CN115637944A - Flow measuring device - Google Patents

Flow measuring device Download PDF

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CN115637944A
CN115637944A CN202111644294.8A CN202111644294A CN115637944A CN 115637944 A CN115637944 A CN 115637944A CN 202111644294 A CN202111644294 A CN 202111644294A CN 115637944 A CN115637944 A CN 115637944A
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tank
connection port
pipe
contactor
detector
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CN115637944B (en
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夏泊洢
郭修成
匡涛
李永钊
周超
孙钦瑞
邓旭
王西贵
严世帮
李帅岐
向明
张司艺
罗栩栩
闫冰
朱高磊
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China National Petroleum Corp
CNPC Great Wall Drilling Co
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China National Petroleum Corp
CNPC Great Wall Drilling Co
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Abstract

The invention belongs to the technical field of drilling and discloses a flow measuring device which comprises a liquid discharge pipe, a measuring tank, a first electromagnetic valve and a measuring assembly. According to the flow measuring device provided by the invention, the slurry in the liquid discharge pipe flows into the measuring tank through the liquid inlet, when the first electromagnetic valve is closed, the height of the slurry in the measuring tank rises, the measuring component measures the height of the slurry in the measuring tank, and the flow of the slurry in the liquid discharge pipe is calculated according to the change of the measured height along with time.

Description

一种流量测量装置A flow measuring device

技术领域technical field

本发明涉及钻井技术领域,尤其涉及一种流量测量装置。The invention relates to the technical field of drilling, in particular to a flow measuring device.

背景技术Background technique

目前国内对溢流、井涌等钻井复杂情况的监测,一般都是人工采用钻井参数仪和综合录井仪定时观测记录,进而判断是否出现溢流或井漏等事故。这种判断方法自动化程度较低,误差较大,且判断延迟性较长。另一种采用安装在高架槽上的超声波或红外线液位传感器测量手段,通过监测高度变化,进而计算出一个相对变化量,无法计算绝对数值,且超声波在现场会受到振动影响,红外线会受到光线等影响,导致计算出的数值不一定准确。At present, domestic monitoring of complex drilling conditions such as overflows and well kicks is generally done manually using drilling parameter meters and comprehensive logging tools to regularly observe and record, and then judge whether there are accidents such as overflows or lost circulation. This judgment method has a low degree of automation, a large error, and a long delay in judgment. The other method uses ultrasonic or infrared liquid level sensors installed on the elevated tank to measure the height change, and then calculates a relative change. The absolute value cannot be calculated, and the ultrasonic wave will be affected by vibration on site, and the infrared light will be affected by light. and other influences, resulting in the calculated value may not be accurate.

现有的一些技术材料中,为准确测量钻井出口泥浆流量,选取电磁流量计作的手段,但实际应用过程中,由于电磁流量计的测量原理要求管内前后通过液体必须处于满管的状态才能进行准确测量,而真实情况下,泥浆内充满泥沙,钻井出口处的泥浆并不会一直保持满管的情况,导致电磁流量计测量产生偏差。另外,当泥浆流量较大时,固定管径下的电磁流量计会对流体通过产生抑制作用,从而造成泥浆的回流。由于电磁流量计对实际出口的流量及压力有较为苛刻的要求,不适用于实际现场的使用。In some existing technical materials, in order to accurately measure the mud flow at the drilling outlet, the electromagnetic flowmeter is selected as the means. However, in the actual application process, because the measurement principle of the electromagnetic flowmeter requires that the liquid passing through the pipe must be in a state of full pipe. Accurate measurement, but in the real situation, the mud is full of sand, and the mud at the drilling outlet will not always keep the full pipe, resulting in deviations in the measurement of the electromagnetic flowmeter. In addition, when the mud flow rate is large, the electromagnetic flowmeter under the fixed pipe diameter will inhibit the passage of the fluid, thereby causing the backflow of the mud. Since the electromagnetic flowmeter has strict requirements on the actual outlet flow and pressure, it is not suitable for actual on-site use.

发明内容Contents of the invention

本发明的目的在于提供一种流量测量装置,能在钻井现场的真实环境中准确测量钻井出口处的泥浆流量。The purpose of the present invention is to provide a flow measuring device, which can accurately measure the mud flow at the drilling outlet in the real environment of the drilling site.

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

一种流量测量装置,包括:A flow measuring device comprising:

排液管;drain pipe;

测量罐,测量罐设置有进液口和出液口,进液口与排液管连通,出液口处设置有第一电磁阀;A measuring tank, the measuring tank is provided with a liquid inlet and a liquid outlet, the liquid inlet is connected to the discharge pipe, and the liquid outlet is provided with a first electromagnetic valve;

测量组件,测量组件设置于测量罐内,用于测量测量罐内泥浆高度。The measuring component is arranged in the measuring tank and is used for measuring the mud height in the measuring tank.

可选地,测量组件包括:Optionally, the measurement components include:

滑动电阻器,滑动电阻器设置于测量罐内,且滑动电阻器沿竖直方向延伸;a sliding resistor, the sliding resistor is arranged in the measuring tank, and the sliding resistor extends along the vertical direction;

浮杆,浮杆设置于测量罐内,浮杆沿竖直方向延伸且能沿竖直方向移动,浮杆的第一端设置有接触器,接触器与滑动电阻器电连接,当浮杆沿竖直方向移动时,接触器于滑动电阻器上滑动;Floating rod, the floating rod is arranged in the measuring tank, the floating rod extends along the vertical direction and can move along the vertical direction, the first end of the floating rod is provided with a contactor, the contactor is electrically connected with the sliding resistor, when the floating rod moves along the When moving vertically, the contactor slides on the sliding resistor;

检测器,检测器设置于测量罐内,检测器分别与滑动电阻器和接触器电连接,检测器能检测滑动电阻器与接触器之间的电阻信息。The detector is arranged in the measuring tank, the detector is respectively electrically connected with the sliding resistor and the contactor, and the detector can detect the resistance information between the sliding resistor and the contactor.

