CN115646588A - Self-cleaning crushing device - Google Patents
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Abstract
本发明公开了一种可自洁破碎装置,属于物料破碎技术领域。包括至少一个破碎单元,所述破碎单元由相互啮合的条轮构成,所述条轮包括至少两个同轴设置的轮盘,所述轮盘间均匀穿设有至少一组长条击齿,每组所述长条击齿沿所述轮盘轴心等半径周向平行设置;所述轮盘外围设置有让位部,以防止轮盘或长条击齿在啮合时运动轨迹发生干涉。本发明的一种可自洁破碎装置结构简单、运行可靠、成本低廉,而且具有很强的自洁效果,可在连续加工时有效防止物料间的污染。
The invention discloses a self-cleaning crushing device, which belongs to the technical field of material crushing. It includes at least one crushing unit, the crushing unit is composed of intermeshed bar wheels, and the bar wheels include at least two coaxially arranged wheel discs, and at least one set of elongated striking teeth is uniformly interspersed between the wheel discs, Each set of elongated batting teeth is arranged in parallel along the circumferential direction of equal radius of the axis of the roulette; a relief portion is provided on the outer periphery of the roulette to prevent the movement track of the roulette or the elongated batting teeth from interfering when meshing. The self-cleaning crushing device of the present invention has the advantages of simple structure, reliable operation, low cost, strong self-cleaning effect, and can effectively prevent contamination between materials during continuous processing.
Description
技术领域technical field
本发明涉及物料破碎加工领域,具体为一种可自洁破碎装置。The invention relates to the field of material crushing and processing, in particular to a self-cleaning crushing device.
背景技术Background technique
碎块装置是现代破碎设备的一个重要分支,破碎工作是现代材料加工过程的不可或缺的环节。破碎装置一般都是通过两个工作面间距离发生变化,从而使其间的物料受挤压而碎裂。但是很多物料在受到挤压时,随着温度与含水量的变化,会导致破碎后的粉末粘连在工作面上,由于不断挤压,粘连物密度变大,强度硬度也随之变大,新入物料强度不足时无法将其破坏,只能待其变大后脱落,或者影响设备运转时停机剥离,虽然现有技术中有通过设置刮板、毛刷的方式来清理工作面,但只能用于有限的场合。一些行业会涉及不同物料品种在同一台设备交替的破碎,这样就会导致不同批次的物料容易混到一起,影响品质,在一些领域比如医药、精细化工、食品这是绝对不允许的,因此如何解决破碎设备的自清洁,就成为了一个亟需解决的问题。The crushing device is an important branch of modern crushing equipment, and crushing work is an indispensable link in the modern material processing process. The crushing device generally changes the distance between the two working faces, so that the materials in between are squeezed and crushed. However, when many materials are squeezed, as the temperature and water content change, the crushed powder will stick to the working surface. Due to continuous extrusion, the density of the sticky matter will increase, and the strength and hardness will also increase. When the strength of the material is insufficient, it cannot be destroyed, and it can only be peeled off after it becomes larger, or it will be peeled off when the equipment is affected. Although there are scrapers and brushes in the prior art to clean the working surface, only on limited occasions. Some industries involve the alternate crushing of different materials in the same equipment, which will easily mix different batches of materials and affect the quality. In some fields such as medicine, fine chemicals, and food, this is absolutely not allowed, so How to solve the self-cleaning of crushing equipment has become an urgent problem to be solved.
发明内容Contents of the invention
针对相关技术中的问题,本发明提出一种可自洁破碎装置,用以解决现有技术中现代物料碎块、易造成不同批次的生产物料混料等问题。Aiming at the problems in the related art, the present invention proposes a self-cleaning crushing device, which is used to solve the problems in the prior art that modern materials are fragmented, and different batches of production materials are easily mixed.
一种可自洁破碎装置,包括至少一个破碎单元,所述破碎单元由相互啮合的条轮构成,所述条轮包括至少两个同轴设置的轮盘,所述轮盘间均匀穿设有至少一组长条击齿,每组所述长条击齿沿所述轮盘轴心等半径周向平行设置;所述条轮外围设置有让位部,以防止轮盘或长条击齿在啮合时运动轨迹发生干涉。A self-cleaning crushing device, comprising at least one crushing unit, the crushing unit is composed of intermeshed bar wheels, and the bar wheels include at least two coaxially arranged wheel discs, and uniformly interspersed between the wheel discs At least one set of long batting teeth, each set of long batting teeth is arranged parallel to the circumference of the same radius of the roulette axis; the periphery of the bar wheel is provided with a relief part to prevent the roulette or the long batting teeth from The motion profile interferes during meshing.
