CN115646389A - Reation kettle of waterproof coating processing that simple operation nature is high - Google Patents
Reation kettle of waterproof coating processing that simple operation nature is high Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及化学加工技术领域,具体涉及一种操作便捷性高的防水涂料加工的反应釜。The invention relates to the technical field of chemical processing, in particular to a reaction kettle for waterproof coating processing with high operation convenience.
背景技术Background technique
丙烯酸防水涂料是以纯丙烯酸聚合物乳液为基料,加入其他添加剂而制得的单组份水乳型防水涂料。防水涂料经固化后形成的防水薄膜具有一定的延伸性、弹塑性、抗裂性、抗渗性及耐候性,能起到防水、防渗和保护作用。防水涂料在加工时需要使用到反应釜,反应釜内装的沥青、机油和石粉,同时还有少量的水,在反应的过程中,机油和水都会升高,在反应釜的顶部具有烟气收集的壳,同时在壳内具有倾斜的过滤网,用于粘附机油(沥青油),但是同时水汽能够正常的通过,而水在冷却了之后,通竖直的管道向外排出了,现今的防水涂料在加工过程中为了保证生产质量每隔一段时间就需要对过滤网进行更换清理,如不及时清理会造成防水涂料加工成品不良、烟气无法顺畅排出造成一定危险,但在实际操作中,为了避免过滤网掉落及水汽能够顺畅排出,过滤网一般都是倾斜连接在管道内,而管道内空间狭小,在对过滤网拆卸安装时较为不便,且在打开密封门对过滤网进行更换时往往有大量杂质粘附在烟气收集箱开口及内壁处,操作时稍有不慎就会导致杂质由管道掉落反应釜内造成二次污染,有鉴于此我们提出一种操作便捷性高的防水涂料加工的反应釜来解决上述问题。Acrylic waterproof coating is a one-component water-emulsion waterproof coating made of pure acrylic polymer emulsion as the base material and adding other additives. The waterproof film formed after the waterproof coating is cured has certain extensibility, elastic-plasticity, crack resistance, impermeability and weather resistance, and can play the role of waterproof, anti-seepage and protection. Waterproof coatings need to use a reactor during processing. There are asphalt, engine oil and stone powder in the reactor, as well as a small amount of water. During the reaction, the oil and water will rise, and there is a flue gas collection at the top of the reactor. At the same time, there is an inclined filter screen inside the shell, which is used to adhere to the oil (asphalt oil), but at the same time, water vapor can pass through normally, and after the water is cooled, it is discharged through vertical pipes. Today's During the processing of waterproof coatings, in order to ensure the quality of production, it is necessary to replace and clean the filter screen at regular intervals. If it is not cleaned in time, the finished products of waterproof coatings will be poor and the smoke cannot be discharged smoothly, which will cause certain dangers. However, in actual operation, In order to prevent the filter screen from falling and the water vapor to be discharged smoothly, the filter screen is generally connected to the pipeline at an angle, and the space in the pipeline is small, which is inconvenient when disassembling and installing the filter screen. There are often a lot of impurities adhered to the opening and inner wall of the flue gas collection box. A little carelessness during operation will cause impurities to fall from the pipe into the reactor and cause secondary pollution. In view of this, we propose a convenient operation The reaction kettle for waterproof coating processing can solve the above problems.
发明内容Contents of the invention
有鉴于此,本发明提供一种操作便捷性高的防水涂料加工的反应釜,可以通过拆装机构与过滤网配合实现对过滤网的便捷拆卸安装,又能通过刮除机构对烟气收集槽开口及内壁粘附的杂质进行刮取收集,避免清理时杂质掉落反应釜内造成二次污染。In view of this, the present invention provides a reaction kettle for waterproof coating processing with high operation convenience, which can realize the convenient disassembly and installation of the filter screen through the cooperation of the disassembly mechanism and the filter screen, and can also clean the flue gas collection tank through the scraping mechanism. The impurities adhered to the opening and the inner wall are scraped and collected to avoid secondary pollution caused by impurities falling into the reactor during cleaning.