可选地,测量罐沿竖直方向从上到下依次设置有上罐腔体和下罐腔体,滑动电阻器和检测器均设置于上罐腔体内,浮杆设置于下罐腔体内且浮杆的第一端穿设上罐腔体与接触器连接,进液口和出液口均与下罐腔体连通。Optionally, the measuring tank is provided with an upper tank cavity and a lower tank cavity in sequence from top to bottom in the vertical direction, the sliding resistor and the detector are all arranged in the upper tank cavity, the floating rod is arranged in the lower tank cavity and The first end of the floating rod is pierced through the cavity of the upper tank to connect with the contactor, and the liquid inlet and outlet are both connected to the cavity of the lower tank.

可选地,测量组件还包括处理器,处理器与检测器电连接,处理器能接收检测器检测到的滑动电阻器与接触器之间的电阻信息并根据电阻信息计算测量罐内的液体高度和排液管内的泥浆流量。Optionally, the measurement component further includes a processor, the processor is electrically connected to the detector, and the processor can receive the resistance information detected by the detector between the sliding resistor and the contactor and calculate the liquid height in the measurement tank according to the resistance information and mud flow in the discharge pipe.

可选地,测量组件还包括设置于测量罐内的过滤管,过滤管上设置有多个过滤孔,过滤管沿竖直方向延伸,过滤管内设置浮杆。Optionally, the measurement assembly further includes a filter tube disposed in the measurement tank, the filter tube is provided with a plurality of filter holes, the filter tube extends vertically, and a floating rod is arranged in the filter tube.

可选地,浮杆的第二端设置有浮球,浮球设置于过滤管内。Optionally, a floating ball is arranged at the second end of the floating rod, and the floating ball is arranged in the filter tube.

可选地,测量罐的底部形状为锥形,出液口开设于测量罐的底部的锥形端部上。Optionally, the shape of the bottom of the measuring tank is conical, and the liquid outlet is opened on the conical end of the bottom of the measuring tank.

可选地,还包括进液管,排液管上设置有第一连接口,进液管的第一端与第一连接口连通,进液管的第二端与进液口连通,进液管上设置有第二电磁阀。Optionally, it also includes a liquid inlet pipe, the liquid discharge pipe is provided with a first connection port, the first end of the liquid inlet pipe is connected with the first connection port, the second end of the liquid inlet pipe is connected with the liquid inlet port, and the liquid inlet pipe is connected with the first connection port. The tube is provided with a second solenoid valve.

可选地,还包括第三电磁阀,第三电磁阀设置于排液管上。Optionally, a third solenoid valve is also included, and the third solenoid valve is arranged on the discharge pipe.

可选地,还包括安全管,排液管上设置有第二连接口和第三连接口,第一连接口设置于第二连接口与第三连接口之间,第三电磁阀设置于第一连接口与第三连接口之间,安全管的第一端与第二连接口连通,安全管的第二端与第三连接口连通,安全管上设置有第四电磁阀。Optionally, it also includes a safety pipe, the discharge pipe is provided with a second connection port and a third connection port, the first connection port is provided between the second connection port and the third connection port, and the third electromagnetic valve is provided at the third connection port. Between the first connection port and the third connection port, the first end of the safety pipe communicates with the second connection port, the second end of the safety pipe communicates with the third connection port, and the safety pipe is provided with a fourth solenoid valve.

有益效果:Beneficial effect:

本发明提供的流量测量装置,排液管内的泥浆经进液口流入测量罐内,当第一电磁阀关闭时,测量罐内的泥浆高度上升,测量组件测量泥浆于测量罐内的高度,根据测量的高度随时间的变化计算泥浆于排液管内的流量。当液体测量组件测量的泥浆于测量罐内的高度达到一定数值时,打开第一电磁阀,将泥浆于出液口排出测量罐。该流量测量装置能在钻井现场的真实环境中准确测量钻井出口处的泥浆流量。In the flow measuring device provided by the present invention, the mud in the discharge pipe flows into the measuring tank through the liquid inlet, when the first electromagnetic valve is closed, the height of the mud in the measuring tank rises, and the measuring component measures the height of the mud in the measuring tank, according to The measured height changes with time to calculate the flow rate of mud in the discharge pipe. When the height of the mud measured by the liquid measuring component in the measuring tank reaches a certain value, the first electromagnetic valve is opened to discharge the mud out of the measuring tank through the liquid outlet. The flow measuring device can accurately measure the mud flow at the drilling outlet in the real environment of the drilling site.

附图说明Description of drawings

图1是本发明提供的流量测量装置的安装连接示意图;Fig. 1 is the installation connection schematic diagram of the flow measuring device provided by the present invention;

图2是本发明提供的测量罐内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the measuring tank provided by the present invention;

图3是本发明提供的测量罐工作过程示意图;Fig. 3 is a schematic diagram of the working process of the measuring tank provided by the present invention;

图4是本发明提供的流量测量装置测量过程中的测量方法流程图;Fig. 4 is the flow chart of the measuring method in the measuring process of the flow measuring device provided by the present invention;

图5是本发明提供的流量测量装置工作流程图。Fig. 5 is a working flow diagram of the flow measurement device provided by the present invention.

