CN115663647A - Novel high-safety intelligent capacitor assembly for distribution box - Google Patents
Novel high-safety intelligent capacitor assembly for distribution box Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及智能电容器组件领域,具体为一种新型配电箱用高安全性智能电容组件。The invention relates to the field of intelligent capacitor components, in particular to a novel high-safety intelligent capacitor component for a distribution box.
背景技术Background technique
智能电容器集成了现代测控,电力电子,网络通信,自动化控制,电力电容器等先进技术,改变了传统无功补偿装置落后的控制器技术和落后的机械式接触器或机电一体化开关作为投切电容器的投切技术,改变了传统无功补偿装置体积庞大和笨重的结构模式。Smart capacitors integrate modern measurement and control, power electronics, network communication, automation control, power capacitors and other advanced technologies, changing the backward controller technology of traditional reactive power compensation devices and backward mechanical contactors or mechatronic switches as switching capacitors The advanced switching technology has changed the bulky and cumbersome structural mode of traditional reactive power compensation devices.
在配电箱或无功补偿柜中,智能电容器组件时不可或缺的组件之一,但是现有的智能电容器在安装进入配电箱时,操作较为麻烦,需要先安装定位座,随后再利用大量的螺钉完成整体结构的安装,安装麻烦的同时也会导致后期的检修拆卸工作量大,同时智能电容器工作时产生的热量大,仅依靠配电箱内自动地散热结构无法有效完成对智能电容器的散热,影响使用安全。In the distribution box or reactive power compensation cabinet, the smart capacitor component is one of the indispensable components, but when the existing smart capacitor is installed into the distribution box, the operation is more troublesome, and the positioning seat needs to be installed first, and then used A large number of screws complete the installation of the overall structure. The installation is troublesome, and it will also lead to a large workload of maintenance and disassembly in the later period. At the same time, the heat generated by the smart capacitor is large, and the automatic heat dissipation structure in the distribution box cannot effectively complete the smart capacitor. The heat dissipation will affect the safety of use.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种新型配电箱用高安全性智能电容组件,解决了智能电容器组件散热效果差,结构的安装拆卸麻烦的问题。Aiming at the deficiencies of the prior art, the present invention provides a novel high-safety intelligent capacitor assembly for a distribution box, which solves the problems of poor heat dissipation effect of the intelligent capacitor assembly and troublesome installation and disassembly of the structure.
为实现以上目的,本发明通过以下技术方案予以实现:一种新型配电箱用高安全性智能电容组件,包括两个定位板,所述定位板相互靠近的一端下侧前后侧均焊接有下钣金件,所述下钣金件的上表面均通过螺栓连接有若干个第一安装座,对应侧所述第一安装座的表面均安装有智能电容器,所述定位板相互远离的一端边缘四角处均安装有第二安装座,所述定位板相互靠近的一端的底部分别焊接在散热板的两端,所述散热板的表面设有若干个散热孔,所述散热板的上表面靠近每个散热孔的一侧位置处均焊接有导流片。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a new type of high-safety intelligent capacitor assembly for distribution boxes, including two positioning plates, the lower sides of the adjacent ends of the positioning plates are welded with lower As for the sheet metal part, the upper surface of the lower sheet metal part is connected with several first mounts by bolts, and smart capacitors are installed on the surface of the first mounts on the corresponding side, and the edges of the positioning plates are far away from each other. The four corners are equipped with a second mounting seat, and the bottoms of the adjacent ends of the positioning plates are respectively welded to the two ends of the heat dissipation plate. The surface of the heat dissipation plate is provided with several heat dissipation holes, and the upper surface of the heat dissipation plate is close to A deflector is welded at one side of each cooling hole.
优选的,所述第一安装座包括底座和设置在底座表面的U形槽,所述底座通过螺栓连接在下钣金件的表面,所述U形槽的内部活动连接有U形夹板,所述U形槽的底壁焊接有支撑台。Preferably, the first installation base includes a base and a U-shaped groove arranged on the surface of the base, the base is connected to the surface of the lower sheet metal part through bolts, and a U-shaped splint is movably connected inside the U-shaped groove, and the The bottom wall of the U-shaped groove is welded with a supporting platform.
