CN115634860A - A cleaning device for an aluminum foil rolling mill with the function of purging and degreasing - Google Patents
A cleaning device for an aluminum foil rolling mill with the function of purging and degreasing Download PDFInfo
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- CN115634860A CN115634860A CN202211111465.5A CN202211111465A CN115634860A CN 115634860 A CN115634860 A CN 115634860A CN 202211111465 A CN202211111465 A CN 202211111465A CN 115634860 A CN115634860 A CN 115634860A
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- purging
- stand
- cleaning
- aluminum foil
- degreasing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention provides a cleaning device with purging and oil removing functions for an aluminum foil mill, which comprises a stand, wherein a first vertical seat and a second vertical seat are respectively connected to the middle parts of the left side and the right side of the upper part of the stand through bolts, a first deep groove ball bearing is embedded in the middle part of the upper side in the first vertical seat, a second deep groove ball bearing is embedded in the middle part of the upper side in the second vertical seat, a roll shaft is arranged on the inner side between the first deep groove ball bearing and the second deep groove ball bearing, a supporting roll body is connected to the middle part of the outer wall of the roll shaft through a key, a main machine is connected to the middle part of the right side of the second vertical seat through a screw, and a touch screen is connected to the right side of the main machine through a screw. According to the invention, the water storage tank, the tank cover, the water suction pump, the metal hose, the annular flushing row, the flushing purging nozzle, the brush plate and the cleaning bristles are arranged, so that surface purging and flushing operation can be performed on the supporting roller body, the stability of a subsequent processed product is ensured, the supporting roller body does not need to be disassembled, the cleaning effect is ensured, and the operation convenience is ensured.
Description
Technical Field
The invention belongs to the technical field of cleaning of aluminum foil mills, and particularly relates to a cleaning device with a purging and oil removing function for an aluminum foil mill.
Background
The aluminum foil roughing mill is a device for rolling an aluminum plate coil with a feed of less than 0.5mm into an aluminum foil with a thickness of more than 2 x 0.0045mm in several passes.
The aluminum foil roughing mill is mainly used for a set of mechanical equipment in the aluminum industry for rolling, processing and refining the aluminum foil.
In the rolling process of most of domestic aluminum foil rolling mills, due to the influence of aluminum powder or other foreign matters, scratches and foreign matters are formed on supporting rolls after the aluminum foil rolling mills are used for a period of time, the quality of finished aluminum foils can be influenced by using the supporting rolls, in order to ensure the quality of the rolled finished aluminum foils, scratches and foreign matters on the supporting rolls need to be cleaned, the on-line cleaning device for the aluminum foil rolling mills in the prior art is CN204074712U, and comprises a bracket, a motor or a motor, a scraper scarfing device, a pressing cylinder, a ball screw and a linear guide rail shaft, wherein the bracket is fixed on a driving side housing and an operating side housing, the motor or the motor is provided with a speed reducer, and the scraper scarfing device is composed of a scraping plate pad and a scraping plate fixed on the scraping plate pad; the ball screw is rotatably fixed on the supports of the driving side housing windows and the operating side housing windows, and the linear guide rail shafts at two sides of the ball screw are fixed on the supports of the driving side housing windows and the operating side housing windows; the upper end of the scratch board cleaner is fixed on a piston rod of the pressing cylinder, and a cylinder body of the pressing cylinder is fixed on a cylinder fixing block by a cylinder seat; the upper end of the cylinder fixing block is fixed on the sliding block; the middle hole of the sliding block is internally provided with a nut matched with the ball screw, the holes at the two ends are respectively provided with a linear bearing and a bearing seat thereof, after assembly, the ball screw is connected in the nut of the sliding block in a threaded manner, and the two guide rail shafts are positioned in the two linear bearings and the bearing seats thereof of the sliding block; a motor or a motor with a speed reducer is fixed on a support on the operation side housing through a support; the output belt wheel of the motor or the motor is connected with a synchronous belt wheel fixed at the same end of the ball screw through a belt; proximity switches are fixed on the supports at the left and right positions of the scratch board cleaner, and contacts of the proximity switches are arranged on the scratch board cleaner; the compressing cylinder is connected with an air source through an air pipe.
