CN115625876A - A device for anti-stirring glass fiber of polyphenylene sulfide composite material twin-screw extruder - Google Patents
A device for anti-stirring glass fiber of polyphenylene sulfide composite material twin-screw extruder Download PDFInfo
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- CN115625876A CN115625876A CN202211653186.1A CN202211653186A CN115625876A CN 115625876 A CN115625876 A CN 115625876A CN 202211653186 A CN202211653186 A CN 202211653186A CN 115625876 A CN115625876 A CN 115625876A
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- 239000004734 Polyphenylene sulfide Substances 0.000 title claims abstract description 47
- 229920000069 polyphenylene sulfide Polymers 0.000 title claims abstract description 47
- 239000002131 composite material Substances 0.000 title claims abstract description 44
- 238000003756 stirring Methods 0.000 title claims abstract description 32
- 239000003365 glass fiber Substances 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000001125 extrusion Methods 0.000 claims abstract description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 241000463219 Epitheca Species 0.000 claims 4
- 238000004140 cleaning Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 9
- 239000012535 impurity Substances 0.000 abstract description 4
- 239000000155 melt Substances 0.000 abstract description 3
- 238000000746 purification Methods 0.000 abstract description 3
- 238000007670 refining Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005086 pumping Methods 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/252—Drive or actuation means; Transmission means; Screw supporting means
- B29C48/2526—Direct drives or gear boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/256—Exchangeable extruder parts
- B29C48/2564—Screw parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2081/00—Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as moulding material
- B29K2081/04—Polysulfides, e.g. PPS, i.e. polyphenylene sulfide or derivatives thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及双螺杆挤出机技术领域,具体为一种聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置。The invention relates to the technical field of twin-screw extruders, in particular to a device for anti-stirring glass fibers of polyphenylene sulfide composite twin-screw extruders.
背景技术Background technique
聚苯硫醚复合材料的聚合反应是一个双向动态的化学平衡过程,在合成过程中,一般会通过双螺杆挤出机进行生产制造,目前,聚苯硫醚复合材料的双螺杆挤出机的一端为进料口,双螺杆挤出机的另一端为挤出头,双螺杆挤出机上在靠近挤出头的位置设置有真空抽吸口,从进料口进入的粉状聚苯硫醚复合材料,经过双螺杆挤出机中双螺杆的加热熔融挤压后产生高温,逐渐变成熔融状态,此时残留在聚苯硫醚复合材料中的有机杂质和低聚物残留在高温的作用下,会发生升华或汽化,并且由真空抽吸口抽出双螺杆挤出机,熔融状态的聚苯硫醚复合材料从挤出头被挤出,然后经过冷却、切粒后用于纺丝;The polymerization reaction of polyphenylene sulfide composite material is a two-way dynamic chemical equilibrium process. During the synthesis process, it is generally produced through a twin-screw extruder. At present, the twin-screw extruder of polyphenylene sulfide composite material One end is the feed port, and the other end of the twin-screw extruder is the extrusion head. The twin-screw extruder is provided with a vacuum suction port near the extrusion head. The powdery polyphenylene sulfide entering from the feed port The composite material, after being heated, melted and extruded by the twin-screw in the twin-screw extruder, generates high temperature and gradually becomes a molten state. At this time, the organic impurities and oligomers remaining in the polyphenylene sulfide composite material remain at high temperature. Under the condition, sublimation or vaporization will occur, and the twin-screw extruder is drawn out from the vacuum suction port, and the polyphenylene sulfide composite material in the molten state is extruded from the extrusion head, and then cooled and pelletized for spinning;
