CN115635078A - Quick refrigerated powder metallurgy die - Google Patents

Quick refrigerated powder metallurgy die Download PDF

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Publication number
CN115635078A
CN115635078A CN202211561931.XA CN202211561931A CN115635078A CN 115635078 A CN115635078 A CN 115635078A CN 202211561931 A CN202211561931 A CN 202211561931A CN 115635078 A CN115635078 A CN 115635078A
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fixedly connected
powder metallurgy
annular cover
side wall
pipe
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CN115635078B (en
Inventor
冯威
程璐
王清远
王少江
苏振华
余雪
张红平
朱晓东
安旭光
孙艳
杨旭林
吴小强
王小炼
黄林
张瑞
罗建军
李颖
周黎明
董志红
傅朝坤
李黎
宋薇薇
姜为
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Dragon Totem Technology Hefei Co ltd
Yancheng Dongsheng Precision Technology Co ltd
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Chengdu University
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Abstract

The invention discloses a rapidly-cooled powder metallurgy die, and relates to the technical field of powder metallurgy. This kind of quick refrigerated powder metallurgy die, include the workstation, fill out powder subassembly and pressure head subassembly, the mounting hole has been seted up to the last lateral wall of workstation, and is provided with the mould body in the mounting hole, the fixed cover of lateral wall of mould body is equipped with annular cover. Can be when the suppression, make the hot water in the insulation can keep warm to the mould body in can getting into the annular cover through the connecting pipe, make the heating effect to the powder better, and simultaneously, the heat when can heating partly is retrieved and is recycled, it is more energy-concerving and environment-protective, treat the suppression and accomplish the back, utilize recirculated cooling liquid to carry out circulative cooling to the mould body, and simultaneously, the mould body blows the cooling, cooling rate is faster, the efficiency is higher, and, can strike vibrations at the mould body refrigerated in-process, the product after the suppression of being convenient for is accomplished is demolded.

Description

一种快速冷却的粉末冶金模具A rapid cooling powder metallurgy mold

技术领域technical field

本发明涉及粉末冶金技术领域,具体为一种快速冷却的粉末冶金模具。The invention relates to the technical field of powder metallurgy, in particular to a fast-cooling powder metallurgy mold.

背景技术Background technique

粉末冶金成形是粉末冶金生产中的基本工序之一,目的是将松散的(金属,陶瓷,或其他材料)粉末在模具中通过压力制成具有预定几何形状、尺寸、密度和强度的半成品,然后通过脱模得到半成品毛坯。模压(钢模)成形是粉末冶金生产中采用最广泛的成形方法。粉末冶金具有独特的化学组成和机械、物理性能,而这些性能是用传统的熔铸方法无法获得的。运用粉末冶金技术可以直接制成多孔、半致密或全致密材料和制品,如齿轮等,粉末冶金是一种少或无切削加工压制出来的产品工艺。Powder metallurgy forming is one of the basic processes in powder metallurgy production. The purpose is to make loose (metal, ceramic, or other materials) powders into semi-finished products with predetermined geometry, size, density and strength by pressure in a mold, and then The semi-finished blank is obtained by demoulding. Compression molding (steel mold) forming is the most widely used forming method in powder metallurgy production. Powder metallurgy has unique chemical composition and mechanical and physical properties, which cannot be obtained by traditional casting methods. The use of powder metallurgy technology can directly make porous, semi-dense or fully dense materials and products, such as gears, etc. Powder metallurgy is a product process that is pressed out with little or no cutting.

目前,粉末冶金成形模具在实际使用时,在进行压制时,需要对粉末进行加热加压成型,但是,在加热时,热量容易通过模具进行散发,造成热量浪费,还会影响加热效果,进而影响压制效果,同时,在压制完成后,由于无法对模具进行及时的降温,这样模具受热胀冷缩的影响会导致毛坯较为难以脱模,甚至在脱模时对毛坯产品造成损坏,并且,在脱模完成后,模具内粘附的物料不易清理,也会影响后续产品的压制质量。At present, when the powder metallurgy forming die is actually used, the powder needs to be heated and pressurized during pressing. However, when heating, the heat is easily dissipated through the die, resulting in waste of heat and affecting the heating effect. At the same time, after the pressing is completed, because the mold cannot be cooled in time, the mold will be affected by thermal expansion and contraction, which will make the blank more difficult to demould, and even cause damage to the blank product during demoulding. After the mold is completed, the material adhered in the mold is not easy to clean, and it will also affect the pressing quality of subsequent products.