图中:In the picture:

100、排液管;110、第一连接口;120、第三电磁阀;130、第二连接口;140、第三连接口;100. Drain pipe; 110. First connection port; 120. Third solenoid valve; 130. Second connection port; 140. Third connection port;

200、测量罐;210、上罐腔体;220、下罐腔体;221、进液口;222、出液口;230、隔板;200, measuring tank; 210, upper tank cavity; 220, lower tank cavity; 221, liquid inlet; 222, liquid outlet; 230, partition;

300、出液管;310、第一电磁阀;300, the liquid outlet pipe; 310, the first electromagnetic valve;

410、滑动电阻器;420、浮杆;430、接触器;440、检测器;450、处理器;460、过滤管;470、浮球;480、第一导线;490、第二导线;410, sliding resistor; 420, floating rod; 430, contactor; 440, detector; 450, processor; 460, filter tube; 470, floating ball; 480, first wire; 490, second wire;

500、进液管;510、第二电磁阀;500, liquid inlet pipe; 510, second electromagnetic valve;

600、安全管;610、第四电磁阀;600, safety pipe; 610, the fourth solenoid valve;

700、泥浆池;800、井口。700, mud pool; 800, wellhead.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.

在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.

实施例一Embodiment one

参照图1所示,本实施例提供了一种流量测量装置,包括排液管100、测量罐200、第一电磁阀310和测量组件,测量罐200设置有进液口221和出液口222,进液口221与排液管100连通,出液口222处设置有第一电磁阀310,测量组件设置于测量罐200内,用于测量测量罐200内泥浆高度。Referring to Fig. 1, the present embodiment provides a flow measuring device, including a discharge pipe 100, a measuring tank 200, a first solenoid valve 310 and a measuring assembly, and the measuring tank 200 is provided with a liquid inlet 221 and a liquid outlet 222 , the liquid inlet 221 communicates with the liquid discharge pipe 100 , the liquid outlet 222 is provided with a first solenoid valve 310 , and the measuring assembly is arranged in the measuring tank 200 for measuring the mud height in the measuring tank 200 .

在本实施例中,排液管100内的泥浆经进液口221流入测量罐200内,当第一电磁阀310关闭时,测量罐200内的泥浆高度上升,测量组件测量泥浆于测量罐200内的高度,根据测量的高度随时间的变化计算泥浆于排液管100内的流量。当液体测量组件测量的泥浆于测量罐200内的高度达到一定数值时,打开第一电磁阀310,将泥浆于出液口222排出测量罐200。该流量测量装置能在钻井现场的真实环境中准确测量钻井出口处的泥浆流量。In this embodiment, the mud in the discharge pipe 100 flows into the measuring tank 200 through the liquid inlet 221. When the first electromagnetic valve 310 is closed, the height of the mud in the measuring tank 200 rises, and the measuring assembly measures the mud in the measuring tank 200. The height in the discharge pipe 100 is calculated according to the change of the measured height with time. When the height of the mud measured by the liquid measuring component in the measuring tank 200 reaches a certain value, the first solenoid valve 310 is opened to discharge the mud out of the measuring tank 200 through the liquid outlet 222 . The flow measuring device can accurately measure the mud flow at the drilling outlet in the real environment of the drilling site.

于本实施例中,该流量测量装置还包括泥浆池700,排液管100的第一端与井口800处的泥浆排出管道连通,钻井内的泥浆经泥浆排出管道流入排液管100内,排液管100的第二端与泥浆池700连通,钻井内的泥浆依次经泥浆排出管道流和排液管100流入至泥浆池700内。In this embodiment, the flow measuring device also includes a mud pool 700, the first end of the drain pipe 100 communicates with the mud discharge pipe at the wellhead 800, and the mud in the drilling well flows into the drain pipe 100 through the mud discharge pipe, and is discharged The second end of the liquid pipe 100 communicates with the mud pool 700 , and the mud in the drilling well flows into the mud pool 700 through the mud discharge pipe flow and the liquid discharge pipe 100 in sequence.

进一步地,出液口222与泥浆池700连通,当打开第一电磁阀310时,测量罐200内的泥浆经出液口222流入至泥浆池700内。Further, the liquid outlet 222 communicates with the mud pool 700 , and when the first solenoid valve 310 is opened, the mud in the measuring tank 200 flows into the mud pool 700 through the liquid outlet 222 .

进一步地,该流量测量装置还包括出液管300,出液管300的第一端与出液口222连通,出液管300的第二端与泥浆池700连通。具体地,出液管300的第一端可以通过焊接的方式与出液口222连接,出液管300的第一端与出液口222的连接方式还可以是其他形式的,在此不再做详细赘述;出液管300的第二端可以通过焊接的方式与泥浆池700连接,出液管300的第二端与泥浆池700的连接方式还可以是其他形式的,在此不再做详细赘述。进一步地,第一电磁阀310设置于出液管300上。Further, the flow measuring device further includes a liquid outlet pipe 300 , the first end of the liquid outlet pipe 300 communicates with the liquid outlet 222 , and the second end of the liquid outlet pipe 300 communicates with the mud pool 700 . Specifically, the first end of the liquid outlet pipe 300 can be connected to the liquid outlet 222 by welding, and the connection between the first end of the liquid outlet pipe 300 and the liquid outlet 222 can also be in other forms, which will not be repeated here. Let’s go into details; the second end of the liquid outlet pipe 300 can be connected to the mud pool 700 by welding, and the second end of the liquid outlet pipe 300 can be connected to the mud pool 700 in other forms, which will not be done here. Go into details. Further, the first solenoid valve 310 is disposed on the liquid outlet pipe 300 .

