Disclosure of Invention
In order to solve the problems, the invention provides a curtain wall cutting and edging device, which is realized by the following technical scheme.
The utility model provides a curtain cuts edging device, includes the curtain module, the curtain module divide into the reserve district with the cutting line and cuts the district, cuts the district and divide into with the position of cutting the cutter and wait to cut the district and already cut the district, still includes:
The frame body comprises a seat plate, a support frame, a conveying seat and a compression frame, wherein the support frame is U-shaped, a bottom plate of the support frame is fixedly connected with the seat plate, the conveying seat is fixedly connected to the upper surface of the seat plate, the rear side of the conveying seat is fixedly connected with the bottom end of the support frame, the compression frame is positioned right above the conveying seat, and the rear side of the compression frame is fixedly connected with the top end of the support frame;
the conveying mechanism is arranged in the conveying seat and used for driving the curtain wall module to move from left to right;
the pressing mechanism is arranged in the pressing frame and used for pressing the curtain wall module in the moving process;
the positioning mechanism is arranged in the support frame and used for positioning the rear side of the curtain wall module;
the cutting mechanism is arranged at the front sides of the conveying seat and the compression frame and is used for cutting the curtain wall module;
the beating mechanism is arranged on the right side of the cutting mechanism, and the cutting mechanism is used for beating the cut area;
the edging mechanism is used for edging the curtain wall module after cutting.
The conveying mechanism comprises a conveying roller, a conveying shaft and a conveying motor, wherein the upper surface of the conveying seat is transversely and uniformly provided with a groove, the conveying roller is rotationally connected in the groove through a rotating shaft which is symmetrical in front and back, the topmost part of the conveying roller is positioned on the conveying seat, the rear side of the conveying seat is provided with a transmission cavity, the head part of the rotating shaft at the rear side extends into the transmission cavity and is fixedly connected with a worm wheel, the conveying shaft is rotationally connected in the transmission cavity and is positioned below the worm wheel, the conveying shaft is fixedly connected with a worm meshed with the worm wheel, the left end of the conveying shaft extends out of the transmission cavity and is fixedly connected with a driven wheel, the conveying motor is fixedly connected to the left side of the seat plate and the conveying seat, the power shaft of the conveying motor is fixedly connected with a driving wheel, and the driving wheel and the driven wheel are in linkage through a belt.
The pressing mechanism comprises a pressing plate and pressing rollers, wherein the bottom of the pressing frame is provided with an opening, the pressing plates are slidably connected in the pressing frame, the pressing rollers are rotatably connected in the pressing plate, a plurality of pressing rollers are transversely and uniformly arranged, the diameter of each pressing roller is larger than the thickness of the pressing plate, a group of sliding rods are arranged on the upper surface of the pressing plate between two adjacent pressing rollers, the sliding rods are slidably connected with a top plate of the pressing frame, the tops of the sliding rods are fixedly connected with anti-falling blocks, and a pressing spring is sleeved on the sliding rods between the pressing plate and the top plate of the pressing frame.
Further, the left end of the pressing plate is provided with an inclined plane.
The positioning mechanism comprises a mounting frame, positioning rollers and positioning screws, wherein the mounting frame is arranged in a supporting frame, the mounting frame is in a U shape with an open front side, a group of guide plates are longitudinally and evenly fixedly connected to the top and the bottom of the mounting frame, guide rods corresponding to the guide plates are fixedly connected between the supporting frame and a conveying seat and between the supporting frame and a compression frame, the guide plates are in sliding connection with the guide rods, the positioning rollers are rotationally connected between a top plate and a bottom plate of the mounting frame, a plurality of positioning rollers are transversely and evenly arranged, the positioning screws are meshed in a rear side plate of the supporting frame, and the front ends of the positioning screws are rotationally connected with the mounting frame.
