CN115635139A - Anchor clamping piece sawing device - Google Patents

Anchor clamping piece sawing device Download PDF

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Publication number
CN115635139A
CN115635139A CN202211443351.0A CN202211443351A CN115635139A CN 115635139 A CN115635139 A CN 115635139A CN 202211443351 A CN202211443351 A CN 202211443351A CN 115635139 A CN115635139 A CN 115635139A
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cutting
conveying
frame
anchor
conveying device
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周成顺
查宇
郑玉祥
倪毅
陈刚
段海青
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Zhemao Science & Technology Co ltd
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Zhemao Science & Technology Co ltd
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Abstract

一种锚具夹片锯切装置,涉及锚具加工技术领域,包括:安装架;安装架上固定安装有输送装置、阻断装置、载台装置、收集箱、切割装置和控制器;输送装置用于向载台装置上输送锚具夹片,阻断装置用于截流输送装置上的锚具夹片,使输送装置上的锚具夹片单个依次进入载台装置上,切割装置用于对载台装置上的锚具夹片进行切割,收集箱用于收集切割完成后的锚具夹片;输送装置、阻断装置、载台装置和切割装置均与控制器电性连接;本发明通过输送装置和载台装置,无需手动向带锯机下端放置锚具夹片,确保了操作人员的安全性,只需将锚具夹片放置到输送装置上即可;相比于手动向带锯机下端放置锚具夹片来说,不但增加了安全性,并且还提高了效率。

Figure 202211443351

An anchor clip blade sawing device, which relates to the technical field of anchor processing, includes: a mounting frame; a conveying device, a blocking device, a stage device, a collecting box, a cutting device and a controller are fixedly installed on the mounting frame; It is used to transport the anchor clips to the stage device, the blocking device is used to intercept the anchor clips on the conveying device, so that the anchor clips on the conveying device enter the stage device one by one, and the cutting device is used to The anchor clips on the stage device are cut, and the collection box is used to collect the anchor clips after cutting; the conveying device, blocking device, stage device and cutting device are all electrically connected to the controller; The conveying device and the carrier device do not need to manually place the anchor clips to the lower end of the band saw machine, ensuring the safety of the operator, only need to place the anchor clips on the conveying device; compared to manually placing the anchor clips on the band saw For anchor clips placed at the lower end of the machine, it not only increases the safety, but also improves the efficiency.

Figure 202211443351

Description

一种锚具夹片锯切装置An anchor clip sawing device

技术领域technical field

本发明涉及锚具加工技术领域,尤其涉及一种锚具夹片锯切装置。The invention relates to the technical field of anchor processing, in particular to an anchor clip sawing device.

背景技术Background technique

锚具是指预应力混凝土中所用的永久性锚固装置,是在后张法结构或构件中,为保持预应力筋的拉力并将其传递到混凝土内部的锚固工具,也称之为预应力锚具;夹片是锚具的一部分,作用是桥梁及建筑在使用应力筋锚固时,将张拉后的钢丝、钢绞线用夹片通过锚板固定在锚座上,夹片中的锯形齿螺纹咬住钢丝或钢绞线。目前我国的预应力锚具夹片是用合金结构钢加工而成,它的中心有一个通孔锯形齿螺纹,外部呈圆锥体形;锚具夹片在加工过程的最后,需要对其进行切割,将其切割成两片;例如申请号:CN201621396743.6的中国实用新型专利公开了一种锚具夹片切割装置,其手动将夹片放置到切割工装上,由切割机构进行切割,此种切割方式效率较低,需要手动一个个将夹片放入锥孔内,并且存在安全隐患,在放置夹片的过程中一旦碰触到切割装置,容易对手部造成伤害;Anchor refers to the permanent anchoring device used in prestressed concrete. It is an anchoring tool used in post-tensioned structures or components to maintain the tension of the prestressed tendon and transfer it to the interior of the concrete. It is also called a prestressed anchor. The clip is a part of the anchor, and its function is to fix the stretched steel wire and steel strand on the anchor seat through the anchor plate when the bridge and the building are anchored with stress tendons. Tooth threads grip the wire or strand. At present, the prestressed anchor clip in our country is made of alloy structural steel. It has a through-hole zigzag thread in the center, and the outside is conical; the anchor clip needs to be cut at the end of the processing process. , cut it into two pieces; for example, the Chinese utility model patent application number: CN201621396743.6 discloses an anchor clip cutting device, which manually places the clip on the cutting tool and cuts it by the cutting mechanism. The cutting method is inefficient, and it is necessary to manually put the clips into the taper holes one by one, and there are potential safety hazards. Once the clips are placed in the process of touching the cutting device, it is easy to cause damage to the hand;

因此,本发明提出了一种锚具夹片锯切装置,无需手动一个个的将夹片放入锥孔内,提高了生产时的安全性,并且大大提高了生产效率。Therefore, the present invention proposes a sawing device for anchor clamps, which does not need to manually put the clamps into the taper holes one by one, which improves the safety during production and greatly improves the production efficiency.

发明内容Contents of the invention

本发明所使用的技术方案为:一种锚具夹片锯切装置,包括:安装架;所述安装架上固定安装有输送装置、阻断装置、载台装置、收集箱、切割装置和控制器;The technical solution used in the present invention is: an anchor clip sawing device, including: a mounting frame; a conveying device, a blocking device, a stage device, a collection box, a cutting device and a control device are fixedly installed on the mounting frame. device;

所述输送装置用于向所述载台装置上输送锚具夹片,所述阻断装置用于截流所述输送装置上的锚具夹片,使输送装置上的锚具夹片单个依次进入所述载台装置上,所述切割装置用于对所述载台装置上的锚具夹片进行切割,所述收集箱用于收集切割完成后的锚具夹片;所述输送装置、阻断装置、载台装置和切割装置均与所述控制器电性连接。The conveying device is used to convey the anchor clips to the stage device, and the blocking device is used to intercept the anchor clips on the conveying device, so that the anchor clips on the conveying device enter one by one On the stage device, the cutting device is used to cut the anchor clips on the stage device, and the collection box is used to collect the anchor clips after cutting; The breaking device, the carrier device and the cutting device are all electrically connected to the controller.

