Disclosure of Invention
The invention aims to solve the defects in the prior art and provide an assembled wear-resistant hammer and a preparation method thereof.
The assembled wear-resistant hammer comprises a hammer handle, a compression block and hard alloy rods, wherein the hard alloy rods comprise a plurality of counter bores and are all arranged in the compression block, the whole compression block is fixedly connected with the hammer handle, the hard alloy rods are rigid hard alloy formed by vacuum sintering, and a boss is arranged on one side end face of each hard alloy rod;
The hard alloy rod comprises 88-90 wt.% of TiC, 1-1.5 wt.% of B 2 C and the balance of Fe-Ni alloy, wherein the Ni content is 12wt.%.
Further, the section of the hard alloy rod is circular, and the diameter of the hard alloy rod is 10-15 mm.
Further, the compacting block adopts a U-shaped structure, the shape of the compacting block is consistent with the bottom of the hammer handle, and a plurality of counter bores are formed in the compacting block and are used for installing the hard alloy rod.
Furthermore, the compaction block is made of high-chromium cast iron.
Further, the ratio of the diameter of the hard alloy rod to the wall thickness of the grid metal matrix processed by the compaction block is 3:1-1.5:1.
Furthermore, the hard alloy rod and the compaction block are in transition fit.
Further, the whole compressing block is fixedly connected with the bottom of the hammer handle through a fixing screw.
The invention also discloses a preparation method of the assembled wear-resistant hammer head, which comprises the following steps:
Preparing a hard alloy rod by a vacuum sintering process, namely preparing the hard alloy rod, weighing powder with the weight, wherein the particle size of the powder is 1200 meshes, wet-milling the powder for 4-5 hours by using a planetary ball mill at the rotating speed of 120-150 r/min, heating the sintered powder to 300 ℃ at 50 DEG/h, preserving heat for 1.5 hours, heating the sintered powder to 720 ℃ at 30 DEG/h, preserving heat for 2 hours, heating the sintered powder to 1100 ℃ at 30 DEG/h, preserving heat for 2.5 hours, heating the sintered powder to 1350 ℃ at 20 DEG/h, preserving heat for 1 hour, cooling the sintered powder to 830 ℃ at 25 DEG/h, preserving heat for 1.5 hours, and cooling the sintered powder to room temperature along with a furnace;
the hammer handle is prepared by sand casting or lost foam casting by using common low-carbon steel;
The concrete assembly operation is as follows:
(1) Heating the compaction block to 200-250 ℃, and then sequentially inserting the hard alloy rods into the holes at the temperature;
(2) And then the assembly body of the compression block and the hard alloy rod is installed along the groove slideway of the hammer handle and is fixed by using bolts.
The beneficial effects of the invention are as follows:
(1) B 2 C in the hard alloy rod plays a role of pinning in the hard alloy, is uniformly dispersed among TiC particles on one hand, increases the toughness of the whole hard alloy, and is fused with Fe-Ni alloy at high temperature on the other hand, and increases the hardness and wear resistance of a bonding phase;
(2) The diameter of the hard alloy rod and the wall thickness of the grid metal matrix processed by the compaction block are reasonably distributed, and the impact-resistant hard alloy rod can be used as a main wear-resistant medium in the impact direction, has strong impact resistance and is not easy to break;
(2) The boss is arranged on the end face of one side of the hard alloy rod, and has the advantages that the hard alloy rod is prevented from falling off under the repeated vibration action, the contact area of the hard alloy and the hammer handle is increased, and the stress generated by material impact is dispersed;
(3) The preparation process can save the cost, improve the overall impact resistance of the hammer head, and avoid the breakage of the hammer head caused by material impact and influence on production and use;
(4) The TiC hard alloy is used as a main wear-resistant medium, so that the hammerhead and the wear resistance are improved, and the service life is prolonged;
(5) The invention increases the integral impact resistance of the hammer head and prevents the hammer head from breaking in the using process;
(6) The invention is convenient to assemble and disassemble, saves cost, reduces energy consumption of production enterprises and achieves the purposes of energy conservation and emission reduction.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc. are the directions or positional relationships shown, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention will now be described in further detail by way of specific examples of embodiments in connection with the accompanying drawings.