进一步地,该流量测量装置还包括进液管500,排液管100上设置有第一连接口110,进液管500的第一端与第一连接口110连通,进液管500的第二端与进液口221连通,进液管500上设置有第二电磁阀510。具体地,进液管500的第一端可以通过焊接的方式与第一连接口110连接,进液管500的第一端与第一连接口110的连接方式还可以是其他形式的,在此不再做详细赘述;进液管500的第二端可以通过焊接的方式与进液口221连接,进液管500的第二端与进液口221的连接方式还可以是其他形式的,在此不再做详细赘述。在本实施例中,排液管100通过进液管500与测量罐200连通,当需要检测泥浆于排液管100内的流量时,关闭第一电磁阀310,打开第二电磁阀510。Further, the flow measurement device also includes a liquid inlet pipe 500, the liquid discharge pipe 100 is provided with a first connection port 110, the first end of the liquid inlet pipe 500 communicates with the first connection port 110, the second end of the liquid inlet pipe 500 The end communicates with the liquid inlet 221 , and the second solenoid valve 510 is arranged on the liquid inlet pipe 500 . Specifically, the first end of the liquid inlet pipe 500 can be connected to the first connection port 110 by welding, and the connection method between the first end of the liquid inlet pipe 500 and the first connection port 110 can also be in other forms, here No more details; the second end of the liquid inlet pipe 500 can be connected to the liquid inlet 221 by welding, and the connection between the second end of the liquid inlet pipe 500 and the liquid inlet 221 can also be in other forms. This will not be described in detail. In this embodiment, the discharge pipe 100 communicates with the measuring tank 200 through the liquid inlet pipe 500 . When the flow of mud in the discharge pipe 100 needs to be detected, the first solenoid valve 310 is closed and the second solenoid valve 510 is opened.

该流量测量装置还包括第三电磁阀120,第三电磁阀120设置于排液管100上。具体地,第三电磁阀120设置于第一连接口110与泥浆池700之间。在本实施例中,当需要检测泥浆于排液管100内的流量时,关闭第一电磁阀310和第三电磁阀120,打开第二电磁阀510。The flow measuring device further includes a third solenoid valve 120 , and the third solenoid valve 120 is arranged on the discharge pipe 100 . Specifically, the third solenoid valve 120 is disposed between the first connection port 110 and the mud pool 700 . In this embodiment, when the flow of mud in the discharge pipe 100 needs to be detected, the first solenoid valve 310 and the third solenoid valve 120 are closed, and the second solenoid valve 510 is opened.

进一步地,该流量测量装置还包括安全管600,排液管100上设置有第二连接口130和第三连接口140,第一连接口110设置于第二连接口130与第三连接口140之间,第三电磁阀120设置于第一连接口110与第三连接口140之间,安全管600的第一端与第二连接口130连通,安全管600的第二端与第三连接口140连通,安全管600上设置有第四电磁阀610。具体地,第二连接口130和第三连接口140沿排液管100的第一端至第二端的方向依次设置,安全管600的第一端可以通过焊接的方式与第二连接口130连接,安全管600的第一端与第二连接口130的连接方式还可以是其他形式的,在此不再做详细赘述;安全管600的第二端可以通过焊接的方式与第三连接口140连接,安全管600的第二端与第三连接口140的连接方式还可以是其他形式的,在此不再做详细赘述。在本实施例中,当第一电磁阀310、第二电磁阀510或第三电磁阀120出现故障无法开启时,第四电磁阀610开启,排液管100内的泥浆可以通过安全管600流入至泥浆池700中,有效防止意外情况发生。Further, the flow measuring device further includes a safety pipe 600, the discharge pipe 100 is provided with a second connection port 130 and a third connection port 140, and the first connection port 110 is provided between the second connection port 130 and the third connection port 140 Between, the third electromagnetic valve 120 is arranged between the first connection port 110 and the third connection port 140, the first end of the safety pipe 600 communicates with the second connection port 130, and the second end of the safety pipe 600 connects with the third connection port. The port 140 is connected, and the safety pipe 600 is provided with a fourth solenoid valve 610 . Specifically, the second connection port 130 and the third connection port 140 are sequentially arranged along the direction from the first end to the second end of the discharge pipe 100, and the first end of the safety pipe 600 can be connected to the second connection port 130 by welding. The connection between the first end of the safety tube 600 and the second connection port 130 can also be in other forms, which will not be described in detail here; the second end of the safety tube 600 can be connected to the third connection port 140 by welding. Connection, the connection between the second end of the safety tube 600 and the third connection port 140 may also be in other forms, which will not be described in detail here. In this embodiment, when the first solenoid valve 310 , the second solenoid valve 510 or the third solenoid valve 120 fails to open due to failure, the fourth solenoid valve 610 is opened, and the mud in the discharge pipe 100 can flow in through the safety pipe 600 In the mud pool 700, it can effectively prevent accidents from happening.

于本实施例中,参照图2至图3所示,测量组件包括滑动电阻器410、浮杆420、接触器430和检测器440,滑动电阻器410、浮杆420、接触器430和检测器440均设置于测量罐200内,滑动电阻器410沿竖直方向延伸,浮杆420设置于测量罐200内,浮杆420沿竖直方向延伸且能沿竖直方向移动,浮杆420的第一端设置有接触器430,接触器430与滑动电阻器410电连接,当浮杆420沿竖直方向移动时,接触器430于滑动电阻器410上滑动;检测器440分别与滑动电阻器410和接触器430电连接,检测器440能检测滑动电阻器410与接触器430之间的电阻信息。具体地,浮杆420的第一端向一侧弯曲并安装接触器430,检测器440通过第一导线480与接触器430电连接,滑动电阻器410的底部设置有连接部,检测器440通过第二导线490与滑动电阻器410的连接部电连接。In this embodiment, with reference to Figures 2 to 3, the measurement assembly includes a sliding resistor 410, a floating rod 420, a contactor 430 and a detector 440, the sliding resistor 410, a floating rod 420, a contactor 430 and a detector 440 are all arranged in the measuring tank 200, the sliding resistor 410 extends in the vertical direction, the floating rod 420 is arranged in the measuring tank 200, the floating rod 420 extends in the vertical direction and can move in the vertical direction, the first floating rod 420 One end is provided with a contactor 430, and the contactor 430 is electrically connected with the sliding resistor 410. When the floating rod 420 moves vertically, the contactor 430 slides on the sliding resistor 410; the detector 440 is connected to the sliding resistor 410 respectively. Electrically connected to the contactor 430 , the detector 440 can detect resistance information between the sliding resistor 410 and the contactor 430 . Specifically, the first end of the floating rod 420 is bent to one side and the contactor 430 is installed, the detector 440 is electrically connected with the contactor 430 through the first wire 480, the bottom of the sliding resistor 410 is provided with a connecting part, and the detector 440 passes through The second wire 490 is electrically connected to the connecting portion of the sliding resistor 410 .