在聚苯硫醚复合材料双螺杆挤出机使用时有时会出现玻璃纤维搅乱的情况,为避免此种情况一般会对双螺杆挤出机的内部进行清理和维护,使得机体的内部达到相对完美的情况然后在进行挤出操作,但是现有的聚苯硫醚复合材料双螺杆挤出机的机体和内部挤出螺杆均不变进行操作,再打开具体时双螺杆会位于加工腔中,并且两个挤出螺杆一般为对称设置,这样就不便于对位于加工腔内部的双螺杆进行清理和维护,从而影响后期防搅效果。When the polyphenylene sulfide composite twin-screw extruder is used, the glass fiber may sometimes be disturbed. In order to avoid this situation, the interior of the twin-screw extruder is generally cleaned and maintained, so that the interior of the machine body is relatively perfect. Then the extrusion operation is carried out, but the body and the internal extrusion screw of the existing polyphenylene sulfide composite twin-screw extruder are operated unchanged, and the twin-screw will be located in the processing cavity when it is opened again, and The two extrusion screws are generally arranged symmetrically, which makes it inconvenient to clean and maintain the twin-screws inside the processing chamber, thus affecting the anti-stirring effect in the later stage.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置,解决了上述的问题。Aiming at the deficiencies of the prior art, the present invention provides a polyphenylene sulfide composite material twin-screw extruder anti-stirring glass fiber device, which solves the above-mentioned problems.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置,包括底座,所述底座的上表面两侧对称固定安装有第一升降机构,两个所述第一升降机构的活动端共同固定连接有同一个底壳,所述底座的上表面两侧均对称固定安装有两个第二升降机构,且四个所述第二升降机构的活动端之间固定连接有同一个上壳,且所述底壳和上壳的内部之间均开设有聚苯硫醚复合材料加工腔,所述聚苯硫醚复合材料加工腔的内部对称转动连接有两个挤出螺杆,所述底座的上表面对称固定安装有与第一升降机构和第二升降机构相配合的第一驱动机构,底座的上表面一侧固定连接有支撑杆,所述支撑杆的顶端固定连接有工字块,所述工字块的内部贯穿安装有相对移动机构,所述相对移动机构的两个活动端均贯穿转动连接有第一转轴,且两个所述第一转轴的一端分别与相邻的挤出螺杆的一端固定连接,所述底座的上表面一侧固定连接有安装座,所述安装座的顶部固定安有与两个第一转轴相配合的第二驱动机构,所述上壳的顶部一侧贯穿固定连接有进料管和抽气管,所述进料管的顶端固定连接有预混装置,所述底壳和上壳的一侧之间固定连接有挤出头,所述底壳和上壳的一侧均开设有与工字块外表面密封滑动连接的开口。In order to achieve the above objectives, the present invention is achieved through the following technical proposals: a polyphenylene sulfide composite material twin-screw extruder anti-stirring glass fiber device, including a base, the upper surface of the base is symmetrically fixed on both sides with the second A lifting mechanism, the movable ends of the two first lifting mechanisms are fixedly connected with the same bottom shell, two second lifting mechanisms are symmetrically fixed on both sides of the upper surface of the base, and four of the first lifting mechanisms The same upper shell is fixedly connected between the movable ends of the two lifting mechanisms, and a polyphenylene sulfide composite material processing cavity is opened between the bottom shell and the upper shell, and the polyphenylene sulfide composite material processing cavity The interior of the base is symmetrically rotated and connected with two extruding screws. The upper surface of the base is symmetrically fixed with a first driving mechanism that matches the first lifting mechanism and the second lifting mechanism. One side of the upper surface of the base is fixedly connected with a support The top of the support rod is fixedly connected with an I-shaped block, and a relative movement mechanism is installed inside the I-shaped block. The two movable ends of the relative movement mechanism are connected to the first rotating shaft through rotation, and One end of each of the first rotating shafts is respectively fixedly connected with one end of the adjacent extruding screw, and one side of the upper surface of the base is fixedly connected with a mounting seat, and the top of the mounting seat is fixedly mounted with two first rotating shafts The matching second drive mechanism, the top side of the upper shell is fixedly connected with a feed pipe and an exhaust pipe, the top of the feed pipe is fixedly connected with a premixing device, and one of the bottom shell and the upper shell An extrusion head is fixedly connected between the sides, and one side of the bottom shell and the upper shell is provided with an opening that is sealingly and slidingly connected with the outer surface of the I-shaped block.
优选的,所述第一升降机构包括固定安装在底座上表面的收纳框,所述收纳框的内部固定连接有横板,所述横板的上表面对称贯穿转动连接有两个第一丝杆,两个所述第一丝杆的外表面之间螺纹连接有同一个竖板,且所述竖板的顶端与底壳的下表面固定连接,所述第一丝杆的底端固定连接有第一锥齿轮。Preferably, the first lifting mechanism includes a storage frame fixedly installed on the upper surface of the base, the inside of the storage frame is fixedly connected with a horizontal plate, and the upper surface of the horizontal plate is symmetrically penetrated and rotatably connected with two first screw rods , the same vertical plate is threadedly connected between the outer surfaces of the two first screw rods, and the top of the vertical plate is fixedly connected to the lower surface of the bottom shell, and the bottom end of the first screw rod is fixedly connected with First bevel gear.
