CN115625868A - Butterfly-shaped optical cable apparatus for producing - Google Patents
Butterfly-shaped optical cable apparatus for producing Download PDFInfo
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- CN115625868A CN115625868A CN202211166541.2A CN202211166541A CN115625868A CN 115625868 A CN115625868 A CN 115625868A CN 202211166541 A CN202211166541 A CN 202211166541A CN 115625868 A CN115625868 A CN 115625868A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/06—Rod-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/345—Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0075—Light guides, optical cables
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Abstract
Description
技术领域technical field
本发明涉及光缆生产领域,特别是一种蝶形光缆生产装置。The invention relates to the field of optical cable production, in particular to a butterfly optical cable production device.
背景技术Background technique
蝶形光缆是目前用量最大的接入光缆,在光纤入户、智能大楼、数字小区、校园网、局域网等网络中发挥着巨大的作用,蝶形光缆横截面呈蝴蝶形,光纤位于蝴蝶形的几何中心,在光纤两侧对称设置两根金属或非金属的加强件,光纤和加强件的外部由护套材料包裹。Butterfly optical cable is currently the most used access optical cable, and plays a huge role in networks such as fiber-optic entry, intelligent buildings, digital communities, campus networks, and local area networks. The cross-section of the butterfly optical cable is butterfly-shaped, and the optical fiber is located in the butterfly At the geometric center, two metallic or non-metallic strength members are arranged symmetrically on both sides of the optical fiber, and the outside of the optical fiber and the strength member is wrapped by a sheath material.
蝶形光缆的的生产过程中,通常是将蝶形光缆的光纤与加强件排布好之后通过挤出机,挤出机将护套材料挤出包裹在光纤和加强件上,现有的蝶形光缆生产设备大多在一条生产线上只能同时生产一条光缆,需要加大产量需要增加生产线或者更换挤出模具,增加了生产成本,且大多可同时挤出多条蝶形光缆的挤出模具不能调节挤出的蝶形光缆的条数,使生产速度不能灵活调整;目前的挤出模具通常包括外模和模芯,外模和模芯的中心设置有孔,外模和内模之间形成圆锥形的流道,光纤和加强件通过外模和模芯中心的孔,护套材料通过圆锥形的流道流向光纤和加强件,最终通过外模上的孔挤出,在挤出的过程中,由于流道成圆锥形,护套材料在与光纤和加强件共同被挤出外模的过程中由于加强件一侧有光纤遮挡,将对加强件形成朝向光纤方向的压力,使加强件向光纤方向发生位移,影响蝶形光缆生产质量,甚至将加强件压至接触到外模,使得外模上的孔加速磨损。In the production process of the butterfly optical cable, the optical fiber and the strength member of the butterfly optical cable are usually arranged and then passed through the extruder. The extruder extrudes the sheath material and wraps it on the optical fiber and the strength member. Most of the optical cable production equipment can only produce one optical cable at the same time on one production line. It is necessary to increase the production line or replace the extrusion die, which increases the production cost, and most of the extrusion dies that can extrude multiple butterfly optical cables at the same time cannot Adjust the number of butterfly cables to be extruded, so that the production speed cannot be adjusted flexibly; the current extrusion die usually includes an outer mold and a core. The conical flow channel, the optical fiber and the strengthening member pass through the hole in the center of the outer mold and the core, the sheath material flows to the optical fiber and the strengthening member through the conical flow channel, and finally extruded through the hole on the outer mold, during the extrusion process In the process, because the flow channel is conical, the sheath material will form a pressure toward the optical fiber when the sheath material is extruded out of the outer mold together with the optical fiber and the strength member because the fiber is blocked on the side of the strength member. The direction of the optical fiber is displaced, which affects the production quality of the butterfly optical cable, and even presses the strength member until it touches the outer mold, which accelerates the wear of the hole on the outer mold.
发明内容Contents of the invention
本发明的目的在于克服现有技术的缺点,提供一种蝶形光缆生产装置。The purpose of the present invention is to overcome the disadvantages of the prior art and provide a butterfly cable production device.
