CN115635122A - Universal high-precision milling and drilling device with rotary positioning function of milling head - Google Patents
Universal high-precision milling and drilling device with rotary positioning function of milling head Download PDFInfo
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- 238000003801 milling Methods 0.000 title claims abstract description 75
- 238000005553 drilling Methods 0.000 title claims abstract description 51
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Abstract
Description
技术领域technical field
本发明属于钻铣装置技术领域,尤其涉及一种具有铣头旋转定位功能的万向高精度铣钻装置。The invention belongs to the technical field of drilling and milling devices, in particular to a universal high-precision milling and drilling device with the function of rotating and positioning a milling head.
背景技术Background technique
钻铣床是集合钻、铣、镗、磨于一体的机床设备,应用于中小型零件加工,通常以铣刀的旋转运动为主运动,工件和铣刀的移动为进给运动,是一种用途广泛的机床,可以加工平面、沟槽、分齿零件、螺旋形表面及各种曲面,此外,还可用于对回转体表面、内孔加工及进行切断工作等。铣床在工作时,工件装在工作台上或分度头等附件上,铣刀旋转为主运动,辅以工作台或铣头的进给运动,工件即可获得所需的加工表面。Drilling and milling machine is a machine tool that integrates drilling, milling, boring and grinding. It is used in the processing of small and medium-sized parts. Usually, the rotation of the milling cutter is the main movement, and the movement of the workpiece and the milling cutter is the feed movement. It is a purpose A wide range of machine tools can process planes, grooves, toothed parts, spiral surfaces and various curved surfaces. In addition, it can also be used for machining and cutting off the surface and inner holes of rotating bodies. When the milling machine is working, the workpiece is installed on the worktable or the accessories such as the indexing head. The main movement of the milling cutter is the rotation, supplemented by the feed movement of the worktable or the milling head, and the workpiece can obtain the required processing surface.
钻铣床的用途广泛,在各种金属零件加工的过程中都会使用到它,钻铣床在进行操作时,一般会通过工作台上的转轮来调整工作台的位置,以此来改变工件的位置,使得钻头能够在工件的表面进行铣、削等操作,但是在进行沟槽加工时,钻头一般只能够对工件的上表面进行钻铣,在需要对其侧表面进行钻铣时,就需要将工件重新摆放固定一次,比较影响工作效率。The drilling and milling machine has a wide range of uses. It is used in the processing of various metal parts. When the drilling and milling machine is in operation, the position of the worktable is generally adjusted by the wheel on the worktable to change the position of the workpiece. , so that the drill bit can perform operations such as milling and cutting on the surface of the workpiece, but when performing groove processing, the drill bit can generally only perform drilling and milling on the upper surface of the workpiece. The workpiece is re-arranged and fixed once, which will affect the work efficiency.
发明内容Contents of the invention
本发明提供一种具有铣头旋转定位功能的万向高精度铣钻装置,旨在解决在进行沟槽加工时,钻头一般只能够对工件的上表面进行钻铣,在需要对其侧表面进行钻铣时,就需要将工件重新摆放固定一次,比较影响工作效率的问题。The invention provides a universal high-precision milling and drilling device with the function of rotating and positioning the milling head. When drilling and milling, the workpiece needs to be rearranged and fixed once, which affects the work efficiency.
