CN115635131B - Automatic copper tube water jet cutting device and copper tube water jet cutting process - Google Patents
Automatic copper tube water jet cutting device and copper tube water jet cutting process Download PDFInfo
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- CN115635131B CN115635131B CN202211417094.3A CN202211417094A CN115635131B CN 115635131 B CN115635131 B CN 115635131B CN 202211417094 A CN202211417094 A CN 202211417094A CN 115635131 B CN115635131 B CN 115635131B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 152
- 238000005520 cutting process Methods 0.000 title claims abstract description 135
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 88
- 239000010949 copper Substances 0.000 title claims abstract description 88
- 238000011084 recovery Methods 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000001681 protective effect Effects 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000002173 cutting fluid Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 6
- 125000004122 cyclic group Chemical group 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000002351 wastewater Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000005270 abrasive blasting Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000026058 directional locomotion Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004075 wastewater filtration Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明公开了一种自动化铜管水刀切割装置，包括基板，基板顶端由一侧依次设置有固定台、切割基座及传送支架，固定台靠近切割基座的一侧顶部设置有保护罩，切割基座靠近传送支架的一侧顶部设置有回收罩，传送支架顶端设置有传送带；保护罩内顶部设置有水刀切割组件，传送带顶部设置有若干等距排列的铜管夹具；基板背部一侧设置有侧支板，侧支板顶部设置有烘干风扇，切割基座正面一侧设置有控制中心；本发明还公开了一种自动化铜管水刀切割工艺。本发明通过采用自动化夹具与传送机构运输铜管，利用高压水刀方式对铜管内壁进行均匀高速切割，使管材保持在较低的温度和形变程度下进行加工，从而大幅提高切割质量及精度。
The present invention discloses an automated copper tube water jet cutting device, comprising a base plate, a fixed platform, a cutting base and a conveying bracket are sequentially arranged on the top of the base plate, a protective cover is arranged on the top of the fixed platform near the cutting base, a recovery cover is arranged on the top of the cutting base near the conveying bracket, and a conveyor belt is arranged on the top of the conveying bracket; a water jet cutting assembly is arranged on the top of the protective cover, and a plurality of copper tube clamps arranged equidistantly are arranged on the top of the conveyor belt; a side support plate is arranged on the back side of the base plate, a drying fan is arranged on the top of the side support plate, and a control center is arranged on the front side of the cutting base; the present invention also discloses an automated copper tube water jet cutting process. The present invention uses an automated fixture and a conveying mechanism to transport the copper tube, and uses a high-pressure water jet method to uniformly and quickly cut the inner wall of the copper tube, so that the tube is processed at a relatively low temperature and deformation degree, thereby greatly improving the cutting quality and accuracy.
Description
Technical Field
The invention relates to the technical field of copper pipe cutting, in particular to an automatic copper pipe water jet cutting device and a copper pipe water jet cutting process.
Background
Copper tubes are also called copper tubes, and have good electrical conductivity and thermal conductivity, and are main materials of conductive accessories and heat dissipation accessories of electronic products. The basic production process of the copper pipe comprises the working procedures of smelting, washing and rolling, disc drawing, forming, packaging and the like, and equipment for cutting the copper pipe is often used in the circulation process of each working procedure.
In the prior art, a pipe cutting machine is generally adopted for cutting large-diameter pipes, and the pipe cutting machine cannot be suitable for cutting small-diameter copper pipes due to the clamping and cutting problems because the pipe diameter of the copper pipes is smaller, so that the copper pipes with smaller pipe diameters are generally cut by operating a saw blade type cutting machine by workers. During cutting, a worker presses down the saw blade type cutting machine, and the saw blade type cutting machine cuts the copper pipe from one side.
Along with the development of modern technology, the production of various products puts forward higher demands on copper pipes, the products processed by the traditional cutting process have complex subsequent treatment processes, the strength is uneven due to lattice change, the physical and chemical properties of the cutting part are complex, and the processing demands of more lean processing cannot be met.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides an automatic copper pipe water jet cutting device and a copper pipe water jet cutting process, so as to overcome the technical problems in the prior art.