为解决上述技术问题,本发明提供一种操作便捷性高的防水涂料加工的反应釜,包括反应釜以及传动装置,传动装置设置在反应釜的上部一侧,反应釜的上部另一侧设置有排污管,排污管的上部设置有烟气收集箱,烟气收集箱内倾斜设置有过滤网,过滤网上拆卸连接有拆装机构,烟气收集箱的外表面上开设有开槽,开槽上设置有密封门,密封门上设置有刮除机构,烟气收集槽内部为空腔,通过拆装机构配合过滤网拆卸连接,能够在需要对过滤网进行更换时便捷快速的进行拆卸与安装,提高工作效率。In order to solve the above technical problems, the present invention provides a reaction kettle for waterproof coating processing with high operation convenience, including a reaction kettle and a transmission device, the transmission device is arranged on one side of the upper part of the reaction kettle, and the other side of the upper part of the reaction kettle is provided with Sewage pipe, the upper part of the sewage pipe is provided with a flue gas collection box, and a filter screen is arranged obliquely inside the smoke collection box, and a disassembly mechanism is connected to the filter screen, and a slot is opened on the outer surface of the smoke collection box, and the slot is There is a sealed door, and a scraping mechanism is set on the sealed door. The inside of the flue gas collection tank is a cavity. The disassembly mechanism cooperates with the filter to disassemble and connect, and it can be easily and quickly disassembled and installed when the filter needs to be replaced. Improve work efficiency.
优选的,传动装置包括连接在反应釜上部一侧的传动箱,传动箱的上部连接有电机支架,电机支架上连接有驱动电机。Preferably, the transmission device includes a transmission box connected to one side of the upper part of the reaction kettle, a motor bracket is connected to the upper part of the transmission box, and a driving motor is connected to the motor bracket.
优选的,烟气收集箱的上部一侧设置有连接法兰,连接法兰上设置有排烟管,排烟管的一端设置有冷凝管,通过排烟管在反应过程中,烟气通过排烟管排出经冷管冷却排出。Preferably, a connecting flange is provided on one side of the upper part of the flue gas collection box, and a smoke exhaust pipe is provided on the connecting flange, and a condensation pipe is provided at one end of the smoke exhaust pipe. During the reaction process, the flue gas passes through the exhaust pipe The smoke pipe is discharged after being cooled by the cold pipe.
优选的,拆装机构包括连接在过滤网一端的圆环柱,对应圆环柱在烟气收集箱的右侧壁内横向开设有与之相适应的环形槽,过滤网的滤孔内插接有一对连接杆,一对连接杆间连接有固定板,固定板的底部且在烟气收集箱的左侧壁上连接有合页,既能通过圆环柱活动连接在环形槽内能够灵活的调整过滤网倾斜的角度,增强适应性,又能通过连接杆快速的插入过滤网的滤孔内对过滤网进行固定支撑,便捷的对过滤网进行安装。Preferably, the dismounting mechanism includes a ring column connected to one end of the filter screen, and the corresponding ring column is provided with a corresponding annular groove in the right side wall of the smoke collection box, and the filter hole of the filter screen is plugged There are a pair of connecting rods, and a fixed plate is connected between the pair of connecting rods. The bottom of the fixed plate is connected with a hinge on the left side wall of the smoke collection box, which can be flexibly connected in the annular groove through the circular column. Adjust the inclination angle of the filter screen to enhance adaptability, and quickly insert the connecting rod into the filter hole of the filter screen to fix and support the filter screen, and install the filter screen conveniently.
优选的,固定板与合页活动连接,过滤网的直径相较于烟气收集箱的直径短。Preferably, the fixing plate is movably connected with the hinge, and the diameter of the filter screen is shorter than that of the smoke collection box.