进一步的,所述输送装置包括:传送装置、输送筒,所述传送装置固定安装在所述安装架上,所述传送装置上设有若干个用于传输锚具夹片的通道;所述输送筒数量与所述传送装置上的通道数量相等;每个所述输送筒均固定安装在所述安装架上,每个所述输送筒一端均与所述传送装置上对应的通道一一配合,另一端均与所述载台装置相配合;所述传送装置与所述控制器电性连接。Further, the conveying device includes: a conveying device and a conveying cylinder, the conveying device is fixedly installed on the mounting frame, and several channels for transporting anchor clips are provided on the conveying device; the conveying device The number of tubes is equal to the number of channels on the transmission device; each of the delivery tubes is fixedly installed on the mounting frame, and one end of each delivery tube is matched with the corresponding channels on the transmission device, The other ends are matched with the stage device; the transmission device is electrically connected with the controller.

进一步的,所述输送装置还包括:输送滑板,所述输送滑板固定安装在所述安装架上、且位于所述传送装置和输送筒之间;所述输送滑板上设有与所述传送装置上的每个通道相配合的滑道;所述传送装置通道内的锚具夹片,经过所述输送滑板上对应的滑道进入对应的所述输送筒内。Further, the conveying device further includes: a conveying slider, which is fixedly installed on the installation frame and located between the conveying device and the conveying cylinder; The slideway matched with each channel on the conveyor; the anchor clip in the channel of the conveying device enters the corresponding conveying cylinder through the corresponding slideway on the conveying slide plate.

进一步的,所述阻断装置包括:固定板;所述固定板固定安装在所述安装架上,所述固定板上固定安装有阻断电机,所述阻断电机的输出轴上固定安装有圆盘,所述圆盘上盖设有凸起,并转动安装在所述固定板上;Further, the blocking device includes: a fixed plate; the fixed plate is fixedly installed on the installation frame, the blocking motor is fixedly installed on the fixed plate, and the output shaft of the blocking motor is fixedly installed with a disc, the upper cover of the disc is provided with protrusions, and is rotatably mounted on the fixing plate;

所述固定板上转动安装有限制爪,所述限制爪上设有与所述圆盘上的凸起相配合的二号凸起,并通过拉力弹簧与所述固定板弹性连接;A limiting pawl is rotatably installed on the fixing plate, and the limiting claw is provided with a No. 2 protrusion matching with the protrusion on the disc, and is elastically connected to the fixing plate through a tension spring;

所述固定板上转动安装有限制圆盘,所述限制圆盘上设有四个与所述限制爪相配合的凹槽;所述限制圆盘上固定安装有转杆,所述转杆上固定安装有与所述传送装置上的通道数量相等的拨片组,每组拨片组分别与对应的所述传送装置上通道相配合;每组所述拨片组由四个拨片组成,每相邻的两个拨片之间夹角为90°,且每个拨片均固定安装在所述转杆上;所述阻断电机与所述控制器电性连接。A restricting disc is rotatably installed on the fixed plate, and four grooves matching the restricting claws are arranged on the restricting disc; a rotating rod is fixedly installed on the restricting disc, and There are fixedly installed paddle groups equal to the number of channels on the transmission device, and each group of paddle groups is respectively matched with the corresponding upper channel of the transmission device; each group of paddle groups is composed of four paddles, The angle between every two adjacent paddles is 90°, and each paddle is fixedly installed on the rotating rod; the blocking motor is electrically connected with the controller.

进一步的,所述载台装置包括:载台箱;所述载台箱固定安装在所述安装架上,所述载台箱上滑动安装有切割板架,且固定安装有推动电缸,所述推动电缸输出端与所述切割板架固定连接;Further, the stage device includes: a stage box; the stage box is fixedly installed on the mounting frame, a cutting plate frame is slidably installed on the stage box, and a pushing electric cylinder is fixedly installed, so The output end of the electric cylinder is fixedly connected with the cutting frame;

所述切割板架上转动安装有切割板,所述切割板两端分别固定安装有一个齿轮,所述载台箱上固定安装有两个分别与对应的所述齿轮相配合的齿条;A cutting board is rotatably installed on the cutting board frame, a gear is fixedly installed at both ends of the cutting board, and two racks are fixedly installed on the carrier box to match the corresponding gears respectively;

所述切割板上固定安装有与所述输送筒数量相等、且一一对应的切割环,每个所述切割环上均设有与所述切割装置相配合的切割槽;所述推动电缸与所述控制器电性连接。The cutting plate is fixedly installed with cutting rings that are equal in number to the delivery cylinders and correspond to each other, and each cutting ring is provided with a cutting groove that matches the cutting device; the pushing electric cylinder Electrically connected with the controller.

