CN115652347A - A self-heating equilibrium electrolysis water hydrogen production system and hydrogen production method - Google Patents
A self-heating equilibrium electrolysis water hydrogen production system and hydrogen production method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及电解水制氢领域,尤其涉及一种自热平衡电解水制氢系统及制氢方法。The invention relates to the field of hydrogen production by electrolysis of water, in particular to a self-heating equilibrium electrolysis water hydrogen production system and a hydrogen production method.
背景技术Background technique
随着人类面临的环境问题不断加剧,化石能源不得不快速转向“清洁、低碳、安全、高效”的可再生能源,氢能是目前为止最理想的清洁能源,目前工业上常用的制氢方式有甲醇转化制氢、天然气转化制氢、煤气化制氢、氨裂解制氢等,均为非可再生过程,存在着化石资的消耗和CO2的排放,不符合低碳产业的理念。利用水电解制氢是一种清洁、可再生的过程,不消耗化石资源,产物为氢气和氧气,对环境不造成负担。As the environmental problems faced by human beings continue to intensify, fossil energy has to quickly turn to "clean, low-carbon, safe, and efficient" renewable energy. Hydrogen energy is by far the most ideal clean energy. Currently, the hydrogen production method commonly used in industry There are methanol conversion hydrogen production, natural gas conversion hydrogen production, coal gasification hydrogen production, ammonia cracking hydrogen production, etc., all of which are non-renewable processes. There are consumption of fossil resources and CO2 emissions, which do not conform to the concept of low-carbon industry. The use of water electrolysis to produce hydrogen is a clean and renewable process that does not consume fossil resources and produces hydrogen and oxygen without burdening the environment.
就目前技术而言,根据使用的电解质类型,电解水制氢可以分为碱性电解水制氢(AWE)、质子交换膜电解水制氢(PEM)、固体氧化物电解水制氢(SOEC)和阴离子交换膜电解水制氢(AEM)四类。其中AWE是最早工业化的水电解技术,已有数十年的应用经验,是目前最为成熟的工业化电解水制氢技术;质子交换膜电解水技术电解效率较高,电解槽体积小,可适应动态操作,但因贵金属的使用,设备成本较高,目前无法达到大规模工业化;固体氧化物电解水制氢反应温度高,对材料耐温性能要求苛刻,目前仍处于实验室研究阶段;阴离子交换膜电解水制氢应用过渡金属代替贵金属催化剂,降低成本,性能稳定,发展前景广阔,目前处于实验室研究阶段。As far as the current technology is concerned, according to the type of electrolyte used, hydrogen production by electrolysis of water can be divided into hydrogen production by alkaline water electrolysis (AWE), hydrogen production by proton exchange membrane water electrolysis (PEM), and hydrogen production by solid oxide water electrolysis (SOEC). and anion exchange membrane water electrolysis hydrogen production (AEM) four categories. Among them, AWE is the earliest industrial water electrolysis technology, with decades of application experience, and is currently the most mature industrial hydrogen production technology by electrolysis of water; the electrolysis efficiency of proton exchange membrane electrolysis water technology is high, and the volume of electrolytic cell is small, which can adapt to dynamic operation, but due to the use of precious metals, the cost of equipment is high, and it is currently unable to achieve large-scale industrialization; the reaction temperature of solid oxide electrolysis of water for hydrogen production is high, and the temperature resistance of materials is demanding, and it is still in the laboratory research stage; anion exchange membrane Hydrogen production by electrolysis of water uses transition metals instead of noble metal catalysts, which reduces costs, has stable performance, and has broad development prospects. It is currently in the laboratory research stage.