For this purpose, the invention adopts the following specific technical scheme:
According to one aspect of the invention, an automatic copper pipe water jet cutting device is provided, which comprises a base plate, wherein a fixing table, a cutting base and a conveying support are sequentially arranged at the top end of the base plate from one side, a protection cover is arranged at the top of one side, close to the cutting base, of the fixing table, a recovery cover is arranged at the top of one side, close to the conveying support, of the cutting base, a conveying belt is arranged at the top end of the conveying support, a water jet cutting assembly is arranged at the top inside the protection cover, a plurality of copper pipe clamps which are arranged at equal intervals are arranged at the top of the conveying belt, a side support plate is arranged at one side of the back of the base plate, a drying fan is arranged at the top of the side support plate, and a control center is arranged at one side of the front surface of the cutting base.
Further, in order to realize the translation slip of cutting base on the base plate, realize the directional removal of cutting base through the interact between base gyro wheel and the safety cover promptly, fixed station keeps fixed connection with the base plate, and cutting base keeps swing joint with the base plate, and the joint groove with conveying support matched with is seted up at base plate one side top, and cutting base top has been seted up with safety cover matched with protection spout, and the inside both sides wall of protection spout all is provided with the base gyro wheel of a plurality of equidistance ranges.
Further, in order to enable the water sword slide rail to slide inside the protective cover through the slide rail gyro wheel and change self position, the base gyro wheel then further adjusts the position of water sword module simultaneously, can carry out nimble regulation according to the length or the cutting position of steel pipe self, guarantee the practicality of device, the safety cover is the U font structure, water sword cutting assembly is including setting up the water sword slide rail at top in the protective cover, water sword slide rail top is provided with T shape track, T shape track top cover is equipped with water sword base and keeps swing joint, water sword base top is provided with the water sword module, one side that the water sword module is close to the conveying support is provided with the water sword tool bit, water sword module one side is provided with the water injection hole, water sword slide rail both sides all are provided with a plurality of equidistance range and with safety cover inside wall matched with slide rail gyro wheel, water sword base bottom both sides all are provided with T shape track both sides wall matched with base gyro wheel.
Further, in order to be able to carry out waste water filtration recovery after the water jet cutting, reach resource recycle's effect, retrieve the cover and be annular structure and the interior bottom is provided with the recovery hole, retrieve the cover outside bottom and seted up the delivery port, retrieve hole and delivery port and keep communicating.
Further, in order to be able to automatically drive the splint to carry out angle modulation, press from both sides tightly fixedly to inside copper pipe, copper pipe anchor clamps are including setting up the fixed connection block on the conveyer belt top, and fixed connection block one side is provided with two intermeshing's gears, and the gear top is provided with the clamping jaw, and clamping jaw top inboard is provided with splint, and the fixed connection block opposite side is provided with the driving motor with one of them gear connection, and splint are the arc structure.
Further, in order to realize the automatic control of the device, the control center is electrically connected with the drying fan, the base roller, the water knife module, the slide rail roller, the base roller and the driving motor.
According to another aspect of the present invention, there is also provided an automated copper pipe water jet cutting process comprising the steps of:
s1, selecting a proper clamping jaw angle according to the diameter of a copper pipe, enabling the rotation shaft of the copper pipe to coincide with the rotation shaft of a water jet cutter, and sequentially fixing the copper pipe by using clamping jaws;
S2, determining the positions of the water jet cutting assembly and the recovery cover, and controlling and adjusting the water jet cutting assembly to a working position by a control center according to cutting requirements;
s3, the control center controls the water knife module to drive the water knife head to rotate for one circle to cut the inner wall of the copper pipe;
s4, after cutting is finished, the cutting fluid cut by the water knife is filtered through a recovery hole at the bottom of the recovery cover, and then is transmitted into the water knife module through a water outlet external hose to serve as a next-use liquid storage of the water knife;
s5, controlling the water jet cutting assembly to restore to an initial state by the control center;
s6, driving the copper pipe clamp to a drying position through a conveyor belt;
s7, the control center controls and starts the drying fan, and simultaneously the copper pipe clamp moves to the next copper pipe machining position, so that the process is completed.
The beneficial effects of the invention are as follows:
1. Through adopting automatic anchor clamps and transport mechanism transportation copper pipe, utilize high-pressure water sword mode to carry out even high-speed cutting to copper pipe inner wall, make tubular product keep processing under lower temperature and deformation degree, avoided the cutting surface burr that traditional cutting technology brought and regional deformation to bring the intensity variation that lattice structure changes to lead to, and high-pressure water sword can in time take away heat and the piece that friction produced when cutting, the cutting surface is smooth to save follow-up abrasive blasting processing of polishing, thereby improve cutting quality and precision by a wide margin.