However, the existing online cleaning device still has the following disadvantages: the cleaning by blowing can not be carried out, the oil scraping and oil removing functions can not be realized, and the cleaning operation by flushing and the surface damage condition of the supporting roll can not be detected conveniently.
Therefore, it is very necessary to provide a cleaning device for an aluminum foil rolling mill with a purging and oil removing function.
Disclosure of Invention
In order to solve the technical problems, the invention provides a cleaning device with a purging and oil removing function for an aluminum foil rolling mill, which can detect the surface damage condition of a supporting roller in real time, can timely and effectively perform a purging and cleaning operation, can ensure a rolling effect through purging and cleaning, and can increase a purging function to ensure the surface cleaning effect of the supporting roller and improve the subsequent processing efficiency;
the invention is realized by the following technical scheme:
a cleaning device with a purging and oil removing function for an aluminum foil mill comprises a stand, wherein a first vertical seat and a second vertical seat are connected to the middle parts of the left side and the right side of the upper portion of the stand through bolts, a first deep groove ball bearing is embedded in the middle part of the upper side in the first vertical seat, a second deep groove ball bearing is embedded in the middle part of the upper side in the second vertical seat, a roller shaft is arranged on the inner side between the first deep groove ball bearing and the second deep groove ball bearing, a supporting roller body is connected to the middle part of the outer wall of the roller shaft through a key, a host is connected to the middle part of the right side of the second vertical seat through a screw, a touch screen is connected to the right side of the host through a screw, and a third deep groove ball bearing is embedded in the middle part of the lower portion of the inner side of the second vertical seat;
the first vertical seat is connected with a sweeping, washing and cleaning ring nozzle structure, the sweeping, washing and cleaning ring nozzle structure is connected with a buffering type oil scraping and removing plate structure, and a self-moving impurity cleaning box structure and a supporting roll surface damage jumping detector structure;
and sweep and wash clearance ring mouth structure includes the storage water tank, has the case lid at storage water tank upper end import department threaded connection to there is the suction pump at case lid upper portion middle part bolted connection, and the suction pump exit passes through metal collapsible tube and connects annular washing row import department, washes the equal threaded connection in the inboard exit of row in the annular and washes the mouth that sweeps, and the annular washes and arranges that two equal screwed connection in wall have the brush board about arranging the left side in addition, and brush board inner wall from left to right has clearance brush hair in proper order screwed connection.
Preferably, buffering formula frizing deoiling plate structure including removing the frame, there is fixed sleeve at removal frame right-hand member screw connection, be provided with the buffer beam in fixed sleeve inside, and there is the helmet at buffer beam upper end threaded connection to buffer beam outer wall lower part has cup jointed buffer spring, and buffer beam lower extreme screw connection has the frizing.
Preferably, the self-moving impurity cleaning box structure comprises a moving motor, a rotating screw is connected to the right end of an output shaft of the moving motor through a coupler, a moving nut is connected to the outer wall of the rotating screw in a threaded mode, the upper end of the moving nut is connected with a clip-shaped moving frame through a bolt, and a direct-insertion type impurity collecting cleaning box is arranged inside the clip-shaped moving frame.
Preferably, backing roll surface loss degree detector structure of beating include the movable tube, at the inside trip rod that is provided with of movable tube to trip rod upper portion outer wall threaded connection has the detection to keep off the pipe, has cup jointed the spring of beating at the trip rod outer wall, trip rod lower extreme threaded connection has the surface loss degree to detect the conical head moreover, and has the ultrasonic detection sensor through mounting bracket screw connection at detection fender pipe left end.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the water storage tank, the tank cover, the water suction pump, the metal hose, the annular flushing row, the flushing purging nozzle, the brush plate and the cleaning bristles are arranged, so that surface purging and flushing operation can be performed on the supporting roller body, stability of a subsequent processed product is ensured, the supporting roller body does not need to be disassembled, a cleaning effect is ensured, and convenience in operation is ensured.
2. According to the invention, the movable frame, the fixed sleeve, the buffer rod, the protective cap, the buffer spring and the oil scraping plate are arranged, so that oil stains on the surface of the supporting roller can be scraped, the surface cleanness of the supporting roller is ensured, the subsequent processing efficiency is ensured, the operation of buffering, cleaning and scraping the oil stains can be carried out, and the cleaning effect is ensured.