具体地,检测器440发出恒流电信号,经过第一导线480流出,通过接触器430流入至滑动电阻器410,并从滑动电阻器410底端连接的第二导线490流回检测器440。进一步地,横流电信号可以但不限于1-10mA内任一电流信号,优选地,横流电信号可以为2mA、5mA或6mA。当浮杆420随测量罐200内的泥浆液位上下浮动时,滑动电阻器410接入检测器440中的阻值也随之成线性的变化,根据欧姆定律,检测器440接收到的电压可根据公式V=I*R得出,其中,I为恒流电信号,R为滑动电阻器410接入检测器440中的电阻,故V与R成正比,检测器440检测滑动电阻器410与接触器430之间的电阻信息即为检测器440接收到的电压电信号,检测器440通过接收到的电压电信号强弱并根据已标定好的对应关系,来判断接触器430在滑动电阻器410上的所处位置,得知浮杆420的高度状态,进而得到测量罐200内泥浆的高度,且检测器440接收到的电压电信号的数值大小与液位高度成正比例关系,进而可以通过计算得到测量罐200内泥浆的高度,且测量罐200的横截面面积可以是是恒定的,配合计时可以计算得到排液管100内的泥浆流量。Specifically, the detector 440 sends out a constant current signal, flows out through the first wire 480 , flows into the sliding resistor 410 through the contactor 430 , and flows back to the detector 440 from the second wire 490 connected to the bottom of the sliding resistor 410 . Further, the lateral current electrical signal can be but not limited to any current signal within 1-10 mA, preferably, the lateral electrical signal can be 2 mA, 5 mA or 6 mA. When the floating rod 420 floats up and down with the mud level in the measuring tank 200, the resistance value of the sliding resistor 410 connected to the detector 440 also changes linearly thereupon. According to Ohm's law, the voltage received by the detector 440 can be According to the formula V=I*R, I is a constant current electric signal, and R is the resistance of the sliding resistor 410 connected to the detector 440, so V is proportional to R, and the detector 440 detects the sliding resistor 410 and The resistance information between the contactors 430 is the voltage signal received by the detector 440. The detector 440 judges whether the contactor 430 is in the sliding resistor through the strength of the received voltage signal and according to the calibrated corresponding relationship. 410, the height state of the floating rod 420 is known, and then the height of the mud in the measurement tank 200 is obtained, and the numerical value of the voltage signal received by the detector 440 is proportional to the liquid level height, and then can be obtained by The height of the mud in the measuring tank 200 is calculated, and the cross-sectional area of the measuring tank 200 can be constant, and the mud flow in the discharge pipe 100 can be calculated with timing.

进一步地,测量组件还包括处理器450,处理器450与检测器440电连接,处理器450能接收检测器440检测到的滑动电阻器410与接触器430之间的电阻信息并根据电阻信息计算测量罐200内泥浆的高度和排液管100内的泥浆流量。在本实施例中,检测器440中有信号放大器、滤波器电压跟随器以及等电气组件,检测器440接收到的电压电信号经过一系列信号放大及滤波处理后得到的模拟量传送至处理器450,处理器450中的ADC转换芯片将处理后的模拟量转换成数字量,并通过处理器450精确计算出测量罐200内的泥浆实际高度。且处理器450能记录单位时间内检测器440传输的电压电信号,测量罐200的横截面面积是恒定的,因此处理器450通过计算能得到排液管100内的泥浆流量。进一步地,单位时间可以为但不限于0.1s-2s内的任意值。优选地,单位时间为0.5s或1s。Further, the measurement component also includes a processor 450, the processor 450 is electrically connected to the detector 440, and the processor 450 can receive the resistance information between the sliding resistor 410 and the contactor 430 detected by the detector 440 and calculate according to the resistance information The height of the mud in the tank 200 and the flow of the mud in the discharge pipe 100 are measured. In this embodiment, there are signal amplifiers, filter voltage followers and other electrical components in the detector 440, and the voltage and electrical signals received by the detector 440 are sent to the processor after a series of signal amplification and filtering. 450 , the ADC conversion chip in the processor 450 converts the processed analog quantity into a digital quantity, and accurately calculates the actual height of the mud in the measurement tank 200 through the processor 450 . And the processor 450 can record the voltage and electrical signal transmitted by the detector 440 per unit time, and the cross-sectional area of the measuring tank 200 is constant, so the processor 450 can obtain the mud flow in the discharge pipe 100 through calculation. Further, the unit time may be but not limited to any value within 0.1s-2s. Preferably, the unit time is 0.5s or 1s.