进一步的,所述载台装置还包括:滑架、桥型滑轨架和立架;所述滑架滑动安装在所述载台箱上,所述桥型滑轨架固定安装在所述载台箱上,所述桥型滑轨架上设有桥型滑槽;所述立架与所述滑架滑动连接,且下端通过所述桥型滑槽与所述桥型滑轨架滑动连接;Further, the stage device also includes: a slide frame, a bridge-type slide rail frame and a stand; the slide frame is slidably installed on the stage box, and the bridge-type slide rail frame is fixedly installed On the platform box, the bridge-shaped slide rail frame is provided with a bridge-shaped slide rail; the stand is slidably connected with the slide frame, and the lower end is slidably connected with the bridge-shaped slide rail frame through the bridge-shaped slide groove ;

所述滑架上滑动安装有二号切割板架,所述立架与所述二号切割板架固定连接;所述二号切割板架上转动安装有二号切割板,所述二号切割板两侧分别固定安装有一个二号齿轮,所述载台箱上固定安装有与每个所述二号齿轮相配合得到齿条;所述二号切割板上盖固定安装有与所述输送筒数量相等,且一一对应的切割环;No. 2 cutting board frame is slidably installed on the carriage, and the stand is fixedly connected with the No. 2 cutting board frame; No. 2 cutting board is installed on the No. 2 cutting board frame. A No. 2 gear is fixedly installed on both sides of the plate, and a rack is fixedly installed on the carrier box to cooperate with each of the No. 2 gears; the No. 2 cutting plate cover is fixedly installed with a The number of cylinders is equal, and one-to-one corresponding cutting ring;

所述载台箱两侧分别固定安装有一组同步带装置;每组所述同步带装置均包括:若干个同步带轮;每组所述同步带装置的同步带轮呈上下分层式转动安装在所述载台箱上,并通过一条同步带传动连接;A group of synchronous belt devices are respectively fixedly installed on both sides of the carrier box; each group of synchronous belt devices includes several synchronous belt pulleys; on the carrier box and connected through a synchronous belt drive;

所述切割板架两端分别与两个同步带中处于上层位置的带面固定连接,所述滑架两端分别与两个同步带中处于下层位置的带面固定连接。The two ends of the cutting frame are respectively fixedly connected with the upper belt surfaces of the two synchronous belts, and the two ends of the carriage are respectively fixedly connected with the lower belt surfaces of the two synchronous belts.

进一步的,所述切割装置包括:切割装置安装架和带锯机;所述切割装置安装架固定安装在所述安装架上,所述切割装置安装架上固定安装有两组升降机,所述带锯机两端分别固定安装在两组所述升降机的输出端;每个所述切割环上的切割槽均与所述带锯机的锯条相配合;所述升降机和所述带锯机均与所述控制器电性连接。Further, the cutting device includes: a cutting device mounting frame and a band saw machine; the cutting device mounting frame is fixedly mounted on the mounting frame, and two sets of elevators are fixedly mounted on the cutting device mounting frame, and the belt The two ends of the saw machine are respectively fixedly installed on the output ends of the two groups of elevators; the cutting grooves on each of the cutting rings are matched with the saw blades of the band saw; The controller is electrically connected.

进一步的,所述安装架上还固定安装有喷嘴安装架,所述喷嘴安装架上固定安装有若干个喷嘴;所述喷嘴用于在所述带锯机切割锚具夹片时,喷淋切削液,对锚具夹片和带锯机的锯条进行降温;所述喷嘴与厂区内的供液设备连接;厂区内的供液设备与所述控制器电性连接。Further, a nozzle mounting frame is fixedly installed on the mounting frame, and several nozzles are fixedly mounted on the nozzle mounting frame; the nozzles are used for spraying and cutting when the band saw machine cuts the anchor clip The liquid is used to cool down the anchor clip and the saw blade of the band saw machine; the nozzle is connected to the liquid supply equipment in the factory area; the liquid supply equipment in the factory area is electrically connected to the controller.

由于本发明采用了上述技术方案,本发明所具有的有益效果为:本发明通过输送装置和载台装置,无需手动向带锯机下端放置锚具夹片,确保了操作人员的安全性,只需将锚具夹片放置到输送装置上即可,并且通过载台装置可将切割好的锚具夹片自动倒入收集箱内,无需人员手动参与;而且相比于手动向带锯机下端放置锚具夹片来说,不但增加了安全性,并且还提高了效率。Because the present invention adopts the above-mentioned technical scheme, the beneficial effects of the present invention are: the present invention does not need to manually place anchor clips to the lower end of the band saw machine through the conveying device and the stage device, thereby ensuring the safety of the operator. It is only necessary to place the anchor clips on the conveying device, and the cut anchor clips can be automatically poured into the collection box through the stage device, without manual participation of personnel; For the placement of anchor clips, it not only increases safety, but also improves efficiency.

附图说明Description of drawings

图1为本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明输送装置整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the delivery device of the present invention.

图3为本发明阻断装置整体结构示意图。Fig. 3 is a schematic diagram of the overall structure of the blocking device of the present invention.

图4为本发明载台装置整体结构示意图。Fig. 4 is a schematic diagram of the overall structure of the stage device of the present invention.

图5为本发明载台装置部分结构示意图。Fig. 5 is a partial structural diagram of the stage device of the present invention.

图6为本发明同步带装置与载台箱位置关系示意图。Fig. 6 is a schematic diagram of the positional relationship between the timing belt device and the carrier box of the present invention.

图7为本发明切割装置整体结构示意图。Fig. 7 is a schematic diagram of the overall structure of the cutting device of the present invention.

附图标记:安装架-1;输送装置-2;阻断装置-3;载台装置-4;收集箱-5;切割装置-6;喷嘴安装架-7;喷嘴-8;传送装置-21;输送滑板-22;输送筒-23;固定板-31;阻断电机-32;圆盘-33;限制爪-34;限制圆盘-35;转杆-36;载台箱-41;推动电缸-42;切割板架-43;切割板-44;齿条-45;齿轮-46;滑架-47;二号切割板架-48;二号切割板-49;二号齿轮-410;桥型滑轨架-411;立架-412;同步带装置-413;切割装置安装架-61;升降机-62;带锯机-63。Reference signs: mounting frame-1; conveying device-2; blocking device-3; stage device-4; collecting box-5; cutting device-6; nozzle mounting frame-7; nozzle-8; conveying device-21 ; Conveying slide plate-22; Conveying cylinder-23; Fixed plate-31; Blocking motor-32; Disc-33; Limit claw-34; Limit disc-35; Electric cylinder-42; Cutting board frame-43; Cutting board-44; Rack-45; Gear-46; Carriage-47; Bridge-type slide rail frame-411; vertical frame-412; synchronous belt device-413; cutting device mounting frame-61; elevator-62; band saw machine-63.