优选的,所述第二升降机构包括第二丝杆,所述第二丝杆的底端与底座的上表面转动连接,所述第二丝杆的顶端外表面螺纹套设有连接块,且所述连接块与上壳的端面固定连接,且所述第二丝杆的底端外表面套设固定连接有第二锥齿轮。Preferably, the second lifting mechanism includes a second screw rod, the bottom end of the second screw rod is rotatably connected to the upper surface of the base, and the outer surface of the top end of the second screw rod is threaded with a connecting block, and The connecting block is fixedly connected to the end surface of the upper case, and the outer surface of the bottom end of the second screw rod is sheathed and fixedly connected to the second bevel gear.
优选的,所述第一驱动机构包括固定安装在底座上表面的双轴电机,所述双轴电机的两个输出轴均固定连接有横轴,所述横轴依次贯穿收纳框的两侧,且所述横轴的外表面与收纳框的内壁转动连接,所述横轴的外表面且位于收纳框内部的位置套设固定连接有第三锥齿轮,且所述第三锥齿轮与相邻的第一锥齿轮相啮合,所述横轴靠近第二丝杆的一端固定连接有第四锥齿轮,且所述第四锥齿轮与相邻的第二锥齿轮相啮合。Preferably, the first driving mechanism includes a biaxial motor fixedly installed on the upper surface of the base, and the two output shafts of the biaxial motor are fixedly connected with a horizontal shaft, and the horizontal shaft runs through both sides of the storage frame in sequence, And the outer surface of the horizontal shaft is rotatably connected with the inner wall of the storage frame, the outer surface of the horizontal shaft and the position inside the storage frame is sleeved and fixedly connected with a third bevel gear, and the third bevel gear is connected to the adjacent The first bevel gear meshes with the first bevel gear, and the end of the horizontal shaft close to the second screw rod is fixedly connected with the fourth bevel gear, and the fourth bevel gear meshes with the adjacent second bevel gear.
优选的,所述相对移动机构包括两个滑块,两个所述滑块分别与工字块两侧内壁密封滑动连接,所述工字块的顶部对称开设有两个滑槽,两个所述滑槽的内部均滑动连接有移动板,且所述移动板的底端与相邻的滑块的顶部固定连接,所述工字块的顶部固定安装有伺服电机,所述伺服电机的输出轴固定连接有双向丝杆,且所述双向丝杆依次贯穿两个移动板,且两个所述移动板的内部与双向丝杆的外表面均通过螺纹连接,两个所述滑块的外表面均贯穿开始有通孔,且所述第一转轴与相邻的通孔的内壁转动连接。Preferably, the relative movement mechanism includes two sliders, and the two sliders are respectively sealed and slidably connected with the inner walls on both sides of the I-shaped block. Two slide grooves are symmetrically opened on the top of the I-shaped block. The inside of the chute is slidingly connected with a moving plate, and the bottom end of the moving plate is fixedly connected with the top of the adjacent slider, and the top of the I-shaped block is fixedly equipped with a servo motor, and the output of the servo motor The shaft is fixedly connected with a two-way screw, and the two-way screw runs through the two moving plates in sequence, and the insides of the two moving plates are connected with the outer surfaces of the two-way screw by threads, and the outer surfaces of the two sliders There are through holes on the surfaces, and the first rotating shaft is rotatably connected to the inner wall of the adjacent through holes.
优选的,所述第二驱动机构包括固定安装在安装座顶部的驱动电机,所述驱动电机的输出轴固定连接有第二转轴,所述第二转轴的一端固定连接有第五锥齿轮,所述第五锥齿轮的外表面啮合连接第六锥齿轮,所述第六锥齿轮的内部贯穿固定连接有花键轴,所述花键轴的外表面套设转动连接有轴承座,且所述轴承座的底端与安装座的顶部固定连接。Preferably, the second drive mechanism includes a drive motor fixedly installed on the top of the mounting base, the output shaft of the drive motor is fixedly connected to the second rotating shaft, and one end of the second rotating shaft is fixedly connected to the fifth bevel gear, so The outer surface of the fifth bevel gear meshes with the sixth bevel gear, the interior of the sixth bevel gear is fixedly connected with a spline shaft, and the outer surface of the spline shaft is sleeved and connected with a bearing seat, and the The bottom end of the bearing seat is fixedly connected with the top of the mounting seat.