现有的工业化碱性水电解制氢系统一般由电解槽和后处理框架组成,工业上电解槽的工作温度一般为85℃-95℃,多用聚苯硫醚隔膜,可满足工业化生产需求,但其耐高温性能差,工作温度不能超过100℃,高温下工作容易击穿破裂,造成氢氧串气发生危险。The existing industrial alkaline water electrolysis hydrogen production system is generally composed of an electrolyzer and a post-processing frame. The working temperature of the industrial electrolyzer is generally 85°C-95°C, and the polyphenylene sulfide diaphragm is often used to meet the needs of industrial production. Its high temperature resistance is poor, and the working temperature cannot exceed 100°C. It is easy to break down and rupture when working at high temperature, resulting in the danger of hydrogen and oxygen cross gas.
另外,工业化电解槽运行过程中放出的热量包括水蒸气带走的热量Q1、补充水吸收的热量Q2、被氢气氧气带走的热量Q3、被冷却水带走的热量Q4以及电解设备的散热损失Q5,运行过程中被冷却水带走的热量Q4主要包括氢氧冷却器的换热和碱液循环系统的换热,电解槽中碱液温度主要靠冷却水调节,通过控制冷却水的流量,来控制碱液温度。如果提高电解槽的工作温度就有可能合理利用这些被浪费掉的热量。现有技术中,对隔膜进行了改性处理制作出一种碱性水电解用耐高温的复合隔膜,以聚苯硫醚、聚砜、聚醚醚酮、聚丙烯、苯乙烯-CO-丙烯腈等为支撑结构,通过加入SiO2、Al2O3、Mg(OH)2、二甲亚砜、氢氧化锆、五氧化二磷、钛酸钾等改善其亲水性和耐高温性能,改性后的复合隔膜可在220℃高温条件下稳定工作,保证气体纯度。这样就使得提高电解槽工作温度成为现实可能。In addition, the heat released during the operation of industrialized electrolyzers includes heat Q 1 taken away by water vapor, heat Q 2 absorbed by supplementary water, heat Q 3 taken away by hydrogen and oxygen, heat Q 4 taken away by cooling water, and electrolysis The heat dissipation loss Q 5 of the equipment, the heat Q 4 taken away by the cooling water during operation mainly includes the heat exchange of the hydrogen-oxygen cooler and the heat exchange of the lye circulation system, the temperature of the lye in the electrolytic cell is mainly regulated by the cooling water, through Control the flow of cooling water to control the temperature of the lye. It is possible to make rational use of these wasted heat if the working temperature of the electrolyzer is increased. In the prior art, the diaphragm is modified to produce a high temperature resistant composite diaphragm for alkaline water electrolysis, made of polyphenylene sulfide, polysulfone, polyether ether ketone, polypropylene, styrene-CO-propylene Nitrile, etc. are used as supporting structures, and its hydrophilicity and high temperature resistance are improved by adding SiO 2 , Al 2 O 3 , Mg(OH) 2 , dimethyl sulfoxide, zirconium hydroxide, phosphorus pentoxide, potassium titanate, etc. The modified composite diaphragm can work stably at a high temperature of 220°C to ensure gas purity. This makes it possible to increase the working temperature of the electrolyzer.
理想条件下,如果Q4=Q5=0,此时热效率达到最大,考虑到后处理系统运行稳定,必须保证氢氧冷却器的换热量,如何通过整体工艺调整,合理回收利用Q4中用于碱液系统换热的热量及电解设备的散热,提高电解温度进而有效降低电解电压,降低电解过程中的整体能耗,是一个还需解决的技术问题。Under ideal conditions, if Q 4 =Q 5 =0, the thermal efficiency reaches the maximum at this time. Considering the stable operation of the post-processing system, the heat transfer capacity of the hydrogen-oxygen cooler must be guaranteed. How to rationally recycle Q 4 through overall process adjustment The heat used for the heat exchange of the lye system and the heat dissipation of the electrolysis equipment, increasing the electrolysis temperature to effectively reduce the electrolysis voltage, and reducing the overall energy consumption in the electrolysis process are technical problems that need to be solved.