具体实施方式Detailed ways

实施例,如图1-7所示,一种锚具夹片锯切装置,包括:安装架1;安装架1上固定安装有输送装置2、阻断装置3、载台装置4、收集箱5、切割装置6和控制器;Embodiments, as shown in Figures 1-7, an anchor clip sawing device, comprising: a mounting frame 1; a conveying device 2, a blocking device 3, a carrier device 4, and a collection box are fixedly installed on the mounting frame 1 5. Cutting device 6 and controller;

输送装置2用于向载台装置4上输送锚具夹片,阻断装置3用于截流输送装置2上的锚具夹片,使输送装置2上的锚具夹片单个依次进入载台装置4上,切割装置6用于对载台装置4上的锚具夹片进行切割,收集箱5用于收集切割完成后的锚具夹片;输送装置2、阻断装置3、载台装置4和切割装置6均与控制器电性连接;使用时,工作人员将锚具夹片立置在输送装置2上,输送装置2向载台装置4上输送锚具夹片,在输送装置2向载台装置4上输送锚具夹片的过程中,阻断装置3位于输送装置2上方,并将输送装置2上的锚具夹片截停,并一个个的将输送装置2上锚具夹片放出,使得锚具夹片可以单独的进入载台装置4上,随后切割装置6对载台装置4上的锚具夹片进行切割,载台装置4上的锚具夹片切割完成后,载台装置4进行翻转,使得切割完成后的锚具夹片落入收集箱5中。The conveying device 2 is used to convey the anchor clips to the stage device 4, and the blocking device 3 is used to intercept the anchor clips on the conveying device 2, so that the anchor clips on the conveying device 2 enter the stage device one by one 4, the cutting device 6 is used to cut the anchor clips on the stage device 4, and the collection box 5 is used to collect the anchor clips after cutting; the conveying device 2, the blocking device 3, and the stage device 4 and the cutting device 6 are electrically connected with the controller; when in use, the staff will place the anchor clips on the conveying device 2, and the conveying device 2 will convey the anchor clips to the stage device 4, and the conveying device 2 will During the process of conveying the anchor clips on the stage device 4, the blocking device 3 is located above the conveying device 2, and stops the anchor clips on the conveying device 2, and clamps the anchors on the conveying device 2 one by one. The pieces are released so that the anchor clips can enter the stage device 4 separately, and then the cutting device 6 cuts the anchor clips on the stage device 4. After the anchor clips on the stage device 4 are cut, The stage device 4 is turned over so that the cut anchor clips fall into the collection box 5 .

具体的,如图2所示,输送装置2包括:传送装置21、输送筒23,传送装置21固定安装在安装架1上,传送装置21上设有若干个用于传输锚具夹片的通道,为了可以清楚的说明,本实施例中传送装置21上设有六个用于传输锚具夹片的通道;输送筒23数量与传送装置21上的通道数量相等;每个输送筒23均固定安装在安装架1上,每个输送筒23一端均与传送装置21上对应的通道一一配合,另一端均与载台装置4相配合;传送装置2与控制器电性连接,输送装置2还包括:输送滑板22,输送滑板22固定安装在安装架1上,且位于传送装置21和输送筒23之间;输送滑板22上设有与传送装置21上的每个通道相配合的滑道;传送装置21通道内的锚具夹片,经过输送滑板22上对应的滑道进入对应的输送筒23内;传送装置21为网带输送机,网带输送机沿输送方向的垂直方向固定安装五个直板,以形成六个用于传输锚具夹片的通道,每个通道的宽度相等,并且通道宽度大于锚具夹片最大直径处的直径2~5mm;输送滑板22与底面的夹角为30°;输送滑板22上的每个滑道、输送筒23的内径均与传送装置21上的通道宽度相等。Specifically, as shown in Fig. 2, the conveying device 2 includes: a conveying device 21 and a conveying cylinder 23, the conveying device 21 is fixedly installed on the installation frame 1, and several passages for transmitting the anchor clips are provided on the conveying device 21 , in order to clearly illustrate, in the present embodiment, the conveying device 21 is provided with six passages for transporting anchor clips; the number of conveying cylinders 23 is equal to the number of passages on the conveying device 21; each conveying cylinder 23 is fixed Installed on the mounting frame 1, one end of each delivery tube 23 is matched with the corresponding channel on the delivery device 21 one by one, and the other end is matched with the stage device 4; the delivery device 2 is electrically connected with the controller, and the delivery device 2 It also includes: a conveying slide 22, which is fixedly installed on the installation frame 1, and is located between the conveying device 21 and the conveying cylinder 23; the conveying slide 22 is provided with a slideway matched with each channel on the conveying device 21 The anchor clamp in the passage of the conveying device 21 enters the corresponding conveying cylinder 23 through the corresponding slideway on the conveying slide 22; the conveying device 21 is a mesh belt conveyor, and the mesh belt conveyor is fixedly installed along the vertical direction of the conveying direction Five straight plates to form six channels for transporting the anchor clips, each channel has the same width and is 2~5mm larger than the diameter at the maximum diameter of the anchor clips; the angle between the delivery slide plate 22 and the bottom surface is 30°; the inner diameter of each slideway on the conveying slide 22 and the conveying cylinder 23 is equal to the channel width on the conveying device 21 .