本发明的目的通过以下技术方案来实现:一种蝶形光缆生产装置,所述蝶形光缆生产装置包括依次设置的放线机构、挤出机构、冷却烘干机构和牵引装置,所述挤出机构包括挤出机和挤出模具,所述挤出模具设置于所述挤出机的机头处;The purpose of the present invention is achieved through the following technical solutions: a butterfly cable production device, which includes a pay-off mechanism, an extrusion mechanism, a cooling and drying mechanism and a pulling device arranged in sequence, the extrusion The mechanism includes an extruder and an extrusion die, and the extrusion die is arranged at the head of the extruder;
所述挤出模具包括外模和模芯,所述模芯上沿中心轴轴向贯穿模芯设置有多组出线孔,所述出线孔水平排布,所述外模一端设置有开孔,所述模芯的出线孔一端设置于所述开孔内,所述外模上对应多组所述出线孔设置有多个挤出孔,所述挤出孔与所述出线孔之间具有间隙;所述挤出模具中还包括挤出控制装置,所述挤出控制装置包括密封块和螺杆,所述外模两侧均设置有一个密封块活动孔,所述密封块活动孔与所述挤出孔位于同一水平面上且相互垂直,所述密封块活动孔连通于所述出线孔与挤出孔之间的间隙,两个所述密封块分别滑动设置于两个所述密封块活动孔中,所述密封块的一端与所述螺杆转动连接,所述螺杆与所述密封块活动孔的孔口处螺纹连接,所述螺杆的一端设置有手轮,通过转动螺杆,使密封块被顶压至开孔内,密封块将挤出孔和出线孔封堵,使得装置可以控制同时生产的蝶形光缆的条数。The extrusion die includes an outer mold and a mold core. The mold core is provided with multiple sets of outlet holes axially penetrating the mold core along the central axis. The outlet holes are arranged horizontally. One end of the outer mold is provided with an opening. One end of the outlet hole of the mold core is set in the opening, and the outer mold is provided with a plurality of extrusion holes corresponding to multiple groups of the outlet holes, and there is a gap between the extrusion holes and the outlet holes ; The extrusion die also includes an extrusion control device, the extrusion control device includes a sealing block and a screw, and a sealing block movable hole is arranged on both sides of the outer mold, and the sealing block movable hole is connected to the sealing block. The extrusion holes are located on the same horizontal plane and are perpendicular to each other. The movable hole of the sealing block is connected to the gap between the outlet hole and the extrusion hole. The two sealing blocks are respectively slidably arranged in the two movable holes of the sealing block. Among them, one end of the sealing block is rotatably connected to the screw, and the screw is threadedly connected to the opening of the movable hole of the sealing block. One end of the screw is provided with a hand wheel, and by turning the screw, the sealing block is Pressed into the opening, the sealing block will seal the extrusion hole and the outlet hole, so that the device can control the number of butterfly optical cables produced at the same time.
具体的,所述模芯的截面为矩形,所述模芯一端为上下厚度变薄的楔形,所述外模上的所述开孔为楔形孔,所述模芯楔形一端的上下表面与所述开孔的上下表面配合形成两个流道,两个所述流道交汇于所述出线孔与挤出孔之间的间隙,所述外模一侧设置有进料口,所述进料口连通两个所述流道,上下两个流道使加强件受到的压力平衡,避免了加强件向光纤发生位移,提高生产质量,避免了加强件接触挤出孔壁而磨损挤出孔。Specifically, the cross-section of the mold core is rectangular, one end of the mold core is wedge-shaped with a thinner upper and lower thickness, the opening on the outer mold is a wedge-shaped hole, and the upper and lower surfaces of the wedge-shaped end of the mold core are in contact with the The upper and lower surfaces of the opening cooperate to form two flow channels, and the two flow channels meet in the gap between the outlet hole and the extrusion hole, and a feed port is provided on one side of the outer mold, and the feed The mouth is connected to the two flow channels, and the upper and lower flow channels balance the pressure on the reinforcement, avoiding the displacement of the reinforcement to the optical fiber, improving the production quality, and preventing the reinforcement from contacting the extrusion hole wall and wearing the extrusion hole.
具体的,一组所述出线孔包括两个加强件孔和设置在两个加强件中心的光纤孔,出线孔将加强件和光纤排布整齐并定位。Specifically, a set of the outlet holes includes two holes for the strength member and an optical fiber hole arranged at the center of the two strength members, and the outlet holes arrange and position the strength member and the optical fiber neatly.