发明内容Contents of the invention

本发明的目的在于提供一种快速冷却的粉末冶金模具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a fast cooling powder metallurgy mold to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种快速冷却的粉末冶金模具,包括工作台、填粉组件和压头组件,所述工作台的上侧壁开设有安装孔,且安装孔内设置有模具本体,所述模具本体的侧壁固定套设有环形罩,所述环形罩插设在安装孔内,且环形罩的侧壁固定套设有支撑环,所述环形罩的侧壁固定连接有两个对称设置的电动阀,且工作台的侧壁固定连接有冷却箱,所述冷却箱的侧壁固定连接有进液管和回液管,且进液管和回液管的另一端分别与两个电动阀的端部固定,所述进液管内设置有用于对冷却液进行循环的循环机构,且环形罩内滑动连接有环形板,所述环形板的移动通过移动机构进行移动,且工作台的上侧壁固定连接有保温箱,所述保温箱的底部固定连接有连接管,且连接管的另一端与环形罩的底部固定,所述工作台的上侧壁设置有用于对模具本体进行吹气清理的吹气机构,所述环形罩的底部设置有用于对模具本体进行敲击震动的震动机构。In order to achieve the above object, the present invention provides the following technical solution: a rapidly cooled powder metallurgy mold, including a workbench, a powder filling assembly and an indenter assembly, the upper side wall of the workbench is provided with a mounting hole, and inside the mounting hole A mold body is provided, the side wall fixing sleeve of the mold body is provided with an annular cover, and the annular cover is inserted in the installation hole, and the side wall fixing sleeve of the annular cover is provided with a support ring, and the side wall of the annular cover There are two symmetrically arranged electric valves fixedly connected, and the side wall of the workbench is fixedly connected with a cooling box, and the side wall of the cooling box is fixedly connected with a liquid inlet pipe and a liquid return pipe, and the liquid inlet pipe and the liquid return pipe are fixedly connected. The other ends are respectively fixed to the ends of the two electric valves. The liquid inlet pipe is provided with a circulation mechanism for circulating the coolant, and an annular plate is slidably connected to the annular cover, and the movement of the annular plate is carried out by the moving mechanism. Move, and the upper side wall of the workbench is fixedly connected with an incubator, the bottom of the incubator is fixedly connected with a connecting pipe, and the other end of the connecting pipe is fixed with the bottom of the annular cover, and the upper sidewall of the workbench is provided with a useful As for the blowing mechanism for blowing and cleaning the mold body, the bottom of the annular cover is provided with a vibration mechanism for knocking and vibrating the mold body.

优选的,所述循环机构包括固定连接在进液管内侧壁的第一支撑板,且第一支撑板的侧壁通过第一转轴转动连接有第一转扇,所述第一转轴的转动通过第一驱动机构进行驱动。Preferably, the circulation mechanism includes a first support plate fixedly connected to the inner wall of the liquid inlet pipe, and the side wall of the first support plate is rotatably connected with a first fan through a first rotating shaft, and the rotation of the first rotating shaft is passed through The first driving mechanism performs driving.

优选的,所述第一驱动机构包括固定连接在第一转轴上端的第一从动锥齿轮,且进液管的侧壁通过转动杆转动连接有第一主动锥齿轮,所述进液管的侧壁固定连接有第一电机,且第一电机的输出端与转动杆的一端固定。Preferably, the first driving mechanism includes a first driven bevel gear fixedly connected to the upper end of the first rotating shaft, and the side wall of the liquid inlet pipe is rotatably connected to the first driving bevel gear through a rotating rod, and the liquid inlet pipe A first motor is fixedly connected to the side wall, and an output end of the first motor is fixed to one end of the rotating rod.

优选的,所述移动机构包括固定连接在环形罩底部的U形板,且U形板的下侧壁固定连接有第二电机,所述第二电机的输出端固定连接有螺纹杆,且螺纹杆的侧壁螺纹连接有螺纹套,所述螺纹套的上端贯穿环形罩的底部并与环形板的下侧壁固定。Preferably, the moving mechanism includes a U-shaped plate fixedly connected to the bottom of the annular cover, and a second motor is fixedly connected to the lower side wall of the U-shaped plate, the output end of the second motor is fixedly connected to a threaded rod, and the threaded A threaded sleeve is threadedly connected to the side wall of the rod, and the upper end of the threaded sleeve penetrates the bottom of the annular cover and is fixed to the lower side wall of the annular plate.

优选的,所述吹气机构包括固定插设在工作台上侧壁的吹气管,且吹气管的下端固定连接有安装管,所述安装管的内侧壁固定连接有第二支撑板,且第二支撑板的下侧壁通过第二转轴转动连接有第二转扇,所述第二转轴的转动通过第二驱动机构进行驱动。Preferably, the air blowing mechanism includes an air blowing pipe fixedly inserted on the upper side wall of the workbench, and the lower end of the air blowing pipe is fixedly connected with an installation pipe, and the inner side wall of the installation pipe is fixedly connected with a second support plate, and the second The lower side walls of the two support plates are rotatably connected to the second fan through the second rotating shaft, and the rotation of the second rotating shaft is driven by the second driving mechanism.

优选的,所述第二驱动机构包括固定连接在第二转轴上端的第二从动锥齿轮,且转动杆的一端贯穿至安装管内并固定连接有第二主动锥齿轮,所述第二主动锥齿轮与第二从动锥齿轮啮合设置。Preferably, the second driving mechanism includes a second driven bevel gear fixedly connected to the upper end of the second rotating shaft, and one end of the rotating rod penetrates into the installation tube and is fixedly connected with the second driving bevel gear, and the second driving bevel gear The gear is set in mesh with the second driven bevel gear.

优选的,所述安装管的下端固定连接有过滤网。Preferably, a filter screen is fixedly connected to the lower end of the installation pipe.

优选的,所述震动机构包括移动板,且移动板通过复位机构与环形罩的底部连接,所述移动板的上侧壁固定连接有多个阵列设置的敲击杆,且移动板的移动通过推动机构进行推动。Preferably, the vibrating mechanism includes a moving plate, and the moving plate is connected to the bottom of the annular cover through a reset mechanism, the upper side wall of the moving plate is fixedly connected with a plurality of knocking rods arranged in an array, and the moving plate moves through Pushing agencies to push.