进一步的,所述条轮和/或所述长条击齿表面光滑。Further, the surface of the bar wheel and/or the elongated batting tooth is smooth.
更进一步的,所述长条击齿设置有多组,多组长条击齿间同轴布置。Furthermore, there are multiple groups of the elongated blades, and the multiple groups of elongated blades are coaxially arranged.
进一步的,处于啮合位置的长条击齿,其在自己条盘上的穿设点到被啮合条盘圆心的距离小于所述被啮合条盘上长条击齿穿设点到自己条盘圆心的距离。Further, the distance between the piercing point of the elongated tooth on its own bar and the center of the engaged bar is smaller than the distance from the piercing point of the elongated tooth on the engaged bar to the center of its own bar. distance.
进一步的,所述破碎单元由多个相互啮合的条轮构成,所述多个相互啮合的条轮的轴心位于同一轴心线上;当所述轴心线呈一条直线时,为直线布置,构成平面破碎空间;当所述轴心线中部靠近进料口时构成凹型布置,形成凹形破碎空间;当所述轴心线中部远离进料口时构成凸形布置,形成凸形破碎空间。Further, the crushing unit is composed of a plurality of intermeshing pulleys, and the axes of the plurality of intermeshing pulleys are located on the same axis line; when the axis lines are in a straight line, they are arranged in a straight line , forming a plane crushing space; when the middle part of the axis is close to the feeding port, it forms a concave arrangement, forming a concave crushing space; when the middle part of the axis is far away from the feeding port, it forms a convex arrangement, forming a convex crushing space .
更进一步的,所述的破碎单元设置有多组。Furthermore, the crushing unit is provided in multiple groups.
进一步的,还设置有喂料装置,所述喂料装置使物料落向条轮的啮合位置。Further, a feeding device is also provided, and the feeding device makes the material fall to the meshing position of the pulley.
本发明的有益效果:本专利结构简单、易于清洁,易制造,生产成本低,系统密闭,自洁性能好。对于批次生产的物料,避免了因破碎工序而产生混料的弊端;同时也避免因润滑质泄漏而产生的二次污染。破碎装置中的破碎单元中的条轮组件的组成,可以根据需要进行平面、凹面布置、凸性布置、单层或双层布置,由于破碎面小,接触时间短,还防止了因摩擦产生热烈导致物料变性的问题。Beneficial effects of the present invention: the patented structure is simple, easy to clean, easy to manufacture, low production cost, airtight system, and good self-cleaning performance. For materials produced in batches, the disadvantage of mixing due to the crushing process is avoided; at the same time, secondary pollution caused by leakage of lubricating substances is also avoided. The composition of the strip wheel assembly in the crushing unit in the crushing device can be arranged in a plane, concave, convex, single-layer or double-layer arrangement according to the needs. Due to the small crushing surface and short contact time, it also prevents heat generated by friction. Problems leading to material denaturation.
附图说明Description of drawings
图1为实施例1中破碎单元主视图。Fig. 1 is a front view of the crushing unit in Embodiment 1.
图2为实施例1中破碎单元俯视图。FIG. 2 is a top view of the crushing unit in Embodiment 1.
图3为本发明中条轮结构示意图。Fig. 3 is a schematic diagram of the structure of the bar pulley in the present invention.
图4为本发明实施例1的多组长条击齿。Fig. 4 is a multi-group elongated batting tooth according to Embodiment 1 of the present invention.
图5为单层直线布置的破碎单元。Fig. 5 is a crushing unit arranged in a single layer in a straight line.
图6为双层直线布置的破碎单元。Fig. 6 is a crushing unit arranged in a double-layer line.
图7为凹型布置的破碎单元。Fig. 7 is a crushing unit in a concave arrangement.
图8为凸型布置的破碎单元。Fig. 8 is a crushing unit arranged in a convex shape.
图9为轮盘示意图。Figure 9 is a schematic diagram of the roulette.
图中:1、条轮;11、轮盘;12、长条击齿;13、让位部;2、支架。In the figure: 1, bar wheel; 11, roulette; 12, strip striking tooth; 13, give way part; 2, bracket.