The cutting mechanism comprises a machine frame, a shaft rod and a cutting motor, wherein the machine frame is U-shaped, the top end of the machine frame is fixedly connected with the upper surface of the pressing frame, the shaft rod is rotatably connected between the front side plate of the machine frame and the conveying seat as well as between the front side plate of the machine frame and the pressing frame, the rear side of the shaft rod is concentrically fixedly connected with a cutting wheel, the front side of the shaft rod is fixedly connected with a transmission gear which is meshed with each other, the cutting motor is fixedly connected to the outer wall of the front side plate of the machine frame through a machine seat, and a power shaft of the cutting motor is in butt joint with the shaft rod above.
The beating mechanism comprises a beating bin, a beating seat, a beating motor and a driving roller, wherein a fixed frame is fixedly connected to a pressing frame on the right side of the cutting mechanism, the beating bin is fixedly connected in a top plate of the fixed frame, the beating bin is symmetrically arranged left and right, the beating seat is slidably connected in the beating bin, an impact rod is arranged below the beating seat, the impact rod is slidably connected with a bottom plate of the beating bin, a beating ball is fixedly connected to the bottom of the impact rod, a release spring is fixedly connected between the upper surface of the beating seat and the top plate of the beating bin, lifting grooves are formed in one side, close to each other, of the beating bin, lifting rods are fixedly connected to one side, close to each other, of the releasing bin, a hood is fixedly connected to the top plate of the fixed frame, the beating motor is fixedly connected in the hood, a power shaft of the beating motor is vertically arranged downwards, the top of the beating motor is rotatably connected with the top plate of the fixed frame, two spiral grooves of 180 DEG are formed in the roller surface of the driving roller, and the bottom of the two spiral grooves and the top of the driving roller are fixedly connected to the head through the vertical grooves in the spiral grooves.
Further, the impact rod is in sliding connection with the release seat, and a limiting block is fixedly connected to the top of the impact rod.
The edge grinding mechanism comprises an adjusting seat, an edge grinding motor and an edge grinding seat, wherein a track groove is formed in a seat plate on the right side of the conveying seat, an adjusting screw is connected in the track groove in a rotating mode, the adjusting seat is connected in the track groove in a sliding mode and meshed with the adjusting screw, the edge grinding motor is fixedly connected to the upper surface of the adjusting seat, the edge grinding seat is coaxially fixed with a power shaft of the edge grinding motor, the edge grinding seat is in a round table shape with a small upper portion and a large lower portion, and the inclination angle of a bus of the edge grinding seat is 45 degrees.
The invention has the advantages that the rear side of the curtain wall module is positioned through the positioning mechanism, so that the position of the cutting line is aligned with the cutting device, the curtain wall module is pressed through the pressing mechanism and conveyed from left to right through the conveying mechanism, in the process, the curtain wall module is cut by the cutting mechanism, the cutting mechanism can cut in a bidirectional synchronous manner, the stress of the cutting position is uniform, the occurrence of a broken opening is reduced, the cut area can be broken and removed through the beating mechanism, and the reserved area can be processed by the edging mechanism through 45-degree chamfering.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are needed in the description of the specific embodiments will be briefly described below, it being obvious that the drawings in the following description are only some examples of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a partition of a curtain wall module when cut;
fig. 2: a structural schematic diagram of the curtain wall module during right-angle butt joint;
FIG. 3 is an isometric view of a curtain wall cutting and edging device according to the invention;
FIG. 4 is a schematic perspective view of the left side of the curtain wall cutting and edging device for removing curtain wall modules according to the invention;
FIG. 5 is a cross-sectional view of a curtain wall cutting and edging device according to the invention;
FIG. 6 is a schematic view of the structure of the conveying seat according to the present invention;
FIG. 7 is a schematic diagram of the transmission of the conveying mechanism of the present invention;
FIG. 8 is a schematic structural view of the hold-down mechanism of the present invention;
FIG. 9 is a schematic view of the transport of a curtain wall module according to the present invention;
FIG. 10 is a schematic view of a positioning mechanism according to the present invention;
FIG. 11 is a schematic view of a cutting mechanism according to the present invention;
FIG. 12 is a schematic view of a curtain wall module according to the present invention;
FIG. 13 is a cross-sectional view of the rapping mechanism of the present invention;
FIG. 14 is a schematic perspective view of a drive roller according to the present invention;
FIG. 15 is a schematic view of the internal structure of the release cartridge of the present invention;
FIG. 16 is a schematic view of the structure of the seat plate according to the present invention;
FIG. 17 is a schematic view of the operation of the edging mechanism of the present invention.