在本实施例中,打开第二电磁阀510,关闭第一电磁阀310、第三电磁阀120和第四电磁阀610,泥浆从进液管500流入至测量罐200内,测量罐200内的泥浆液面上升,带动浮杆420朝上移动,电阻器与接触器430之间的电阻变大,处理器450接收检测器440检测到的滑动电阻器410与接触器430之间的电阻信息并处理得到测量罐200内的泥浆实际高度和排液管100内的泥浆流量。进一步地,第一电磁阀310、第二电磁阀510、第三电磁阀120和第四电磁阀610均与处理器450电连接,处理器450能控制第一电磁阀310、第二电磁阀510、第三电磁阀120和第四电磁阀610的开闭,当处理器450计算出测量罐200内的泥浆高度达到满罐状态时,打开第一电磁阀310,测量罐200内的泥浆液面下降,带动浮杆420朝下移动,电阻器与接触器430之间的电阻变小,直至处理器450计算出测量罐200内的泥浆高度达到排空状态时,关闭第一电磁阀310,继续测量计算测量罐200内的泥浆高度和排液管100内的泥浆流量。具体地,满罐状态即接触器430滑动至滑动电阻器410的最高位置,电阻器与接触器430之间的电阻达到所允许的最大值;排空状态即接触器430滑动至滑动电阻器410的最低位置,电阻器与接触器430之间的电阻达到所允许的最小值。In this embodiment, the second solenoid valve 510 is opened, the first solenoid valve 310, the third solenoid valve 120 and the fourth solenoid valve 610 are closed, and the mud flows into the measuring tank 200 from the liquid inlet pipe 500, and the liquid in the measuring tank 200 is The rise of the mud liquid level drives the floating rod 420 to move upwards, the resistance between the resistor and the contactor 430 becomes larger, and the processor 450 receives the resistance information between the sliding resistor 410 and the contactor 430 detected by the detector 440 and The actual height of the mud in the measurement tank 200 and the flow of mud in the discharge pipe 100 are obtained through processing. Further, the first solenoid valve 310, the second solenoid valve 510, the third solenoid valve 120 and the fourth solenoid valve 610 are all electrically connected to the processor 450, and the processor 450 can control the first solenoid valve 310, the second solenoid valve 510 , the opening and closing of the third electromagnetic valve 120 and the fourth electromagnetic valve 610, when the processor 450 calculates that the mud height in the measuring tank 200 reaches a full tank state, open the first electromagnetic valve 310, and measure the mud level in the tank 200 Descending, driving the floating rod 420 to move downward, the resistance between the resistor and the contactor 430 becomes smaller, until the processor 450 calculates that the mud height in the measuring tank 200 reaches the emptying state, close the first solenoid valve 310, and continue Measurement calculation The mud height in the tank 200 and the mud flow in the discharge pipe 100 are measured. Specifically, the full tank state is that the contactor 430 slides to the highest position of the sliding resistor 410, and the resistance between the resistor and the contactor 430 reaches the maximum value allowed; the empty state is that the contactor 430 slides to the sliding resistor 410. The lowest position of , the resistance between the resistor and the contactor 430 reaches the allowable minimum value.

进一步地,测量组件还包括设置于测量罐200内的过滤管460,过滤管460上设置有多个过滤孔,过滤管460沿竖直方向延伸,过滤管460内设置浮杆420。具体地,过滤孔沿过滤管460长度方向间隔设置多组,每组过滤孔绕过滤管460的周向间隔设置有多个,相邻的各组过滤孔交错设置,使过滤孔布满个过滤管460,有效防止泥浆的大块颗粒进入过滤管460内,之后无法顺利排出,从而对浮杆420高度产生影响。Further, the measurement assembly further includes a filter tube 460 arranged in the measurement tank 200 , a plurality of filter holes are arranged on the filter tube 460 , the filter tube 460 extends vertically, and a floating rod 420 is arranged in the filter tube 460 . Specifically, multiple groups of filter holes are arranged at intervals along the length direction of the filter tube 460, each group of filter holes is arranged at intervals around the circumference of the filter tube 460, and adjacent groups of filter holes are arranged alternately so that the filter holes are covered with a filter The pipe 460 effectively prevents large particles of mud from entering the filter pipe 460, and then cannot be discharged smoothly, thereby affecting the height of the floating rod 420.

进一步地,浮杆420的第二端设置有浮球470,浮球470设置于过滤管460内。具体地,过滤管460内径与浮球470的直径相等,且浮球470于过滤管460内能随测量罐200内泥浆液面的升降自由的上下浮动,有效保证浮杆420沿竖直方向上下浮动。Further, a floating ball 470 is disposed on the second end of the floating rod 420 , and the floating ball 470 is disposed in the filter tube 460 . Specifically, the inner diameter of the filter tube 460 is equal to the diameter of the floating ball 470, and the floating ball 470 can freely float up and down with the rise and fall of the mud liquid level in the measuring tank 200 in the filter tube 460, effectively ensuring that the floating rod 420 moves up and down along the vertical direction. float.

进一步地,测量罐200沿竖直方向从上到下依次设置有上罐腔体210和下罐腔体220,滑动电阻器410、检测器440和处理器450均设置于上罐腔体210内,过滤管460、浮球470和浮杆420均设置于下罐腔体220内,且浮杆420的第一端穿设上罐腔体210与接触器430连接,进液口221和出液口222均与下罐腔体220连通。具体地,过滤管460的第一端与隔板230抵接,上罐腔体210和下罐腔体220之间的隔板230上设置有通孔,浮杆420插接于通孔内,且与通孔滑动连接。进一步地,通孔设置于隔板230的中心处。在本实施例中,将测量罐200内的空间分割成上罐腔体210和下罐腔体220,将滑动电阻器410、检测器440和接触器430等电气元件设置于上罐腔体210内,从而使上罐腔体210内的电气元件接触不到泥浆,有效防止上罐腔体210内的电气元件损坏,保证该流量测量装置的安全运行,防止触电等危险情况的发生。Further, the measuring tank 200 is provided with an upper tank cavity 210 and a lower tank cavity 220 in sequence from top to bottom in the vertical direction, and the sliding resistor 410, the detector 440 and the processor 450 are all arranged in the upper tank cavity 210 , the filter tube 460, the floating ball 470 and the floating rod 420 are all arranged in the lower tank cavity 220, and the first end of the floating rod 420 is connected with the contactor 430 through the upper tank cavity 210, the liquid inlet 221 and the liquid outlet The ports 222 are all in communication with the lower tank cavity 220 . Specifically, the first end of the filter tube 460 abuts against the partition plate 230, a through hole is provided on the partition plate 230 between the upper tank cavity 210 and the lower tank cavity 220, and the floating rod 420 is inserted into the through hole, And it is slidably connected with the through hole. Further, a through hole is disposed at the center of the partition 230 . In this embodiment, the space in the measuring tank 200 is divided into an upper tank cavity 210 and a lower tank cavity 220, and electrical components such as a sliding resistor 410, a detector 440 and a contactor 430 are arranged on the upper tank cavity 210. In this way, the electrical components in the upper tank cavity 210 cannot touch the mud, effectively prevent the electrical components in the upper tank cavity 210 from being damaged, ensure the safe operation of the flow measuring device, and prevent the occurrence of dangerous situations such as electric shock.