有鉴于此,特提出本申请。In view of this, this application is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种自热平衡电解水制氢系统及制氢方法,能够在不改变现有工业化电解液和电极体系的情况下,实现热量的合理利用,提高能量转化效率,同时降低电解电压。The purpose of the present invention is to provide a hydrogen production system and method for self-heating equilibrium electrolysis of water, which can realize rational utilization of heat, improve energy conversion efficiency, and reduce electrolysis without changing the existing industrialized electrolyte and electrode system. Voltage.
为实现以上目的,本发明的技术方案如下:For realizing above object, technical scheme of the present invention is as follows:
一种自热平衡电解水制氢系统,包括相互连接的电解装置和气体后处理装置,所述气体后处理装置设有液体回路,所述液体回路与所述电解装置通过泵连通,所述液体回路不设置冷却系统。A self-heating balance electrolysis water hydrogen production system, comprising interconnected electrolysis device and gas post-processing device, the gas post-processing device is provided with a liquid circuit, the liquid circuit communicates with the electrolysis device through a pump, and the liquid circuit No cooling system is provided.
可选地,所述电解装置上游还连接有电解液供应装置,所述液体回路与所述电解液供应装置并联接入所述电解装置。所述电解液供应装置在液体回路无法满足电解过程需要时,补充电解液进入所述电解装置。Optionally, an electrolyte supply device is connected upstream of the electrolysis device, and the liquid circuit is connected to the electrolysis device in parallel with the electrolyte supply device. The electrolyte supply device supplies electrolyte to enter the electrolysis device when the liquid circuit cannot meet the needs of the electrolysis process.
进一步地,所述气体后处理装置包括分别连接于所述电解装置的氢气分离器和氧气分离器。Further, the gas post-processing device includes a hydrogen separator and an oxygen separator respectively connected to the electrolysis device.
进一步地,所述氢气分离器和氧气分离器分别通过所述液体回路连接所述电解装置。Further, the hydrogen separator and the oxygen separator are respectively connected to the electrolysis device through the liquid circuit.
优选地,所述电解装置外周包裹有保温层,避免电解过程中的热量流失。Preferably, the outer periphery of the electrolysis device is wrapped with an insulating layer to avoid heat loss during the electrolysis process.
优选地,所述氢气分离器下游连接有氢气冷却器,所述氧气分离器下游连接有氧气冷却器。更优选地,所述氢气冷却器和氧气冷却器外周设有循环冷却装置。Preferably, a hydrogen cooler is connected downstream of the hydrogen separator, and an oxygen cooler is connected downstream of the oxygen separator. More preferably, the hydrogen cooler and the oxygen cooler are provided with a circulation cooling device on the outer periphery.
进一步地,所述氢气冷却器下游连接氢气储罐,所述氧气冷却器下游连接氧气储罐。Further, a hydrogen storage tank is connected downstream of the hydrogen cooler, and an oxygen storage tank is connected downstream of the oxygen cooler.
本发明还提供一种用所述的自热平衡电解水制氢系统制氢的方法:所述电解装置在电压为1-3V的直流电作用下电解制得氢气和氧气,所述电解得到气液混合物进入所述氢气分离器和氧气分离器,分离出氢气和氧气,其余的液体经所述液体回路进入所述电解装置中循环使用。The present invention also provides a hydrogen production method using the self-heating equilibrium electrolysis water hydrogen production system: the electrolysis device electrolyzes hydrogen and oxygen under the action of a direct current with a voltage of 1-3V, and the electrolysis obtains a gas-liquid mixture After entering the hydrogen separator and oxygen separator, hydrogen and oxygen are separated, and the rest of the liquid enters the electrolysis device through the liquid circuit for recycling.
优选地,所述电解自身产生的热量在保温层维持下加热所述液体回路中流入所述电解装置中的循环回流液体,且由于电解装置和隔膜材料的耐高温性能,无须设置冷却系统。Preferably, the heat generated by the electrolysis itself is maintained by the insulation layer to heat the circulating return liquid flowing into the electrolysis device in the liquid circuit, and due to the high temperature resistance of the electrolysis device and the diaphragm material, no cooling system is required.