3. According to the invention, the arrangement of the moving motor, the rotating screw, the moving nut, the square-shaped moving frame and the impurity collecting and cleaning box can be used for moving, collecting and cleaning impurities, so that the cleaning operation is convenient, and the direct insertion type impurity collecting and cleaning box is adopted, so that the impurities in the impurity collecting and cleaning box can be conveniently detached and cleaned, and the operation is convenient.
4. According to the invention, the movable pipe, the trip rod, the detection stop pipe, the trip spring, the surface damage detection conical head, the mounting frame and the ultrasonic detection sensor are arranged, so that the surface damage detection function of the supporting roller is increased, the automatic detection operation of trip can be carried out, the detection effect is ensured, and the influence of the surface damage of the supporting roller on the subsequent processing stability is avoided.
5. In the invention, the arrangement of the base, the first vertical seat and the second vertical seat ensures the support stability.
6. According to the invention, the host and the touch screen are arranged, so that intelligent automatic control can be performed, and the cleaning convenience is ensured.
7. According to the invention, the arrangement of the first deep groove ball bearing and the second deep groove ball bearing ensures the rolling stability and reduces the abrasion.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a schematic structural diagram of the purge and rinse cleaning ring nozzle structure of the present invention.
Fig. 3 is a schematic structural diagram of a buffer type oil scraping and removing plate structure according to the present invention.
Fig. 4 is a schematic structural diagram of the self-moving impurity cleaning box structure of the present invention.
Fig. 5 is a schematic structural diagram of the structure of the support roller surface damage runout detector of the invention.
In the figure:
1. a machine base; 2. a first vertical base; 3. a first deep groove ball bearing; 4. a second vertical base; 5. a second deep groove ball bearing; 6. a roll shaft; 7. a support roller body; 8. a host; 9. a touch screen; 10. a third deep groove ball bearing; 11. a blowing, washing and cleaning ring nozzle structure; 111. a water storage tank; 112. a box cover; 113. a water pump; 114. a metal hose; 115. an annular flushing row; 116. flushing the purging nozzle; 117. brushing the board; 118. cleaning the bristles; 12. a buffer type oil scraping and removing plate structure; 121. a movable frame; 122. fixing the sleeve; 123. a buffer rod; 124. a protective cap; 125. a buffer spring; 126. a scraper plate; 13. a self-moving impurity cleaning box structure; 131. a moving motor; 132. rotating the screw; 133. moving the nut; 134. a clip-shaped movable frame; 135. a impurity collecting and cleaning box; 14. a surface damage run-out detector structure of the support roller; 141. a movable tube; 142. a trip bar; 143. detecting a baffle pipe; 144. a bounce spring; 145. a surface damage detection cone head; 146. a mounting frame; 147. an ultrasonic detection sensor.
Detailed Description
The invention is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, a cleaning device for an aluminum foil mill with purging and oil removing functions comprises a stand 1, wherein a first vertical seat 2 and a second vertical seat 4 are respectively connected to the middle parts of the left side and the right side of the upper part of the stand 1 through bolts, a first deep groove ball bearing 3 is embedded in the middle part of the upper side in the first vertical seat 2, a second deep groove ball bearing 5 is embedded in the middle part of the upper side in the second vertical seat 4, a roller shaft 6 is arranged on the inner side between the first deep groove ball bearing 3 and the second deep groove ball bearing 5, a supporting roller body 7 is connected to the middle part of the outer wall of the roller shaft 6 through a key, the supporting roller body 7 can be ensured to run stably through the roller shaft 6 through the cooperation of the first deep groove ball bearing 3 and the second deep groove ball bearing 5, so as to ensure the rotating processing efficiency, a main machine 8 is connected to the middle part of the right side of the second vertical seat 4 through a screw, a touch screen 9 is connected to the right side of the main machine 8, so as to timely control each stage of equipment to perform corresponding action, thereby ensuring the convenience of cleaning operation, and reducing the operation intensity, and a third deep groove ball bearing 10 is embedded in the middle part of the lower part of the vertical seat 4;