具体的,所述流道与所述出线孔之间的夹角为25°~45°,流道和出线孔之间形成锐角,以增加出线孔处的压力,使装置可满足同时生产多条蝶形光缆。Specifically, the angle between the flow channel and the outlet hole is 25°~45°, and an acute angle is formed between the flow channel and the outlet hole to increase the pressure at the outlet hole, so that the device can meet the requirements of simultaneous production of multiple Butterfly cable.
具体的,所述放线机构包括放线辊支架和放线辊,两个所述放线辊上下排布滚动接触并转动设置于所述放线辊支架上,两个所述放线辊滚动接触处与所述出线孔位于同一水平面,所述放线辊上设置有多组定位槽,定位槽使加强件和光纤在进入模芯之前能够被定位。Specifically, the pay-off mechanism includes a pay-off roller bracket and a pay-off roller. The two pay-off rollers are arranged up and down in rolling contact and are rotatably arranged on the pay-off roller bracket. The two pay-off rollers roll The contact point is located at the same level as the wire outlet hole, and multiple sets of positioning grooves are provided on the pay-off roller, and the positioning grooves enable the reinforcement member and the optical fiber to be positioned before entering the mold core.
具体的,所述定位槽包括两个加强件定位槽和位于两个加强件定位槽之间的光纤定位槽,使加强件和光纤在进入挤出模具之前排布整齐。Specifically, the positioning grooves include two positioning grooves for strength members and an optical fiber positioning groove between the two positioning grooves for strength members, so that the strength members and optical fibers are neatly arranged before entering the extrusion die.
具体的,所述冷却烘干机构包括冷却喷淋头、水管、水槽和烘干机构,多根所述水管连接所述水槽底部并横跨所述水槽顶部,每根所述水管横跨所述水槽顶部位置均连接有一喷淋头,喷淋头向挤出后的蝶形光缆喷淋冷却水将挤出的蝶形光缆冷却定型。Specifically, the cooling and drying mechanism includes a cooling shower head, a water pipe, a water tank, and a drying mechanism. A plurality of the water pipes are connected to the bottom of the water tank and span the top of the water tank, and each of the water pipes spans the A spray head is connected to the top of the water tank, and the spray head sprays cooling water to the extruded butterfly-shaped optical cable to cool and shape the extruded butterfly-shaped optical cable.
具体的,所述烘干机构包括烘干箱、风扇和加热管,所述烘干箱设置于所述水槽尾端,所述烘干箱两端均设置有过线孔,所述烘干箱内设置有加热管,所述烘干箱两侧均设置有风扇,所述风扇连通所述烘干箱内外,烘干机构将冷却后的蝶形光缆上的残留的冷却水烘干。Specifically, the drying mechanism includes a drying box, a fan, and a heating pipe. The drying box is arranged at the tail end of the water tank. Both ends of the drying box are provided with wire holes. The drying box A heating pipe is arranged inside, fans are arranged on both sides of the drying box, and the fans communicate with the inside and outside of the drying box, and the drying mechanism dries the remaining cooling water on the cooled butterfly optical cable.
具体的,所述牵引装置包括上传送带和下传送带,所述上传送带的底面与所述下传送带的顶面贴合,所述上传送带和下传送带的传送面上均对应所述出线孔设置有牵引槽,牵引装置将蝶形光缆牵引的同时给蝶形光缆施加拉力,使蝶形光缆在挤出的过程中保持紧绷不变形。Specifically, the traction device includes an upper conveyor belt and a lower conveyor belt. The bottom surface of the upper conveyor belt is attached to the top surface of the lower conveyor belt. The traction groove, the traction device pulls the butterfly optical cable while applying tension to the butterfly optical cable, so that the butterfly optical cable remains tight and does not deform during the extrusion process.
具体的,还包括在线式干燥装置,所述在线式干燥装置设置于所述放线机构之前用于在光缆挤出前将光纤与加强件烘干,其包括两个加热板和加热板支架,所述加热板设置于所述支架上,两个所述加热板水平设置,两个所述加热板之间具有间隙,两个所述加热板之间的间隙与所述出线孔位于同一水平面,为避免光纤因放置过久而导致受潮,进而使光纤与护套粘结不牢固,导致蝶形光缆弯曲时光纤产生伸缩的现象,在进行挤出前对光纤进行预烘干。Specifically, it also includes an online drying device, which is arranged before the pay-off mechanism to dry the optical fiber and the strength member before the cable is extruded, which includes two heating plates and a heating plate support, The heating plate is arranged on the support, the two heating plates are arranged horizontally, there is a gap between the two heating plates, and the gap between the two heating plates is on the same level as the outlet hole, In order to prevent the optical fiber from being damp due to being placed for too long, which will cause the fiber and the sheath to be bonded weakly, and cause the optical fiber to shrink when the butterfly cable is bent, the optical fiber is pre-dried before extrusion.