优选的,所述第二驱动机构还包括两个花键套,两个所述花键套滑动套设在花键轴的两端,且两个所述花键套的外表面均固定套设有第七锥齿轮,两个所述第七锥齿轮的外表面均啮合连接有第八锥齿轮,且所述第八锥齿轮的一侧与相邻的第一转轴的一端固定连接,两个所述花键套的外表面均套设转动连接有L型板,两个所述L型板的另一端分别套设在相邻的第一转轴的外表面,且所述第一转轴的外表面与相邻的L型板的内壁转动连接。Preferably, the second driving mechanism further includes two spline sleeves, the two spline sleeves are slidably sleeved on both ends of the spline shaft, and the outer surfaces of the two spline sleeves are fixedly sleeved There is a seventh bevel gear, the outer surfaces of the two seventh bevel gears are meshed with the eighth bevel gear, and one side of the eighth bevel gear is fixedly connected with one end of the adjacent first rotating shaft, and the two The outer surface of the spline sleeve is sleeved with an L-shaped plate for rotation connection, and the other ends of the two L-shaped plates are respectively sleeved on the outer surface of the adjacent first rotating shaft, and the outer surface of the first rotating shaft The surface is rotationally connected with the inner wall of the adjacent L-shaped plate.
优选的,所述预混装置包括与进料管固定连接有料斗,所述料斗的顶端贯穿固定安装有搅拌电机,所述搅拌电机的输出轴延伸至料斗的内部并固定连接有搅拌叶,所述料斗的顶端对称固定连接有加料管。Preferably, the premixing device includes a hopper fixedly connected to the feeding pipe, a stirring motor is fixedly installed through the top of the hopper, and the output shaft of the stirring motor extends to the inside of the hopper and is fixedly connected with a stirring blade, so The top of the hopper is symmetrically and fixedly connected with a feeding pipe.
优选的,所述底座的上表面固定安装有真空泵,且所述真空泵的外表面与抽气管之间固定连接有抽气软管。Preferably, a vacuum pump is fixedly installed on the upper surface of the base, and a suction hose is fixedly connected between the outer surface of the vacuum pump and the suction pipe.
优选的,所述挤出头包括两个对称设置的半壳,两个所述半壳的外表面均贯穿转动连接有多个连接螺栓,且两个所述半壳均通过连接螺栓与相邻的底壳和上壳的外表面固定连接,两个所述半壳的内部均开设有流道。Preferably, the extrusion head includes two symmetrically arranged half-shells, the outer surfaces of the two half-shells are connected with a plurality of connecting bolts for rotation, and the two half-shells are connected to the adjacent The bottom shell and the outer surface of the upper shell are fixedly connected, and flow passages are opened inside the two half shells.
工作原理:将聚苯硫醚复合材料通过两个加料管分别加入到料斗中,此时启动搅拌电机,搅拌电机转动带动内部的搅拌叶转动,从而使得聚苯硫醚复合材料进行初步预先混合,从而便于后期在机体内部进行混合,从而提高混合效果和产品质量,初步混合后的聚苯硫醚复合材料通过进料管进入到底壳和上壳之间的聚苯硫醚复合材料加工腔内,然后启动第二驱动机构中的驱动电机,驱动电机转动带动第二转轴转动,第二转轴转动即可以带动第五锥齿轮转动,从而带动与第五锥齿轮相啮合的第六锥齿轮转动,第六锥齿轮转动带动花键轴转动,通过设置的轴承座可以对花键轴进行支撑,使得花键轴可以稳定转动,花键轴转动通过花键可以带动两侧的花键套转动,从而可以同时带动两个分别与相应的花键套固定连接的第七锥齿轮同时转动,两个第七锥齿轮转动可以带动两个第八锥齿轮转动,从而可以同时带动两个与相应的第八锥齿轮固定连接的第一转轴转动,两个第一转轴转动即可同时带动两个挤出螺杆同时转动,从而可以对聚苯硫醚复合材料加工腔内的聚苯硫醚复合材料进行挤出加工,然后通过挤出头中的流道挤出,通过设置的第二驱动机构可以实现进行传动,使得两个第一转轴的扭矩相同,不易损坏,从而提高使用寿命,当需要对底壳和上壳的内部以及两个挤出螺杆进行清理和维护时,只需启动两个第一驱动机构中的双轴电机,两个双轴电机启动可以同时带动四个横轴转动,横轴转动带动第三锥齿轮转动,第三锥齿轮转动即可带动与其相啮合的第一锥齿轮转动,第一锥齿轮转动带动第一丝杆转动,从而通过螺纹带动竖板上下移动,进而可以带动底壳向下移动,横轴转动同时可以带动第四锥齿轮转动,第四锥齿轮转动即可带动与其相啮合的第二锥齿轮转动,第二锥齿轮转动带动第二丝杆转动,从而通过螺纹带动连接块向上移动,进而可以带动上壳向上移动,从而使上壳得与底壳之间相分离,使得两个挤出螺杆暴露在外,然后启动相对移动机构中的伺服电机,伺服电机转动带动双向丝杆转动,从而在两个滑槽的限位下通过螺纹带动两个移动板相对移动,从而带动两侧的两个滑块相对移动,进而便可以带动两侧的第一转轴和两个挤出螺杆相对移动,从而可以使得两个挤出螺杆相分离,进而便于分别对两个挤出螺杆进行清理操作,从而可以预防挤出时玻璃纤维出现搅乱的情况。