2. Through utilizing water sword cutting and waste water recovery mode, can realize the cyclic utilization of water resource, consequently possess cutting material cyclic utilization, do not produce environmental protection advantages such as dust impurity.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is one of the structural schematic diagrams of an automatic copper pipe water jet cutting device according to an embodiment of the present invention;
FIG. 2 is a second schematic view of an automated copper pipe water jet cutting apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic view of a substrate and water jet cutting assembly in an automated copper pipe water jet cutting apparatus according to an embodiment of the present invention;
Fig. 4 is a schematic view of a substrate structure in an automated copper pipe water jet cutting device according to an embodiment of the present invention;
Fig. 5 is a schematic view of a cutting base structure in an automatic copper pipe water jet cutting device according to an embodiment of the invention;
fig. 6 is a schematic view of a water knife cutting assembly of an automatic copper pipe water knife cutting device according to an embodiment of the invention;
FIG. 7 is an enlarged view of a portion of FIG. 1 at A;
FIG. 8 is an enlarged view of a portion of FIG. 2 at B;
Fig. 9 is a flow chart of an automated copper pipe water jet cutting process according to an embodiment of the present invention.
In the figure:
1. the water jet cutting device comprises a base plate, a fixed table, a cutting base, a conveying support, a protective cover, a recovery cover, a conveying belt, a water jet cutting assembly, a water jet sliding rail, a T-shaped rail, 803, a water jet base, 804, a water jet module, 805, a water jet tool bit, 806, a water injection hole, 807, sliding rail rollers, 808, base rollers, 9, copper pipe clamps, 901, fixed connecting blocks, 902, gears, 903, clamping jaws, 904, clamping plates, 905, a driving motor, 10, a side support plate, 11, a drying fan, 12, a control center, 13, a clamping groove, 14, a protection sliding groove, 15, a base roller, 16, a recovery hole and 17 and a water outlet.
Detailed Description
For the purpose of further illustrating the various embodiments, the present invention provides the accompanying drawings, which are a part of the disclosure of the present invention, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present invention, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to an embodiment of the invention, an automatic copper pipe water jet cutting device is provided.
The invention is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-8, an automatic copper pipe water jet cutting device according to an embodiment of the invention comprises a base plate 1 and is characterized in that a fixing table 2, a cutting base 3 and a conveying support 4 are sequentially arranged at the top end of the base plate 1 from one side, a protection cover 5 is arranged at the top of one side of the fixing table 2, which is close to the cutting base 3, a recovery cover 6 is arranged at the top of one side of the cutting base 3, which is close to the conveying support 4, a conveying belt 7 is arranged at the top of the conveying support 4, a water jet cutting assembly 8 is arranged at the top of the protection cover 5, a plurality of copper pipe clamps 9 which are arranged at equal intervals are arranged at the top of the conveying belt 7, a side support plate 10 is arranged at one side of the back of the base plate 1, a drying fan 11 is arranged at the top of the side support plate 10, and a control center 12 is arranged at one side of the front surface of the cutting base 3.
By means of the technical scheme, the copper pipe is transported by adopting the automatic clamp and the conveying mechanism, the inner wall of the copper pipe is cut at a uniform high speed by utilizing the high-pressure water jet method, so that the pipe is processed at a lower temperature and a lower deformation degree, the intensity change caused by lattice structure change due to cutting surface burrs and regional deformation brought by the traditional cutting process is avoided, the high-pressure water jet can timely take away heat and fragments generated by friction during cutting, and the subsequent polishing and sand blasting processing is omitted from the cutting surface, so that the cutting quality and accuracy are greatly improved. Through utilizing water sword cutting and waste water recovery mode, can realize the cyclic utilization of water resource, consequently possess cutting material cyclic utilization, do not produce environmental protection advantages such as dust impurity.
In one embodiment, for the fixing table 2, the fixing table 2 is fixedly connected with the substrate 1, the cutting base 3 is movably connected with the substrate 1, a clamping groove 13 matched with the conveying support 4 is formed in the top of one side of the substrate 1, a protection chute 14 matched with the protection cover 5 is formed in the top of the cutting base 3, and a plurality of base rollers 15 which are arranged at equal intervals are arranged on two inner side walls of the protection chute 14, so that the translational sliding of the cutting base 3 on the substrate 1 can be realized, namely, the directional movement of the cutting base 3 is realized through the interaction between the base rollers 15 and the protection cover 5.