Example 1
As shown in fig. 1 and 2, an assembled wear-resistant hammer comprises a hammer handle 1, a compression block 2 and a hard alloy rod 3, wherein the hard alloy rod 3 comprises a plurality of hard alloy rods and is arranged in counter bores of the compression block 2, the whole compression block 2 is fixedly connected with the hammer handle 1, the hard alloy rod 3 is made of rigid hard alloy formed by vacuum sintering, and a boss 4 is arranged on one side end face of the hard alloy rod 3;
The hard alloy rod 3 comprises 88wt.% of TiC, 1wt.% of B 2 C and the balance of Fe-Ni alloy, wherein the Ni content is 12wt.%.
Example 2
As shown in fig. 1 and 2, an assembled wear-resistant hammer comprises a hammer handle 1, a compression block 2 and a hard alloy rod 3, wherein the hard alloy rod 3 comprises a plurality of hard alloy rods and is arranged in counter bores of the compression block 2, the whole compression block 2 is fixedly connected with the hammer handle 1, the hard alloy rod 3 is made of rigid hard alloy formed by vacuum sintering, and a boss 4 is arranged on one side end face of the hard alloy rod 3;
The hard alloy rod 3 comprises 88.5wt.% of TiC, 1.2wt.% of B 2 C and the balance of Fe-Ni alloy, wherein the Ni content is 12wt.%.
In the embodiment, the section of the hard alloy rod is circular, and the diameter of the hard alloy rod is 10-15 mm.
In this embodiment, as shown in fig. 1, the compacting block 2 adopts a "U" structure, the shape of which is consistent with the bottom of the hammer handle, and a plurality of counter bores are provided in the compacting block 2 for installing the cemented carbide rod 3.
In this embodiment, the compaction block is preferably made of high chromium cast iron.
In this embodiment, the ratio of the diameter of the cemented carbide rod 3 to the wall thickness of the grid metal matrix processed by the compaction block 2 is 3:1-1.5:1. The hard alloy rod 3 is prepared by vacuum sintering, and the diameter of the hard alloy rod is 10-15 mm. The diameter of the hard alloy is preferably 13mm, the wall thickness of the base body of the compaction block is 7.5mm, so that the hard alloy column can be used as a main wear-resistant medium in the striking direction, the impact resistance is high, breakage is not easy to occur, and meanwhile, under the protection effect of the side face of the hard alloy column, the compaction block cannot fail due to excessive wear and cannot break due to repeated striking of materials.
In this embodiment, preferably, the cemented carbide rod and the compaction block are in transition fit.
In this embodiment, as shown in fig. 2, the whole compression block 2 is fixedly connected with the bottom of the hammer handle 1 through a fixing screw 5.
The preparation method of the assembled wear-resistant hammer head comprises the following steps:
Preparing a hard alloy rod by a vacuum sintering process, namely preparing the hard alloy rod, weighing powder with the weight, wherein the particle size of the powder is 1200 meshes, using a planetary ball mill for wet grinding for 4 hours, the rotating speed is 120 r/min, heating up to 300 ℃ at 50 DEG/h for 1.5 hours, heating up to 720 ℃ at 30 DEG/h for 2 hours, heating up to 1100 ℃ at 30 DEG/h for 2.5 hours, heating up to 1350 ℃ at 20 DEG/h for 1 hour, cooling down to 830 ℃ at 25 DEG/h for 1.5 hours, and cooling down to room temperature along with a furnace;
The hammer handle is prepared from common low-carbon steel through sand casting or lost foam casting, the main purpose of the hammer is to save cost, improve the overall impact resistance of the hammer, prevent the hammer from being broken due to material impact and influence production and use, and the compaction block is prepared from high-chromium cast iron through lost foam casting. Preferably BTMCr components are used. Holes in net-shaped arrangement are preset in the lost foam, so that the subsequent assembly of the hard alloy is facilitated.