进一步地,下罐腔体220的底部设置有支撑板,过滤管460的第二端抵接于支撑板上。Further, the bottom of the lower tank cavity 220 is provided with a support plate, and the second end of the filter tube 460 abuts against the support plate.

进一步地,测量罐200的底部形状为锥形,出液口222开设于测量罐200的底部的锥形端部上。在本实施例中,出液口222设置于测量罐200的底部的锥形端部上,当第一电磁阀310打开时,有效保证测量罐200内的泥浆能够在重力作用下顺利排出。Further, the shape of the bottom of the measuring tank 200 is conical, and the liquid outlet 222 is opened on the tapered end of the bottom of the measuring tank 200 . In this embodiment, the liquid outlet 222 is arranged on the tapered end of the bottom of the measuring tank 200, and when the first solenoid valve 310 is opened, it can effectively ensure that the mud in the measuring tank 200 can be discharged smoothly under the action of gravity.

示例性地,该流量测量装置在使用前调节测量初始状态。Exemplarily, the flow measurement device adjusts the measurement initial state before use.

具体地,接触器430位于滑动电阻器410的最低位置,浮球470位于过滤管460内的最低位置,即电阻器与接触器430之间的电阻达到所允许的最小值,此时处理器450接收到检测器440的电阻信号识别为空罐信号;接触器430位于滑动电阻器410的最高位置,浮球470位于过滤管460内的最高位置,即电阻器与接触器430之间的电阻达到所允许的最大值,此时处理器450接收到检测器440的电阻信号识别为满罐信号。Specifically, the contactor 430 is located at the lowest position of the sliding resistor 410, and the floating ball 470 is located at the lowest position in the filter tube 460, that is, the resistance between the resistor and the contactor 430 reaches the allowable minimum value. At this time, the processor 450 Receiving the resistance signal of the detector 440 is identified as an empty tank signal; the contactor 430 is located at the highest position of the sliding resistor 410, and the float 470 is located at the highest position in the filter tube 460, that is, the resistance between the resistor and the contactor 430 reaches At this time, the processor 450 recognizes the resistance signal received by the detector 440 as a full tank signal.

示例性地,参照图4至图5所示,该流量测量装置测量过程中的测量方法具体包括如下步骤:Exemplarily, referring to Fig. 4 to Fig. 5, the measurement method in the measurement process of the flow measurement device specifically includes the following steps:

S100、处理器450发出测量信号并同时开启计时功能,处理器450控制第一电磁阀310、第三电磁阀120和第四电磁阀610关闭,第二电磁阀510打开。S100, the processor 450 sends a measurement signal and simultaneously starts the timing function, the processor 450 controls the first solenoid valve 310, the third solenoid valve 120 and the fourth solenoid valve 610 to close, and the second solenoid valve 510 to open.

具体地,处理器450控制第一电磁阀310、第三电磁阀120和第四电磁阀610关闭,第二电磁阀510打开后,排液管100内的泥浆经进液管500流入至测量罐200内,测量罐200内泥浆液面上升,带动浮球470于过滤管460内向上移动,浮球470推动浮杆420于隔板230中心孔内滑动,进而带动接触器430向上移动,接触器430与滑动电阻器410之间的电阻变大,当接触器430与滑动电阻器410之间的电阻变大时,处理器450内的计时器开始计时。Specifically, the processor 450 controls the first solenoid valve 310, the third solenoid valve 120, and the fourth solenoid valve 610 to close, and after the second solenoid valve 510 is opened, the mud in the discharge pipe 100 flows into the measuring tank through the liquid inlet pipe 500 200, the mud liquid level in the measuring tank 200 rises, driving the floating ball 470 to move upward in the filter tube 460, the floating ball 470 pushes the floating rod 420 to slide in the center hole of the partition 230, and then drives the contactor 430 to move upward, the contactor The resistance between the contactor 430 and the sliding resistor 410 becomes larger, and when the resistance between the contactor 430 and the sliding resistor 410 becomes larger, the timer in the processor 450 starts timing.

S200、处理器450计算测量罐200内泥浆高度和单位时间内排液管100内的泥浆流量。S200, the processor 450 calculates the mud height in the measurement tank 200 and the mud flow in the discharge pipe 100 per unit time.

具体地,处理器450设定计算流量的单位时间为ΔT,当接触器430在ΔT时间内上升Δh距离时,单位时间内排液管100内的泥浆流量Q=(S×Δh)/ΔT,其中S为下罐腔体220截面面积。在本实施例中,随测量时间的推移,该流量测量装置能实时测量排液管100内的泥浆流量。Specifically, the processor 450 sets the unit time for calculating the flow rate as ΔT. When the contactor 430 rises for a distance of Δh within the time period of ΔT, the mud flow Q in the discharge pipe 100 per unit time is Q=(S×Δh)/ΔT, Wherein S is the cross-sectional area of the lower tank cavity 220 . In this embodiment, the flow measurement device can measure the mud flow in the discharge pipe 100 in real time as the measurement time elapses.

S300、当处理器450接收到满罐信号时,处理器450发出复位信号并控制第一电磁阀310打开,处理器450停止计时功能。S300. When the processor 450 receives a full tank signal, the processor 450 sends a reset signal and controls the first electromagnetic valve 310 to open, and the processor 450 stops the timing function.