优选的,所述支撑台的内中部纵轴方向设有竖槽,所述竖槽的内部滑动连接有抵触块,所述抵触块的底端设有斜面,所述竖槽的底壁固定连接有第二复位弹簧。Preferably, a vertical groove is provided in the longitudinal axis direction of the inner middle part of the support platform, and a collision block is slidably connected to the inside of the vertical groove, the bottom end of the collision block is provided with a slope, and the bottom wall of the vertical groove is fixedly connected There is a second return spring.
优选的,所述支撑台内部横轴方向设有横槽,所述横槽内部滑动连接有联动板,所述联动板的一端固定连接在U形夹板的内底部侧壁上,所述联动板的中部设有直槽口,所述联动板的另一端通过第一复位弹簧连接在横槽的内壁上。Preferably, a horizontal groove is provided in the direction of the horizontal axis inside the support platform, and a linkage plate is slidably connected to the inside of the horizontal groove, and one end of the linkage plate is fixedly connected to the inner bottom side wall of the U-shaped splint, and the linkage plate There is a straight notch in the middle of it, and the other end of the linkage plate is connected to the inner wall of the transverse groove through the first return spring.
优选的,所述第二安装座包括定位块和螺套,所述定位块的一端焊接在定位板的表面上,所述螺套活动连接在定位块的上表面,所述螺套底端固定连接有主动齿轮,所述定位块内部活动连接有转轴,所述转轴的外表面一侧固定连接有从动齿轮,所述主动齿轮的底部一侧与从动齿轮的上部一侧啮合相连。Preferably, the second mounting seat includes a positioning block and a screw sleeve, one end of the positioning block is welded on the surface of the positioning plate, the screw sleeve is movably connected to the upper surface of the positioning block, and the bottom end of the screw sleeve is fixed A driving gear is connected, a rotating shaft is movably connected inside the positioning block, a driven gear is fixedly connected to one side of the outer surface of the rotating shaft, and the bottom side of the driving gear is meshed with the upper side of the driven gear.
优选的,所述转轴的内部设有滑槽,所述滑槽内部滑动连接有滑杆,所述滑杆的外侧端焊接有安装螺钉,所述滑槽的上下端内壁均设有卡槽,所述滑杆的上下端均焊接有卡条,所述卡条均滑动连接在对应侧所述的卡槽内部。Preferably, the inside of the rotating shaft is provided with a chute, the inside of the chute is slidably connected with a slide bar, the outer end of the slide bar is welded with mounting screws, and the inner walls of the upper and lower ends of the chute are provided with card slots, The upper and lower ends of the slide bar are welded with clamping strips, and the clamping strips are slidably connected to the inside of the clamping grooves on the corresponding sides.
优选的,所述定位板相互靠近的一端后侧底部分别焊接在筋板的两端,所述筋板靠近智能电容器的一端安装有横流风机,所述定位板的表面均设有若干个通气孔。Preferably, the rear bottom of one end close to each other of the positioning plates is respectively welded to the two ends of the ribs, the end of the ribs close to the smart capacitor is equipped with a cross-flow fan, and the surface of the positioning plates is provided with several ventilation holes .
优选的,所述定位板相互靠近的一端上侧前后侧均焊接有上钣金件,所述智能电容器的上方放置有控制器。Preferably, upper sheet metal parts are welded on the front and rear sides of one end close to each other of the positioning plates, and a controller is placed above the smart capacitor.