优选的,所述复位机构包括固定连接在环形罩底部两个对称设置的T形导杆,且移动板套设在T形导杆的侧壁,所述T形导杆的侧壁套设有弹簧。Preferably, the reset mechanism includes two symmetrically arranged T-shaped guide rods fixedly connected to the bottom of the annular cover, and the moving plate is sleeved on the side wall of the T-shaped guide rod, and the side wall of the T-shaped guide rod is sleeved with spring.

优选的,所述推动机构包括固定连接在移动板下侧壁的连接板,且连接板的上侧壁固定连接有推动板,所述转动杆的一端贯穿安装管的侧壁并固定连接有凸轮,所述凸轮在推动板的上侧壁滑动,且凸轮采用橡胶材质。Preferably, the pushing mechanism includes a connecting plate fixedly connected to the lower side wall of the moving plate, and the upper side wall of the connecting plate is fixedly connected with a pushing plate, and one end of the rotating rod penetrates through the side wall of the installation tube and is fixedly connected with a cam , the cam slides on the upper side wall of the push plate, and the cam is made of rubber.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

(1)、该种快速冷却的粉末冶金模具,通过设置移动机构等,在压制产品的过程中,通过填粉组件向模具本体内填充金属粉末,接着,通过压头组件对粉末进行加热加压,与此同时,通过移动机构使得环形板沿着环形罩的内侧壁向上移动,并将与回液管连接的电动阀打开,与进液管连接的电动阀关闭,此时,环形罩内的冷却液被挤压后通过回液管流回冷却箱中进行冷却,而保温箱内的热水会通过连接管进入环形罩中,从而使得对粉末的加热效果更好,待压制完成后,通过移动机构使得环形板向下移动,从而将环形罩内的热水进行挤压后通过连接管流回保温箱中,同时,将两个电动阀打开,并通过循环机构使得冷却箱中的冷却液通过进液管流入环形罩中对模具本体进行冷却,并通过回液管循环回冷却箱中进行冷却,如此往复,能够对模具本体起到很好的冷却效果,同时,冷却效率更高,并且,能够对一部分加热时的热量进行回收再利用,更加节能环保。(1) For this kind of fast-cooling powder metallurgy mold, by setting a moving mechanism, etc., during the process of pressing the product, the metal powder is filled into the mold body through the powder filling component, and then the powder is heated and pressed through the pressure head component , at the same time, through the moving mechanism, the annular plate moves upward along the inner side wall of the annular cover, and the electric valve connected with the liquid return pipe is opened, and the electric valve connected with the liquid inlet pipe is closed. At this time, the After the coolant is squeezed, it flows back to the cooling box through the liquid return pipe for cooling, and the hot water in the heat preservation box will enter the annular cover through the connecting pipe, so that the heating effect on the powder is better. After the pressing is completed, pass The moving mechanism makes the annular plate move down, so that the hot water in the annular cover is squeezed and then flows back into the incubator through the connecting pipe. Cool the mold body through the liquid inlet pipe flowing into the annular cover, and circulate back to the cooling box through the liquid return pipe for cooling. Reciprocating in this way can have a good cooling effect on the mold body, and at the same time, the cooling efficiency is higher, and , can recover and reuse part of the heat during heating, which is more energy-saving and environmentally friendly.

(2)、该种快速冷却的粉末冶金模具,通过设置震动机构等,启动第一电机,第一电机的转动带动转动杆进行转动,并带动凸轮进行同步转动,当凸轮的尖端与推动板的上侧壁相抵时,推动推动板、连接板和移动板向下移动,同时,弹簧被压缩,当凸轮的尖端越过推动板的上侧壁时,移动板能够在弹簧的作用下向上移动复位,从而使得移动板上下往复移动,进而使得敲击杆对模具本体的底部进行往复敲击震动,不仅能够在填粉组件向模具本体内填充金属粉末时进行敲击震动,使得填粉效果更好、效率更高,而且能够在压制完成后,对模具本体进行冷却的过程中进行敲击震动,便于压制完成后的产品进行脱模。(2) For this kind of fast-cooling powder metallurgy mold, the first motor is started by setting a vibration mechanism, and the rotation of the first motor drives the rotating rod to rotate, and drives the cam to rotate synchronously. When the tip of the cam and the push plate When the upper side walls are in contact with each other, the push plate, the connecting plate and the moving plate are pushed down, and at the same time, the spring is compressed, and when the tip of the cam passes over the upper side wall of the pushing plate, the moving plate can move up and reset under the action of the spring. As a result, the moving plate reciprocates up and down, and the knock rod reciprocates and vibrates the bottom of the mold body, which not only enables the knock vibration when the powder filling component fills the mold body with metal powder, but also makes the powder filling effect better. The efficiency is higher, and after the pressing is completed, the mold body can be knocked and vibrated during the process of cooling the mold body, which is convenient for the demoulding of the pressed product.