Working principle: The polyphenylene sulfide composite material is added to the hopper through two feeding pipes, and the stirring motor is started at this time, and the rotation of the stirring motor drives the internal stirring blade to rotate, so that the polyphenylene sulfide composite material is initially pre-mixed. In this way, it is convenient to mix inside the body in the later stage, so as to improve the mixing effect and product quality. The polyphenylene sulfide composite material after preliminary mixing enters the polyphenylene sulfide composite material processing cavity between the bottom shell and the upper shell through the feed pipe. Then start the drive motor in the second drive mechanism, the drive motor rotates to drive the second shaft to rotate, and the rotation of the second shaft can drive the fifth bevel gear to rotate, thereby driving the sixth bevel gear meshed with the fifth bevel gear to rotate. The rotation of the six-bevel gear drives the spline shaft to rotate. The spline shaft can be supported by the set bearing seat, so that the spline shaft can rotate stably. The rotation of the spline shaft can drive the spline sleeves on both sides to rotate through the spline, so that At the same time, two seventh bevel gears fixedly connected with the corresponding spline sleeves are driven to rotate simultaneously, and the rotation of the two seventh bevel gears can drive the rotation of the two eighth bevel gears, thereby simultaneously driving two corresponding eighth bevel gears. The first rotating shaft fixedly connected by the gear rotates, and the rotation of the two first rotating shafts can drive the two extrusion screws to rotate at the same time, so that the polyphenylene sulfide composite material in the polyphenylene sulfide composite material processing cavity can be extruded , and then extrude through the flow channel in the extrusion head, and the transmission can be realized through the second driving mechanism, so that the torque of the two first rotating shafts is the same, and it is not easy to be damaged, thereby improving the service life. When cleaning and maintaining the inside of the shell and the two extruding screws, it is only necessary to start the double-axis motors in the two first drive mechanisms. The two double-axis motors can drive the four horizontal axes to rotate at the same time. The rotation of the three bevel gears, the rotation of the third bevel gear can drive the rotation of the first bevel gear meshed with it, and the rotation of the first bevel gear drives the rotation of the first screw rod, thereby driving the vertical plate to move up and down through the thread, and then driving the bottom shell to Moving down, the rotation of the horizontal axis can drive the fourth bevel gear to rotate, and the rotation of the fourth bevel gear can drive the rotation of the second bevel gear meshed with it, and the rotation of the second bevel gear drives the rotation of the second screw rod, thereby driving the connection through the thread The block moves upwards, which can drive the upper shell to move upwards, so that the upper shell and the bottom shell are separated, so that the two extrusion screws are exposed, and then the servo motor in the relative movement mechanism is started, and the rotation of the servo motor drives the two-way wire. The rod rotates, so that under the limit of the two chutes, the two moving plates are driven to move relatively by threads, thereby driving the two sliders on both sides to move relatively, and then the first rotating shaft on both sides and the two extruders can be driven. The relative movement of the screws can make the two extruding screws separate, so as to facilitate the cleaning operation of the two extruding screws respectively, thereby preventing the glass fibers from being disturbed during extrusion.