工作原理:先将除了智能电容器之外的整体结构放入到配电箱中,将安装螺钉对准配电箱侧壁上的螺纹孔,随后利用六角扳手旋转螺套,螺套转动时带动主动齿轮转动,主动齿轮通过与从动齿轮的啮合传动带动转轴转动,转轴转动时利用卡槽和卡条的配合带动滑杆转动,从而带动安装螺钉转动,由于滑杆还滑动在滑槽内,所以安装螺钉可以顺利地从滑槽内边旋转边移动,从而完成与配电箱侧壁上的螺纹孔安装,按照此方法将所有的安装螺钉均安装到配电箱侧壁上的螺纹孔内,即可完成外部整体结构的固定,随后将智能电容器放入到第一安装座内,智能电容器底部接触到支撑台时,会下压抵触块,抵触块在下降时利用斜面配合直槽口带动联动板在横槽内移动,从而带动U形夹板在U形槽内移动,从而将智能电容器的底部夹紧,按照此方法将所有的智能电容器均放置在对应的第一安装座上,即可完成所有结构的安装,检修拆卸时安装想法的步骤即可将结构取下,操作方便,利用横流风机对智能电容器进行散热,导流板会将横流风机产生的气流进行上下分流,配合散热孔和通气孔,从而完成对智能电容器全方位散热,避免出现死角,提高智能电容器在工作时的安全性。Working principle: First put the whole structure except the smart capacitor into the distribution box, align the mounting screws with the threaded holes on the side wall of the distribution box, and then use the hexagonal wrench to rotate the screw sleeve, and when the screw sleeve rotates, it will drive the active When the gear rotates, the driving gear drives the rotating shaft to rotate through the meshing transmission with the driven gear. When the rotating shaft rotates, the sliding rod is driven to rotate by the cooperation of the card slot and the clip bar, thereby driving the mounting screw to rotate. Since the sliding rod is still sliding in the chute, the The mounting screws can be rotated and moved smoothly from the inside of the chute to complete the installation with the threaded holes on the side wall of the distribution box. According to this method, install all the mounting screws into the threaded holes on the side wall of the distribution box. The fixing of the overall external structure can be completed, and then the smart capacitor is put into the first installation seat. When the bottom of the smart capacitor touches the support platform, it will press down on the resistance block. The plate moves in the horizontal groove, thereby driving the U-shaped splint to move in the U-shaped groove, thereby clamping the bottom of the smart capacitor. According to this method, all the smart capacitors are placed on the corresponding first mounting base, and the completion is complete. The installation of all structures, the steps of installation ideas during maintenance and disassembly can remove the structure, which is easy to operate. The cross-flow fan is used to dissipate heat for the smart capacitor. Air holes, so as to complete the all-round heat dissipation of the smart capacitor, avoid dead angles, and improve the safety of the smart capacitor when it is working.
本发明提供了一种新型配电箱用高安全性智能电容组件。具备以下有益效果:The invention provides a novel high-safety intelligent capacitor assembly for a distribution box. Has the following beneficial effects:
1、本发明通过横流风机对智能电容器进行散热,导流板会将横流风机产生的气流进行上下分流,配合散热孔和通气孔,从而完成对智能电容器全方位散热,避免出现死角,提高智能电容器在工作时的安全性。1. The present invention uses a cross-flow fan to dissipate heat from the smart capacitor, and the deflector will divert the airflow generated by the cross-flow fan up and down, and cooperate with the cooling holes and ventilation holes to complete the heat dissipation of the smart capacitor in all directions, avoid dead angles, and improve the performance of the smart capacitor. Safety at work.
2、本发明通过在下钣金件上增加第一安装座,只需将智能电容器放置在第一安装座上的支撑台,配合内部的联动机构即可完成U形夹板对智能电容器的夹紧固定,操作简单,固定效果好,拆卸同理,给工作人员的安装及后续的检修拆卸工作带来便利。2. In the present invention, by adding the first mounting seat to the lower sheet metal part, only the smart capacitor needs to be placed on the support platform on the first mounting seat, and the clamping and fixing of the smart capacitor by the U-shaped splint can be completed by cooperating with the internal linkage mechanism. , simple operation, good fixing effect, and the same reason for disassembly, which brings convenience to the installation and subsequent maintenance and disassembly work of the staff.
3、本发明通过在定位板外侧四角处增加第二安装座,只需将整体框架放置在配电箱内,同时旋转螺套,利用内部的联动机构,即可将所有第二安装座固定在配电箱内部,完成安装固定作用,结构简单巧妙,操作方便,更好地满足使用需求。3. In the present invention, by adding the second mounting bases at the four corners outside the positioning plate, all the second mounting bases can be fixed in place by simply placing the whole frame in the distribution box and rotating the screw sleeve at the same time by using the internal linkage mechanism. Inside the distribution box, the function of installation and fixing is completed, the structure is simple and ingenious, and the operation is convenient, which better meets the needs of use.