the first vertical seat 2 is connected with a purging and washing ring nozzle structure 11, the purging and washing ring nozzle structure 11 is connected with a buffering type oil scraping and removing plate structure 12, the self-moving impurity cleaning box structure 13 and the supporting roll surface damage degree jumping detector structure 14 can detect the surface damage condition of the supporting roll in real time and effectively perform purging and cleaning operation in time, the rolling effect can be guaranteed through purging and cleaning, the flushing function is added to guarantee the surface cleaning effect of the supporting roll, and the subsequent processing efficiency is improved;
furthermore, the annular nozzle structure 11 for purging, washing and cleaning comprises a water storage tank 111, a tank cover 112 is in threaded connection with an inlet at the upper end of the water storage tank 111, the water storage tank 111 is in threaded connection with the left upper side of the first vertical seat 2 for dismounting and cleaning, operation is convenient, water injection operation is facilitated, meanwhile, the tank cover 112 adopts a circular stainless steel cover with a water injection port, a water suction pump 113 is in bolted connection with the middle part of the upper part of the tank cover 112, a pipeline is arranged between the water suction pump 113 and the water storage tank 111, an outlet of the water suction pump 113 is connected with an inlet of an annular flushing row 115 through a metal hose 114, a washing and purging nozzle 116 is in threaded connection with an outlet at the inner side of the annular flushing row 115, the annular flushing row 115 is arranged on the outer wall of the supporting roller body 7, and the annular flushing row 115 adopts an annular aluminum alloy row, the movable weight is reduced, the cleaning and blowing nozzle 116 adopts a plurality of mist stainless steel nozzles, the cleaning effect is guaranteed, the brush plate 117 is connected to the upper wall and the lower wall of the left side of the annular cleaning row 115 through screws, the cleaning brush bristles 118 are sequentially connected to the inner wall of the brush plate 117 from left to right through screws, the cleaning brush bristles 118 adopt a plurality of nylon brush bristles, water in the water storage tank 111 is sucked out in a preassembling mode through the water suction pump 113, water is guided into the annular cleaning row 115 through the metal hose 114, the cleaning and blowing nozzle 116 is sprayed out through cleaning, the cleaning and blowing operation can be carried out, the surface cleaning performance of the supporting roller body 7 is guaranteed, the surface of the supporting roller body 7 in rotation can be cleaned through the cooperation of the cleaning brush plate 117 and the cleaning brush bristles 118, and the cleaning effect is improved.
In this embodiment, referring to fig. 3, the buffer type oil scraping and removing plate structure 12 includes a moving frame 121, a fixed sleeve 122 is screwed on the right end of the moving frame 121, a buffer rod 123 is disposed inside the fixed sleeve 122, a protective cap 124 is screwed on the upper end of the buffer rod 123, a buffer spring 125 is sleeved on the lower portion of the outer wall of the buffer rod 123, wherein the buffer spring 125 is a cylindrical stainless steel spring and is located between the fixed sleeve 122 and the oil scraping plate 126, and buffer rod 123 lower extreme screwed connection has the frizing 126, and frizing 126 adopts the stainless steel scraper blade, and the lower extreme sets up with the contact of supporting roll body 7 outer wall, the greasy dirt that can support the outer wall of roll body 7 through frizing 126 in the removal is scraped the clearance, and because buffer spring 125's buffering action, can keep frizing 126 and the laminating of supporting roll body 7 outer wall all the time, and then guarantee to strike off the effect, play the guard action through protecting cap 124, convenient to detach changes or maintains, convenient operation.
In this embodiment, as shown in fig. 4, the self-moving impurity cleaning box structure 13 includes a moving motor 131, a rotating screw 132 is coupled to a right end of an output shaft of the moving motor 131, and the right end of the rotating screw 132 is disposed in an inner ring of the third deep groove ball bearing 10 in an interference fit manner, the moving motor 131 is bolted to a lower left side middle portion of the first vertical seat 2, and the output shaft of the moving motor 131 penetrates through the inside of the first vertical seat 2, and a moving nut 133 is screwed to an outer wall of the rotating screw 132, and a clip-type moving frame 134 is bolted to an upper end of the moving nut 133, and a clip-type impurity cleaning box 135 is disposed inside the clip-type moving frame 134, wherein the impurity cleaning box 135 adopts a rectangular PVC plastic box, the rotating screw 132 is driven by the moving motor 131 to rotate in real time, the moving nut 133 can be driven to drive the clip-type moving frame 134 and the impurity cleaning box 135 to move, so that flushing and oil scraping operations can be performed together, thereby ensuring consistency of oil cleaning, further ensuring cleaning effect, collecting impurities and facilitating oil stain removal by the maintenance.