优选的,刮除机构包括连接在密封门上的一对支撑板,一对支撑板的两端均连接有刮板,一对支撑板上均开设有凹槽,对应凹槽在烟气收集箱的外表面下段开设有滑槽,滑槽的外表面上连接有密封垫,滑槽的内侧壁上连接有一对滑道,滑道间滑动连接有收集板,收集板与凹槽相适应,通过支撑板两端的刮板能够在抽取密封门时对烟气收集槽内壁的杂质进行清除,又能通过收集板对刮取的杂质进行收集,避免造成二次污染。Preferably, the scraping mechanism includes a pair of support plates connected to the airtight door, scrapers are connected to both ends of the pair of support plates, grooves are opened on the pair of support plates, and the corresponding grooves are located in the smoke collection box. There is a chute on the lower part of the outer surface of the chute, a gasket is connected to the outer surface of the chute, a pair of slideways are connected to the inner wall of the chute, and a collecting plate is slidably connected between the chute, and the collecting plate is adapted to the groove. The scrapers at both ends of the support plate can remove the impurities on the inner wall of the flue gas collection tank when extracting the airtight door, and can also collect the scraped impurities through the collection plate to avoid secondary pollution.
优选的,刮板位与烟气收集箱的内侧壁接触但并不连接,收集板滑动配合于一对滑道上。Preferably, the scraper position is in contact with but not connected to the inner side wall of the smoke collection box, and the collection plate is slidably fitted on a pair of slideways.
优选的,烟气收集箱的左侧壁上设置有锁扣,烟气收集箱的右侧壁上设置有锁夹,密封门的一端与锁扣连接,密封门的另一端与锁夹连接。Preferably, a lock is provided on the left side wall of the smoke collection box, a lock clip is provided on the right side wall of the smoke collection box, one end of the airtight door is connected to the lock, and the other end of the airtight door is connected to the lock clip.
本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
1、过滤网上拆卸连接有拆装机构,通过拆装机构与过滤网配合实现对过滤网快递的拆卸安装,便于工作人员操作,提高工作效率。1. There is a disassembly and assembly mechanism on the disassembly and connection of the filter net. Through the cooperation of the disassembly and assembly mechanism and the filter net, the disassembly and installation of the filter net can be realized, which is convenient for the staff to operate and improves work efficiency.
2、密封门上设置有刮除机构,通过刮除机构对烟气收集槽开口及内壁粘附的杂质进行刮取收集,避免清理时杂质掉落反应釜内造成二次污染。2. There is a scraping mechanism on the airtight door, which scrapes and collects the impurities adhered to the opening of the flue gas collection tank and the inner wall, so as to avoid secondary pollution caused by impurities falling into the reactor during cleaning.
3、收集板滑动配合于一对所述滑道上,通过收集板滑动连接在滑道上,使得在收集完成进行去除收集板时更为便捷,进一步的提高整体的便利性。3. The collecting plate is slidably fitted on a pair of slideways, and is slidably connected to the slideway through the collecting plate, which makes it more convenient to remove the collecting plate after the collection is completed, and further improves the overall convenience.
4、密封门的一端与锁扣连接,所述密封门的另一端与锁夹连接,通过锁扣与锁夹对密封门进行压紧,能够保证烟气收集箱内的密闭性,避免反应釜加工过程中烟气泄漏造成工作环境污染。4. One end of the airtight door is connected to the lock, and the other end of the airtight door is connected to the lock clip. The airtight door is compressed by the lock and the lock clip, which can ensure the airtightness of the flue gas collection box and avoid the reaction kettle The leakage of flue gas during processing causes pollution to the working environment.
附图说明Description of drawings
图1为本发明的正视图;Fig. 1 is the front view of the present invention;
图2为本发明的开槽及密封垫示意图;Fig. 2 is the schematic diagram of slotting and gasket of the present invention;
图3为本发明的拆装机构结构示意图;Fig. 3 is a structural schematic diagram of the dismounting mechanism of the present invention;
图4为本发明的进料口剖视结构图;Fig. 4 is a sectional structure diagram of the feed inlet of the present invention;
图5为本发明的支撑板及凹槽示意图;Fig. 5 is a schematic diagram of a support plate and a groove of the present invention;
图6为本发明的过滤网及圆环柱结构示意图;Fig. 6 is the filter screen of the present invention and the structural representation of circular column;
图7为本发明的A处放大示意图。Fig. 7 is an enlarged schematic diagram of A in the present invention.