本发明是这样实现的,一种具有铣头旋转定位功能的万向高精度铣钻装置,包括底座、工作台机构和万向钻头机构;The present invention is achieved in this way, a universal high-precision milling and drilling device with the function of rotating and positioning the milling head, including a base, a worktable mechanism and a universal drill mechanism;
所述底座的顶端固定连接有固定块,所述固定块的顶端竖向固定连接有多个电控伸缩杆,多个所述电控伸缩杆的顶端固定连接有安装板,所述万向钻头机构设置于所述安装板的顶端;The top of the base is fixedly connected with a fixed block, and the top of the fixed block is vertically fixedly connected with a plurality of electrically controlled telescopic rods, and the tops of the plurality of electrically controlled telescopic rods are fixedly connected with a mounting plate, and the universal drill The mechanism is arranged on the top of the mounting plate;
所述万向钻头机构包括竖向固定连接于所述安装板上表面的第一装置框和支撑板,所述第一装置框和所述支撑板相对一侧的表面均横向转动连接有连接轴,两个所述连接轴之间固定连接有第二装置框,所述第一装置框表面的所述连接轴的一端可转动地贯通所述第一装置框并延伸至其内部,所述第一装置框内部的底端横向固定连接有第一电机,所述第一电机的输出轴表面固定连接有主动皮带轮,所述连接轴的表面且位于所述第一装置框的内部固定连接有从动皮带轮,所述主动皮带轮与所述从动皮带轮通过皮带传动连接;The universal drill mechanism includes a first device frame and a support plate that are vertically fixedly connected to the upper surface of the mounting plate, and the surfaces on the opposite side of the first device frame and the support plate are both horizontally rotatably connected to a connecting shaft , a second device frame is fixedly connected between the two connecting shafts, one end of the connecting shaft on the surface of the first device frame rotatably passes through the first device frame and extends to the inside thereof, the first device frame The bottom end inside a device frame is fixedly connected with a first motor laterally, the output shaft surface of the first motor is fixedly connected with a driving pulley, and the surface of the connecting shaft is fixedly connected with a slave A driving pulley, the driving pulley is connected to the driven pulley through a belt drive;
所述第二装置框的前端表面开设有贯通至其后端的安装孔,所述安装孔的内部转动连接有安装轴,所述安装轴的前端和后端分别向所述第二装置框的前方和后方延伸,所述第二装置框的内部横向固定连接有第二电机,所述第二电机的输出轴表面固定连接有主动齿轮,所述安装轴的表面且位于所述第二装置框的内部固定连接有与所述主动齿轮相互啮合的从动齿轮,所述安装轴的前端固定连接有钻铣头。The front end surface of the second device frame is provided with a mounting hole extending to the rear end thereof, and the inside of the mounting hole is rotatably connected with a mounting shaft, and the front end and the rear end of the mounting shaft face respectively to the front of the second device frame Extending to the rear, the inside of the second device frame is fixedly connected with a second motor laterally, the surface of the output shaft of the second motor is fixedly connected with a driving gear, and the surface of the installation shaft is located on the surface of the second device frame A driven gear intermeshing with the driving gear is fixedly connected inside, and a drilling and milling head is fixedly connected to the front end of the installation shaft.
优选的,所述工作台机构设置于所述固定块的前端表面,所述工作台机构包括横向固定连接于所述固定块前端表面的支撑台,所述支撑台的上表面沿其长度方向开设有滑槽,所述滑槽的内部转动连接有第一螺纹杆,所述第一螺纹杆的表面螺纹连接有多个滑动连接于所述滑槽内部的第一螺纹套,所述支撑台的上表面沿其长度方向滑动连接有滑块,多个所述第一螺纹套均固定连接于所述滑块的底端。Preferably, the workbench mechanism is arranged on the front end surface of the fixed block, the workbench mechanism includes a support platform fixedly connected to the front end surface of the fixed block transversely, and the upper surface of the support platform is opened along its length direction. There is a chute, the inside of the chute is rotatably connected with a first threaded rod, the surface of the first threaded rod is threaded with a plurality of first threaded sleeves that are slidably connected to the inside of the chute, and the support table A sliding block is slidably connected to the upper surface along its length direction, and a plurality of first threaded sleeves are fixedly connected to the bottom end of the sliding block.
优选的,所述工作台机构还包括沿所述滑块长度方向贯通开设于其表面的滑孔,所述滑孔的内部固定连接有多个第二螺纹套,多个所述第二螺纹套的内部螺纹连接有第二螺纹杆,所述第二螺纹杆的两端分别向所述滑块两端的外部延伸,所述滑块的顶端沿其长度方向滑动连接有工作板,所述工作板下表面的两端均固定连接有安装套,所述第二螺纹杆的两端分别转动连接于两个所述安装套的内部。Preferably, the workbench mechanism further includes a sliding hole opened on the surface of the slider along the length direction of the slider, and a plurality of second threaded sleeves are fixedly connected inside the sliding hole, and the plurality of second threaded sleeves The internal thread of the second threaded rod is connected with a second threaded rod, and the two ends of the second threaded rod extend to the outside of the two ends of the slider respectively, and the top end of the slider is slidably connected with a working plate along its length direction, and the working plate Both ends of the lower surface are fixedly connected with installation sleeves, and the two ends of the second threaded rod are respectively rotatably connected to the insides of the two installation sleeves.