In this embodiment, as shown in fig. 5, the supporting roller surface damage runout detector structure 14 includes a movable tube 141, a runout rod 142 is disposed inside the movable tube 141, and an upper outer wall of the runout rod 142 is in threaded connection with a detection pipe 143, a runout spring 144 is sleeved on an outer wall of the runout rod 142, the runout spring 144 is disposed between the detection pipe 143 and the surface damage detection pipe 145, and a lower end of the runout rod 142 is in threaded connection with the surface damage detection pipe 145, and a lower end of the surface damage detection pipe 145 is in contact with an outer wall of the supporting roller body 7, and an ultrasonic detection sensor 147 is screwed into a left end of the detection pipe 143 through a mounting bracket 146, wherein the ultrasonic detection sensor 147 and the detection pipe 143 are disposed in a right-to-fit manner, so as to detect the runout condition of the detection pipe 143 in real time, thereby facilitating handling of the surface damage condition of the supporting roller body 7, the surface damage detection pipe 145 makes real-time follow-up contact with the surface of the supporting roller body 7 through the surface damage detection pipe 145, if there is damaged, the surface damage detection pipe 145 can drive the jumping rod 142 to move up and down in the movable tube 141, and then the detection pipe 143 can perform maintenance of the ultrasonic detection, and the inspection of the detection pipe 143, and the inspection of the subsequent detection pipe can be performed in real-time by the detection pipe, and the inspection of the detection pipe.
In this embodiment, specifically, the left end of the movable frame 121 is bolted to the upper right side of the annular flushing row 115, and the upper end of the clip-shaped movable frame 134 is screwed to the lower end of the annular flushing row 115.
In this embodiment, specifically, the movable tube 141 is longitudinally bolted to the left end of the upper brush plate 117.
In summary, in the embodiment, the touch screen 9, the water pump 113, the moving motor 131 and the ultrasonic detection sensor 147 are electrically connected to the host 8.
In summary, in the embodiment, the touch screen 9 is a touch-controllable multi-point capacitive LED liquid crystal screen, the water pump 113 is a 24V small-sized suction pump, the moving motor 131 is a 24V brushless motor, the ultrasonic detection sensor 147 is an HC-SR04 type ultrasonic sensor, and the host 8 is an STM32F103 type single chip microcomputer or an FX2N-48 type PLC.
In conclusion, in the embodiment, a corresponding execution instruction can be input through the touch screen 9, and then the host 8 controls the devices (the water suction pump 113 and the moving motor 131) at different levels to act, so that the rapid cleaning operation can be performed, the signal condition detected by the ultrasonic detection sensor 147 can be used for performing data processing through the host 8 in real time, the signal condition is displayed in real time through the touch screen 9, so that an operator can timely and effectively master the surface integrity condition of the support roller body 7, and the cleaning efficiency and the subsequent processing efficiency can be guaranteed.
Also in the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211111465.5A CN115634860A (en) | 2022-09-13 | 2022-09-13 | A cleaning device for an aluminum foil rolling mill with the function of purging and degreasing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211111465.5A CN115634860A (en) | 2022-09-13 | 2022-09-13 | A cleaning device for an aluminum foil rolling mill with the function of purging and degreasing |
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| Publication Number | Publication Date |
|---|---|
| CN115634860A true CN115634860A (en) | 2023-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211111465.5A Pending CN115634860A (en) | 2022-09-13 | 2022-09-13 | A cleaning device for an aluminum foil rolling mill with the function of purging and degreasing |
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| CN (1) | CN115634860A (en) |
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2022
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| JP2005181134A (en) * | 2003-12-19 | 2005-07-07 | Sumitomo Pipe & Tube Co Ltd | Nondestructive testing method for seamed section of electro-resistance-welded tube and probe-type eddy-current flaw detector |
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