本发明具有以下优点:The present invention has the following advantages:
1、通过在外模设置挤出控制装置,控制装置中的密封块可在外模的密封块活动孔中移动,密封块移动后可将出线孔和挤出孔封闭,来控制出线孔和挤出孔同时工作的数量,以此来控制同时生产的蝶形光缆的数量。1. By setting the extrusion control device on the outer mold, the sealing block in the control device can move in the movable hole of the sealing block of the outer mold. After the sealing block moves, the outlet hole and the extrusion hole can be closed to control the outlet hole and the extrusion hole at the same time. The number of jobs, in order to control the number of butterfly cables produced at the same time.
2、通过在挤出模具中设置上下两个斜向的平流道,使得在护套材料在挤出时加强件能够受力均匀,避免加强件发生径向的位移,提高了蝶形光缆质量,并降低了模具的磨损,而通过在模芯上和外模上设置多组出线孔和多个挤出孔,使装置可同时挤出生产多条蝶形光缆。2. By setting up and down two oblique advection channels in the extrusion die, the reinforcement can be evenly stressed when the sheath material is extruded, avoiding radial displacement of the reinforcement, and improving the quality of the butterfly cable. And the wear of the mold is reduced, and by setting multiple groups of outlet holes and multiple extrusion holes on the mold core and the outer mold, the device can simultaneously extrude and produce multiple butterfly optical cables.
附图说明Description of drawings
图1 为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2 为图1中A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3 为图1中B处放大图;Figure 3 is an enlarged view of B in Figure 1;
图4 为图1中C处放大图;Figure 4 is an enlarged view of C in Figure 1;
图5 为本发明放线机构结构示意图;Fig. 5 is a structural schematic diagram of the pay-off mechanism of the present invention;
图6 为图5中D处放大图;Figure 6 is an enlarged view at D in Figure 5;
图7 为本发明的挤出模具爆炸视图;Fig. 7 is an exploded view of an extrusion die of the present invention;
图8 为本发明的挤出模具剖面示意图;Fig. 8 is a schematic cross-sectional view of an extrusion die of the present invention;
图9 为本发明的挤出模具剖面示意图;Fig. 9 is a schematic cross-sectional view of an extrusion die of the present invention;
图10 为图9中D处放大图;Figure 10 is an enlarged view at D in Figure 9;
图11 为图9中E处放大图;Figure 11 is an enlarged view at E in Figure 9;
图12 为本发明的烘干机构内部结构示意图;Figure 12 is a schematic diagram of the internal structure of the drying mechanism of the present invention;
图中:1、在线式烘干装置;2、放线机构;3、挤出模具;4、挤出机;5、冷却机构;6、烘干机构;7、牵引装置;11、加热板;12、加热板支架;21、放线辊支架;22、放线辊;23、放线辊驱动电机;24、定位槽;241、加强件定位槽;242、光纤定位槽;31、外模;32、模芯;33、开孔;34、进料口;35、密封块;351、密封块活动孔;36、螺杆;37、手轮;38、流道;39、挤出孔、;310、出线孔;3101、光纤孔;3102、加强件孔;51、水槽;52、水管;53、喷淋头;61、烘干箱;62、过线孔;63、风扇;64、加热管;71、牵引装置安装架;72、传送带;73、传送带驱动电机;74、牵引槽。In the figure: 1. On-line drying device; 2. Pay-off mechanism; 3. Extrusion mold; 4. Extruder; 5. Cooling mechanism; 6. Drying mechanism; 7. Traction device; 11. Heating plate; 12. Heating plate bracket; 21. Pay-off roller bracket; 22. Pay-off roller; 23. Drive motor for pay-off roller; 24. Positioning groove; 32, mold core; 33, opening; 34, feed port; 35, sealing block; 351, movable hole of sealing block; 36, screw; 37, hand wheel; 38, runner; 39, extrusion hole,; 310 , outlet hole; 3101, optical fiber hole; 3102, reinforcement hole; 51, sink; 52, water pipe; 53, sprinkler head; 61, drying box; 62, cable hole; 63, fan; 64, heating pipe; 71, traction device installation frame; 72, conveyor belt; 73, conveyor belt driving motor; 74, traction groove.