The reference numerals are as follows:
m-curtain wall module, A-reserve area, B-cutting area, B1-area to be cut, B2-already cut area, C-cutting line, D-cutting groove;
11-seat boards, 12-supporting frames, 13-conveying seats and 14-pressing frames;
the device comprises a conveying roller 21, a conveying shaft 22, a conveying motor 23, a groove 24, a rotating shaft 25, a transmission cavity 26, a worm wheel 27, a worm 28, a driven wheel 29, a driving wheel 210 and a belt 211;
31-pressing plates, 32-pressing rollers, 33-sliding rods, 34-anti-falling blocks and 35-pressing springs;
4-positioning mechanisms, 41-mounting frames, 42-positioning rollers, 43-positioning screws, 44-guide plates and 45-guide rods;
5-cutting mechanism, 51-frame, 52-shaft lever, 53-cutting motor, 54-cutting wheel, 55-transmission gear and 56-base;
6-beating mechanism, 61-releasing bin, 62-releasing seat, 63-beating motor, 64-driving roller, 65-fixing frame, 66-impact rod, 67-beating ball, 68-releasing spring, 69-lifting groove, 610-lifting rod, 611-hood, 612-spiral groove, 613-vertical groove, 614-limiting block;
7-edging mechanism, 71-adjusting seat, 72-edging motor, 73-edging seat, 74-track groove, 75-adjusting screw.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-17, the present invention has the following five specific embodiments.
Example 1
The utility model provides a curtain cuts edging device, includes curtain module M, and curtain module M divide into reserve district A and cuts district B with cutting line C, cuts district B and divide into with the position of cutting the sword and wait to cut district B1 and already cut district B2, still includes:
The frame body comprises a seat plate 11, a support frame 12, a conveying seat 13 and a compression frame 14, wherein the support frame 12 is U-shaped, a bottom plate of the support frame 12 is fixedly connected with the seat plate 11, the conveying seat 13 is fixedly connected to the upper surface of the seat plate 11, the rear side of the conveying seat 13 is fixedly connected with the bottom end of the support frame 12, the compression frame 14 is positioned right above the conveying seat 13, and the rear side of the compression frame 14 is fixedly connected with the top end of the support frame 12;
the conveying mechanism is arranged in the conveying seat 13 and is used for driving the curtain wall module M to move from left to right;
The pressing mechanism is arranged in the pressing frame 14 and is used for pressing the curtain wall module M in the moving process;
the positioning mechanism 4 is arranged in the support frame 12, and the positioning mechanism 4 is used for positioning the rear side of the curtain wall module M;
the cutting mechanism 5 is arranged at the front sides of the conveying seat 13 and the pressing frame 14, and the cutting mechanism 5 is used for cutting the curtain wall module M;
The beating mechanism 6 is arranged on the right side of the cutting mechanism 5, and the cutting mechanism 5 is used for beating the cut area B2;
the edging mechanism 7, edging mechanism 7 are used for carrying out edging processing to curtain module M after cutting.
In this embodiment:
the curtain wall module M to be processed is arranged between the conveying seat 13 and the pressing frame 14, and the rear side of the curtain wall module M is positioned through the positioning mechanism 4, so that the cutting line position of the curtain wall module M is aligned with the cutting device.
The curtain wall module M is pressed above the curtain wall module M through the pressing mechanism, the curtain wall module M is conveyed from left to right through the conveying mechanism, and the curtain wall module M is cut and processed at the cutting line C through the cutting mechanism 5 in the moving process of the curtain wall module M.
The cutting mechanism 5 can cut in a bidirectional synchronous way, so that the upper and lower stress of the cutting position is uniform, and the occurrence of mouth breakage is reduced.
The knocking device can knock the cut area B2, so that the cut area B2 is knocked into pieces and cleared in time.