具体地,当处理器450接收到满罐信号时,接触器430位于滑动电阻器410的最高位置,浮球470位于过滤管460内的最高位置,测量罐200内的泥浆经出液口222排出。Specifically, when the processor 450 receives the full tank signal, the contactor 430 is located at the highest position of the sliding resistor 410, the floating ball 470 is located at the highest position in the filter tube 460, and the mud in the measuring tank 200 is discharged through the liquid outlet 222 .

S400、当处理器450接收到空罐信号时,处理器450发出测量信号并控制第一电磁阀310关闭,处理器450开启计时功能。S400. When the processor 450 receives an empty tank signal, the processor 450 sends a measurement signal and controls the first solenoid valve 310 to close, and the processor 450 starts the timing function.

具体地,当处理器450接收到空罐信号时,处理器450内的计时器停止计时,接触器430位于滑动电阻器410的最低位置,浮球470位于过滤管460内的最低位置。Specifically, when the processor 450 receives the empty tank signal, the timer in the processor 450 stops counting, the contactor 430 is located at the lowest position of the sliding resistor 410 , and the float 470 is located at the lowest position in the filter tube 460 .

S500、重复步骤S200、S300和S400。S500. Repeat steps S200, S300 and S400.

在本实施例中,重复步骤S200、S300和S400以使该流量测量装置持续实时测量排液管100内的泥浆流量。In this embodiment, steps S200 , S300 and S400 are repeated so that the flow measuring device continuously measures the mud flow in the discharge pipe 100 in real time.

进一步地,当停止测量或准备对该流量测量装置进行维护时,可以控制处理器450关闭第二电磁阀510,打开第三电磁阀120,使泥浆经排液管100流入至泥浆池700内。Furthermore, when the measurement is stopped or the flow measurement device is ready for maintenance, the processor 450 can be controlled to close the second solenoid valve 510 and open the third solenoid valve 120 to allow the mud to flow into the mud pool 700 through the drain pipe 100 .

显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. Various obvious changes, readjustments, and substitutions will occur to those skilled in the art without departing from the scope of the present invention. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

1. A flow measuring device, comprising:
a drain pipe (100);
the measuring tank (200) is provided with a liquid inlet (221) and a liquid outlet (222), the liquid inlet (221) is communicated with the liquid discharge pipe (100), and the liquid outlet (222) is provided with a first electromagnetic valve (310);
a measurement component disposed within the measurement tank (200) for measuring a height of mud within the measurement tank (200).
2. The flow measuring device of claim 1, wherein the measurement assembly comprises:
a sliding resistor (410), the sliding resistor (410) being disposed within the measurement tank (200), and the sliding resistor (410) extending in a vertical direction;
a floating rod (420), wherein the floating rod (420) is arranged in the measuring tank (200), the floating rod (420) extends along the vertical direction and can move along the vertical direction, a first end of the floating rod (420) is provided with a contactor (430), the contactor (430) is electrically connected with the sliding resistor (410), and when the floating rod (420) moves along the vertical direction, the contactor (430) slides on the sliding resistor (410);
a detector (440), the detector (440) being disposed within the measurement tank (200), the detector (440) being electrically connected with the sliding resistor (410) and the contactor (430), respectively, the detector (440) being capable of detecting resistance information between the sliding resistor (410) and the contactor (430).
3. The flow measuring device according to claim 2, characterized in that the measuring tank (200) is provided with an upper tank cavity (210) and a lower tank cavity (220) in sequence from top to bottom along a vertical direction, the sliding resistor (410) and the detector (440) are both arranged in the upper tank cavity (210), the floating rod (420) is arranged in the lower tank cavity (220) and a first end of the floating rod (420) penetrates through the upper tank cavity (210) to be connected with the contactor (430), and the liquid inlet (221) and the liquid outlet (222) are both communicated with the lower tank cavity (220).
4. The flow measuring device of claim 2, wherein the measurement assembly further comprises a processor (450), the processor (450) being electrically connected to the detector (440), the processor (450) being capable of receiving the resistance information between the sliding resistor (410) and the contactor (430) detected by the detector (440) and calculating the level of liquid in the measurement tank (200) and the slurry flow rate in the drain (100) from the resistance information.
5. The flow measuring device of claim 2, wherein the measuring assembly further comprises a filter tube (460) disposed within the measuring tank (200), the filter tube (460) having a plurality of filter holes disposed thereon, the filter tube (460) extending in a vertical direction, the float rod (420) being disposed within the filter tube (460).
6. The flow measuring device of claim 5, wherein the second end of the float rod (420) is provided with a float ball (470), the float ball (470) being disposed within the filter tube (460).
7. A flow measuring device according to claim 1, characterized in that the bottom of the measuring tank (200) is conical in shape, the outlet opening (222) opening onto the conical end of the bottom of the measuring tank (200).
8. The flow measuring device according to any one of claims 1 to 7, further comprising a liquid inlet pipe (500), wherein a first connection port (110) is disposed on the liquid outlet pipe (100), a first end of the liquid inlet pipe (500) is communicated with the first connection port (110), a second end of the liquid inlet pipe (500) is communicated with the liquid inlet port (221), and a second electromagnetic valve (510) is disposed on the liquid inlet pipe (500).
9. The flow measuring device according to claim 8, characterized by further comprising a third solenoid valve (120), the third solenoid valve (120) being arranged on the drain pipe (100).
10. The flow rate measurement device according to claim 9, further comprising a safety pipe (600), wherein the drain pipe (100) is provided with a second connection port (130) and a third connection port (140), the first connection port (110) is disposed between the second connection port (130) and the third connection port (140), the third electromagnetic valve (120) is disposed between the first connection port (110) and the third connection port (140), a first end of the safety pipe (600) is communicated with the second connection port (130), a second end of the safety pipe (600) is communicated with the third connection port (140), and the safety pipe (600) is provided with a fourth electromagnetic valve (610).
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