具体的,如图3所示,阻断装置3包括:固定板31;固定板31固定安装在安装架1上,固定板31上固定安装有阻断电机32,阻断电机32的输出轴上固定安装有圆盘33,圆盘33上盖设有凸起,并转动安装在固定板31上;Specifically, as shown in Figure 3, the blocking device 3 includes: a fixed plate 31; the fixed plate 31 is fixedly installed on the mounting frame 1, the fixed plate 31 is fixedly installed with a blocking motor 32, and the output shaft of the blocking motor 32 A disc 33 is fixedly installed, and the upper cover of the disc 33 is provided with a protrusion, and is rotatably mounted on the fixed plate 31;

固定板31上转动安装有限制爪34,限制爪34上设有与圆盘33上的凸起相配合的二号凸起,并通过拉力弹簧与固定板31弹性连接;The fixed plate 31 is rotatably equipped with a restricting claw 34, and the restricting claw 34 is provided with a No. 2 projection matching the projection on the disk 33, and is elastically connected to the fixed plate 31 by a tension spring;

固定板31上转动安装有限制圆盘35,限制圆盘35上设有四个与限制爪34相配合的凹槽;限制圆盘35上固定安装有转杆36,转杆36上固定安装有与传送装置21上的通道数量相等的拨片组,每组拨片组分别与对应的传送装置21上通道相配合;每组拨片组由四个拨片组成,每相邻的两个拨片之间夹角为90°,且每个拨片均固定安装在转杆36上;阻断电机32与控制器电性连接;通过阻断电机32的转动,带动圆盘33转动,从而通过圆盘33上的凸起顶动限制爪34,使得限制爪34不在对限制圆盘35进行限制,即拉力弹簧被拉伸,限制爪34离开限制圆盘35上的凹槽;阻断电机32每带动圆盘33转动一圈,限制爪34便离开限制圆盘35上的凹槽一次;每组拨片组均位于传送装置21上对应的通道上方,每个拨片的高度均于锚具夹片的高度相等,并且于传送装置21垂直的下端拨片的底面距离传送装置21顶面5mm;在工作时,工作人员将锚具夹片放入传送装置21上的每个通道内,在传送装置21带动锚具夹片移动过程中,锚具夹片被拨片阻挡;在阻断电机32的转动过程中,当限制爪34被圆盘33上的凸起顶开时,通过传送装置21与锚具夹片之间的摩擦力的作用,使得一个锚具夹片通过拨片,转杆36转动,使得下一个拨片阻挡下一个锚具夹片,并且限制爪34再次卡入限制圆盘35上的凹槽内,阻挡锚具夹片;即阻断电机32每带动圆盘33转动一周,即可使得一个锚具夹片通过拨片,从而实现传送装置21上的每个通道向载台装置4上一个个的输送锚具夹片。Rotate on the fixed plate 31 and be installed with restricting disc 35, be provided with four grooves that cooperate with restricting claw 34 on the restricting disc 35; The paddle groups equal to the number of passages on the transmission device 21, each group of paddle groups are matched with the corresponding passages on the transmission device 21; each group of paddle groups is composed of four paddles, and each adjacent two paddles The included angle between the slices is 90°, and each pick is fixedly installed on the rotating rod 36; the electrical connection between the blocking motor 32 and the controller; by blocking the rotation of the motor 32, the disc 33 is driven to rotate, thereby passing The protrusion on the disc 33 pushes the restriction claw 34, so that the restriction claw 34 is no longer restricting the restriction disc 35, that is, the tension spring is stretched, and the restriction claw 34 leaves the groove on the restriction disc 35; the motor 32 is blocked. Every time the disk 33 is driven to rotate a circle, the restricting claw 34 will leave the groove on the restricting disk 35 once; each set of plectrums is located above the corresponding channel on the transmission device 21, and the height of each plectrum is equal to that of the anchorage. The height of the clips is equal, and the bottom surface of the vertical lower end of the transfer device 21 is 5mm away from the top surface of the transfer device 21; when working, the staff puts the anchor clips into each channel on the transfer device 21, When the transmission device 21 drives the anchor clips to move, the anchor clips are blocked by the paddles; during the rotation of the blocking motor 32, when the limiting claw 34 is pushed away by the protrusion on the disc 33, it passes through the transmission device. 21 and the effect of the frictional force between the anchor clips, so that one anchor clip passes through the paddle, the rotating rod 36 rotates, so that the next paddle blocks the next anchor clip, and the restricting claw 34 snaps into the restricting clip again. In the groove on the disc 35, the anchor clips are blocked; that is, the blocking motor 32 drives the disc 33 to rotate once, so that one anchor clip can pass through the plectrum, thereby realizing each channel on the transmission device 21 The anchor clips are delivered one by one to the stage device 4 .

具体的,如图4-6所示,载台装置4包括:载台箱41;载台箱41固定安装在安装架1上,载台箱41上滑动安装有切割板架43,且固定安装有推动电缸42,推动电缸42输出端与切割板架43固定连接;Concretely, as shown in Figure 4-6, stage device 4 comprises: stage box 41; There is a push electric cylinder 42, and the output end of the push electric cylinder 42 is fixedly connected with the cutting board frame 43;

切割板架43上转动安装有切割板44,切割板44两端分别固定安装有一个齿轮46,载台箱41上固定安装有两个分别与对应的齿轮46相配合的齿条45;The cutting plate frame 43 is rotatably equipped with a cutting plate 44, a gear 46 is fixedly installed at both ends of the cutting plate 44, and two racks 45 respectively matched with the corresponding gears 46 are fixedly installed on the carrier box 41;

切割板44上固定安装有与输送筒23数量相等,且一一对应的切割环,每个切割环上均设有与切割装置6相配合的切割槽;推动电缸42与控制器电性连接。The cutting plate 44 is fixedly equipped with cutting rings that are equal in number to the delivery cylinder 23 and correspond to each other. Each cutting ring is provided with a cutting groove that matches the cutting device 6; the electric cylinder 42 is electrically connected to the controller .

