CN115637540A - A textile fabric dyeing equipment capable of rapid drying and setting - Google Patents
A textile fabric dyeing equipment capable of rapid drying and setting Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及纺织品技术领域,具体为一种可快速烘干定型的纺织布料染色设备。The invention relates to the technical field of textiles, in particular to a textile cloth dyeing device capable of rapid drying and shaping.
背景技术Background technique
纺织原意是取自纺纱与织布的总称,但是随着纺织知识体系和学科体系的不断发展和完善,特别是非织造纺织材料和三维复合编织等技术产生后,现在的纺织已经不仅是传统的手工纺纱和织布,也包括无纺布技术,现代三维编织技术,现代静电纳米成网技术等生产的服装用、产业用、装饰用纺织品,所以,现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术;The original meaning of textile is taken from the general term of spinning and weaving, but with the continuous development and improvement of the textile knowledge system and subject system, especially after the emergence of non-woven textile materials and three-dimensional composite weaving technologies, the current textile is not only a traditional Hand spinning and weaving also include clothing, industrial and decorative textiles produced by non-woven technology, modern three-dimensional weaving technology, and modern electrostatic nano-netting technology. Therefore, modern textile refers to a kind of fiber or fiber collection. Solid multi-scale structure processing technology;
现有公开号为CN113969472A的一种纺织品印染用快速烘干装置,解决了在烘干阶段的快速烘干问题,但由于布料烘干前需要进行染色,染色后一般通过挤压辊将多余的染料挤出,但挤压辊在对布料长时间挤压后其外壁会附着染料导致摩擦以及挤压能力下降,因此需要一种装置达到可减少挤压辊表面染料附着的效果。The existing publication number is CN113969472A, a kind of fast drying device for textile printing and dyeing, which solves the problem of fast drying in the drying stage, but because the cloth needs to be dyed before drying, after dyeing, the excess dye is usually squeezed out by extrusion rollers. Extrusion, but after the extrusion roller squeezes the cloth for a long time, dye will adhere to the outer wall, resulting in friction and a decrease in extrusion capacity. Therefore, a device is needed to reduce the effect of dye adhesion on the surface of the extrusion roller.
发明内容Contents of the invention
本发明的目的在于提供一种可快速烘干定型的纺织布料染色设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a textile cloth dyeing equipment capable of fast drying and setting, so as to solve the problems raised in the above-mentioned background technology.
为了解决上述技术问题,本发明提供如下技术方案:一种可快速烘干定型的纺织布料染色设备,包括固定壳,所述固定壳的内部为中空设置,所述固定壳的左侧与固定壳的右侧均设置有开口,所述固定壳的内壁固定连接有染料箱,所述染料箱的下侧固定连接在固定壳的内壁底部左侧,所述固定壳的内壁固定连接有电热板,所述电热板设置在染料箱的右侧上部,所述固定壳的内壁通过轴承分别转动连接有第一转辊、第二转辊、第三转辊、第四转辊、第五转辊,所述第一转辊、第五转辊分别设置在固定壳的左侧开口内部与固定壳的右侧开口内部,所述第三转辊、第二转辊均设置在染料箱的内部底侧,所述第三转辊与第四转辊之间设置有挤压机构。In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a textile fabric dyeing equipment that can be quickly dried and shaped, including a fixed shell, the inside of the fixed shell is hollow, and the left side of the fixed shell is connected to the fixed shell. Openings are provided on the right side of the fixed shell, the inner wall of the fixed shell is fixedly connected with a dye box, the lower side of the dye box is fixedly connected with the bottom left side of the inner wall of the fixed shell, and the inner wall of the fixed shell is fixedly connected with an electric heating plate. The electric heating plate is arranged on the upper right side of the dye tank, and the inner wall of the fixed shell is respectively connected with the first rotating roller, the second rotating roller, the third rotating roller, the fourth rotating roller and the fifth rotating roller through bearings, The first rotating roller and the fifth rotating roller are respectively arranged inside the left opening of the fixed shell and the right opening of the fixed casing, and the third rotating roller and the second rotating roller are all arranged on the inner bottom side of the dye tank , A pressing mechanism is arranged between the third rotating roller and the fourth rotating roller.