具体实施方式Detailed ways
为了使本发明的目的,技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, and are not intended to limit the present invention, that is, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.
需要说明的是,术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”,“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程,方法,物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程,方法,物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程,方法,物品或者设备中还存在另外的相同要素。It should be noted that relative terms such as the terms "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed other elements of, or also include elements inherent in, such a process, method, article or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
下面结合附图对本发明做进一步的描述,但本发明的保护范围不局限于以下所述。The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
如图1-4所示,所述蝶形光缆生产装置包括依次设置的放线机构2、挤出机构、冷却烘干机构6和牵引装置7,所述挤出机构包括挤出机4和挤出模具3,所述挤出模具3设置于所述挤出机4的机头处;As shown in Figures 1-4, the butterfly cable production device includes a pay-
所述挤出模具3包括外模31和模芯32,所述模芯32上沿中心轴轴向贯穿模芯32设置有多组出线孔310,所述出线孔310水平排布,所述外模31一端设置有开孔33,所述模芯32的出线孔310一端设置于所述开孔33内,所述外模31上对应多组所述出线孔310设置有多个挤出孔39,所述挤出孔39与所述出线孔310之间具有间隙;所述挤出模具3中还包括挤出控制装置,所述挤出控制装置包括密封块35和螺杆36,所述外模31两侧均设置有一个密封块活动孔351,所述密封块活动孔351与所述挤出孔39位于同一水平面上且相互垂直,所述密封块活动孔351连通于所述出线孔310与挤出孔39之间的间隙,两个所述密封块35分别滑动设置于两个所述密封块活动孔351中,所述密封块35的一端与所述螺杆36转动连接,所述螺杆36与所述密封块活动孔351位于外模31侧壁上的孔口处螺纹连接,所述螺杆36位于外模31外的一端设置有手轮37,两个密封块35通过螺杆36的转动可在出线孔310和挤出孔39之间的间隙中滑动并可将出线孔310和挤出孔39封堵,模芯32和外模31均由钨钢制造,密封块35由不锈钢制造,在开始生产前,先转动螺杆36,调整密封块35位置,将不需要的出线孔310和挤出孔39进行封堵,然后开始生产,光纤和加强件通过未被封堵的挤出孔39和出线孔310中被挤出成为蝶形光缆,在挤出过程中,挤出模具3会由于挤出机4和护套材料的高温而温度升高,由于模芯32和外模31的热膨胀系数小于密封块35的热膨胀系数,密封块35进一步顶紧挤出孔39和出线孔310,使挤出孔39和出线孔310被完全密封,避免护套材料的泄露,通过挤出控制装置,可以控制同时生产的蝶形光缆的数量。The extrusion die 3 includes an
进一步的,所述模芯32的截面为矩形,所述模芯32一端为上下厚度变薄的楔形,所述外模31上的所述开孔33为楔形孔,所述模芯32楔形一端的上下表面与所述开孔33的上下表面配合形成两个流道38,两个所述流道38交汇于所述出线孔310与挤出孔39之间的间隙,所述外模31一侧设置有进料口34,所述进料口34连通两个所述流道38,所述进料口34与所述挤出机4的出料口连接,所述模芯32楔形一端的两侧表面与所述开孔33两侧表面贴合,使护套料只能通过两个上下两个流道38进入挤出孔39,模芯32上设置有方形法兰,模芯32通过方形法兰与外模31连接,多组挤出孔39水平排布,光纤和加强件在进入挤出孔39时也水平排布,在生产时,护套料在进入挤出孔39时只对加强件产生上下的压力,由于加强件上下均无遮挡,加强件上下的压力平衡,使加强件在挤出过程中不会发生位移,提高了蝶形光纤的质量,也避免了加强件被不平衡的压力挤压至接触挤出孔39导致的挤出孔39过度磨损。Further, the cross-section of the
进一步的,一组所述出线孔310包括两个加强件孔3102和设置在两个加强件中心的光纤孔3101,光纤和加强件通过光纤孔3101和加强件孔3102分别定位后进入挤出孔39中,提升挤出精度。Further, a set of outlet holes 310 includes two