优选的,所述第一螺纹杆的前端贯通所述支撑台并向外部延伸,所述第二螺纹杆的一端通过所述安装套并向外部延伸,所述第一螺纹杆和所述第二螺纹杆的外端均固定连接有转动盘。Preferably, the front end of the first threaded rod penetrates the support platform and extends outwards, one end of the second threaded rod passes through the mounting sleeve and extends outwards, the first threaded rod and the second threaded rod The outer ends of the threaded rods are fixedly connected with rotating disks.
优选的,所述固定块和所述安装板之间且位于多个所述电控伸缩杆的外部设置有伸缩防尘套。Preferably, a telescopic dustproof cover is provided between the fixed block and the installation plate and outside of the plurality of electrically controlled telescopic rods.
优选的,所述工作板的上表面沿其长度方向均匀间隔地固定连接有多个安装条。Preferably, a plurality of mounting strips are fixedly connected to the upper surface of the working board at regular intervals along its length direction.
优选的,所述钻铣头的钻头安装座两侧分别设置有照明灯和降温水管。Preferably, lighting lamps and cooling water pipes are respectively provided on both sides of the drill mounting base of the drilling and milling head.
优选的,所述底座的底端固定连接有多个支撑垫块。Preferably, a plurality of supporting pads are fixedly connected to the bottom of the base.
有益效果Beneficial effect
与现有技术相比,本发明的有益效果是:本发明的一种具有铣头旋转定位功能的万向高精度铣钻装置,该具有铣头旋转定位功能的万向高精度铣钻装置,通过设置万向钻头机构,该装置设置有万向钻头机构,在使用该装置对工件进行沟槽加工时,可通过控制第一电机和第二电机来改变该装置的钻铣头在各个方向上的倾斜角度,使得该装置的钻铣头不会永远保持垂直向下的状态,而是可以向各个方向进行倾斜,在对工件进行钻铣时,将其上表面钻铣完成后无需重新摆放工件,即可对其的多个侧表面进行继续的钻铣加工,提高了该装置的工作效率,从而提高了该装置的实用性。Compared with the prior art, the beneficial effects of the present invention are: a universal high-precision milling and drilling device with the function of rotating and positioning the milling head of the present invention, the universal and high-precision milling and drilling device with the function of rotating and positioning the milling head, By setting the universal drill mechanism, the device is equipped with a universal drill mechanism, when the device is used to process grooves on the workpiece, the drilling and milling head of the device can be changed in various directions by controlling the first motor and the second motor The inclination angle makes the drilling and milling head of the device not always remain vertically downward, but can be tilted in all directions. When drilling and milling the workpiece, the upper surface of the device does not need to be rearranged after the drilling and milling is completed. The workpiece, that is, its multiple side surfaces can be continuously drilled and milled, which improves the working efficiency of the device, thereby improving the practicability of the device.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明中支撑台结构示意图;Fig. 2 is a structural schematic diagram of a supporting platform in the present invention;
图3为本发明中工作台机构结构示意图;Fig. 3 is the structural representation of workbench mechanism in the present invention;
图4为本发明中第一装置框内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the first device frame in the present invention;
图5为本发明中第二装置框内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of the second device frame in the present invention.