根据上述技术方案,所述挤压机构包括第一转杆,所述第一转杆的后端贯穿固定壳并延伸至固定壳的后侧,所述第一转杆的外壁与固定壳的内壁通过轴承转动连接,所述第一转杆的外壁固定连接有第一挤压皮,所述第一挤压皮的右侧接触有第二转杆,所述第二转杆的内壁固定连接有第二挤压皮,所述第二挤压皮的前端及侧壁均与固定壳的内壁通过轴承转动连接,所述第二挤压皮的后端贯穿固定壳并延伸至固定壳的后侧,所述第二挤压皮与第一挤压皮的下侧均设置有刮擦机构,所述第二挤压皮的下侧设置有抖水机构。According to the above technical solution, the extruding mechanism includes a first rotating rod, the rear end of the first rotating rod passes through the fixed shell and extends to the rear side of the fixed shell, the outer wall of the first rotating rod and the inner wall of the fixed shell The outer wall of the first rotating rod is fixedly connected with a first extruding skin through bearing rotation, the right side of the first extruding skin is in contact with a second rotating rod, and the inner wall of the second rotating rod is fixedly connected with a The second extruded skin, the front end and the side wall of the second extruded skin are rotatably connected with the inner wall of the fixed shell through bearings, and the rear end of the second extruded skin penetrates the fixed shell and extends to the rear side of the fixed shell , the lower side of the second extrusion skin and the first extrusion skin are provided with a scraping mechanism, and the lower side of the second extrusion skin is provided with a shaking mechanism.
根据上述技术方案,所述抖水机构包括第三转杆,所述第三转杆位于第二挤压皮的下侧,所述第三转杆的两端均与固定壳的内壁固定连接,所述第三转杆的外壁通过轴承转动连接有连接桩,所述连接桩的外壁开设有安装槽,所述安装槽的内壁固定连接有铰接杆,所述铰接杆的外壁通过扭簧连接有撞击板,所述撞击板的外壁铰接有连接条,所述连接桩的内部开设有气腔,所述气腔的一端与连接桩的外部位于连接条处连通设置,所述气腔的另一端与连接桩的外部位于撞击板的下侧左部处连通设置,所述连接条的下端延伸至气腔的内部,所述连接条的下侧铰接有滑板,所述滑板的外壁与气腔的内壁滑动连接。According to the above technical solution, the shaking mechanism includes a third rotating rod, the third rotating rod is located on the lower side of the second extruding skin, both ends of the third rotating rod are fixedly connected to the inner wall of the fixed shell, The outer wall of the third rotating rod is rotatably connected with a connecting pile through a bearing, the outer wall of the connecting pile is provided with a mounting groove, the inner wall of the mounting groove is fixedly connected with a hinged rod, and the outer wall of the hinged rod is connected with a hinged rod through a torsion spring. The impact plate, the outer wall of the impact plate is hinged with a connecting bar, the inside of the connecting pile is provided with an air cavity, one end of the air cavity communicates with the outside of the connecting stake at the connecting bar, and the other end of the air cavity It communicates with the outside of the connecting pile at the lower left part of the impact plate, the lower end of the connecting bar extends to the inside of the air cavity, the lower side of the connecting bar is hinged with a slide plate, and the outer wall of the slide plate is connected to the air cavity. Sliding connections on the inner wall.
根据上述技术方案,所述刮擦机构包括刮板,所述刮板位于第二挤压皮的下侧,所述刮板的上侧外壁与第二挤压皮的外壁接触,所述刮板的内部开设有滑腔,所述滑腔的内壁滑动连接有第一磁铁,所述第一磁铁的外壁固定连接有弹簧,所述弹簧的另一端与滑腔的内壁上侧固定连接,所述第二转杆的内壁固定连接有第二磁铁。According to the above technical solution, the scraping mechanism includes a scraper, the scraper is located on the lower side of the second extrusion skin, the upper outer wall of the scraper is in contact with the outer wall of the second extrusion skin, and the scraper There is a sliding chamber inside, the inner wall of the sliding chamber is slidably connected with a first magnet, the outer wall of the first magnet is fixedly connected with a spring, and the other end of the spring is fixedly connected with the upper side of the inner wall of the sliding chamber, the The inner wall of the second rotating rod is fixedly connected with the second magnet.