具体实施方式Detailed ways
显而易见的,上面描述中的附图仅仅是本发明的一些实施实例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,并非用以限定本发明可实施的限定条件,故任何结构的修饰、比例关系改变或大小调整,在不影响本专利产生的功能以及能达成的目的下,均应落在本发明所揭示的技术内容所能涵盖的范围内。It is obvious that the accompanying drawings in the above description are only some implementation examples of the present invention, and those skilled in the art can obtain other accompanying drawings based on these drawings without any creative work, and it is not intended to use In order to limit the limited conditions for the implementation of the present invention, any structural modification, change in proportional relationship or size adjustment shall fall within the technical content disclosed in the present invention without affecting the functions produced by this patent and the goals that can be achieved. within the range that can be covered.
实施例1Example 1
如图1至3所示,一种可自洁破碎装置,包括一个破碎单元,本实施例中所述破碎单元由4个水平布置相互啮合的条轮1构成,条轮1可旋转架设在支架2上。所述条轮1包括至少两个同轴设置的轮盘11,所述轮盘11间均匀穿设有一组(8根)长条击齿12,每组所述长条击齿12沿所述轮盘11轴心等半径周向平行设置;所轮盘11外围设置有让位部13,以防止轮盘11或长条击齿12在啮合时运动轨迹发生干涉。As shown in Figures 1 to 3, a self-cleaning crushing device includes a crushing unit. In this embodiment, the crushing unit is composed of four horizontally arranged
需要说明的是,图3中为了方便理解,仅保留了左侧轮盘11,而省略了右侧轮盘,但不难想象右侧轮盘与左侧对称设置的。It should be noted that, in FIG. 3 , for the convenience of understanding, only the
在本实施例中,所述让位部13为参照齿轮啮合原理设置,当互相啮合的两个轮盘11在运转过程中其中一个轮盘11的凸出部在另一个轮盘11的让位部13中贴合滑动,但二者的运动轨迹并不干涉。In this embodiment, the
在一些实施例中,如图9所示,当两个轮盘11啮合,其中一个轮盘11上的长条击齿12旋转至啮合位置时,从侧面投影来看,其在自己条盘上的穿设点到被啮合条盘圆心的距离小于所述被啮合条盘上长条击齿12穿设点到自己轮盘11圆心的距离R,但大于自己轮盘11上的让位部13底部至自己轮盘11圆心的距离r。In some embodiments, as shown in FIG. 9 , when the two
两个轮盘11可啮合旋转时,穿设在不同轮盘11上相配合的一对长条击齿12就会产生一个靠近、交叉、远离的过程,在这个过程中两个长条击齿12之间的距离会发生变化,在此范围内的物料就会受到挤压而破碎。这里应当指出,所述的交叉仅仅指一个轮盘11上的长条击齿12,相对于另一个与它配合的轮盘11上的某一长条击齿12来讲,更靠近后者的圆心,形成侧面投影圆周上的交叉,而并非其他意义上的交叉。When the two
进一步的,在一些实施例中,可以调整所述长条击齿12的直径,当其直径足够大时,就会产生相对应的两个长条击齿表面直接抵触的情况,这会产生碾压物料的效果,从而提高其破碎效果。长条击齿12的直径的调整可以通过计算,使其恰好发生抵触,又不至于因抵触力过大导致设备损坏,关于抵触力大小的控制,还有一个方法就是将条轮弹性浮动的设置在支架2上,一个简单办法就是在支架2上设置与条轮的轴相配合的轨道或者槽,然后用合适力量的弹性装置将需要配合两组或两组以上的条轮1顶压在一起,也就是用轨道或槽限定条轮的运动轨迹,用弹簧来限定条轮间抵触的力。Further, in some embodiments, the diameter of the
为了提高破碎效率,也可以在一个条轮1上设置两组或两组以上的长条击齿12,比如可以如图4所示,同心不同直径的设置两组长条击齿12,其中一组设置在让位部13的高点,另一组设置在让位部13的低点。当然,采取这种设置时,一个条轮1让位部13高点的长条击齿12,只能靠近另一条轮1让位部13高点的长条击齿12,而不会产生交叉,但这仍能提供足够破碎力。In order to improve the crushing efficiency, two or more sets of
由于长条击齿12与物料接触面积很小,而且在旋转过程中会受到其他长条击齿12以及物料的摩擦,导致其表面粘连的物料被剥离掉落,在一些实施例中,长条击齿12通过例如电镀、抛光之类的工艺处理的十分光滑,会进一步导致物料无法附着黏连,从而实现了自清洁的效果,为了确保物料间不掺杂,在必要时,可在加工完第一物料后,可以加入对第二物料不会造成性能污染的中间物料(如淀粉)进行破碎,待确认第一物料含量低于标准后在加入第二物料,由于本发明的自洁效果好,不会存在粘连,因此可以获得极高的纯净率。Since the contact area between the