、该种快速冷却的粉末冶金模具,通过设置吹气机构等,在压制完成后,在对模具本体进行冷却时,转动杆的转动带动第二主动锥齿轮和第二从动锥齿轮的转动,进而带动第二转轴和第二转扇进行转动,从而通过安装管进行抽气,并通过吹气管进行吹气,不仅能够提高模具本体的冷却效果和效率,还能对脱模后的模具本体进行吹气清理,保证压制产品质量。1. For this kind of fast cooling powder metallurgy mold, by setting an air blowing mechanism, etc., after the pressing is completed, when the mold body is cooled, the rotation of the rotating rod drives the rotation of the second driving bevel gear and the second driven bevel gear, Then drive the second rotating shaft and the second rotating fan to rotate, so as to draw air through the installation pipe and blow air through the blowing pipe, which can not only improve the cooling effect and efficiency of the mold body, but also cool the mold body after demolding. Cleaning by air blowing ensures the quality of pressed products.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明的部分结构示意图;Fig. 2 is a partial structural representation of the present invention;

图3为本发明中震动机构的结构示意图;Fig. 3 is the structural representation of vibration mechanism among the present invention;

图4为本发明中进液管以及安装管的局部剖视结构示意图;Fig. 4 is a partial cross-sectional structural schematic diagram of the liquid inlet pipe and the installation pipe in the present invention;

图5为本发明中移动机构的结构示意图;Fig. 5 is the structural representation of moving mechanism among the present invention;

图6为本发明中环形罩的剖视结构示意图;Fig. 6 is a schematic cross-sectional structure diagram of an annular cover in the present invention;

图7为图2中A处的放大结构示意图;FIG. 7 is a schematic diagram of an enlarged structure at A in FIG. 2;

图8为图4中B处的放大结构示意图。FIG. 8 is a schematic diagram of an enlarged structure at B in FIG. 4 .

图中:1、工作台;2、循环机构;201、第一支撑板;202、第一转轴;203、第一转扇;3、吹气机构;301、安装管;302、吹气管;303、第二支撑板;304、第二转扇;305、第二转轴;4、震动机构;401、移动板;402、敲击杆;5、复位机构;501、T形导杆;502、弹簧;6、推动机构;601、连接板;602、推动板;603、凸轮;7、第二驱动机构;701、第二从动锥齿轮;702、第二主动锥齿轮;8、第一驱动机构;801、第一电机;802、转动杆;803、第一主动锥齿轮;804、第一从动锥齿轮;9、移动机构;901、U形板;902、第二电机;903、螺纹套;904、螺纹杆;10、过滤网;11、模具本体;12、安装孔;13、环形罩;14、支撑环;15、冷却箱;16、进液管;17、电动阀;18、回液管;19、环形板;20、保温箱;21、连接管;22、填粉组件;23、压头组件。In the figure: 1, workbench; 2, circulation mechanism; 201, first support plate; 202, first rotating shaft; 203, first rotating fan; 3, blowing mechanism; 301, installation pipe; 302, blowing pipe; 303 , the second support plate; 304, the second rotating fan; 305, the second rotating shaft; 4, the vibration mechanism; 401, the moving plate; 402, the knock rod; 5, the reset mechanism; 501, the T-shaped guide rod; 502, the spring ; 6, pushing mechanism; 601, connecting plate; 602, pushing plate; 603, cam; 7, the second driving mechanism; 701, the second driven bevel gear; 702, the second driving bevel gear; 8, the first driving mechanism ; 801, the first motor; 802, the rotating rod; 803, the first driving bevel gear; 804, the first driven bevel gear; 9, moving mechanism; 901, U-shaped plate; 902, the second motor; 903, thread sleeve ; 904, threaded rod; 10, filter screen; 11, mold body; 12, mounting hole; 13, annular cover; 14, support ring; 15, cooling box; 16, liquid inlet pipe; 17, electric valve; 18, return Liquid pipe; 19, annular plate; 20, incubator; 21, connecting pipe; 22, powder filling assembly; 23, pressure head assembly.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1-图8所示,本实施例提供一种快速冷却的粉末冶金模具,包括工作台1、填粉组件22和压头组件23,工作台1的上侧壁开设有安装孔12,且安装孔12内设置有模具本体11,模具本体11的侧壁固定套设有环形罩13,环形罩13插设在安装孔12内,且环形罩13的侧壁固定套设有支撑环14,环形罩13的侧壁固定连接有两个对称设置的电动阀17,且工作台1的侧壁固定连接有冷却箱15,冷却箱15的侧壁固定连接有进液管16和回液管18,且进液管16和回液管18的另一端分别与两个电动阀17的端部固定,进液管16内设置有用于对冷却液进行循环的循环机构2,且环形罩13内滑动连接有环形板19,环形板19的移动通过移动机构9进行移动,且工作台1的上侧壁固定连接有保温箱20,保温箱20的底部固定连接有连接管21,且连接管21的另一端与环形罩13的底部固定,工作台1的上侧壁设置有用于对模具本体11进行吹气清理的吹气机构3,环形罩13的底部设置有用于对模具本体11进行敲击震动的震动机构4,能够在压制时,使得保温箱20内的热水会通过连接管21进入环形罩13中对模具本体11进行保温,使得对粉末的加热效果更好,同时,能够对一部分加热时的热量进行回收再利用,更加节能环保,待压制完成后,利用循环冷却液对模具本体11进行循环冷却,同时,模具本体11进行吹气冷却,冷却速度更快、效率更高,并且,能够在模具本体11进行冷却的过程中进行敲击震动,便于压制完成后的产品进行脱模。As shown in Figures 1-8, this embodiment provides a rapidly cooled powder metallurgy mold, including a workbench 1, a powder filling assembly 22 and a pressure head assembly 23, and the upper side wall of the workbench 1 is provided with a mounting hole 12, And the mold body 11 is arranged in the installation hole 12, and the side wall fixed sleeve of the mold body 11 is provided with an annular cover 13, and the annular cover 13 is inserted in the installation hole 12, and the side wall fixed sleeve of the annular cover 13 is provided with a support ring 14 , the side wall of the annular cover 13 is fixedly connected with two symmetrically arranged electric valves 17, and the side wall of the workbench 1 is fixedly connected with a cooling box 15, and the side wall of the cooling box 15 is fixedly connected with a liquid inlet pipe 16 and a liquid return pipe 18, and the other ends of the liquid inlet pipe 16 and the liquid return pipe 18 are respectively fixed to the ends of the two electric valves 17, the liquid inlet pipe 16 is provided with a circulation mechanism 2 for circulating the cooling liquid, and the annular cover 13 An annular plate 19 is slidingly connected, and the movement of the annular plate 19 is moved by the moving mechanism 9, and the upper side wall of the workbench 1 is fixedly connected with an incubator 20, and the bottom of the incubator 20 is fixedly connected with a connecting pipe 21, and the connecting pipe 21 The other end of the ring cover 13 is fixed to the bottom, the upper side wall of the workbench 1 is provided with a blowing mechanism 3 for blowing and cleaning the mold body 11, and the bottom of the ring cover 13 is provided with a blowing mechanism 3 for knocking the mold body 11. The vibrating vibration mechanism 4 can make the hot water in the incubator 20 enter the annular cover 13 through the connecting pipe 21 to insulate the mold body 11 during pressing, so that the heating effect on the powder is better, and at the same time, it can heat a part of the powder. The heat during heating is recycled and reused, which is more energy-saving and environmentally friendly. After the pressing is completed, the mold body 11 is circulated and cooled by circulating cooling fluid. At the same time, the mold body 11 is cooled by blowing air, which has faster cooling speed and higher efficiency. , can knock and vibrate during the cooling process of the mold body 11, which facilitates demoulding of the finished pressed product.