The edging mechanism 7 can carry out 45-degree chamfering processing on the reserved area A, so that the situation of right-angle butt joint of curtain wall modules M is adapted.
Example 2
As a further supplement to the embodiments, the present embodiment discloses the technical features of the conveying mechanism, the compacting mechanism and the positioning mechanism 4.
The conveying mechanism comprises a conveying roller 21, a conveying shaft 22 and a conveying motor 23, wherein the upper surface of a conveying seat 13 is transversely and uniformly provided with a groove 24, the conveying roller 21 is rotationally connected in the groove 24 through a rotating shaft 25 which is symmetrical in front and back, the topmost part of the conveying roller 21 is positioned above the conveying seat 13, the rear side of the conveying seat 13 is provided with a transmission cavity 26, the head part of the rear rotating shaft 25 extends into the transmission cavity 26 and is fixedly connected with a worm wheel 27, the conveying shaft 22 is rotationally connected in the transmission cavity 26 and is positioned below the worm wheel 27, the conveying shaft 22 is fixedly connected with a worm 28 meshed with the worm wheel 27, the left end of the conveying shaft 22 extends out of the transmission cavity 26 and is fixedly connected with a driven wheel 29, the conveying motor 23 is fixedly connected to the left sides of a seat plate 11 and the conveying seat 13, the power shaft of the conveying motor 23 is fixedly connected with a driving wheel 210, and the driving wheel 210 and the driven wheel 29 are in linkage through a belt 211.
Preferably, the pressing mechanism comprises a pressing plate 31 and pressing rollers 32, wherein the bottom of the pressing frame 14 is provided with an opening, the pressing plate 31 is slidably connected in the pressing frame 14, the pressing rollers 32 are rotatably connected in the pressing plate 31, a plurality of pressing rollers 32 are transversely and uniformly arranged, the diameter of each pressing roller 32 is larger than the thickness of each pressing plate 31, a group of sliding rods 33 are arranged on the upper surface of the pressing plate 31 between two adjacent pressing rollers 32, the sliding rods 33 are slidably connected with the top plate of the pressing frame 14, an anti-falling block 34 is fixedly connected to the top of each sliding rod 33, and a pressing spring 35 is sleeved on each sliding rod 33 between the pressing plate 31 and the top plate of the pressing frame 14.
Preferably, the left end of the pressing plate 31 is provided with a slope.
Preferably, the positioning mechanism 4 comprises a mounting frame 41, a positioning roller 42 and a positioning screw 43, wherein the mounting frame 41 is arranged in the support frame 12, the mounting frame 41 is in a U shape with an open front side, a group of guide plates 44 are longitudinally and uniformly fixedly connected to the top and the bottom of the mounting frame 41, guide rods 45 corresponding to the guide plates 44 are fixedly connected between the support frame 12 and the conveying seat 13 and between the support frame 12 and the compacting frame 14, the guide plates 44 are in sliding connection with the guide rods 45, the positioning roller 42 is rotationally connected between a top plate and a bottom plate of the mounting frame 41, the positioning roller 42 is transversely and uniformly provided with a plurality of positioning screws 43, the positioning screws 43 are meshed in a rear side plate of the support frame 12, and the front ends of the positioning screws 43 are rotationally connected with the mounting frame 41.
In this embodiment:
As shown in fig. 6 and 7, when the conveying motor 23 is operated, the driving wheel 210 is driven to rotate, the driving wheel 210 drives the driven wheel 29 to rotate through the belt 211, so that the conveying shaft 22 and the worm 28 rotate, the worm wheel 27 engaged with the worm 28 rotates, and the conveying roller 21 rotates.
As shown in fig. 8, the pressing spring 35 presses down the pressing plate 31 and the pressing roller 32, the curtain wall module M is placed on the conveying roller 21 when conveyed, and the pressing roller 32 is in contact with the upper surface of the curtain wall module M by the pressing spring 35.
As shown in fig. 10, the front-rear positions of the mounting frame 41 and the registration roller 42 can be adjusted by rotation of the registration screw 43.
As shown in fig. 1, when the curtain wall module M is transported, the curtain wall module M is placed between the transport block 13 and the pressing frame 14, and the curtain wall module M is located at the left side.