为了增强破碎效果,在一些实施例中,所述长条击齿12可以设置有多组,多组长条击齿12间同轴布置,如图4所示。通俗的描述,就是两组长条击齿12分为距离轮盘11圆心半径不同的内外两圈,在两个轮盘11啮合旋转的过程中,一个轮盘11上的外圈的长条击齿12会探入另一个轮盘外圈的长条击齿12运动所形成的圆柱轨迹之内,靠近内圈的长条击齿12,但在此过程中不得与任意一根长条击齿12发生干涉。相当于通过增加长条击齿12密度来扩大物料与长条击齿12碰撞的几率,在知晓上述原理的基础上,本领域技术人员有能力根据需要来设计长条击齿12的具体根数以及内外圈之间的距离,因此具体参数不再赘述。In order to enhance the crushing effect, in some embodiments, the elongated
实施例2Example 2
在本实施例中,所述破碎单元设置于一腔体内,所述腔体上端设置进料口,当破碎单元由两个相互啮合的条轮1构成时,进料口可以设置为将物料导向两个条轮1的啮合位置。In this embodiment, the crushing unit is arranged in a cavity, and the upper end of the cavity is provided with a feed inlet. When the crushing unit is composed of two
当所述破碎单元由多个相互啮合的条轮1构成时,进料口则可以设置为垂直于条轮1的轴向,以便使各组条轮1均匀接受到物料。When the crushing unit is composed of a plurality of intermeshed
所述多个相互啮合的条轮1的轴心位于同一轴心线上;The axes of the plurality of intermeshed
当所述轴心线呈一条直线时,为直线布置,构成平面破碎空间,如图5所示;When the axes are in a straight line, they are arranged in a straight line to form a plane crushing space, as shown in Figure 5;
当然也可以将所述轴心线中部靠近进料口时构成凹型布置,形成凹形破碎空间,如图7所示;Of course, it is also possible to form a concave arrangement when the middle part of the axis line is close to the feed inlet to form a concave crushing space, as shown in Figure 7;
或者将所述轴心线中部远离进料口时构成凸形布置,形成凸形破碎空间,如图8所示。Alternatively, when the middle part of the axis line is away from the feed inlet, a convex arrangement is formed to form a convex crushing space, as shown in FIG. 8 .
为了提高粉碎质量,也可在腔体内设置多组破碎单元,比如可以上下层布置,下层的破碎单元承接被上层单元破碎过的物料再次进行破碎,如图6所示。In order to improve the crushing quality, multiple groups of crushing units can also be set in the cavity, for example, the upper and lower layers can be arranged, and the crushing units on the lower layer can undertake the crushing of the materials crushed by the upper unit, as shown in Figure 6.
以上所述,仅是本发明较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to within the scope of the technical solutions of the present invention.
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| CN209901388U (en) * | 2019-04-18 | 2020-01-07 | 山东九昌重工科技有限公司 | Groove type crushing roller of roller crusher |
| CN212758826U (en) * | 2020-05-29 | 2021-03-23 | 蕉岭县龙腾旋窑水泥有限公司 | Energy-concerving and environment-protective type breaker is used in cement manufacture |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105614903A (en) * | 2016-03-17 | 2016-06-01 | 武汉轻工大学 | Husking machine for shiny-leaved yellowhorn |
| CN106861846A (en) * | 2017-03-06 | 2017-06-20 | 四川光大制药有限公司 | One kind granulation crushing system and rotating pelletizer |
| CN209901388U (en) * | 2019-04-18 | 2020-01-07 | 山东九昌重工科技有限公司 | Groove type crushing roller of roller crusher |
| CN212758826U (en) * | 2020-05-29 | 2021-03-23 | 蕉岭县龙腾旋窑水泥有限公司 | Energy-concerving and environment-protective type breaker is used in cement manufacture |
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