In one embodiment, for the protection cover 5, the protection cover 5 is in a U-shaped structure, the water jet cutting assembly 8 comprises a water jet sliding rail 801 arranged at the inner top of the protection cover 5, a T-shaped rail 802 is arranged at the top of the water jet sliding rail 801, a water jet base 803 is sleeved at the top of the T-shaped rail 802 and is movably connected with the water jet base, a water jet module 804 is arranged at the top of the water jet base 803, a water jet cutter head 805 is arranged at one side of the water jet module 804, water injection holes 806 are formed in one side of the water jet module 804, a plurality of sliding rail rollers 807 which are equidistantly arranged and matched with the inner side wall of the protection cover 5 are arranged at two sides of the water jet sliding rail 801, and base rollers 808 matched with two side walls of the T-shaped rail 802 are arranged at two sides of the bottom of the water jet base 803, so that the position of the water jet sliding rail 801 can be changed by sliding in the protection cover 5 through the sliding rail rollers 807, and meanwhile the position of the base rollers 808 can be further adjusted, the position of the water jet cutting module 804 can be flexibly adjusted according to the length or cutting position of the steel pipe, and practicability of the device is ensured.
In one embodiment, for the recovery cover 6, the recovery cover 6 has a ring structure, the inner bottom is provided with a recovery hole 16, the bottom outside the recovery cover 6 is provided with a water outlet 17, and the recovery hole 16 is communicated with the water outlet 17, so that the waste water can be filtered and recovered after the water jet cutting, and the effect of recycling resources is achieved.
In one embodiment, for the copper pipe clamp 9, the copper pipe clamp 9 includes a fixed connection block 901 disposed at the top end of the conveyor belt 7, two gears 902 meshed with each other are disposed on one side of the fixed connection block 901, a clamping jaw 903 is disposed on the top of the gears 902, a clamping plate 904 is disposed on the inner side of the top of the clamping jaw 903, a driving motor 905 connected with one of the gears 902 is disposed on the other side of the fixed connection block 901, and the clamping plate 904 is in an arc structure, so that the clamping plate 904 can be automatically driven to perform angle adjustment, and the copper pipe inside can be clamped and fixed.
In one embodiment, for the control center 12, the control center 12 is electrically connected to the drying fan 11, the base roller 15, the water knife module 804, the slide rail roller 807, the base roller 808, and the driving motor 905, so as to implement automatic control of the device.
According to another embodiment of the present invention, as shown in fig. 9, there is also provided an automated copper pipe water jet cutting process comprising the steps of:
S1, selecting a proper clamping jaw 903 angle according to the diameter of a copper pipe, enabling the rotation axis of the copper pipe to coincide with the rotation axis of a water jet cutter, and sequentially fixing the copper pipe by using clamping jaws 22;
S2, determining the positions of the water jet cutting assembly 8 and the recovery cover 6, and controlling and adjusting the water jet cutting assembly 8 to a working position by the control center 12 according to cutting requirements;
s3, the control center 12 controls the water jet module 804 to drive the water jet tool bit 805 to rotate for one circle to cut the inner wall of the copper pipe;
S4, after cutting is finished, the cutting fluid after cutting by the water knife is filtered through a recovery hole 16 at the bottom of the recovery cover 6, and then is transmitted into the water knife module 804 through a hose externally connected with a water outlet 17 to serve as a next-use liquid storage of the water knife;
S5, the control center 12 controls the water jet cutting assembly 8 to restore to an initial state;
s6, driving the copper pipe clamp 9 to a drying position through the conveyor belt 7;
S7, the control center 12 controls the drying fan 11 to be started, and meanwhile, the copper pipe clamp 9 moves to the next copper pipe machining position, so that the process is completed.
In order to facilitate understanding of the above technical solutions of the present invention, the following describes in detail the working principle or operation manner of the present invention in the actual process.