As shown in fig. 5, the lower surface of the curtain wall module M is in contact with the conveying roller 21, the upper surface of the curtain wall module M is compressed by the compression roller 32, the length of the compression spring 35 is set so that the compression roller 32 is in contact with the upper surface of the curtain wall module M, the compression spring 35 is in a compressed state, thereby ensuring sufficient compression force, and the left end of the compression plate 31 is provided with an inclined plane, so that the curtain wall module M can be smoothly inserted between the compression roller 32 and the conveying roller 21.
The rear side of the curtain wall module M is positioned in contact with the positioning roller 42, and the position of the cutting line C is aligned with the cutting mechanism 5 by adjusting the position of the positioning roller 42, so that the width of the reserved area a meets the requirement.
As shown in fig. 9, when the curtain wall module M is conveyed, the conveying rollers 21 are rotated clockwise by providing the steering of the conveying motor 23, so that the curtain wall module M is conveyed from left to right.
Example 3
The cutting mechanism 5 comprises a machine frame 51, a shaft rod 52 and a cutting motor 53, wherein the machine frame 51 is U-shaped, the top end of the machine frame 51 is fixedly connected with the upper surface of the pressing frame 14, the shaft rod 52 is rotatably connected between the front side plate of the machine frame 51 and the conveying seat 13 as well as between the front side plate of the machine frame and the pressing frame 14, a cutting wheel 54 is concentrically fixedly connected to the rear side of the shaft rod 52, a transmission gear 55 which is meshed with each other is fixedly connected to the front side of the shaft rod 52, the cutting motor 53 is fixedly connected to the outer wall of the front side plate of the machine frame 51 through a machine seat 56, and a power shaft of the cutting motor 53 is in butt joint with the upper shaft rod 52.
In this embodiment:
As shown in fig. 11, when the cutter motor 53 is operated, the upper shaft 52, the cutter wheel 54 and the transmission gear 55 are driven to rotate, the lower transmission gear 55 rotates due to the mutual engagement of the two transmission gears 55, the lower shaft 52 and the cutter wheel 54 rotate, and the two cutter wheels 54 rotate in opposite directions due to the opposite directions of the two transmission gears 55 engaged with each other.
As shown in fig. 12, the curtain wall module M moving from left to right passes through the positions of the cutting wheels 54, and the device determines the heights of the two cutting wheels 54 in design so that the bottommost part of the upper cutting wheel 54 is positioned below the center line of the curtain wall module M, the topmost part of the lower cutting wheel 54 is positioned above the center line of the curtain wall module M, and the curtain wall module M can be cut through by cooperation of the two cutting wheels 54.
The steering of the cutting motor 53 is set so that the cutting wheels 54 at the upper and lower sides respectively rotate clockwise and counterclockwise, and the relative speed of the cutting contact position of each cutting wheel 54 and the curtain wall module M is opposite to the moving speed of the curtain wall module M, so that the cutting effect is ensured.
The two cutting wheels 54 cut the curtain wall module M from the upper and lower sides thereof respectively, so that the stress on the upper and lower sides is substantially uniform, and the occurrence of collapse is reduced.
Example 4
The beating mechanism 6 comprises a releasing bin 61, a releasing seat 62, a beating motor 63 and a driving roller 64, wherein a fixing frame 65 is fixedly connected to a pressing frame 14 on the right side of the cutting mechanism 5, the releasing bin 61 is fixedly connected to a top plate of the fixing frame 65, the releasing bin 61 is symmetrically arranged left and right, the releasing seat 62 is slidably connected to the releasing bin 61, an impact rod 66 is arranged below the releasing seat 62, the impact rod 66 is slidably connected with a bottom plate of the releasing bin 61, an impact ball 67 is fixedly connected to the bottom of the impact rod 66, a release spring 68 is fixedly connected between the upper surface of the releasing seat 62 and the top plate of the releasing bin 61, lifting grooves 69 are formed in one side, close to each other, of the releasing bin 61, lifting rods 610 are fixedly connected to the lifting grooves 69, a top plate of the fixing frame 65 is fixedly connected to a hood 611, the beating motor 63 is fixedly connected to the hood 611, a vertical downward shaft is arranged on the beating motor 63, the shaft of the driving motor 63 is rotatably connected to the top plate of the fixing frame 65, two 180 DEG spiral grooves 612 are formed in the roller surface of the driving roller 64, and two spiral grooves 612 are formed in the top portions of the vertical grooves 613, and the head portions of the two spiral grooves 612 are connected to the vertical grooves 613 in the vertical grooves 610.