如图8所示,循环机构2包括固定连接在进液管16内侧壁的第一支撑板201,且第一支撑板201的侧壁通过第一转轴202转动连接有第一转扇203,第一转轴202的转动通过第一驱动机构8进行驱动,通过第一驱动机构8驱动第一转轴202和第一转扇203进行转动,从而对冷却液进行循环。As shown in Figure 8, the circulation mechanism 2 includes a first support plate 201 fixedly connected to the inner wall of the liquid inlet pipe 16, and the side wall of the first support plate 201 is rotatably connected with a first fan 203 through a first rotating shaft 202. The rotation of a rotating shaft 202 is driven by the first driving mechanism 8 , and the first rotating shaft 202 and the first rotating fan 203 are driven to rotate by the first driving mechanism 8 , so as to circulate the coolant.

如图8所示,第一驱动机构8包括固定连接在第一转轴202上端的第一从动锥齿轮804,且进液管16的侧壁通过转动杆802转动连接有第一主动锥齿轮803,进液管16的侧壁固定连接有第一电机801,且第一电机801的输出端与转动杆802的一端固定,启动第一电机801,第一电机801的转动带动转动杆802和第一主动锥齿轮803的转动,进而带动第一从动锥齿轮804和第一转轴202的转动。As shown in FIG. 8 , the first driving mechanism 8 includes a first driven bevel gear 804 fixedly connected to the upper end of the first rotating shaft 202 , and the side wall of the liquid inlet pipe 16 is rotatably connected with a first driving bevel gear 803 through a rotating rod 802 , the side wall of the liquid inlet pipe 16 is fixedly connected with a first motor 801, and the output end of the first motor 801 is fixed to one end of the rotating rod 802, the first motor 801 is started, and the rotation of the first motor 801 drives the rotating rod 802 and the first motor 802. The rotation of a driving bevel gear 803 further drives the rotation of the first driven bevel gear 804 and the first rotating shaft 202 .

如图5所示,移动机构9包括固定连接在环形罩13底部的U形板901,且U形板901的下侧壁固定连接有第二电机902,第二电机902的输出端固定连接有螺纹杆904,且螺纹杆904的侧壁螺纹连接有螺纹套903,螺纹套903的上端贯穿环形罩13的底部并与环形板19的下侧壁固定,启动第二电机902,第二电机902的转动带动螺纹杆904的转动,进而带动螺纹套903和环形板19的移动。As shown in Figure 5, the moving mechanism 9 includes a U-shaped plate 901 fixedly connected to the bottom of the annular cover 13, and the lower side wall of the U-shaped plate 901 is fixedly connected with a second motor 902, and the output end of the second motor 902 is fixedly connected with a Threaded rod 904, and the sidewall of threaded rod 904 is threadedly connected with threaded sleeve 903, the upper end of threaded sleeve 903 penetrates the bottom of annular cover 13 and is fixed with the lower side wall of annular plate 19, starts second motor 902, and second motor 902 The rotation of the screw drives the rotation of the threaded rod 904, which in turn drives the movement of the threaded sleeve 903 and the annular plate 19.