(三)有益效果(3) Beneficial effects
本发明提供了一种聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置。具备以下有益效果:The invention provides a polyphenylene sulfide compound material twin-screw extruder anti-stirring glass fiber device. Has the following beneficial effects:
1、本发明的聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置,通过设置的底壳、上壳、第一升降机构、第二升降机构和第一驱动机构,可以同时带动底壳和上壳以及两个半壳相对移动,从而使得两个挤出螺杆同时暴露,并且与底壳和上壳的内部之间的聚苯硫醚复合材料加工腔相远离,从而不需要将工具或手伸入到底壳和上壳内部的聚苯硫醚复合材料加工腔就可以对两个挤出螺杆进行清理和维护,还便于对挤出头内部的流道进行清理,并且两个挤出螺杆远离聚苯硫醚复合材料加工腔还便于对聚苯硫醚复合材料加工腔进行清理,同时通过设置的相对移动机构还可带动两个挤出螺杆相互远离,从而便于分别对两个挤出螺杆进行清理和维护,避免相互干扰,从而提高清理和维护效果,从而可以对生产时玻璃纤维搅乱进行预防。1. The anti-stirring glass fiber device of the polyphenylene sulfide composite twin-screw extruder of the present invention can simultaneously drive The bottom shell, the upper shell and the two half shells move relatively, so that the two extrusion screws are exposed at the same time, and are far away from the processing cavity of the polyphenylene sulfide composite material between the bottom shell and the upper shell, so that there is no need to The two extrusion screws can be cleaned and maintained by inserting tools or hands into the PPS composite material processing cavity inside the bottom shell and the upper shell, and it is also convenient to clean the flow channel inside the extrusion head, and the two extrusion screws can be cleaned and maintained. The outlet screw is far away from the PPS composite material processing cavity, which is also convenient for cleaning the PPS composite material processing cavity. At the same time, the relative movement mechanism can also drive the two extrusion screws away from each other, so that it is convenient for the two extruders to be separated. Clean and maintain the screw out of the screw to avoid mutual interference, thereby improving the effect of cleaning and maintenance, and preventing the glass fiber from being disturbed during production.
2、本发明的聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置,通过设置的第二驱动机构,通过机械传递可以实现两个第一转轴同时转动,并且使得两个第一转轴的扭矩相同,不易损坏,从而提高使用寿命,并且通过设置的真空泵可以将聚苯硫醚复合材料加工腔内的空气抽出,使得熔体中的有机杂质和低聚物能充分升华或汽化,达到更好地提纯精制效果,最终使产品品质更高。2. The anti-stirring glass fiber device of the polyphenylene sulfide composite twin-screw extruder of the present invention, through the second driving mechanism provided, can realize the simultaneous rotation of the two first rotating shafts through mechanical transmission, and make the two first The torque of the rotating shaft is the same, so it is not easy to be damaged, thereby improving the service life, and the air in the processing chamber of the polyphenylene sulfide composite material can be drawn out through the set vacuum pump, so that the organic impurities and oligomers in the melt can be fully sublimated or vaporized, Achieve better purification and refining effect, and finally make the product quality higher.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的侧视图;Fig. 2 is a side view of the present invention;