图中:1、底座;2、固定块;3、支撑台;4、滑槽;5、第一螺纹杆;6、滑块;7、第一螺纹套;8、转动盘;9、安装孔;10、第二螺纹套;11、第二螺纹杆;12、工作板;13、安装套;14、伸缩防尘套;15、安装板;16、第一装置框;17、支撑板;18、连接轴;19、第二装置框;20、从动皮带轮;21、第一电机;22、主动皮带轮;23、安装孔;24、安装轴;25、从动齿轮;26、第二电机;27、主动齿轮;28、钻铣头;29、支撑垫块;30、安装条;31、照明灯;32、降温水管。In the figure: 1. base; 2. fixed block; 3. support platform; 4. chute; 5. first threaded rod; 6. slider; 7. first threaded sleeve; 8. rotating disc; 9.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
请参阅图1-3,本发明提供一种技术方案:一种具有铣头旋转定位功能的万向高精度铣钻装置,包括底座1、工作台机构和万向钻头机构;Please refer to Figures 1-3, the present invention provides a technical solution: a universal high-precision milling and drilling device with the function of milling head rotation and positioning, including a
底座1的顶端固定连接有固定块2,固定块2的顶端竖向固定连接有多个电控伸缩杆,多个电控伸缩杆的顶端固定连接有安装板15,万向钻头机构设置于安装板15的顶端;The top of the
万向钻头机构包括竖向固定连接于安装板15上表面的第一装置框16和支撑板17,第一装置框16和支撑板17相对一侧的表面均横向转动连接有连接轴18,两个连接轴18之间固定连接有第二装置框19,第一装置框16表面的连接轴18的一端可转动地贯通第一装置框16并延伸至其内部,第一装置框16内部的底端横向固定连接有第一电机21,第一电机21的输出轴表面固定连接有主动皮带轮22,连接轴18的表面且位于第一装置框16的内部固定连接有从动皮带轮20,主动皮带轮22与从动皮带轮20通过皮带传动连接;The universal drill mechanism includes a
第二装置框19的前端表面开设有贯通至其后端的安装孔23,安装孔23的内部转动连接有安装轴24,安装轴24的前端和后端分别向第二装置框19的前方和后方延伸,第二装置框19的内部横向固定连接有第二电机26,第二电机26的输出轴表面固定连接有主动齿轮27,安装轴24的表面且位于第二装置框19的内部固定连接有与主动齿轮27相互啮合的从动齿轮25,安装轴24的前端固定连接有钻铣头28。The front end surface of the
在本实施方式中,在使用该装置对工件进行钻铣时,首先将工件固定在工作台机构上,并调整好工件的位置,之后即可使用万向钻头机构对工件进行加工。In this embodiment, when using the device to drill and mill a workpiece, the workpiece is first fixed on the workbench mechanism, and the position of the workpiece is adjusted, and then the universal drill mechanism can be used to process the workpiece.
万向钻头机构将钻铣头28固定在安装轴24的前端,在对工件的上表面进行钻铣时,按照正常的工序进行即可,而在对工件的外侧表面上进行钻铣时,可启动第一电机21和第二电机26,第一电机21启动后其输出轴上的主动皮带轮22转动并带动从动皮带轮20转动,以此带动连接轴18转动,在连接轴18转动时即可带动第二装置框19一连接轴18为中心进行转动,以此改变钻铣头28在Z轴上的倾斜角度,之后控制钻铣头28中的钻头下降,即可对工件的前侧和后侧表面进行钻铣。The universal drill mechanism fixes the drilling and milling
而在第二电机26的输出轴转动时,其输出轴表面的主动齿轮27转动并带动与其啮合的从动齿轮25转动,以此带动安装轴24进行转动,由于钻铣头28固定连接于安装轴24的前端,其就会与安装轴24进行同步转动,以此改变钻铣头28在Y轴上的倾斜角度,之后控制钻铣头28中的钻头下降,即可对工件的两侧表面进行钻铣。And when the output shaft of the
通过万向钻头机构,该装置能够在不对工件进行重复摆放的前提下对工件的各个表面进行沟槽的加工,从而提高了整体的工作效率。Through the universal drill mechanism, the device can process grooves on each surface of the workpiece without repeatedly placing the workpiece, thereby improving the overall work efficiency.
在连接轴18和安装轴24上均设置有锁定装置,与汽车的刹车片同理,对连接轴18和安装轴24进行定位,在需要改变钻铣头28的角度时,两个锁定装置会解锁,而在调整结束后又会对连接轴18和安装轴24再次进行锁定,防止在对工件进行铣削时钻铣头28因受力而改变自身角度,防止意外发生。Both the connecting
进一步的,工作台机构设置于固定块2的前端表面,工作台机构包括横向固定连接于固定块2前端表面的支撑台3,支撑台3的上表面沿其长度方向开设有滑槽4,滑槽4的内部转动连接有第一螺纹杆5,第一螺纹杆5的表面螺纹连接有多个滑动连接于滑槽4内部的第一螺纹套7,支撑台3的上表面沿其长度方向滑动连接有滑块6,多个第一螺纹套7均固定连接于滑块6的底端。Further, the workbench mechanism is arranged on the front end surface of the fixed
工作台机构还包括沿滑块6长度方向贯通开设于其表面的滑孔9,滑孔9的内部固定连接有多个第二螺纹套10,多个第二螺纹套10的内部螺纹连接有第二螺纹杆11,第二螺纹杆11的两端分别向滑块6两端的外部延伸,滑块6的顶端沿其长度方向滑动连接有工作板12,工作板12下表面的两端均固定连接有安装套13,第二螺纹杆11的两端分别转动连接于两个安装套13的内部。The workbench mechanism also includes a
第一螺纹杆5的前端贯通支撑台3并向外部延伸,第二螺纹杆11的一端通过安装套13并向外部延伸,第一螺纹杆5和第二螺纹杆11的外端均固定连接有转动盘8。The front end of the first threaded
在本实施方式中,在使用该装置时,首先需要使用工作台机构对工件进行固定,之后在对工件进行铣削操作时,即可通过工作台机构改变工件位置,对工件进行定位。In this embodiment, when using the device, the workbench mechanism first needs to be used to fix the workpiece, and then when the workpiece is milled, the workbench mechanism can be used to change the position of the workpiece and position the workpiece.