如图1、图7和图8所示,吹气机构3包括固定插设在工作台1上侧壁的吹气管302,且吹气管302的下端固定连接有安装管301,安装管301的内侧壁固定连接有第二支撑板303,且第二支撑板303的下侧壁通过第二转轴305转动连接有第二转扇304,第二转轴305的转动通过第二驱动机构7进行驱动,在压制完成后,在对模具本体11进行冷却时,通过第二驱动机构7带动第二转轴305和第二转扇304进行转动,从而通过安装管301进行抽气,并通过吹气管302进行吹气,不仅能够提高模具本体11的冷却效果和效率,还能对脱模后的模具本体11进行吹气清理,保证压制产品质量。As shown in Fig. 1, Fig. 7 and Fig. 8, the blowing mechanism 3 includes a blowing pipe 302 fixedly inserted on the upper side wall of the workbench 1, and the lower end of the blowing pipe 302 is fixedly connected with an installation pipe 301, and the inside of the installation pipe 301 The wall is fixedly connected with a second support plate 303, and the lower side wall of the second support plate 303 is rotatably connected with a second rotating fan 304 through a second rotating shaft 305, and the rotation of the second rotating shaft 305 is driven by the second driving mechanism 7. After the pressing is completed, when the mold body 11 is cooled, the second driving mechanism 7 drives the second rotating shaft 305 and the second rotating fan 304 to rotate, so that air is drawn through the installation pipe 301 and blown through the air blowing pipe 302 , not only can improve the cooling effect and efficiency of the mold body 11, but also can blow and clean the mold body 11 after demoulding, so as to ensure the quality of pressed products.

如图8所示,第二驱动机构7包括固定连接在第二转轴305上端的第二从动锥齿轮701,且转动杆802的一端贯穿至安装管301内并固定连接有第二主动锥齿轮702,第二主动锥齿轮702与第二从动锥齿轮701啮合设置,转动杆802的转动带动第二主动锥齿轮702和第二从动锥齿轮701的转动。As shown in Figure 8, the second driving mechanism 7 includes a second driven bevel gear 701 fixedly connected to the upper end of the second rotating shaft 305, and one end of the rotating rod 802 penetrates into the installation tube 301 and is fixedly connected with the second driving bevel gear 702 , the second driving bevel gear 702 is engaged with the second driven bevel gear 701 , and the rotation of the rotating rod 802 drives the rotation of the second driving bevel gear 702 and the second driven bevel gear 701 .

如图8所示,安装管301的下端固定连接有过滤网10,能够对空气进行过滤。As shown in FIG. 8 , a filter screen 10 is fixedly connected to the lower end of the installation pipe 301 to filter the air.

如图3所示,震动机构4包括移动板401,且移动板401通过复位机构5与环形罩13的底部连接,移动板401的上侧壁固定连接有多个阵列设置的敲击杆402,且移动板401的移动通过推动机构6进行推动,通过推动机构6推动移动板401上下往复移动,进而使得敲击杆402对模具本体11的底部进行往复敲击震动,不仅能够在填粉组件22向模具本体11内填充金属粉末时进行敲击震动,使得填粉效果更好、效率更高,而且能够在压制完成后,对模具本体11进行冷却的过程中进行敲击震动,便于压制完成后的产品进行脱模。As shown in Figure 3, the vibration mechanism 4 includes a moving plate 401, and the moving plate 401 is connected to the bottom of the annular cover 13 through the reset mechanism 5, and the upper side wall of the moving plate 401 is fixedly connected with a plurality of knocking rods 402 arranged in an array. And the movement of the moving plate 401 is pushed by the pushing mechanism 6, and the moving plate 401 is pushed to reciprocate up and down by the pushing mechanism 6, so that the knock rod 402 can reciprocally knock and vibrate the bottom of the mold body 11, not only can the powder filling assembly 22 When the metal powder is filled into the mold body 11, knocking vibration is performed, so that the powder filling effect is better and the efficiency is higher, and the knocking vibration can be performed during the cooling process of the mold body 11 after the pressing is completed, which is convenient for pressing after the completion of pressing. The products are demolded.

如图3所示,复位机构5包括固定连接在环形罩13底部两个对称设置的T形导杆501,且移动板401套设在T形导杆501的侧壁,T形导杆501的侧壁套设有弹簧502,对移动板401的移动起到导向与复位作用。As shown in Figure 3, the reset mechanism 5 comprises two symmetrically arranged T-shaped guide rods 501 fixedly connected to the bottom of the annular cover 13, and the moving plate 401 is sleeved on the side wall of the T-shaped guide rod 501, and the T-shaped guide rod 501 The side wall is covered with a spring 502 to guide and reset the movement of the moving plate 401 .

如图3、图7和图8所示,推动机构6包括固定连接在移动板401下侧壁的连接板601,且连接板601的上侧壁固定连接有推动板602,转动杆802的一端贯穿安装管301的侧壁并固定连接有凸轮603,凸轮603在推动板602的上侧壁滑动,且凸轮603采用橡胶材质,启动第一电机801,第一电机801的转动带动转动杆802进行转动,并带动凸轮603进行同步转动,当凸轮603的尖端与推动板602的上侧壁相抵时,推动推动板602、连接板601和移动板401向下移动,同时,弹簧502被压缩,当凸轮603的尖端越过推动板602的上侧壁时,移动板401能够在弹簧502的作用下向上移动复位,从而使得移动板401上下往复移动。As shown in Fig. 3, Fig. 7 and Fig. 8, the pushing mechanism 6 includes a connecting plate 601 fixedly connected to the lower side wall of the moving plate 401, and the upper side wall of the connecting plate 601 is fixedly connected with a pushing plate 602, and one end of the rotating rod 802 A cam 603 runs through the side wall of the installation tube 301 and is fixedly connected to it. The cam 603 slides on the upper side wall of the push plate 602, and the cam 603 is made of rubber material. The first motor 801 is started, and the rotation of the first motor 801 drives the rotation rod 802 to perform Rotate and drive the cam 603 to rotate synchronously. When the tip of the cam 603 is against the upper side wall of the push plate 602, the push plate 602, the connecting plate 601 and the moving plate 401 are pushed to move downward. At the same time, the spring 502 is compressed. When the tip of the cam 603 passes over the upper side wall of the push plate 602, the moving plate 401 can move upwards and reset under the action of the spring 502, so that the moving plate 401 can reciprocate up and down.