The concrete assembly operation is as follows:
(1) Heating the compaction block to 200 ℃, and then sequentially inserting the hard alloy rods into the holes at the temperature;
(2) And then the assembly body of the compression block and the hard alloy rod is installed along the groove slideway of the hammer handle and is fixed by using bolts.
Example 3
As shown in fig. 1 and 2, an assembled wear-resistant hammer comprises a hammer handle 1, a compression block 2 and a hard alloy rod 3, wherein the hard alloy rod 3 comprises a plurality of hard alloy rods and is arranged in counter bores of the compression block 2, the whole compression block 2 is fixedly connected with the hammer handle 1, the hard alloy rod 3 is made of rigid hard alloy formed by vacuum sintering, and a boss 4 is arranged on one side end face of the hard alloy rod 3;
The hard alloy rod 3 comprises 88.5wt.% of TiC, 1.3wt.% of B 2 C and the balance of Fe-Ni alloy, wherein the Ni content is 12wt.%.
In the embodiment, the section of the hard alloy rod is circular, and the diameter of the hard alloy rod is 10-15 mm.
In this embodiment, as shown in fig. 1, the compacting block adopts a "U" structure, its shape is consistent with the bottom of the hammer handle, and a plurality of counter bores are provided in the compacting block for installing the cemented carbide rod.
In this embodiment, the compaction block is made of high chromium cast iron.
In the embodiment, the ratio of the diameter of the hard alloy rod to the wall thickness of the grid metal matrix processed by the compaction block is 3:1-1.5:1. The hard alloy rod 3 is prepared by vacuum sintering, and the diameter of the hard alloy rod is 10-15 mm. The diameter of the hard alloy is preferably 13mm, the wall thickness of the base body of the compaction block is 7.5mm, so that the hard alloy column can be used as a main wear-resistant medium in the striking direction, the impact resistance is high, breakage is not easy to occur, and meanwhile, under the protection effect of the side face of the hard alloy column, the compaction block cannot fail due to excessive wear and cannot break due to repeated striking of materials.
In this embodiment, the cemented carbide rod and the compaction block are in transition fit.
In this embodiment, as shown in fig. 2, the whole compression block is fixedly connected with the bottom of the hammer handle through a fixing screw 5.
The preparation method of the assembled wear-resistant hammer head comprises the following steps:
Preparing a hard alloy rod by a vacuum sintering process, namely preparing the hard alloy rod, weighing powder with the weight, wherein the particle size of the powder is 1200 meshes, using a planetary ball mill for wet grinding for 4.5 hours, the rotating speed is 135 revolutions per minute, heating up to 300 ℃ at 50 DEG/h, preserving heat for 1.5 hours, heating up to 720 ℃ at 30 DEG/h, preserving heat for 2 hours, heating up to 1100 ℃ at 30 DEG/h, preserving heat for 2.5 hours, heating up to 1350 ℃ at 20 DEG/h, preserving heat for 1 hour, cooling down to 830 ℃ at 25 DEG/h, preserving heat for 1.5 hours, and cooling down to room temperature along with a furnace;
The hammer handle is prepared from common low-carbon steel through sand casting or lost foam casting, the main purpose of the hammer is to save cost, improve the overall impact resistance of the hammer, prevent the hammer from being broken due to material impact and influence production and use, and the compaction block is prepared from high-chromium cast iron through lost foam casting. Preferably BTMCr components are used. Holes in net-shaped arrangement are preset in the lost foam, so that the subsequent assembly of the hard alloy is facilitated.
The concrete assembly operation is as follows:
(1) Heating the compaction block to 210 ℃, and then sequentially inserting the hard alloy rods into the holes at the temperature;
(2) And then the assembly body of the compression block and the hard alloy rod is installed along the groove slideway of the hammer handle and is fixed by using bolts.
