示意图一;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构示意图二;Fig. 2 is the overall structural schematic diagram II of the present invention;
图3为本发明的前视结构图;Fig. 3 is the front view structural diagram of the present invention;
图4为本发明中外壳体的内部结构示意图;4 is a schematic diagram of the internal structure of the outer shell of the present invention;
图5为本发明中抽拉框的结构示意图;Fig. 5 is a schematic structural view of a drawer in the present invention;
图6为本发明中加热管的结构示意图。Fig. 6 is a structural schematic diagram of the heating tube in the present invention.
图中:1、底座;2、预处理箱;3、支撑架;4、外壳体;5、固定座;6、脱水罐;7、蒸汽发生罐;8、冷凝器;9、集料瓶;10、PLC控制器;11、支气管;12、Y形管;13、封盖;14、电动推杆;15、压力表;16、搅拌电机;17、搅拌轴;18、固定框;19、蜂窝树脂;21、进料口;22、抽拉框;23、滤网;24、引流管;25、抽液泵;41、透明视窗;42、加热管;43、导气管;44、回收罐;45、排废管;46、电磁阀。In the figure: 1. base; 2. pretreatment box; 3. support frame; 4. outer casing; 5. fixed seat; 6. dehydration tank; 7. steam generating tank; 8. condenser; 9. collecting bottle; 10. PLC controller; 11. Bronchus; 12. Y-shaped tube; 13. Cover; 14. Electric push rod; 15. Pressure gauge; 16. Stirring motor; 17. Stirring shaft; 18. Fixed frame; 19. Honeycomb Resin; 21. Feed inlet; 22. Drawer frame; 23. Filter screen; 24. Drainage tube; 25. Pumping pump; 41. Transparent window; 45, waste discharge pipe; 46, electromagnetic valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例一Embodiment one
请参阅图1-6所示,本实施例为一种盐酸提纯装置,包括底座1,底座1的顶部左侧连接有预处理箱2,底座1的顶部中段连接有支撑架3,支撑架3的上端连接有外壳体4,外壳体4的外壁中部连接有固定座5,固定座5的前端连接有脱水罐6,固定座5的后端连接有蒸汽发生罐7,固定座5的右端连接有冷凝器8,冷凝器8的下方设有集料瓶9,脱水罐6、蒸汽发生罐7与冷凝器8的上端均安装有支气管11,三个支气管11的上端共同连通有Y形管12,底座1的外壁连接有PLC控制器10。Please refer to Figures 1-6, the present embodiment is a hydrochloric acid purification device, including a base 1, a pretreatment box 2 is connected to the top left side of the base 1, a support frame 3 is connected to the top middle of the base 1, and the support frame 3 The upper end of the outer shell 4 is connected with the outer shell 4, the middle part of the outer wall of the outer shell 4 is connected with the fixed seat 5, the front end of the fixed seat 5 is connected with the dehydration tank 6, the rear end of the fixed seat 5 is connected with the steam generating tank 7, and the right end of the fixed seat 5 is connected with There is a
预处理箱2的顶部开设有进料口21,预处理箱2的前端插接有抽拉框22,抽拉框22内连接有滤网23,预处理箱2的右侧壁底部与外壳体4之间连通有引流管24,引流管24上安装有抽液泵25与单向阀。The top of the pretreatment box 2 is provided with a feed port 21, the front end of the pretreatment box 2 is plugged with a
外壳体4的外壁上部嵌设有透明视窗41,外壳体4的内壁下部嵌设有加热管42,加热管42呈螺旋结构设置,外壳体4前端连通有导气管43,导气管43下端伸入脱水罐6内腔底部。The upper part of the outer wall of the outer shell 4 is embedded with a