工作原理:在使用时,在压制产品的过程中,通过填粉组件22向模具本体11内填充金属粉末,接着,通过压头组件23对粉末进行加热加压,与此同时,通过移动机构9使得环形板19沿着环形罩13的内侧壁向上移动,并将与回液管18连接的电动阀17打开,与进液管16连接的电动阀17关闭,此时,环形罩13内的冷却液被挤压后通过回液管18流回冷却箱15中进行冷却,而保温箱20内的热水会通过连接管21进入环形罩13中,从而使得对粉末的加热效果更好;Working principle: when in use, during the process of pressing the product, the metal powder is filled into the mold body 11 through the powder filling component 22, and then the powder is heated and pressed through the pressure head component 23, and at the same time, the metal powder is filled through the moving mechanism 9 Make the annular plate 19 move upward along the inner side wall of the annular cover 13, open the electric valve 17 connected with the liquid return pipe 18, and close the electric valve 17 connected with the liquid inlet pipe 16, at this time, the cooling in the annular cover 13 After the liquid is squeezed, it flows back to the cooling box 15 through the liquid return pipe 18 for cooling, and the hot water in the heat preservation box 20 will enter the annular cover 13 through the connecting pipe 21, so that the heating effect on the powder is better;

待压制完成后,通过移动机构9使得环形板19向下移动,从而将环形罩13内的热水进行挤压后通过连接管21流回保温箱20中,同时,将两个电动阀17打开,并通过循环机构2使得冷却箱15中的冷却液通过进液管16流入环形罩13中对模具本体11进行冷却,并通过回液管18循环回冷却箱15中进行冷却,如此往复,能够对模具本体11起到很好的冷却效果,同时,冷却效率更高,并且,能够对一部分加热时的热量进行回收再利用,更加节能环保;After the pressing is completed, the moving mechanism 9 makes the annular plate 19 move downward, so that the hot water in the annular cover 13 is squeezed and then flows back into the incubator 20 through the connecting pipe 21. At the same time, the two electric valves 17 are opened , and through the circulation mechanism 2, the cooling liquid in the cooling box 15 flows into the annular cover 13 through the liquid inlet pipe 16 to cool the mold body 11, and circulates back to the cooling box 15 through the liquid return pipe 18 for cooling, so reciprocating, can It has a good cooling effect on the mold body 11, and at the same time, the cooling efficiency is higher, and a part of the heat during heating can be recovered and reused, which is more energy-saving and environmentally friendly;

与此同时,循环机构2进行工作时,第一电机801的转动带动转动杆802进行转动,并带动凸轮603进行同步转动,当凸轮603的尖端与推动板602的上侧壁相抵时,推动推动板602、连接板601和移动板401向下移动,同时,弹簧502被压缩,当凸轮603的尖端越过推动板602的上侧壁时,移动板401能够在弹簧502的作用下向上移动复位,从而使得移动板401上下往复移动,进而使得敲击杆402对模具本体11的底部进行往复敲击震动,不仅能够在填粉组件22向模具本体11内填充金属粉末时进行敲击震动,使得填粉效果更好、效率更高,而且能够在压制完成后,对模具本体11进行冷却的过程中进行敲击震动,便于压制完成后的产品进行脱模;At the same time, when the circulation mechanism 2 is working, the rotation of the first motor 801 drives the rotating rod 802 to rotate, and drives the cam 603 to rotate synchronously. The plate 602, the connecting plate 601 and the moving plate 401 move downwards, and at the same time, the spring 502 is compressed, and when the tip of the cam 603 crosses the upper side wall of the pushing plate 602, the moving plate 401 can move upwards and reset under the action of the spring 502, Therefore, the moving plate 401 is reciprocated up and down, and then the knock rod 402 is reciprocally knocked and vibrated on the bottom of the mold body 11. Not only can the knocking vibration be performed when the powder filling assembly 22 fills the metal powder into the mold body 11, so that the filling The powder effect is better, the efficiency is higher, and after the pressing is completed, the mold body 11 can be knocked and vibrated in the process of cooling the mold body 11, which is convenient for the demoulding of the product after the pressing is completed;