载台装置4还包括:滑架47、桥型滑轨架411和立架412;滑架47滑动安装在载台箱41上,桥型滑轨架411固定安装在载台箱41上,桥型滑轨架411上设有桥型滑槽;立架412与滑架47滑动连接,且下端通过桥型滑槽与桥型滑轨架411滑动连接;The stage device 4 also includes: a slide frame 47, a bridge-shaped slide rail frame 411 and a stand 412; A bridge-shaped slide rail frame 411 is provided with a bridge-shaped chute; the vertical frame 412 is slidably connected with the slide frame 47, and the lower end is slidably connected with the bridge-shaped slide rail frame 411 through a bridge-shaped chute;

滑架47上滑动安装有二号切割板架48,立架412与二号切割板架48固定连接;二号切割板架48上转动安装有二号切割板49,二号切割板49两侧分别固定安装有一个二号齿轮410,载台箱41上固定安装有与每个二号齿轮410相配合得到齿条45;二号切割板49上盖固定安装有与输送筒23数量相等,且一一对应的切割环;No. 2 cutting board frame 48 is slidably installed on the carriage 47, and stand 412 is fixedly connected with No. 2 cutting board frame 48; No. 2 cutting board frame 48 is rotated and installed with No. 2 cutting board 49, and No. 2 cutting board 49 both sides A No. 2 gear 410 is fixedly installed respectively, and a rack 45 obtained by matching with each No. 2 gear 410 is fixedly installed on the carrier box 41; the No. 2 cutting plate 49 upper cover is fixedly installed with a number equal to that of the delivery cylinder 23, and One-to-one corresponding cutting ring;

载台箱41两侧分别固定安装有一组同步带装置413;每组同步带装置413均包括:若干个同步带轮;每组同步带装置的同步带轮呈上下分层式转动安装在载台箱41上,并通过一条同步带传动连接;A group of synchronous belt devices 413 are fixedly installed on both sides of the carrier box 41; each group of synchronous belt devices 413 includes: several synchronous belt pulleys; On the box 41, and connected by a synchronous belt drive;

切割板架43两端分别与两个同步带中处于上层位置的带面固定连接,滑架47两端分别与两个同步带中处于下层位置的带面固定连接;通过推动电缸42可带动切割板架43进行滑动,当锚具夹片到达切割板44上的切割环上后,推动电缸42启动,使得切割板架43向后移动,直至运动到切割装置6正下方,随后切割装置6对每个切割环上的锚具夹片进行切割,切割完成后,推动电缸42继续带动切割板架43向后移动,当切割板44上的齿轮46与齿条45啮合后,随着切割板架43的继续移动,切割板44发生翻转,将切割好的锚具夹片倒入收集箱5内;在切割板架43向后移动的过程中,通过同步带的作用,使得滑架47向前移动,并在桥型滑轨架411和立架412的作用下,使得二号切割板架48做桥形上下移动,即为当切割板44翻转时,二号切割板架48移动到载台箱41前方,使得二号切割板49上的每个切割环均与每个输送筒23一一对应,并且此时二号切割板架48高度与切割板架43高度一致;通过推动电缸42和同步带装置的作用,使得切割板44和二号切割板49交替运动,以提高效率,通过桥型滑轨架411和立架412,防止切割板44和二号切割板49在交替过程中发生碰撞;通过桥型滑轨架411使得二号切割板49在移动到接受锚具夹片的位置、切割装置6对锚具夹片切割的位置和倾倒锚具夹片的位置时,均与切割板44处于同一高度。The two ends of the cutting board frame 43 are respectively fixedly connected with the upper belt surface of the two synchronous belts, and the two ends of the carriage 47 are respectively fixedly connected with the lower belt surface of the two synchronous belts; by pushing the electric cylinder 42, it can drive The cutting frame 43 slides, and when the anchor clip reaches the cutting ring on the cutting plate 44, the electric cylinder 42 is pushed to start, so that the cutting frame 43 moves backward until it moves directly below the cutting device 6, and then the cutting device 6. Cut the anchor clips on each cutting ring. After the cutting is completed, push the electric cylinder 42 to continue to drive the cutting board frame 43 to move backward. When the gear 46 on the cutting board 44 meshes with the rack 45, the As the cutting board frame 43 continues to move, the cutting board 44 is overturned, and the cut anchor clips are poured into the collection box 5; during the backward movement of the cutting board frame 43, the sliding frame is driven by the synchronous belt. 47 moves forward, and under the effect of the bridge-shaped slide rail frame 411 and the stand 412, the No. 2 cutting board frame 48 moves up and down in a bridge shape, that is, when the cutting board 44 is overturned, the No. 2 cutting board frame 48 moves To the front of the carrier box 41, so that each cutting ring on the No. 2 cutting plate 49 corresponds to each conveying cylinder 23 one by one, and at this time, the height of the No. 2 cutting plate frame 48 is consistent with the height of the cutting plate frame 43; The effect of electric cylinder 42 and synchronous belt device makes cutting plate 44 and No. 2 cutting plate 49 move alternately, to improve efficiency, by bridge type slide rail frame 411 and stand 412, prevents cutting plate 44 and No. 2 cutting plate 49 from Collision occurs in the alternate process; when the No. 2 cutting plate 49 is moved to the position of accepting the anchor clips, the position where the cutting device 6 cuts the anchor clips and the position of dumping the anchor clips through the bridge type slide rail frame 411 , are all at the same height as the cutting board 44.