Y形管12左部设有流量控制阀。The left part of the Y-shaped
本实施例的具体实施方式为:The concrete implementation manner of this embodiment is:
本装置在使用时外接电源,底座1置于平面,利用支撑架3对外壳体4进行固定支撑,待工业盐酸沿外部管道注入进料口21,由滤网23对盐酸进行过滤处理,利用抽液泵25将溶液沿引流管24导入外壳体4内,利用加热管42对溶液进行加热处理,盐酸蒸汽升高后沿导气管43进入脱水罐6,脱水罐6内置浓硫酸,能够对盐酸蒸汽进行脱水处理,利用蒸汽发生罐7产生水蒸气,利用流量控制阀调整水蒸气与盐酸蒸汽的比重,混合气体经冷凝器8冷凝成液体后下落,利用集料瓶9进行收集即可得到提纯后的盐酸,简单高效。When the device is in use, it is connected to an external power supply, the base 1 is placed on a plane, and the outer shell 4 is fixedly supported by the support frame 3. After the industrial hydrochloric acid is injected into the feed port 21 along the external pipeline, the hydrochloric acid is filtered by the
实施例二Embodiment two
请参阅图1-6所示,本实施例为一种盐酸提纯装置,包括底座1,底座1的顶部左侧连接有预处理箱2,底座1的顶部中段连接有支撑架3,支撑架3的上端连接有外壳体4,外壳体4的外壁中部连接有固定座5,固定座5的前端连接有脱水罐6,固定座5的后端连接有蒸汽发生罐7,固定座5的右端连接有冷凝器8,冷凝器8的下方设有集料瓶9,脱水罐6、蒸汽发生罐7与冷凝器8的上端均安装有支气管11,三个支气管11的上端共同连通有Y形管12,底座1的外壁连接有PLC控制器10。Please refer to Figures 1-6, the present embodiment is a hydrochloric acid purification device, including a base 1, a pretreatment box 2 is connected to the top left side of the base 1, a support frame 3 is connected to the top middle of the base 1, and the support frame 3 The upper end of the outer shell 4 is connected with the outer shell 4, the middle part of the outer wall of the outer shell 4 is connected with the fixed seat 5, the front end of the fixed seat 5 is connected with the dehydration tank 6, the rear end of the fixed seat 5 is connected with the steam generating tank 7, and the right end of the fixed seat 5 is connected with There is a
外壳体4上端开口设置,外壳体4的顶部抵接有封盖13,封盖13与固定座5之间连接有电动推杆14,封盖13上安装有压力表15,封盖13顶部中心连接有搅拌电机16,搅拌电机16的底部输出端连接有搅拌轴17,搅拌轴17的外壁下部可拆卸连接有固定框18,固定框18内安装有蜂窝树脂19。The upper end of the outer casing 4 is opened, and the top of the outer casing 4 is abutted with a
底座1的底部右侧连接有回收罐44,回收罐44与外壳体4底部之间安装有排废管45,排废管45中安装有电磁阀,便于反应结束后对外壳体4进行清理除杂。The right side of the bottom of the base 1 is connected with a
蜂窝树脂19具体采用A-21S树脂。The
固定框18采用耐腐蚀材料制作而成。The fixed
本实施例的具体实施方式为:The concrete implementation manner of this embodiment is:
本实施例中,盐酸溶液进入外壳体4时,封盖13抵接外壳体4上端,保障外壳体4的密封性,利用搅拌电机16带动搅拌轴17旋转,固定框18能够对盐酸溶液进行搅拌,提高加热效率,蜂窝树脂19能够与盐酸进行充分接触,蜂窝树脂19采用A-21S树脂,而工业盐酸中杂质金属离子主要以配合阴离子的形式存在,利用A-21S树脂可以有效地除去盐酸中的铁离子,还可以不同程度地除去其它金属离子,固定框18采用可拆卸安装方式,电动推杆14带动封盖13升高时,能够取出固定框18对蜂窝树脂19进行再生处理,便于清理维护,降低使用成本。In this embodiment, when the hydrochloric acid solution enters the outer casing 4, the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
Claims (8)
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