根据上述技术方案,所述第一磁铁与第二磁铁靠近的一面为相反磁极,所述第二磁铁的倾斜角度与第一磁铁的倾斜角度一致。According to the above technical solution, the side of the first magnet close to the second magnet has opposite magnetic poles, and the inclination angle of the second magnet is consistent with the inclination angle of the first magnet.
根据上述技术方案,所述第二挤压皮的材质为具有弹性的橡胶材质,所述连接条的材质为具有弹性的金属材质。According to the above technical solution, the material of the second extrusion skin is an elastic rubber material, and the material of the connecting strip is an elastic metal material.
根据上述技术方案,所述撞击板的外壁到第三转杆的中心处距离与连接桩的外壁到第三转杆的中部的距离一致,在撞击板贴合在连接桩的外壁上时连接桩为直径统一的圆柱体,所述撞击板与铰接杆连接处的扭簧为支持撞击板与连接桩的表面不贴合的状态。According to the above technical solution, the distance from the outer wall of the impact plate to the center of the third rotating rod is consistent with the distance from the outer wall of the connecting pile to the middle of the third rotating rod, and the connecting pile It is a cylinder with a uniform diameter, and the torsion spring at the joint between the impact plate and the hinge rod supports the state that the impact plate does not adhere to the surface of the connecting pile.
与现有技术相比,本发明所达到的有益效果是:本发明,在使用时将布料依次穿过第一转辊的上侧,第二转辊、第三转辊的下侧,第四转辊、第五转辊的上侧,通过流水线上的传动装置带动布料运动,使布料在经过染料箱内部的燃料时进行染色,随后由于第一挤压皮、第二挤压皮的挤压将染料挤出,随后经过电热板上侧进行烘干,使之便于快速干燥;Compared with the prior art, the beneficial effects achieved by the present invention are: in the present invention, when in use, the cloth passes through the upper side of the first rotating roller, the lower side of the second rotating roller, the third rotating roller, and the fourth rotating roller. The upper side of the rotating roller and the fifth rotating roller drives the cloth movement through the transmission device on the assembly line, so that the cloth is dyed when it passes through the fuel inside the dye tank, and then due to the extrusion of the first extrusion skin and the second extrusion skin The dye is extruded and then dried on the upper side of the electric heating plate to facilitate rapid drying;
在第二挤压皮旋转时会使连接桩旋转,在撞击板经过第二挤压皮的下侧后会快速弹起,使之撞击在布料上,使布料上多余的染料在到达第二挤压皮处时就尽量多的流下,防止第二挤压皮处接触到过多染料;When the second extrusion skin rotates, the connecting pile will rotate, and after the impact plate passes the underside of the second extrusion skin, it will bounce up quickly to make it hit the cloth, so that the excess dye on the cloth reaches the second extrusion skin. When the skin is pressed, it should flow as much as possible to prevent the second squeezed skin from being exposed to too much dye;
在撞击板快速弹起时会使气腔内部的气体通过气腔的上侧喷出,使之吹向第二挤压皮的表面,加快其表面的干燥速度,防止粘附过多染料;When the impact plate bounces up quickly, the gas inside the air cavity will be ejected through the upper side of the air cavity, making it blow to the surface of the second extrusion skin, speeding up the drying speed of the surface and preventing excessive dye adhesion;