Preferably, the impact rod 66 is slidably connected to the release seat 62, and a limiting block 614 is fixedly connected to the top of the impact rod 66.
In this embodiment:
As shown in fig. 3, if the beating device is not provided, the length of the cut area B2 is increased continuously along with the cutting, and the curtain wall module M needs to be cut and then subjected to subsequent edging operation, and the cut area B2 is timely smashed and removed by the beating device, so that the subsequent edge cutting, trimming and edging can be realized.
As shown in fig. 13, the tapping motor 63 operates to rotate the driving roller 64, and the length of the release spring 68 is set so that the release spring 68 is in a natural state when the lifting lever 610 is positioned at the bottom of the vertical groove 613.
In the initial state, the two lifting grooves 69 are respectively located at the bottoms of the two vertical grooves 613, and the turning direction of the tapping motor 63 is set so that the driving roller 64 rotates counterclockwise as viewed from the top down.
When the driving roller 64 rotates anticlockwise, the lifting rod 610 ascends along the spiral groove 612, at this time, the release seat 62, the impact rod 66 and the impact ball 67 ascend synchronously, the release spring 68 is compressed to store force, when the lifting rod 610 moves to the top of the spiral groove 612, under the action of the release spring 68, the lifting rod 610 descends rapidly in the vertical groove 613, so that the release seat 62, the impact rod 66 and the impact ball 67 are released downwards rapidly, and the impact ball 67 is knocked at the position of the cut area B2, so that the cut area B2 can be knocked down and cleaned.
With continued rotation of drive roller 64, impact ball 67 undergoes a cyclical power and impact process.
When the lifting rod 610 is positioned at the top of the spiral groove 612 and the lifting groove 69, the impact ball 67 is positioned above the curtain wall module M, when the lifting rod 610 is positioned at the bottoms of the spiral groove 612 and the lifting groove 69, the limiting block 614 is positioned above the release seat 62 when the impact ball 67 is in contact with the curtain wall module M, so that when the curtain wall module M is not broken up by one-time descending of the impact ball 67, the impact ball 67 can fall on the curtain wall module M, at this time, the impact rod 66 slides in the release seat 62, and the release seat 62 and the lifting rod 610 can be lowered in place without being influenced.
The two impact balls 67 continuously impact to knock the cut area B2 out and clean.
Example 5
The edging mechanism 7 comprises an adjusting seat 71, an edging motor 72 and an edging seat 73, a track groove 74 is formed in a seat plate 11 on the right side of a conveying seat 13, an adjusting screw 75 is connected in the track groove 74 in a rotating mode, the adjusting seat 71 is connected in the track groove 74 in a sliding mode and meshed with the adjusting screw 75, the edging motor 72 is fixedly connected to the upper surface of the adjusting seat 71, the edging seat 73 is coaxially fixed with a power shaft of the edging motor 72, the edging seat 73 is in a round table shape with a small upper portion and a large lower portion, and the inclination angle of a bus of the edging seat 73 is 45 degrees.
In this embodiment:
As shown in fig. 17, when the curtain wall module M is subjected to edging with a 45 ° chamfer, the positions of the adjustment seat 71, the edging motor 72, and the edging seat 73 are adjusted by the rotation of the adjustment screw 75 so that the rightmost busbar of the edging seat 73 coincides with the corner above the front side of the reserved area a.
The edging motor 72 during operation drives edging seat 73 rotation, sets up edging motor 72 turn to look in the direction from the top down, edging seat 73 anticlockwise rotation improves the effect of edging.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.