附图说明Description of drawings
图1为本发明的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present invention;
图2为本发明中后视俯视图;Fig. 2 is rear view top view in the present invention;
图3为本发明中第一安装座的立体示意图;Fig. 3 is a three-dimensional schematic diagram of the first mounting seat in the present invention;
图4为本发明中第一安装座的内部示意图;Fig. 4 is the internal schematic view of the first mount in the present invention;
图5为本发明中第二安装座的立体示意图;Fig. 5 is a three-dimensional schematic view of the second mounting seat in the present invention;
图6为本发明中第二安装座的内部剖视图。Fig. 6 is an internal cross-sectional view of the second mounting base of the present invention.
其中,1、定位板;2、下钣金件;3、第一安装座;301、底座;302、U 形槽;303、U形夹板;304、支撑台;305、竖槽;306、抵触块;307、斜面;308、横槽;309、联动板;310、直槽口;311、第一复位弹簧;312、第二复位弹簧;4、智能电容器;5、第二安装座;501、定位块;502、螺套;503、主动齿轮;504、转轴;505、从动齿轮;506、滑槽;507、滑杆;508、卡槽; 509、卡条;510、安装螺钉;6、上钣金件;7、控制器;8、散热板;9、散热孔;10、导流片;11、筋板;12、横流风机;13、通气孔。Among them, 1. Positioning plate; 2. Lower sheet metal parts; 3. First mounting seat; 301. Base; 302. U-shaped groove; 303. U-shaped splint; 304. Support platform; 305. Vertical groove; 306. Conflict Block; 307, inclined plane; 308, transverse groove; 309, linkage plate; 310, straight notch; 311, first return spring; 312, second return spring; 4, smart capacitor; 5, second mounting seat; 501, Positioning block; 502, screw sleeve; 503, driving gear; 504, rotating shaft; 505, driven gear; 506, chute; 507, slide bar; Upper sheet metal parts; 7, controller; 8, cooling plate; 9, cooling holes; 10, deflector; 11, rib plate; 12, cross-flow fan; 13, ventilation hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
如图1-6所示,本发明实施例提供一种新型配电箱用高安全性智能电容组件,包括两个定位板1,连接固定作用,定位板1相互靠近的一端下侧前后侧均焊接有下钣金件2,下钣金件2的上表面均通过螺栓连接有若干个第一安装座3,用于安装智能电容器4,对应侧第一安装座3的表面均安装有智能电容器4,定位板1相互远离的一端边缘四角处均安装有第二安装座5,用于安装整体结构框架,定位板1相互靠近的一端的底部分别焊接在散热板8的两端,散热板8的表面设有若干个散热孔9,增加散热效果,散热板8的上表面靠近每个散热孔9的一侧位置处均焊接有导流片10,将横流风机12产生的气流进行上下分流,下侧积攒的热量之间从散热孔9带走,上侧的气流完成对智能电容器上部的散热,并通过通气孔13排出。As shown in Figures 1-6, the embodiment of the present invention provides a new type of high-safety smart capacitor assembly for distribution boxes, including two
本实施例中,第一安装座3包括底座301和设置在底座301表面的U形槽302,底座301通过螺栓连接在下钣金件2的表面,U形槽302的内部活动连接有U形夹板303,用于对智能电容器4底部两端夹紧,U形槽302的底壁焊接有支撑台304,用于支撑放置智能电容器4。In this embodiment, the first mounting
进一步的,支撑台304的内中部纵轴方向设有竖槽305,竖槽305的内部滑动连接有抵触块306,抵触块306的底端设有斜面307,斜面307与联动板 309上的直槽口310相契合,竖槽305的底壁固定连接有第二复位弹簧312,用于在取出智能电容器4后,将抵触块306复位。Further, a