进一步地,所述电解装置中电解液的工作温度为100-160℃,工作压力为1.0-3.5MPa。Further, the working temperature of the electrolyte in the electrolysis device is 100-160° C., and the working pressure is 1.0-3.5 MPa.
与现有技术相比,本发明的自热平衡电解水制氢系统减少了电解液冷却系统,并设置了电解装置的保温层,实现了电解反应本身热量的合理利用,在不必改变现有工业化电解液和电极体系的情况下,提高了能量转化效率,同时还降低了电解电压。Compared with the prior art, the self-heating balance electrolyzed water hydrogen production system of the present invention reduces the electrolyte cooling system, and sets the insulation layer of the electrolysis device, which realizes the rational utilization of the heat of the electrolysis reaction itself, without changing the existing industrial electrolysis In the case of liquid and electrode systems, the energy conversion efficiency is improved, and the electrolysis voltage is also reduced.
本系统中的电极、隔膜等材料均采用现有商品化产品,未有特殊改性材料,仅通过对整体工艺系统的优化,实现了自热平衡,减少了能量损失,提高了工作温度,有效降低了电解电压,从而提高了电流密度,减少电解过程的整体能耗,缩小了电解槽体积;同时减少了冷却系统的设备投入,降低了设备成本。The electrode, diaphragm and other materials in this system are all existing commercial products without special modified materials. Only through the optimization of the overall process system, the self-heating balance has been realized, the energy loss has been reduced, the working temperature has been increased, and the temperature has been effectively reduced. The electrolysis voltage is improved, thereby increasing the current density, reducing the overall energy consumption of the electrolysis process, and reducing the volume of the electrolytic cell; at the same time, the equipment investment of the cooling system is reduced, and the equipment cost is reduced.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对本发明范围的限定。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus should be considered as limiting the scope of the invention.
图1为本发明的自热平衡电解水制氢系统的结构示意图。Figure 1 is a schematic structural view of the self-heating equilibrium electrolysis water hydrogen production system of the present invention.
附图标记说明:Explanation of reference signs:
1-电解槽;2-保温层;3-液体回路;4-氢气分离器;5-氧气分离器;6-氢气冷却器;7-氧气冷却器;8-循环冷却水系统。1-electrolyzer; 2-insulation layer; 3-liquid circuit; 4-hydrogen separator; 5-oxygen separator; 6-hydrogen cooler; 7-oxygen cooler; 8-circulating cooling water system.
具体实施方式Detailed ways
如本文所用之术语:As used herein:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。"Prepared from" is synonymous with "comprising". As used herein, the terms "comprises," "including," "has," "containing," or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a composition, step, method, article, or device comprising listed elements is not necessarily limited to those elements, but may include other elements not explicitly listed or inherent to such composition, step, method, article, or device. elements.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When amounts, concentrations, or other values or parameters are expressed in terms of ranges, preferred ranges, or ranges bounded by a series of upper preferred values and lower preferred values, it is to be understood that any range upper or preferred value combined with any lower range limit is specifically disclosed. All ranges formed by any pairing of values or preferred values, whether or not such ranges are individually disclosed. For example, when the range "1-5" is disclosed, the described range should be construed to include the ranges "1-4", "1-3", "1-2", "1-2 and 4-5" , "1 ~ 3 and 5" and so on. When a numerical range is described herein, unless otherwise stated, that range is intended to include its endpoints and all integers and fractions within the range.
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。"And/or" is used to indicate that one or both of the stated situations may occur, for example, A and/or B includes (A and B) and (A or B).