在第二挤压皮转动时刮板会将其表面粘附的染料刮下,使之顺着刮板的外壁流下,在第二磁铁经过第一磁铁处时会使第一磁铁进行移动,随后由于弹簧的弹力快速回弹撞击在刮板的内壁上侧,使刮板进行震动,使其表面的染料快速流下。When the second extrusion skin rotates, the scraper will scrape off the dye adhered to the surface and make it flow down the outer wall of the scraper. When the second magnet passes by the first magnet, the first magnet will be moved, and then Because the elastic force of the spring rebounds quickly and hits the upper side of the inner wall of the scraper, the scraper vibrates, and the dye on the surface flows down quickly.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是本发明的整体原理示意图;Fig. 1 is the overall schematic diagram of the present invention;
图2是本发明的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the present invention;
图3是本发明连接桩的结构示意图;Fig. 3 is the structural representation of connecting pile of the present invention;
图4是本发明图2中A的结构示意图;Fig. 4 is a schematic structural view of A in Fig. 2 of the present invention;
图5是本发明图4中B的结构示意图;Fig. 5 is a schematic structural view of B in Fig. 4 of the present invention;
图6是本发明图4中C的结构示意图;Fig. 6 is a schematic structural view of C in Fig. 4 of the present invention;
图中:1固定壳、2染料箱、3电热板、4第一转辊、5第二转辊、6第三转辊、7第四转辊、8第五转辊、9挤压机构、901第一转杆、902第一挤压皮、903第二转杆、904第二挤压皮、905抖水机构、906刮擦机构、501第三转杆、502连接桩、503铰接杆、504撞击板、505气腔、506连接条、507滑板、601刮板、602滑腔、603第一磁铁、604弹簧、605第二磁铁。In the figure: 1 fixed shell, 2 dye box, 3 electric heating plate, 4 first roller, 5 second roller, 6 third roller, 7 fourth roller, 8 fifth roller, 9 extrusion mechanism, 901 first rotating rod, 902 first extruding skin, 903 second rotating rod, 904 second extruding skin, 905 shaking water mechanism, 906 scraping mechanism, 501 third rotating rod, 502 connecting pile, 503 hinged rod, 504 impact plates, 505 air chambers, 506 connecting bars, 507 slide plates, 601 scrapers, 602 slide chambers, 603 first magnets, 604 springs, 605 second magnets.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明提供技术方案:一种可快速烘干定型的纺织布料染色设备,包括固定壳1,固定壳1的内部为中空设置,固定壳1的左侧与固定壳1的右侧均设置有开口,固定壳1的内壁固定连接有染料箱2,染料箱2的下侧固定连接在固定壳1的内壁底部左侧,固定壳1的内壁固定连接有电热板3,电热板3设置在染料箱2的右侧上部,固定壳1的内壁通过轴承分别转动连接有第一转辊4、第二转辊5、第三转辊6、第四转辊7、第五转辊8,第一转辊4、第五转辊8分别设置在固定壳1的左侧开口内部与固定壳1的右侧开口内部,第三转辊6、第二转辊5均设置在染料箱2的内部底侧,第三转辊6与第四转辊7之间设置有挤压机构9。Please refer to Figures 1-6, the present invention provides a technical solution: a textile fabric dyeing equipment that can be quickly dried and shaped, including a fixed shell 1, the interior of the fixed shell 1 is hollow, and the left side of the fixed shell 1 is connected to the fixed shell 1 Openings are provided on the right side of each side, the inner wall of the fixed shell 1 is fixedly connected with the