图3为本发明的底壳的立体图;Figure 3 is a perspective view of the bottom case of the present invention;
图4为本发明的双向移动机构的立体图;Fig. 4 is the perspective view of the two-way moving mechanism of the present invention;
图5为本发明的第二驱动机构的立体图。Fig. 5 is a perspective view of the second driving mechanism of the present invention.
其中,1、底座;2、底壳;3、上壳;4、聚苯硫醚复合材料加工腔;5、挤出螺杆;6、支撑杆;7、工字块;8、第一转轴;9、安装座;10、收纳框;11、横板;12、第一丝杆;13、竖板;14、第一锥齿轮;15、第二丝杆;16、连接块;17、第二锥齿轮;18、双轴电机;19、横轴;20、第三锥齿轮;21、第四锥齿轮;22、滑块;23、滑槽;24、移动板;25、伺服电机;26、双向丝杆;27、驱动电机;28、第二转轴;29、第五锥齿轮;30、第六锥齿轮;31、花键轴;32、轴承座;33、花键套;34、第七锥齿轮;35、第八锥齿轮;36、L型板;37、进料管;38、抽气管;39、料斗;40、搅拌电机;41、真空泵;42、半壳;43、流道。Among them, 1. Base; 2. Bottom shell; 3. Upper shell; 4. Polyphenylene sulfide composite material processing chamber; 5. Extrusion screw; 6. Support rod; 7. I-shaped block; 8. First shaft; 9. Mounting seat; 10. Storage frame; 11. Horizontal plate; 12. First screw rod; 13. Vertical plate; 14. First bevel gear; 15. Second screw rod; 16. Connecting block; 17. Second Bevel gear; 18, double-axis motor; 19, horizontal axis; 20, the third bevel gear; 21, the fourth bevel gear; 22, slider; 23, chute; 24, moving plate; 25, servo motor; 26, Two-way screw; 27, drive motor; 28, second rotating shaft; 29, fifth bevel gear; 30, sixth bevel gear; 31, spline shaft; 32, bearing seat; 33, spline sleeve; 34, seventh Bevel gear; 35, eighth bevel gear; 36, L-shaped plate; 37, feed pipe; 38, exhaust pipe; 39, hopper; 40, stirring motor; 41, vacuum pump; 42, half shell; 43, runner.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
如图1-5所示,本发明实施例提供一种聚苯硫醚复合材料双螺杆挤出机防搅玻璃纤维的装置,包括底座1,底座1的上表面两侧对称固定安装有第一升降机构,两个第一升降机构的活动端共同固定连接有同一个底壳2,底座1的上表面两侧均对称固定安装有两个第二升降机构,且四个第二升降机构的活动端之间固定连接有同一个上壳3,且底壳2和上壳3的内部之间均开设有聚苯硫醚复合材料加工腔4,聚苯硫醚复合材料加工腔4的内部对称转动连接有两个挤出螺杆5,底座1的上表面对称固定安装有与第一升降机构和第二升降机构相配合的第一驱动机构,底座1的上表面一侧固定连接有支撑杆6,支撑杆6的顶端固定连接有工字块7,工字块7的内部贯穿安装有相对移动机构,相对移动机构的两个活动端均贯穿转动连接有第一转轴8,且两个第一转轴8的一端分别与相邻的挤出螺杆5的一端固定连接,底座1的上表面一侧固定连接有安装座9,安装座9的顶部固定安有与两个第一转轴8相配合的第二驱动机构,上壳3的顶部一侧贯穿固定连接有进料管37和抽气管38,进料管37的顶端固定连接有预混装置,底壳2和上壳3的一侧之间固定连接有挤出头,底壳2和上壳3的一侧均开设有与工字块7外表面密封滑动连接的开口。As shown in Figures 1-5, the embodiment of the present invention provides a polyphenylene sulfide composite material twin-screw extruder anti-stirring glass fiber device, including a
第一升降机构包括固定安装在底座1上表面的收纳框10,收纳框10的内部固定连接有横板11,横板11的上表面对称贯穿转动连接有两个第一丝杆12,两个第一丝杆12的外表面之间螺纹连接有同一个竖板13,且竖板13的顶端与底壳2的下表面固定连接,第一丝杆12的底端固定连接有第一锥齿轮14,第一锥齿轮14转动带动第一丝杆12转动,从而通过螺纹带动竖板13上下移动,进而可以带动底壳2上下移动,从而使得底壳2与上壳3之间合并或分离。The first lifting mechanism includes a