具体的,如图7所示,切割装置6包括:切割装置安装架61和带锯机63;切割装置安装架61固定安装在安装架1上,切割装置安装架61上固定安装有两组升降机62,带锯机63两端分别固定安装在两组升降机62的输出端;每个切割环上的切割槽均与带锯机63的锯条相配合;升降机62和带锯机63均与控制器电性连接,安装架1上还固定安装有喷嘴安装架7,喷嘴安装架7上固定安装有若干个喷嘴8;喷嘴8用于在带锯机63切割锚具夹片时,喷淋切削液,对锚具夹片和带锯机63的锯条进行降温;喷嘴8与厂区内的供液设备连接;厂区内的供液设备与控制器电性连接;升降机62和带锯机63均为现有技术手段,因此在本实施例中不在赘述;当切割板44或者二号切割板49上的锚具夹片需要切割时,启动带锯机63,并通过两个升降机62控制带锯机63向下逐渐移动,对锚具夹片进行切割,在切割过程中,通过喷嘴8进行喷洒切削液,切割完成后,两个升降机62带动带锯机63上升,随后带锯机63停止工作。Specifically, as shown in Figure 7, the cutting device 6 includes: a cutting device mounting frame 61 and a band saw machine 63; 62, the two ends of the band saw machine 63 are respectively fixedly installed on the output ends of two groups of elevators 62; the cutting grooves on each cutting ring are matched with the saw blades of the band saw machine 63; the elevator 62 and the band saw machine 63 are all connected with the controller Electrically connected, a nozzle mounting frame 7 is also fixedly installed on the mounting frame 1, and several nozzles 8 are fixedly mounted on the nozzle mounting frame 7; the nozzles 8 are used to spray cutting fluid when the band saw machine 63 cuts the anchor clip , cooling the saw blade of the anchor clip and the band saw machine 63; the nozzle 8 is connected with the liquid supply equipment in the factory area; the liquid supply equipment in the factory area is electrically connected with the controller; the elevator 62 and the band saw machine 63 are both existing There are technical means, so it will not be repeated in this embodiment; when the anchor clips on the cutting board 44 or No. 2 cutting board 49 need to be cut, the band saw machine 63 is started, and the band saw machine 63 is controlled by two elevators 62 Gradually move downward to cut the anchor clip. During the cutting process, the cutting fluid is sprayed through the nozzle 8. After the cutting is completed, the two elevators 62 drive the band saw 63 to rise, and then the band saw 63 stops working.

工作原理:在对锚具夹片进行锯切时,由工作人员将锚具夹片立置到传送装置21上的通道内,由传送装置21向载台装置4上传送锚具夹片,并通过阻断装置3向载台装置4上一个个的传送锚具夹片,阻断电机32带动圆盘33每转动一圈,每个通道均放出一个锚具夹片,锚具夹片经过输送滑板22和输送筒23到达切割环上,随后推动电缸42启动,使得切割板44上的切割环移动到带锯机63正下方,随后带锯机63对锚具夹片进行切割;在切割板44朝向带锯机63移动时,二号切割板49朝向传送装置21移动,当切割板49移动到带锯机63正下方时,二号切割板49移动至输送筒23下方阻断装置3再次放出锚具夹片,使得锚具夹片移动至二号切割板49上的切割环内;切割板44和二号切割板49依次交替往复,从而提高效率;在带锯机63切割锚具夹片时,喷嘴8喷出切削液;在切割板44或者二号切割板49上的锚具夹片切割完成后,切割板44或者二号切割板49继续向后移动,通过齿轮46或者二号齿轮410与齿条45的配合,使得切割板44或者二号切割板49翻转,将切割好的锚具夹片倒入收集箱5内。Working principle: When sawing the anchor clips, the staff will place the anchor clips upright in the channel on the transmission device 21, and the transmission device 21 will transfer the anchor clips to the stage device 4, and Through the blocking device 3, the anchor clips are transmitted to the stage device 4 one by one, and the blocking motor 32 drives the disc 33 to rotate one circle, and each channel releases an anchor clip, and the anchor clip is conveyed The slide plate 22 and the conveying cylinder 23 arrive at the cutting ring, and then the electric cylinder 42 is pushed to start, so that the cutting ring on the cutting plate 44 moves directly below the band saw machine 63, and then the band saw machine 63 cuts the anchor clip; When the plate 44 moves towards the band saw machine 63, the No. 2 cutting plate 49 moves towards the conveying device 21, and when the cutting plate 49 moves directly below the band saw machine 63, the No. 2 cutting plate 49 moves to the lower part of the delivery cylinder 23 to block the device 3 Release the anchor clips again, so that the anchor clips move to the cutting ring on the No. 2 cutting plate 49; the cutting plate 44 and the No. 2 cutting plate 49 reciprocate alternately in turn, thereby improving efficiency; cut the anchor at the band saw 63 When clamping, the nozzle 8 sprays cutting fluid; after the anchor clip on the cutting plate 44 or No. The cooperation of the No. gear 410 and the rack 45 makes the cutting plate 44 or the No. 2 cutting plate 49 overturn, and pours the cut anchor clips into the collection box 5 .

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (8)