附图标记说明:100、反应釜;110、排污管;200、传动装置;210、传动箱;220、电机支架;230、驱动电机;300、烟气收集箱;310、过滤网;320、开槽;330、密封门;340、连接法兰;350、排烟管;360、冷凝管;400、拆装机构;410、圆环柱;420、环形槽;430、连接杆;440、固定板;450、合页;500、刮除机构;510、支撑板;520、刮板;530、凹槽;540、滑槽;550、密封垫;560、滑道;570、收集板;600、锁扣;700、锁夹。Explanation of reference signs: 100, reaction kettle; 110, sewage pipe; 200, transmission device; 210, transmission box; 220, motor bracket; 230, drive motor; 300, flue gas collection box; Groove; 330, sealed door; 340, connecting flange; 350, smoke exhaust pipe; 360, condensation pipe; 400, disassembly mechanism; 410, circular column; 420, annular groove; 430, connecting rod; 440, fixed plate ;450, hinge; 500, scraping mechanism; 510, support plate; 520, scraper; 530, groove; 540, chute; 550, gasket; 560, slideway; Buckle; 700, lock clip.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图1-7,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will clearly and completely describe the technical solutions of the embodiments of the present invention with reference to Figures 1-7 of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention belong to the protection scope of the present invention.
如图1-7所示:一种操作便捷性高的防水涂料加工的反应釜100,包括反应釜100以及传动装置200,传动装置200设置在反应釜100的上部一侧,反应釜100的上部另一侧设置有排污管110,排污与反应釜100相连通,排污管110的上部设置有烟气收集箱300,使得在反应釜100内的物质反应过程中,机油和水会升高,机构经过烟气收集箱300内倾斜连接的过滤网310过滤粘附,烟气收集箱300内倾斜设置有过滤网310,过滤网310上拆卸连接有拆装机构400,通过拆卸机构能够在使用时快速的将过滤网310进行安装,在更换时便捷的取下过滤网310,便于工作人员操作,提高工作效率,烟气收集箱300的外表面上开设有开槽320,开槽320上设置有密封门330,密封门330拆卸连接在开槽320上,密封门330上设置有刮除机构500,通过刮除机构500能够在拉开密封门330时同步对烟气收集箱300开口及内壁的杂质进行清除,避免人工清理掉落至反应釜100内造成二次污染。As shown in Figure 1-7: a
根据本发明的一个实施例,如图1所示,传动装置200包括连接在反应釜100上部一侧的传动箱210,传动箱210固定连接在反应釜100的上部一侧,传动箱210的上部连接有电机支架220,电机支架220上连接有驱动电机230。According to one embodiment of the present invention, as shown in FIG. 1 , the
根据本发明的一个实施例,如图1所示,烟气收集箱300的上部一侧设置有连接法兰340,连接法兰340上设置有排烟管350,排烟管350通过连接法兰340与烟气收集箱300相接连接,在必要时能够将其拆卸进行更换,排烟管350的一端设置有冷凝管360,通过排烟管350在反应过程中,烟气通过排烟管350排出经冷凝管360冷却排出。According to an embodiment of the present invention, as shown in FIG. 1, a connecting