第二升降机构包括第二丝杆15,第二丝杆15的底端与底座1的上表面转动连接,第二丝杆15的顶端外表面螺纹套设有连接块16,且连接块16与上壳3的端面固定连接,且第二丝杆15的底端外表面套设固定连接有第二锥齿轮17,第二锥齿轮17转动带动第二丝杆15转动,从而通过螺纹带动连接块16上下移动,进而可以带动上壳3上下移动,从而使上壳3得与底壳2之间合并或分离。The second elevating mechanism comprises a
第一驱动机构包括固定安装在底座1上表面的双轴电机18,双轴电机18的两个输出轴均固定连接有横轴19,横轴19依次贯穿收纳框10的两侧,且横轴19的外表面与收纳框10的内壁转动连接,横轴19的外表面且位于收纳框10内部的位置套设固定连接有第三锥齿轮20,且第三锥齿轮20与相邻的第一锥齿轮14相啮合,横轴19靠近第二丝杆15的一端固定连接有第四锥齿轮21,且第四锥齿轮21与相邻的第二锥齿轮17相啮合,两个双轴电机18启动可以同时带动四个横轴19转动,横轴19转动带动第三锥齿轮20转动,第三锥齿轮20转动即可带动与其相啮合的第一锥齿轮14转动,横轴19转动同时可以带动第四锥齿轮21转动,第四锥齿轮21转动即可带动与其相啮合的第二锥齿轮17转动,从而带动两侧的第一升降机构和第二升降机构同时运行。The first driving mechanism includes a
相对移动机构包括两个滑块22,两个滑块22分别与工字块7两侧内壁密封滑动连接,工字块7的顶部对称开设有两个滑槽23,两个滑槽23的内部均滑动连接有移动板24,且移动板24的底端与相邻的滑块22的顶部固定连接,工字块7的顶部固定安装有伺服电机25,伺服电机25的输出轴固定连接有双向丝杆26,且双向丝杆26依次贯穿两个移动板24,且两个移动板24的内部与双向丝杆26的外表面均通过螺纹连接,两个滑块22的外表面均贯穿开始有通孔,且第一转轴8与相邻的通孔的内壁转动连接,启动伺服电机25,伺服电机25转动带动双向丝杆26转动,从而在两个滑槽23的限位下通过螺纹带动两个移动板24相对移动,从而带动两侧的两个滑块22相对移动,进而便可以带动两侧的第一转轴8和两个挤出螺杆5相对移动,从而可以使得两个挤出螺杆5相分离,进而便于分别对两个挤出螺杆5进行清理操作,从而可以预防挤出时玻璃纤维出现搅乱的情况。The relative movement mechanism comprises two slide blocks 22, and the two slide blocks 22 are respectively sealed and slidingly connected with the inner walls of both sides of the I-shaped
第二驱动机构包括固定安装在安装座9顶部的驱动电机27,驱动电机27的输出轴固定连接有第二转轴28,第二转轴28的一端固定连接有第五锥齿轮29,第五锥齿轮29的外表面啮合连接第六锥齿轮30,第六锥齿轮30的内部贯穿固定连接有花键轴31,花键轴31的外表面套设转动连接有轴承座32,且轴承座32的底端与安装座9的顶部固定连接,驱动电机27转动带动第二转轴28转动,第二转轴28转动即可以带动第五锥齿轮29转动,从而带动与第五锥齿轮29相啮合的第六锥齿轮30转动,第六锥齿轮30转动带动花键轴31转动,通过设置的轴承座32可以对花键轴31进行支撑,使得花键轴31可以稳定转动。The second drive mechanism includes a driving
第二驱动机构还包括两个花键套33,两个花键套33滑动套设在花键轴31的两端,且两个花键套33的外表面均固定套设有第七锥齿轮34,两个第七锥齿轮34的外表面均啮合连接有第八锥齿轮35,且第八锥齿轮35的一侧与相邻的第一转轴8的一端固定连接,两个花键套33的外表面均套设转动连接有L型板36,两个L型板36的另一端分别套设在相邻的第一转轴8的外表面,且第一转轴8的外表面与相邻的L型板36的内壁转动连接,花键轴31转动通过花键可以带动两侧的花键套33转动,从而可以同时带动两个分别与相应的花键套33固定连接的第七锥齿轮34同时转动,两个第七锥齿轮34转动可以带动两个第八锥齿轮35转动,从而可以同时带动两个与相应的第八锥齿轮35固定连接的第一转轴8转动,两个第一转轴8转动即可同时带动两个挤出螺杆5同时转动,通过设置的第二驱动机构可以实现进行传动,使得两个第一转轴8的扭矩相同,不易损坏,从而提高使用寿命。The second driving mechanism also includes two
预混装置包括与进料管37固定连接有料斗39,料斗39的顶端贯穿固定安装有搅拌电机40,搅拌电机40的输出轴延伸至料斗39的内部并固定连接有搅拌叶,料斗39的顶端对称固定连接有加料管,聚苯硫醚复合材料通过两个加料管分别进入到料斗39中,此时搅拌电机40转动带动内部的搅拌叶转动,从而使得聚苯硫醚复合材料进行初步预先混合,从而便于后期在机体内部进行混合,从而提高混合效果和产品质量。The premixing device includes a
底座1的上表面固定安装有真空泵41,且真空泵41的外表面与抽气管38之间固定连接有抽气软管,真空泵41启动通过抽气软管和抽气管38可以将聚苯硫醚复合材料加工腔4内的空气抽出,使得熔体中的有机杂质和低聚物能充分升华或汽化,达到更好地提纯精制效果,最终使产品品质更高。A
挤出头包括两个对称设置的半壳42,两个半壳42的外表面均贯穿转动连接有多个连接螺栓,且两个半壳42均通过连接螺栓与相邻的底壳2和上壳3的外表面固定连接,两个半壳42的内部均开设有流道43,由两个半壳42组成的挤出头,在底壳2和上壳3分离时,此时两个半壳42也会进行分离,从而使得挤出头内部的流道43被分开,从而便于对流道43内部的残留物料进行清理,不需要在进行挤压穿插操作,操作简单,便于后期清理。The extrusion head includes two symmetrically arranged half-
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个引用结构”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a referenced structure" does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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