1. An anchor clip sawing device, comprising: a mounting frame (1); the mounting rack (1) is fixedly provided with a conveying device (2), a blocking device (3), a carrying platform device (4), a collecting box (5), a cutting device (6) and a controller;
the conveying device (2) is used for conveying anchor clamping pieces to the platform deck device (4), the blocking device (3) is used for intercepting the anchor clamping pieces on the conveying device (2) so that the anchor clamping pieces on the conveying device (2) enter the platform deck device (4) in sequence, the cutting device (6) is used for cutting the anchor clamping pieces on the platform deck device (4), and the collecting box (5) is used for collecting the cut anchor clamping pieces; the conveying device (2), the blocking device (3), the carrying platform device (4) and the cutting device (6) are electrically connected with the controller.
2. An anchor clip sawing device according to claim 1, characterised in that the conveying device (2) comprises: the anchor clamping device comprises a conveying device (21) and a conveying cylinder (23), wherein the conveying device (21) is fixedly installed on the installation frame (1), and a plurality of channels for conveying anchor clamping pieces are arranged on the conveying device (21); the number of the delivery cylinders (23) is equal to the number of channels on the conveying device (21); each conveying cylinder (23) is fixedly arranged on the mounting frame (1), one end of each conveying cylinder (23) is matched with a corresponding channel on the conveying device (21) one by one, and the other end of each conveying cylinder (23) is matched with the carrier device (4); the conveying device (2) is electrically connected with the controller.
3. An anchor clip sawing device according to claim 2, wherein the conveying device (2) further comprises: the conveying sliding plate (22), the conveying sliding plate (22) is fixedly arranged on the mounting frame (1) and is positioned between the conveying device (21) and the conveying cylinder (23); the conveying sliding plate (22) is provided with a slide way matched with each channel on the conveying device (21); the anchor clips in the channels of the conveying device (21) enter the corresponding conveying cylinders (23) through corresponding slide ways on the conveying sliding plates (22).
4. An anchor clip sawing device according to claim 2, characterised in that the blocking device (3) comprises: a fixing plate (31); the fixing plate (31) is fixedly installed on the installation frame (1), the blocking motor (32) is fixedly installed on the fixing plate (31), a disc (33) is fixedly installed on an output shaft of the blocking motor (32), a protrusion is arranged on an upper cover of the disc (33), and the disc is rotatably installed on the fixing plate (31);
a limiting claw (34) is rotatably mounted on the fixing plate (31), a second protrusion matched with the protrusion on the disc (33) is arranged on the limiting claw (34), and the limiting claw is elastically connected with the fixing plate (31) through a tension spring;
a limiting disc (35) is rotatably mounted on the fixed plate (31), and four grooves matched with the limiting claws (34) are formed in the limiting disc (35); a rotating rod (36) is fixedly installed on the limiting disc (35), poking sheet groups with the number equal to that of the channels on the conveying device (2) are fixedly installed on the rotating rod (36), and each poking sheet group is respectively matched with the corresponding channel on the conveying device (2); each group of the shifting sheet group consists of four shifting sheets, the included angle between every two adjacent shifting sheets is 90 degrees, and each shifting sheet is fixedly arranged on the rotating rod (36); the blocking motor (32) is electrically connected with the controller.
5. An anchor clip sawing device according to claim 2, characterised in that the stage device (4) comprises: a stage box (41); the carrier box (41) is fixedly arranged on the mounting frame (1), the carrier box (41) is provided with a cutting plate frame (43) in a sliding manner, a pushing electric cylinder (42) is fixedly arranged, and the output end of the pushing electric cylinder (42) is fixedly connected with the cutting plate frame (43);
a cutting plate (44) is rotatably mounted on the cutting plate frame (43), two gears (46) are respectively and fixedly mounted at two ends of the cutting plate (44), and two racks (45) respectively matched with the corresponding gears (46) are fixedly mounted on the carrying platform box (41);
cutting rings which are equal to the conveying cylinders (23) in number and correspond to the conveying cylinders one by one are fixedly installed on the cutting plate (44), and each cutting ring is provided with a cutting groove matched with the cutting device (6); the pushing electric cylinder (42) is electrically connected with the controller.
6. An anchor clip sawing device according to claim 5, characterised in that the stage device (4) further comprises: a sliding frame (47), a bridge-type sliding rail frame (411) and a vertical frame (412); the sliding frame (47) is slidably mounted on the carrying platform box (41), the bridge-shaped sliding rail frame (411) is fixedly mounted on the carrying platform box (41), and a bridge-shaped sliding groove is formed in the bridge-shaped sliding rail frame (411); the vertical frame (412) is connected with the sliding frame (47) in a sliding mode, and the lower end of the vertical frame is connected with the bridge-shaped sliding rail frame (411) in a sliding mode through the bridge-shaped sliding groove;
a second cutting plate frame (48) is arranged on the sliding frame (47) in a sliding mode, and the vertical frame (412) is fixedly connected with the second cutting plate frame (48); a second cutting plate (49) is rotatably arranged on the second cutting plate frame (48), two sides of the second cutting plate (49) are respectively and fixedly provided with a second gear (410), and a rack (45) which is matched with each second gear (410) is fixedly arranged on the carrying platform box (41); the upper cover of the second cutting plate (49) is fixedly provided with cutting rings which are equal to the conveying cylinders (23) in number and correspond to the conveying cylinders one by one;
two sides of the carrier box (41) are respectively and fixedly provided with a group of synchronous belt devices (413); each group of the synchronous belt devices (413) comprises: a plurality of synchronous pulleys; the synchronous pulleys of each group of synchronous belt device are rotatably arranged on the carrier box (41) in an up-and-down layered manner and are connected through a synchronous belt in a transmission manner;
cutting plate frame (43) both ends respectively with be in the area face fixed connection of upper position in two hold-in ranges, balladeur train (47) both ends respectively with be in the area face fixed connection of lower floor's position in two hold-in ranges.
7. An anchor clip sawing device according to claim 6, characterised in that the cutting device (6) comprises: a cutting device mounting frame (61) and a band sawing machine (63); the cutting device mounting frame (61) is fixedly mounted on the mounting frame (1), two groups of elevators (62) are fixedly mounted on the cutting device mounting frame (61), and two ends of the band saw (63) are respectively and fixedly mounted at output ends of the two groups of elevators (62); the cutting groove on each cutting ring is matched with a saw blade of the band saw (63); the lifter (62) and the band saw (63) are electrically connected with the controller.
8. An anchor clip sawing device according to claim 7, characterised in that a nozzle mounting bracket (7) is further fixedly mounted on the mounting bracket (1), and a plurality of nozzles (8) are fixedly mounted on the nozzle mounting bracket (7); the nozzle (8) is used for spraying cutting fluid when the band saw (63) cuts the anchor clamping piece to cool the anchor clamping piece and the saw blade of the band saw (63); the nozzle (8) is connected with liquid supply equipment in a factory area; and the liquid supply equipment in the plant area is electrically connected with the controller.
CN202211443351.0A 2022-11-18 2022-11-18 Anchor clamping piece sawing device Pending CN115635139A (en)

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