根据本发明的一个实施例,如图1、3所示,拆装机构400包括连接在过滤网310一端的圆环柱410,圆环柱410与过滤网310固定连接构成整体结构,对应圆环柱410在烟气收集箱300的右侧壁内横向开设有与之相适应的环形槽420,圆环柱410转动连接环形槽420内,当推动过滤网310既能灵活的调整过滤网310需要倾斜的角度,过滤网310的滤孔内插接有一对连接杆430,一对连接杆430相互对称且分别插接在过滤网310的滤孔内,一对连接杆430间连接有固定板440,一对连接杆430的两端分别与固定板440固定连接,固定板440的底部且在烟气收集箱300的左侧壁上连接有合页450,固定板440活动连接在合页450上,使得当推动固定板440时能够带动连接杆430调整所需插入过滤网310滤孔的角度,且插接后的连接杆430能够对过滤网310起到支撑作用,当安装时,只需将过滤网310一端通过圆环柱410嵌入环形槽420内,调整好过滤网310所需的倾斜角度后,将两个连接杆430对称插入过滤网310的滤孔内即可完成安装,当拆卸时,手持过滤网310连接杆430一端将过滤网310向上抬起,将连接杆430取出,连接杆430自然落下,此时手持圆环柱410一端轻轻向上抬起,即可将过滤网310取出,既能通过圆环柱410活动连接在环形槽420内能够灵活的调整过滤网310倾斜的角度,增强适应性,又能通过连接杆430快速的插入过滤网310的滤孔内对过滤网310进行固定支撑,便捷的对过滤网310进行安装,便于工作人员使用。According to one embodiment of the present invention, as shown in Figures 1 and 3, the
根据本发明的一个实施例,如图1所示,固定板440与合页450活动连接,过滤网310的直径相较于烟气收集箱300的直径短,过滤网310的长度小于烟气收集想的长度且与烟气收集箱300内壁留有空隙,使得转动过滤网310时不会与烟气收集箱300内侧壁碰撞。According to one embodiment of the present invention, as shown in Figure 1, the fixed
根据本发明的一个实施例,如图3-7所示,刮取机构包括连接在密封门330上的一对支撑板510,一对支撑板510分别连接在密封门330的背部,一对支撑板510的两端均连接有刮板520,刮板520的一侧接触烟气收集箱300的内壁但并不连接,一对支撑板510上均开设有凹槽530,对应凹槽530在烟气收集箱300的外表面下段开设有滑槽540,滑槽540的高度大于凹槽530,滑槽540的外表面上连接有密封垫550,滑槽540的内侧壁上连接有一对滑道560,滑道560间滑动连接有收集板570,收集板570与凹槽530相适应,使得在需要更换过滤网310时,将密封垫550取下, 收集板570通过滑槽540向前推动,直至收集板570前端卡入凹槽530,此时拉动密封门330,密封门330带动支撑板510向后拉动,支持板带动收集板570同步移动,且支撑板510两端的刮板520向后移动同时对收集箱内壁进行刮取,刮取后的杂质掉落收集板570上,收集板570的两侧向上凸起,能够避免杂质由两侧掉落,刮板520位与烟气收集箱300的内侧壁接触但并不连接,收集板570滑动配合于一对滑道560上,通过支撑板510两端的刮板520能够在抽取密封门330时对烟气收集槽内壁的杂质进行清除,又能通过收集板570对刮取的杂质进行收集,避免造成二次污染。According to one embodiment of the present invention, as shown in Figures 3-7, the scraping mechanism includes a pair of
根据本发明的一个实施例,如图1、2所示,烟气收集箱300的左侧壁上设置有锁扣600,烟气收集箱300的右侧壁上设置有锁夹700,密封门330的一端与锁扣600连接,密封门330的另一端与锁夹700连接,密封门330通过锁夹700与锁扣600紧密贴合在开槽320上,能够避免反应釜100反应过程中气体泄漏,避免造成二次污染。According to an embodiment of the present invention, as shown in Figures 1 and 2, a
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that, in the description of the present invention, unless otherwise specified and limited, for example, it may be a fixed connection, or a detachable connection, or integrated; it may be a mechanical connection, or it may be Electrical connection; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined, for those of ordinary skill in the art, The specific meanings of the above terms in the present invention can be understood according to specific situations.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (8)
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