并且,在压制完成后,在对模具本体11进行冷却时,转动杆802的转动带动第二主动锥齿轮702和第二从动锥齿轮701的转动,进而带动第二转轴305和第二转扇304进行转动,从而通过安装管301进行抽气,并通过吹气管302进行吹气,不仅能够提高模具本体11的冷却效果和效率,还能对脱模后的模具本体11进行吹气清理,保证压制产品质量。Moreover, after the pressing is completed, when the mold body 11 is cooled, the rotation of the rotating rod 802 drives the rotation of the second driving bevel gear 702 and the second driven bevel gear 701, which in turn drives the second rotating shaft 305 and the second rotating fan. 304 is rotated, so as to draw air through the installation pipe 301, and blow air through the blowing pipe 302, which can not only improve the cooling effect and efficiency of the mold body 11, but also clean the mold body 11 after demoulding, ensuring Suppress product quality.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides a quick refrigerated powder metallurgy die, includes workstation (1), fills out powder subassembly (22) and pressure head subassembly (23), mounting hole (12) have been seted up to the last lateral wall of workstation (1), and are provided with mould body (11), its characterized in that in mounting hole (12): the side wall of the die body (11) is fixedly sleeved with an annular cover (13), the annular cover (13) is inserted in the mounting hole (12), and the side wall of the annular cover (13) is fixedly sleeved with a supporting ring (14), the side wall of the annular cover (13) is fixedly connected with two symmetrically arranged electric valves (17), and the side wall of the workbench (1) is fixedly connected with a cooling box (15), the side wall of the cooling box (15) is fixedly connected with a liquid inlet pipe (16) and a liquid return pipe (18), and the other ends of the liquid inlet pipe (16) and the liquid return pipe (18) are respectively fixed with the end parts of the two electric valves (17), a circulating mechanism (2) for circulating cooling liquid is arranged in the liquid inlet pipe (16), and the annular cover (13) is connected with an annular plate (19) in a sliding way, the movement of the annular plate (19) is moved by a moving mechanism (9), and the upper side wall of the workbench (1) is fixedly connected with a heat preservation box (20), the bottom of the heat preservation box (20) is fixedly connected with a connecting pipe (21), and the other end of the connecting pipe (21) is fixed with the bottom of the annular cover (13), the upper side wall of the workbench (1) is provided with an air blowing mechanism (3) for blowing and cleaning the die body (11), the bottom of the annular cover (13) is provided with a vibration mechanism (4) used for knocking and vibrating the die body (11).
2. The rapidly-cooled powder metallurgy die according to claim 1, wherein: circulation mechanism (2) are including first backup pad (201) of fixed connection at feed liquor pipe (16) inside wall, and the lateral wall of first backup pad (201) rotates through first pivot (202) and is connected with first fan (203), the rotation of first pivot (202) drives through first actuating mechanism (8).
3. The rapidly-cooled powder metallurgy die according to claim 2, wherein: first actuating mechanism (8) are including first driven bevel gear (804) of fixed connection in first pivot (202) upper end, and the lateral wall of feed liquor pipe (16) is rotated through dwang (802) and is connected with first drive bevel gear (803), the lateral wall fixedly connected with first motor (801) of feed liquor pipe (16), and the output of first motor (801) is fixed with the one end of dwang (802).
4. The rapidly-cooled powder metallurgy die according to claim 1, wherein: moving mechanism (9) are including U-shaped board (901) of fixed connection in annular cover (13) bottom, and the lower lateral wall fixedly connected with second motor (902) of U-shaped board (901), the output fixedly connected with threaded rod (904) of second motor (902), and the lateral wall threaded connection of threaded rod (904) has thread bush (903), the upper end of thread bush (903) runs through the bottom of annular cover (13) and is fixed with the lower lateral wall of annular plate (19).
5. A rapidly cooled powder metallurgy die according to claim 1, wherein: blowing mechanism (3) are including fixed blowing pipe (302) of inserting the side wall on workstation (1), and the lower extreme fixedly connected with installation pipe (301) of blowing pipe (302), the inside wall fixedly connected with second backup pad (303) of installation pipe (301), and the lower lateral wall of second backup pad (303) rotates through second pivot (305) and is connected with the second and changes fan (304), the rotation of second pivot (305) drives through second actuating mechanism (7).
6. The rapidly-cooled powder metallurgy die according to claim 5, wherein: the second driving mechanism (7) comprises a second driven bevel gear (701) fixedly connected to the upper end of a second rotating shaft (305), one end of the rotating rod (802) penetrates through the installation pipe (301) and is fixedly connected with a second driving bevel gear (702), and the second driving bevel gear (702) is meshed with the second driven bevel gear (701).
7. A rapidly cooled powder metallurgy die according to claim 6, wherein: the lower end of the installation pipe (301) is fixedly connected with a filter screen (10).
8. The rapidly-cooled powder metallurgy die according to claim 7, wherein: the vibrating mechanism (4) comprises a moving plate (401), the moving plate (401) is connected with the bottom of the annular cover (13) through a reset mechanism (5), the upper side wall of the moving plate (401) is fixedly connected with a plurality of knocking rods (402) arranged in an array, and the moving plate (401) is moved by a pushing mechanism (6).
9. A rapidly cooled powder metallurgy die according to claim 8, wherein: the reset mechanism (5) comprises two T-shaped guide rods (501) which are fixedly connected to the bottom of the annular cover (13) and symmetrically arranged, a moving plate (401) is sleeved on the side walls of the T-shaped guide rods (501), and springs (502) are sleeved on the side walls of the T-shaped guide rods (501).
10. A rapidly cooled powder metallurgy die according to claim 8, wherein: pushing mechanism (6) include connecting plate (601) of lateral wall under fixed connection movable plate (401), and the last lateral wall fixedly connected with slurcam (602) of connecting plate (601), the lateral wall and the fixedly connected with cam (603) of installation pipe (301) are run through to the one end of dwang (802), cam (603) slide at the last lateral wall of slurcam (602), and cam (603) adopt the rubber material.
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CN116197398A (en) * 2023-05-06 2023-06-02 常州格瑞特粉末冶金有限公司 Production and processing die and method for powder metallurgy herringbone gear workpiece
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