Example 4
As shown in fig. 1 and 2, an assembled wear-resistant hammer comprises a hammer handle 1, a compression block 2 and a hard alloy rod 3, wherein the hard alloy rod 3 comprises a plurality of hard alloy rods and is arranged in counter bores of the compression block 2, the whole compression block 2 is fixedly connected with the hammer handle 1, the hard alloy rod 3 is made of rigid hard alloy formed by vacuum sintering, and a boss 4 is arranged on one side end face of the hard alloy rod 3;
The hard alloy rod 3 comprises 88.8wt.% of TiC, 1.4wt.% of B 2 C and the balance of Fe-Ni alloy, wherein the Ni content is 12wt.%.
In the embodiment, the section of the hard alloy rod is circular, and the diameter of the hard alloy rod is 10-15 mm.
In this embodiment, as shown in fig. 1, the compacting block 2 adopts a "U" structure, the shape of which is consistent with the bottom of the hammer handle, and a plurality of counter bores are provided in the compacting block 2 for installing the cemented carbide rod 3.
In this embodiment, the compaction block is preferably made of high chromium cast iron.
In this embodiment, the ratio of the diameter of the cemented carbide rod 3 to the wall thickness of the grid metal matrix processed by the compaction block 2 is 3:1-1.5:1. The hard alloy rod 3 is prepared by vacuum sintering, and the diameter of the hard alloy rod is 10-15 mm. The diameter of the hard alloy is preferably 13mm, the wall thickness of the base body of the compaction block is 7.5mm, so that the hard alloy column can be used as a main wear-resistant medium in the striking direction, the impact resistance is high, breakage is not easy to occur, and meanwhile, under the protection effect of the side face of the hard alloy column, the compaction block cannot fail due to excessive wear and cannot break due to repeated striking of materials.
In this embodiment, preferably, the cemented carbide rod and the compaction block are in transition fit.
In this embodiment, as shown in fig. 2, the whole compression block 2 is fixedly connected with the bottom of the hammer handle 1 through a fixing screw 5.
The preparation method of the assembled wear-resistant hammer head comprises the following steps:
Preparing a hard alloy rod by a vacuum sintering process, namely preparing the hard alloy rod, weighing powder with the weight, wherein the particle size of the powder is 1200 meshes, using a planetary ball mill for wet grinding for 4.6 hours, the rotating speed is 140 revolutions per minute, heating up to 300 ℃ at 50 DEG/h, preserving heat for 1.5 hours, heating up to 720 ℃ at 30 DEG/h, preserving heat for 2 hours, heating up to 1100 ℃ at 30 DEG/h, preserving heat for 2.5 hours, heating up to 1350 ℃ at 20 DEG/h, preserving heat for 1 hour, cooling down to 830 ℃ at 25 DEG/h, preserving heat for 1.5 hours, and cooling down to room temperature along with a furnace;
The hammer handle is prepared from common low-carbon steel through sand casting or lost foam casting, the main purpose of the hammer is to save cost, improve the overall impact resistance of the hammer, prevent the hammer from being broken due to material impact and influence production and use, and the compaction block is prepared from high-chromium cast iron through lost foam casting. Preferably BTMCr components are used. Holes in net-shaped arrangement are preset in the lost foam, so that the subsequent assembly of the hard alloy is facilitated.
The concrete assembly operation is as follows:
(1) Heating the compaction block to 240 ℃, and then sequentially inserting the hard alloy rods into the holes at the temperature;
(2) And then the assembly body of the compression block and the hard alloy rod is installed along the groove slideway of the hammer handle and is fixed by using bolts.