下面将结合具体实施例对本发明的技术方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限制本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be described in detail below in conjunction with specific examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
实施例1Example 1
一种自热平衡电解水制氢系统,如图1所示,包括相互连接的电解槽1和气体后处理装置,所述气体后处理装置设有液体回路3,液体回路3与电解槽1通过泵连通且液体回路3上不设置冷却系统。所述气体后处理装置包括分别连接于所述电解装置的氢气分离器4和氧气分离器5。氢气分离器4和氧气分离器5分别通过液体回路3连接电解槽1。电解槽1外周包裹有保温层2,避免电解过程中的热量流失。A self-thermal balance electrolysis water hydrogen production system, as shown in Figure 1, includes an
氢气分离器4下游连接有氢气冷却器6,氧气分离器5下游连接有氧气冷却器7。氢气冷却器6和氧气冷却器7外周设有循环冷却装置8,用于对氢气和氧气进行冷却。A
在优选的实施例中,电解槽1上游还可以连接有电解液供应装置,液体回路3与所述电解液供应装置并联接入电解槽1。所述电解液供应装置在液体回路3无法满足电解过程需要时,补充电解液进入电解槽1。In a preferred embodiment, an electrolyte supply device may also be connected upstream of the
在其他实施例中,氢气冷却器6下游可以连接氢气储罐,氧气冷却器7下游可以连接氧气储罐。In other embodiments, the hydrogen storage tank may be connected downstream of the
制氢过程为:向电解槽1通入30%的氢氧化钾溶液,接通直流电源开始电解。在直流电作用下,电解制得氢气和氧气。氢气分离器4和氧气分离器5中分离出的液体经液体回路3进入电解槽1循环利用。通过保温层2保温作用下,电解反应自身产生的热量加热进入电解槽1的电解液,达到自身热平衡,电解槽1内的温度为110℃;工作压力为1.95MPa。经测得,小室电压1.9V,电流密度为7273A/m2,能耗为4.6kWh/Nm3。The hydrogen production process is as follows: 30% potassium hydroxide solution is passed into the
氢气分离器4和氧气分离器5中分离出氢气和氧气分别进入氢气冷却器6和氧气冷却器7,经过循环冷却装置8冷却后待用。The hydrogen and oxygen separated from the
实施例2Example 2
电解系统与实施例1相同。制氢过程为:向电解槽1通入30%的氢氧化钾溶液,接通直流电源开始电解。在直流电作用下,电解制得氢气和氧气。氢气分离器4和氧气分离器5中分离出的液体经液体回路3进入电解槽1循环利用。通过保温层2保温作用下,电解反应自身产生的热量加热进入电解槽1的电解液,达到自身热平衡,电解槽1内的温度为120℃;工作压力为2.5MPa。经测得,小室电压1.9V,电流密度为8333A/m2,能耗为4.5kWh/Nm3。其余过程同实施例1。The electrolysis system is the same as in Example 1. The hydrogen production process is as follows: 30% potassium hydroxide solution is passed into the
实施例3Example 3
电解系统与实施例1相同。制氢过程为:向电解槽1通入30%的氢氧化钾溶液,接通直流电源开始电解。在直流电作用下,电解制得氢气和氧气。氢气分离器4和氧气分离器5中分离出的液体经液体回路3进入电解槽1循环利用。通过保温层2保温作用下,电解反应自身产生的热量加热进入电解槽1的电解液,达到自身热平衡,电解槽1内的温度为140℃;工作压力为2.97MPa。经测得,小室电压1.88V,电流密度为9045A/m2,能耗为4.5kWh/Nm3。The electrolysis system is the same as in Example 1. The hydrogen production process is as follows: 30% potassium hydroxide solution is passed into the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本发明的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。Furthermore, those skilled in the art will understand that although some embodiments herein include some features included in other embodiments but not others, combinations of features from different embodiments are meant to be within the scope of the invention. And form different embodiments. For example, in the following claims, any one of the claimed embodiments may be used in any combination. The information disclosed in this Background section is only intended to enhance the understanding of the general background of the present invention, and should not be considered as an acknowledgment or any form of suggestion that the information constitutes the prior art that is already known to those skilled in the art.
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