工作人员转动第一螺纹杆5时,在第一螺纹杆5的转动下,其表面螺纹连接的第一螺纹套7就会沿第一螺纹杆5的长度方向进行移动,从而带动与第一螺纹套7固定连接的滑块6进行移动,由于第一螺纹杆5沿支撑台3的长度方向进行设置,滑块6也就会随着支撑台3的长度方向进行移动,滑块6顶端的工作板12也会进行同步移动,从而带动工件进行前后移动。When the staff turns the first threaded
而在转动第二螺纹杆11时,在多个第二螺纹套10的作用下,第二螺纹杆11会沿滑块6的长度方向进行移动,由于第二螺纹杆11的两端分别转动连接于两个安装套13的内部,而两个安装套13又均与工作板12固定连接,以此就能够带动工作板12沿滑块6的长度方向进行移动,该移动方向与滑块6在支撑台3上的移动方向相互垂直,即带动工件进行左右移动。When rotating the second threaded
在转动第一螺纹杆5和第二螺纹杆11时,可握住两者外端的转动盘8进行转动,转动盘8提高了该装置的便利性,便于工作人员进行操作。When rotating the first threaded
进一步的,固定块2和安装板15之间且位于多个电控伸缩杆的外部设置有伸缩防尘套14。Further, a telescopic
在本实施方式中,伸缩防尘套14能够起到防尘的效果,对多个电控伸缩杆起到保护作用,防止灰尘进入电控伸缩杆内部对电控伸缩杆造成损害,从而提高该装置的使用寿命。In this embodiment, the telescopic
进一步的,工作板12的上表面沿其长度方向均匀间隔地固定连接有多个安装条30。Further, a plurality of installation bars 30 are fixedly connected to the upper surface of the working
在本实施方式中,安装条30用于安装工件,为现有技术,在此不做赘述。In this embodiment, the
进一步的,钻铣头28的钻头安装座两侧分别设置有照明灯31和降温水管32。Further,
在本实施方式中,在该装置进行钻铣工作时,照明灯31可提供亮光,使工作人员能够更加清晰的看见工件的状态,降温水管32可喷出降温液,能够防止钻头过热而受损。In this embodiment, when the device is performing drilling and milling work, the illuminating
进一步的,底座1的底端固定连接有多个支撑垫块29。Further, a plurality of supporting
在本实施方式中,多个支撑垫块29起到支撑的效果,将装置整体抬离地面,防止其底部长时间与地面接触,受到磨损。In this embodiment, a plurality of supporting
本发明的工作原理及使用流程:本发明安装好过后,第一电机21启动后其输出轴上的主动皮带轮22转动并带动从动皮带轮20转动,以此带动连接轴18转动,在连接轴18转动时即可带动第二装置框19一连接轴18为中心进行转动,以此改变钻铣头28在Z轴上的倾斜角度,之后控制钻铣头28中的钻头下降,即可对工件的前侧和后侧表面进行钻铣,而在第二电机26的输出轴转动时,其输出轴表面的主动齿轮27转动并带动与其啮合的从动齿轮25转动,以此带动安装轴24进行转动,由于钻铣头28固定连接于安装轴24的前端,其就会与安装轴24进行同步转动,以此改变钻铣头28在Y轴上的倾斜角度,之后控制钻铣头28中的钻头下降,即可对工件的两侧表面进行钻铣。The working principle and application process of the present invention: After the present invention is installed, the driving
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.
Claims (8)
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