In practical application, the method is operated according to the cutting process flow, and the copper pipes with different specifications are cut with high precision, and the method comprises the specific flow of selecting proper angles of the clamping jaws 903 according to the diameters of the copper pipes, namely, changing the angles of the clamping jaws 903 by using a driving motor 905 to enable the rotation axis of the copper pipes to coincide with the rotation axis during water jet cutting, and fixing the copper pipes by using a clamping plate 904 after determining the angles;
Then, the positions of the water jet cutting assembly 8 and the recovery cover 6 are determined, the water jet cutting assembly 8 is controlled and adjusted to a working position by the control center 12 according to cutting requirements, in the process, the base roller 15 is driven to rotate automatically and acts with the contacted protection cover 5, and the positions of the cutting base 3 and the recovery cover 6 are changed, so that copper pipes can be covered by the copper pipes, and waste water collection is performed;
Then, the control center 12 controls the water jet cutter module 804 to drive the water jet cutter head 805 to rotate for one circle to cut the inner wall of the copper pipe, in the process, the position of the water jet cutter head 805 is also required to be adjusted, and the distance between the water jet cutter module 804 and the water jet cutter slide rail 801 is adjusted by utilizing the movement of the slide rail roller 807 and the base roller 808, so that the water jet cutter head 805 is accurately positioned on the inner wall of the copper pipe;
After cutting, the cutting fluid after cutting by the water knife is filtered through a recovery hole 16 at the bottom of the recovery cover 6, and then is transmitted into a water knife module 804 through a water outlet 17 externally connected with a hose, and is used as a liquid storage for next use of the water knife, two ends of the hose are respectively connected with the water outlet 17 and a water injection hole 806, and meanwhile, an electric pump and filtering equipment can be externally connected, so that the supercharging and filtering effects are achieved;
The control center 12 controls the water jet cutting assembly 8 to restore to the original state;
the copper pipe clamp 9 is driven to a drying position by the conveyor belt 7;
The control center 12 controls the drying fan 11 to be started, meanwhile, the copper pipe clamp 9 moves to the next copper pipe machining position, the process is completed, and accurate cutting of the copper pipe is achieved.
In addition, the water jet cutting device is also suitable for cutting steel pipes, aluminum pipes or pipelines made of other types of materials, and the water jet modules 804 with different pressures can be selected according to the materials of the pipelines with different types.
In summary, by means of the technical scheme, the copper pipe is transported by adopting the automatic clamp and the conveying mechanism, the inner wall of the copper pipe is cut at a uniform high speed by utilizing the high-pressure water jet method, so that the pipe is processed at a lower temperature and a lower deformation degree, the strength change caused by lattice structure change due to cutting surface burrs and regional deformation brought by the traditional cutting process is avoided, the high-pressure water jet can timely take away heat and fragments generated by friction during cutting, and the subsequent grinding and sand blasting processing is omitted from the cutting surface, so that the cutting quality and precision are greatly improved. Through utilizing water sword cutting and waste water recovery mode, can realize the cyclic utilization of water resource, consequently possess cutting material cyclic utilization, do not produce environmental protection advantages such as dust impurity.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, or indirectly connected through an intermediate medium, and may be a communication between two elements or an interaction relationship between two elements, unless explicitly specified otherwise, and it will be understood by those of ordinary skill in the art that the above terms are in specific terms of the present invention as appropriate.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (2)
1. An automatic copper pipe water jet cutting device comprises a substrate (1), and is characterized in that a fixed table (2), a cutting base (3) and a conveying support (4) are sequentially arranged at the top end of the substrate (1), a protective cover (5) is arranged at the top of one side, close to the cutting base (3), of the fixed table (2), a recovery cover (6) is arranged at the top of one side, close to the conveying support (4), of the cutting base (3), and a conveying belt (7) is arranged at the top end of the conveying support (4);
the top of the protection cover (5) is provided with a water jet cutting assembly (8), and the top of the conveyor belt (7) is provided with a plurality of copper pipe clamps (9) which are arranged at equal intervals;
A side support plate (10) is arranged on one side of the back of the base plate (1), a drying fan (11) is arranged at the top of the side support plate (10), and a control center (12) is arranged on one side of the front of the cutting base (3);
The fixed table (2) is fixedly connected with the base plate (1), the cutting base (3) is movably connected with the base plate (1), and a clamping groove (13) matched with the conveying support (4) is formed in the top of one side of the base plate (1);