Example 5
As shown in fig. 1 and 2, an assembled wear-resistant hammer comprises a hammer handle 1, a compression block 2 and a hard alloy rod 3, wherein the hard alloy rod 3 comprises a plurality of hard alloy rods and is arranged in counter bores of the compression block 2, the whole compression block 2 is fixedly connected with the hammer handle 1, the hard alloy rod 3 is made of rigid hard alloy formed by vacuum sintering, and a boss 4 is arranged on one side end face of the hard alloy rod 3;
The hard alloy rod 3 comprises 90wt.% of TiC, 1.5wt.% of B 2 C and the balance of Fe-Ni alloy, wherein the Ni content is 12wt.%.
In the embodiment, the section of the hard alloy rod is circular, and the diameter of the hard alloy rod is 10-15 mm.
In this embodiment, as shown in fig. 1, the compacting block 2 adopts a "U" structure, the shape of which is consistent with the bottom of the hammer handle, and a plurality of counter bores are provided in the compacting block 2 for installing the cemented carbide rod 3.
In this embodiment, the compaction block is preferably made of high chromium cast iron.
In this embodiment, the ratio of the diameter of the cemented carbide rod 3 to the wall thickness of the grid metal matrix processed by the compaction block 2 is 3:1-1.5:1. The hard alloy rod 3 is prepared by vacuum sintering, and the diameter of the hard alloy rod is 10-15 mm. The diameter of the hard alloy is preferably 13mm, the wall thickness of the base body of the compaction block is 7.5mm, so that the hard alloy column can be used as a main wear-resistant medium in the striking direction, the impact resistance is high, breakage is not easy to occur, and meanwhile, under the protection effect of the side face of the hard alloy column, the compaction block cannot fail due to excessive wear and cannot break due to repeated striking of materials.
In this embodiment, preferably, the cemented carbide rod and the compaction block are in transition fit.
In this embodiment, as shown in fig. 2, the whole compression block 2 is fixedly connected with the bottom of the hammer handle 1 through a fixing screw 5.
The preparation method of the assembled wear-resistant hammer head comprises the following steps:
Preparing a hard alloy rod by a vacuum sintering process, namely preparing the hard alloy rod, weighing powder with the weight, wherein the particle size of the powder is 1200 meshes, using a planetary ball mill for wet grinding for 5 hours, the rotating speed is 150 rpm, heating up to 300 ℃ at 50 DEG/h for 1.5 hours, heating up to 720 ℃ at 30 DEG/h for 2 hours, heating up to 1100 ℃ at 30 DEG/h for 2.5 hours, heating up to 1350 ℃ at 20 DEG/h for 1 hour, cooling down to 830 ℃ at 25 DEG/h for 1.5 hours, and cooling down to room temperature along with a furnace;
The hammer handle is prepared from common low-carbon steel through sand casting or lost foam casting, the main purpose of the hammer is to save cost, improve the overall impact resistance of the hammer, prevent the hammer from being broken due to material impact and influence production and use, and the compaction block is prepared from high-chromium cast iron through lost foam casting. Preferably BTMCr components are used. Holes in net-shaped arrangement are preset in the lost foam, so that the subsequent assembly of the hard alloy is facilitated.
The concrete assembly operation is as follows:
(1) Heating the compaction block to 250 ℃, and then sequentially inserting the hard alloy rods into the holes at the temperature;
(2) And then the assembly body of the compression block and the hard alloy rod is installed along the groove slideway of the hammer handle and is fixed by using bolts.
The TiC hard alloy is used as a main wear-resistant medium, so that the hammerhead and the wear resistance are increased, the service life is prolonged, the integral impact resistance of the hammerhead is increased, the hammerhead is prevented from being broken in the use process, the disassembly and assembly are convenient, the cost is saved, the energy consumption of a production enterprise is reduced, and the purposes of energy conservation and emission reduction are achieved.
The present invention is not limited to the preferred embodiments, and the present invention is described above in any way, but is not limited to the preferred embodiments, and any person skilled in the art will appreciate that the present invention is not limited to the embodiments described above, while the above disclosure is directed to various equivalent embodiments, which are capable of being modified or varied in several ways, it is apparent to those skilled in the art that many modifications, variations and adaptations of the embodiments described above are possible in light of the above teachings.