挤压机构9包括第一转杆901,第一转杆901的后端贯穿固定壳1并延伸至固定壳1的后侧,第一转杆901的外壁与固定壳1的内壁通过轴承转动连接,第一转杆901的外壁固定连接有第一挤压皮902,第一挤压皮902的右侧接触有第二转杆903,第二转杆903的内壁固定连接有第二挤压皮904,第二挤压皮904的材质为具有弹性的橡胶材质,第二挤压皮904的前端及侧壁均与固定壳1的内壁通过轴承转动连接,第二挤压皮904的后端贯穿固定壳1并延伸至固定壳1的后侧,第二挤压皮904与第一挤压皮902的下侧均设置有刮擦机构906,第二挤压皮904的下侧设置有抖水机构905。The extrusion mechanism 9 includes a first rotating
抖水机构905包括第三转杆501,第三转杆501位于第二挤压皮904的下侧,第三转杆501的两端均与固定壳1的内壁固定连接,第三转杆501的外壁通过轴承转动连接有连接桩502,连接桩502的外壁开设有安装槽,安装槽的内壁固定连接有铰接杆503,铰接杆503的外壁通过扭簧连接有撞击板504,撞击板504的外壁到第三转杆501的中心处距离与连接桩502的外壁到第三转杆501的中部的距离一致,在撞击板504贴合在连接桩502的外壁上时连接桩502为直径统一的圆柱体,撞击板504与铰接杆503连接处的扭簧为支持撞击板504与连接桩502的表面不贴合的状态,撞击板504的外壁铰接有连接条506,连接桩502的内部开设有气腔505,气腔505的一端与连接桩502的外部位于连接条506处连通设置,气腔505的另一端与连接桩502的外部位于撞击板504的下侧左部处连通设置,连接条506的材质为具有弹性的金属材质,连接条506的下端延伸至气腔505的内部,连接条506的下侧铰接有滑板507,滑板507的外壁与气腔505的内壁滑动连接。The shaking
刮擦机构906包括刮板601,刮板601位于第二挤压皮904的下侧,刮板601的上侧外壁与第二挤压皮904的外壁接触,刮板601的内部开设有滑腔602,滑腔602的内壁滑动连接有第一磁铁603,第一磁铁603的外壁固定连接有弹簧604,弹簧604的另一端与滑腔602的内壁上侧固定连接,第二转杆903的内壁固定连接有第二磁铁605,第一磁铁603与第二磁铁605靠近的一面为相反磁极,第二磁铁605的倾斜角度与第一磁铁603的倾斜角度一致。The
在使用时将布料依次穿过固定壳1左侧的开口、第一转辊4的上侧,第二转辊5、第三转辊6的下侧,第四转辊7、第五转辊8的上侧,随后由固定壳1的右侧开口输出,通过流水线上的传动装置带动布料运动,在染料箱2中注加染料,使布料在经过染料箱2内部的燃料时进行染色,通过电机的输出端与第一转杆901、第二转杆903的后端固定连接,使第一转杆901逆时针旋转使第二转杆903顺时针旋转,且第一转杆901与第二转杆903设置较近使第一挤压皮902、第二挤压皮904之间产生较大压力,使第一挤压皮902与第二挤压皮904在将布料上移时将其染料向下挤出,在布料经过挤出染料后还会通过电热板3的上侧进行烘干,达到快速烘干的效果;When in use, pass the cloth through the opening on the left side of the fixed shell 1, the upper side of the first roller 4, the lower side of the
在第二挤压皮904旋转的同时会使刮板601不断刮擦第二挤压皮904的表面使第二挤压皮904表面的染料被刮下,在第二转杆903旋转的同时会使第二磁铁605不断旋转,使之经过第一磁铁603上侧时,由于第一磁铁603、第二磁铁605的吸力,会使第一磁铁603跟随第二磁铁605的旋转在滑腔602内进行滑动,使之牵引弹簧604进行拉伸,在第一磁铁603移动至滑腔602的底部后,会使第一磁铁603被限位,使第二磁铁605逐渐旋转远离第一磁铁603,随后通过弹簧604的弹力会拉扯第一磁铁603快速复位,由于第一磁铁603的惯性会使其在复位后撞击在刮板601的内壁上侧,使刮板601进行震动,将刮板601上刮下的染料震落,防止附着染料影响刮除效果;When the
在第二挤压皮904旋转的过程中,由于第二挤压皮904的外壁与连接桩502的外壁接触,则会带动连接桩502进行旋转,在撞击板504旋转至第二挤压皮904底部后,由于第二挤压皮904的压力会使撞击板504偏转贴向连接桩502的表面,同时使其与铰接杆503表面连接处的扭簧旋转收缩蓄能,在撞击板504旋转通过第二挤压皮904的底部后,会由于扭簧的弹力快速回弹翘起撞击在布料上,使布料进行抖动,使布料上多余的染料可由于抖动向下侧流动的更快,减少了第二挤压皮904处染料的量,进而降低了第二挤压皮904上附着染料的量;During the rotation of the
在撞击板504贴合向连接桩502的表面时会使滑板507被连接条506推动,使气腔505的上侧进行吸气,同时气腔505的另一端进行出气,在撞击板504快速翘起撞击布料的同时会使撞击板504拉扯连接条506使滑板507快速移动至气腔505的一侧,使气腔505内部的气体进行喷出,随后通过撞击板504的表面导流吹向第二挤压皮904的表面,使第二挤压皮904的表面干燥速度加快,使之增大第二挤压皮904表面的摩擦力,可以更好的将布料向上输送挤压。When the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (7)
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| DE102007059728A1 (en) * | 2007-12-12 | 2009-06-18 | Lindauer Dornier Gmbh | A method of dyeing a tube of a textile material and dyeing machine for carrying out the method |
| CN112481882A (en) * | 2020-11-17 | 2021-03-12 | 厦门代虬纺织有限公司 | Textile printing and dyeing equipment |
| CN112760866A (en) * | 2021-02-02 | 2021-05-07 | 郑立娟 | Device capable of automatically dyeing and drying textile fabric |
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