A protection chute (14) matched with the protection cover (5) is formed in the top of the cutting base (3), and a plurality of base rollers (15) which are arranged at equal intervals are arranged on two side walls inside the protection chute (14);
The water jet cutter comprises a protective cover (5), and is characterized in that the protective cover (5) is of a U-shaped structure, the water jet cutter cutting assembly (8) comprises a water jet cutter sliding rail (801) arranged at the inner top of the protective cover (5), a T-shaped rail (802) is arranged at the top of the water jet cutter sliding rail (801), a water jet cutter base (803) is sleeved at the top of the T-shaped rail (802) and is movably connected with the water jet cutter base, a water jet cutter module (804) is arranged at the top end of the water jet cutter base (803), a water jet cutter head (805) is arranged at one side, close to the conveying support (4), of the water jet cutter module (804), and a water injection hole (806) is formed in one side of the water jet cutter module (804);
A plurality of slide rail rollers (807) which are equidistantly arranged and matched with the inner side walls of the protective cover (5) are arranged on two sides of the water knife slide rail (801), and base rollers (808) matched with two side walls of the T-shaped track (802) are arranged on two sides of the bottom of the water knife base (803);
The recovery cover (6) is of an annular structure, a recovery hole (16) is formed in the inner bottom of the recovery cover (6), a water outlet (17) is formed in the bottom of the outer side of the recovery cover, and the recovery hole (16) is communicated with the water outlet (17);
The copper pipe clamp (9) comprises a fixed connecting block (901) arranged at the top end of the conveyor belt (7), two gears (902) meshed with each other are arranged on one side of the fixed connecting block (901), clamping jaws (903) are arranged at the tops of the gears (902), clamping plates (904) are arranged on the inner sides of the tops of the clamping jaws (903), and a driving motor (905) connected with one of the gears (902) is arranged on the other side of the fixed connecting block (901);
the clamping plate (904) is of an arc-shaped structure;
The control center (12) is electrically connected with the drying fan (11), the base roller (15), the water knife module (804), the slide rail roller (807), the base roller (808) and the driving motor (905).
2. An automatic copper pipe water jet cutting process for realizing the cutting of the inner wall of a copper pipe by the automatic copper pipe water jet cutting device according to claim 1, which is characterized by comprising the following steps:
s1, selecting an appropriate clamping jaw (903) angle according to the diameter of a copper pipe, enabling the rotation axis of the copper pipe to coincide with the rotation axis of a water jet cutter, and sequentially fixing the copper pipe by using the clamping jaw (903);
s2, determining the positions of the water jet cutting assembly (8) and the recovery cover (6), and controlling and adjusting the water jet cutting assembly (8) to a working position by a control center (12) according to cutting requirements;
S3, the control center (12) controls the water knife module (804) to drive the water knife head (805) to rotate for one circle to cut the inner wall of the copper pipe;
S4, after cutting is finished, the cutting fluid after cutting by the water jet is filtered through a recovery hole (16) at the bottom of the recovery cover (6), and then is transmitted into the water jet module (804) through a water outlet (17) external hose to be used as a next use liquid storage of the water jet;
s5, the control center (12) controls the water jet cutting assembly (8) to restore to an initial state;
s6, driving the copper pipe clamp (9) to a drying position through the conveyor belt (7);
S7, the control center (12) controls the drying fan (11) to be started, and meanwhile, the copper pipe clamp (9) moves to the next copper pipe machining position to finish the process.
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| CN202211417094.3A CN115635131B (en) | 2022-11-14 | 2022-11-14 | Automatic copper tube water jet cutting device and copper tube water jet cutting process |
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| CN202211417094.3A CN115635131B (en) | 2022-11-14 | 2022-11-14 | Automatic copper tube water jet cutting device and copper tube water jet cutting process |
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| CN115635131A CN115635131A (en) | 2023-01-24 |
| CN115635131B true CN115635131B (en) | 2025-01-07 |
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| CN117103364B (en) * | 2023-10-18 | 2024-03-22 | 山东恒善自动化设备有限公司 | Double-clamping stable cutting device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101385573A (en) * | 2008-09-26 | 2009-03-18 | 昆明烟机集团二机有限公司 | Tobacco shred cutting method using water cutting machine and device thereof |
| CN107073607A (en) * | 2014-12-31 | 2017-08-18 | 深圳市大富方圆成型技术有限公司 | Pipe cutting equipment and its cutter head transmission system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080736A (en) * | 2016-11-19 | 2018-05-29 | 无锡永昌水刀科技有限公司 | A kind of sewer cover plate double-row hole Xun Huan cutting water knife |
| CN111922425A (en) * | 2020-08-04 | 2020-11-13 | 台州豪速网络科技有限公司 | Cutting measuring device of five metals water pipe |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101385573A (en) * | 2008-09-26 | 2009-03-18 | 昆明烟机集团二机有限公司 | Tobacco shred cutting method using water cutting machine and device thereof |
| CN107073607A (en) * | 2014-12-31 | 2017-08-18 | 深圳市大富方圆成型技术有限公司 | Pipe cutting equipment and its cutter head transmission system |
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