进一步的,支撑台304内部横轴方向设有横槽308,横槽308内部滑动连接有联动板309,联动板309的一端固定连接在U形夹板303的内底部侧壁上,通过联动板309的运动,联动U形夹板303运动,从而将智能电容器4的底部两端夹紧,联动板309的中部设有直槽口310,联动板309的另一端通过第一复位弹簧311连接在横槽308的内壁上,用于在取出智能电容器4后,将联动板309复位。Further, a
具体的,将智能电容器4放入到第一安装座3内,智能电容器4底部接触到支撑台304时,会下压抵触块306,抵触块306在下降时利用斜面307配合直槽口310带动联动板309在横槽308内移动,从而带动U形夹板303在U 形槽302内移动,从而将智能电容器4的底部夹紧,按照此方法将所有的智能电容器4均放置在对应的第一安装座3上,即可完成安装,检修拆卸时安装想法的步骤即可将结构取下,操作方便。Specifically, put the
进一步的,第二安装座5包括定位块501和螺套502,定位块501的一端焊接在定位板1的表面上,螺套502活动连接在定位块501的上表面,螺套 502底端固定连接有主动齿轮503,定位块501内部活动连接有转轴504,转轴504的外表面一侧固定连接有从动齿轮505,主动齿轮503的底部一侧与从动齿轮505的上部一侧啮合相连,旋转螺套502时会带动主动齿轮503转动,从而带动从动齿轮505转动,主动齿轮503与从动齿轮505均为锥齿轮。Further, the second mounting
进一步的,转轴504的内部设有滑槽506,滑槽506内部滑动连接有滑杆 507,滑杆507的外侧端焊接有安装螺钉510,与配电箱内侧壁上的螺纹孔相对应,滑槽506的上下端内壁均设有卡槽508,滑杆507的上下端均焊接有卡条509,卡条509均滑动连接在对应侧的卡槽508内部,方便转轴504转动时带动滑杆507转动,同时不妨碍滑杆507在滑槽506内左右滑动。Further, the inside of the
具体的,将除了智能电容器4之外的整体结构放入到配电箱中,将安装螺钉510对准配电箱侧壁上的螺纹孔,随后利用六角扳手旋转螺套502,螺套 502转动时带动主动齿轮503转动,主动齿轮503通过与从动齿轮505的啮合传动带动转轴504转动,转轴504转动时利用卡槽508和卡条509的配合带动滑杆507转动,从而带动安装螺钉510转动,由于滑杆507还滑动在滑槽 506内,所以安装螺钉510可以顺利地从滑槽506内边旋转边移动,从而完成与配电箱侧壁上的螺纹孔安装,按照此方法将所有的安装螺钉510均安装到配电箱侧壁上的螺纹孔内,即可完成外部整体结构的固定,拆卸同理,结构巧妙,操作简单。Specifically, put the whole structure except the
进一步的,定位板1相互靠近的一端后侧底部分别焊接在筋板11的两端,连接固定作用,筋板11靠近智能电容器4的一端安装有横流风机12,主要散热结构,定位板1的表面均设有若干个通气孔13,与配电箱上的散热窗互通,方便散热,定位板1相互靠近的一端上侧前后侧均焊接有上钣金件6,方便搬运结构,同时提高稳定性,智能电容器4的上方放置有控制器7,用于控制智能电容器4的工作状态。Further, the rear bottom of one end of the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120341731A (en) * | 2025-06-03 | 2025-07-18 | 可若瑞娜电气有限公司 | A comprehensive distribution box convenient for capacitor installation |
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| CN215578208U (en) * | 2021-06-18 | 2022-01-18 | 浙江双峰电气有限公司 | Intelligent capacitor device with anti-harmonic function |
| CN114122965A (en) * | 2021-11-08 | 2022-03-01 | 江苏安方电力科技有限公司 | Automatic terminal of distribution transformer |
| WO2022095001A1 (en) * | 2020-11-08 | 2022-05-12 | 唐山圣因海洋科技有限公司 | Lifting assembly for intelligent storage apparatus |
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| JPH0974623A (en) * | 1995-08-31 | 1997-03-18 | Ebara Corp | Structure for mounting heat sink |
| WO2022095001A1 (en) * | 2020-11-08 | 2022-05-12 | 唐山圣因海洋科技有限公司 | Lifting assembly for intelligent storage apparatus |
| CN215578208U (en) * | 2021-06-18 | 2022-01-18 | 浙江双峰电气有限公司 | Intelligent capacitor device with anti-harmonic function |
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