进一步的,所述流道38与所述出线孔310之间的夹角为30°~45°,流道38与出线孔310之间形成锐角,由于多挤出孔39的设置,装置在同时挤出多条蝶形光缆时需要更大的挤出压力,流道38与出线孔310之间成锐角设置可增大挤出压力。Further, the included angle between the
进一步的,所述放线机构2包括放线辊支架21和放线辊22,两个所述放线辊22上下排布滚动接触并转动设置于所述放线辊支架21上,两个所述放线辊22滚动接触处与所述出线孔310位于同一水平面,所述放线辊22上设置有环绕放线辊22设置有多组定位槽24,所述定位槽24的位置与出线孔310一一对应,其中放线辊支架21上设置有定位辊驱动电机,所述定位辊驱动电机的动力输出轴与一个所述定位辊传动连接,由于两个定位辊滚动接触,两个定位辊均可被驱动,两个定位辊将光纤和加强件压在定位槽24中进行定位并牵引光纤和加强件,使光纤和加强件对准模芯32上的出线孔310。Further, the pay-
进一步的,所述定位槽24包括两个加强件定位槽241和位于两个加强件定位槽241中心的光纤定位槽242,加强件定位槽241和光纤定位槽242可使加强件和光纤排布准确,定位整齐,对准模芯32上的加强件孔3102和光纤孔3101。Further, the
进一步的,所述冷却烘干机构6包括冷却喷淋头53、水管52、水槽51和烘干机构6,多根所述水管52连接所述水槽51底部并横跨所述水槽51顶部,每根所述水管52横跨所述水槽51顶部的位置均连接有一喷淋头53,冷却喷淋头53对准蝶形光缆,水槽51内设有水泵,水泵连接水管52将水槽51内的冷却水输送至水管52中进而通过喷淋头53喷出,喷淋头53可向蝶形光缆喷淋冷却水,使蝶形光缆冷却定型。Further, the cooling and
进一步的,所述烘干机构6包括烘干箱61、风扇63和加热管64,所述烘干箱61设置于所述水槽51尾端,所述烘干箱61两端均设置有过线孔62,所述烘干箱61内设置有加热管64,所述烘干箱61两侧均设置有风扇63,所述风扇63连通所述烘干箱61内外,光纤通过过线孔62进入和传出烘干箱61,烘干箱61内的加热管64对蝶形光缆进行烘干,风扇63辅助将蝶形光缆上的冷却水吹落并将烘干箱61内湿空气带出,辅助干燥。Further, the
进一步的,所述牵引装置7包括上传送带72和下传送带72,所述上传送带72的底面与所述下传送带72的顶面贴合,所述上传送带72和下传送带72的传送面上均对应所述出线孔310设置有多个牵引槽74,传送带72安装于所述牵引装置安装架71上,牵引装置安装架71上设置有传送带驱动电机73,传动带驱动电机的动力输出轴与所述下传送带72传动连接,由于上传送带72和下传送带72贴合,上传送带72和下传送带72均被驱动,蝶形光缆被压紧在牵引槽74之间,使蝶形光缆被牵拉绷紧。Further, the
进一步的,还包括在线式干燥装置,所述在线式干燥装置设置于所述放线机构2之前用于在光缆挤出前将光纤烘干,其包括两个加热板11和加热板支架12,所述加热板11设置于所述支架上,两个所述加热板11水平设置,两个所述加热板11之间具有间隙,两个所述加热板11之间的间隙与所述出线孔310位于同一水平面,在线式干燥装置避免了光纤因放置过久而受潮导致的光纤与护套粘结不牢固,进而导致的蝶形光缆弯曲时光纤产生伸缩的现象,光纤从两个加热板11之间通过,在进行挤出前对光纤进行预烘干。Further, it also includes an online drying device, which is arranged before the pay-
以上所述,仅为本发明的较佳实施例,并非对本发明做任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述所述技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术对以上实施例所做的任何改动修改、等同变化及修饰,均属于本技术方案的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the above-mentioned technical content to make many possible changes and modifications to the technical solution of the present invention, or modify it into equivalent embodiments of equivalent changes . Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention that do not deviate from the technical solution of the present invention belong to the protection scope of the technical solution.
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Application publication date: 20230120 |