CN115625641A - A kind of outer wall shot peening cleaning device for flange pipe - Google Patents

A kind of outer wall shot peening cleaning device for flange pipe Download PDF

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Publication number
CN115625641A
CN115625641A CN202211437132.1A CN202211437132A CN115625641A CN 115625641 A CN115625641 A CN 115625641A CN 202211437132 A CN202211437132 A CN 202211437132A CN 115625641 A CN115625641 A CN 115625641A
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frame
shot
wall
fixedly connected
shot blasting
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郝宝民
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Shandong Hongsheng Machinery Equipment Co ltd
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Shandong Hongsheng Machinery Equipment Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00—Abrasive blasting machines or devices; Plants
    • B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00—Abrasive blasting machines or devices; Plants
    • B24C3/18—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006—Treatment of used abrasive material

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  • Mechanical Engineering (AREA)
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Abstract

本发明涉及抛喷丸设备技术领域,提出了一种法兰管用外壁抛喷丸清理装置,包括框架和活动门,框架的外表面设置有转动结构,框架的下端外表面固定连接有集料框,集料框的外表面设置有分离结构,框架的内部设置有减震组件,框架的内部对称设置有两组转辊,框架的两侧外表面开设有开口槽,开口槽的内部活动设置有活动辊,活动辊的两端连接有固定板,一组固定板的外表面固定连接有电动马达,固定板的上端外表面设置有电缸,电缸与框架之间固定连接有固定支架,活动辊的外表面设置有磨砂涂层。通过上述技术方案,解决了现有抛喷丸设备对法兰管的定位较为单一,不能够固定不同大小管径法兰管进行抛喷丸的问题,能够使得使用效果更佳。

Figure 202211437132

The invention relates to the technical field of shot blasting equipment, and proposes a shot blasting cleaning device for the outer wall of flange pipes, which includes a frame and a movable door. The outer surface of the frame is provided with a rotating structure, and the outer surface of the lower end of the frame is fixedly connected with a collecting frame. , the outer surface of the collecting frame is provided with a separation structure, the inside of the frame is provided with a shock-absorbing assembly, the inside of the frame is symmetrically provided with two sets of rollers, the outer surfaces of both sides of the frame are provided with open slots, and the internal activities of the open slots are provided with The two ends of the movable roller are connected with a fixed plate, and the outer surface of a set of fixed plates is fixedly connected with an electric motor. The upper surface of the fixed plate is provided with an electric cylinder. The outer surface of the roller is provided with a frosted coating. Through the above technical solution, the problem that the existing shot blasting equipment has a single positioning of the flange pipe and cannot fix the flange pipes with different diameters for shot peening is solved, which can make the use effect better.

Figure 202211437132

Description

一种法兰管用外壁抛喷丸清理装置A kind of outer wall shot peening cleaning device for flange pipe

技术领域technical field

本发明涉及抛喷丸设备技术领域,具体的,涉及一种法兰管用外壁抛喷丸清理装置。The invention relates to the technical field of shot blasting equipment, in particular to a shot blasting cleaning device for the outer wall of a flange pipe.

背景技术Background technique

法兰管是管子与管子之间相互连接的管状零件,用于管端之间的连接,而抛喷丸机是利用抛丸器或喷丸器抛出或喷出的高速弹丸清理或强化工件表面的机械设备,通过对工件的抛喷丸处理,能同时对铸件进行落砂﹑除芯和清理,也可用于锻压件、铝镁合金件、钣焊件等进行表面处理,通过抛喷丸的作用,能够使得加工清理后的工件耐用性效果更佳,且能够有效延长工件的使用寿命,能够使得工件更加耐用;The flange pipe is a tubular part that is connected to each other between the pipes, and is used for the connection between the pipe ends, while the shot blasting machine is a high-speed shot that is thrown or ejected by a shot blaster or a shot blaster to clean or strengthen the workpiece. The mechanical equipment on the surface, through the shot peening treatment of the workpiece, can simultaneously shake out sand, remove the core and clean the casting, and can also be used for surface treatment of forging parts, aluminum-magnesium alloy parts, sheet weldments, etc., through shot peening The role of the workpiece can make the durability of the workpiece after processing and cleaning better, and can effectively prolong the service life of the workpiece and make the workpiece more durable;

现有专利公开了一种易于清理丸渣的钢结构件加工用抛丸装置(授权公告号:CN112077750A),该装置可以在较长长度的钢结构件抛丸产生的丸渣防止其乱溅,使丸渣易于清理,起到防护安全且丸渣易于清理的效果;The existing patent discloses a shot blasting device for processing steel structural parts that is easy to clean up shot blasting (authorized announcement number: CN112077750A). Make the pill dross easy to clean, which has the effect of protection and safety and easy cleaning of the pill dregs;

但是该专利和现有的抛喷丸设备仍存在一定的不足,现有的抛喷丸设备对法兰管的定位较为单一,不能够固定不同大小管径的法兰管,适用范围较小,为此,我们提出了一种法兰管用外壁抛喷丸清理装置。But this patent and the existing shot peening equipment still have certain deficiencies. The existing shot peening equipment has a relatively single positioning of the flange pipe, and cannot fix flange pipes of different sizes and diameters. The scope of application is small. For this reason, we have proposed a kind of outer wall shot peening cleaning device of flange pipe.

发明内容Contents of the invention

本发明提出一种法兰管用外壁抛喷丸清理装置,解决了相关技术中的现有抛喷丸设备对法兰管的定位较为单一,不能够固定不同大小管径法兰管的问题。The invention proposes a shot blasting cleaning device for the outer wall of a flange pipe, which solves the problem that the existing shot peening equipment in the related art has relatively single positioning of the flange pipe and cannot fix flange pipes of different diameters.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种法兰管用外壁抛喷丸清理装置,包括框架和活动门,所述框架的外表面设置有转动结构,所述框架的下端外表面固定连接有集料框,所述集料框的外表面设置有分离结构,所述框架的内部设置有减震组件,所述框架的内部对称设置有两组转辊;A shot blasting cleaning device for the outer wall of a flange pipe, comprising a frame and a movable door, the outer surface of the frame is provided with a rotating structure, the outer surface of the lower end of the frame is fixedly connected with a collecting frame, and the outer surface of the collecting frame The surface is provided with a separation structure, the inside of the frame is provided with a shock absorbing assembly, and the inside of the frame is symmetrically provided with two groups of rollers;

所述框架的两侧外表面开设有开口槽,所述开口槽的内部活动设置有活动辊,所述活动辊的两端连接有固定板,一组所述固定板的外表面固定连接有电动马达,所述固定板的上端外表面设置有电缸,所述电缸与框架之间固定连接有固定支架,所述活动辊的外表面设置有磨砂涂层。The outer surfaces of both sides of the frame are provided with open slots, and movable rollers are arranged inside the open slots, the two ends of the movable rollers are connected with fixed plates, and the outer surfaces of a group of fixed plates are fixedly connected with electric motors. motor, an electric cylinder is provided on the outer surface of the upper end of the fixed plate, a fixed bracket is fixedly connected between the electric cylinder and the frame, and a frosted coating is provided on the outer surface of the movable roller.

作为本发明进一步的技术方案,所述框架的下端内壁对应于集料框处开设有排料通道,所述减震组件包括设置于框架的下端内壁外表面的减震阻尼,所述减震阻尼的上端连接有导向板,所述导向板外表面设置有缓冲板,所述导向板与框架的内壁之间设置有减震弹簧。As a further technical solution of the present invention, the inner wall at the lower end of the frame is provided with a discharge channel corresponding to the collecting frame, and the shock absorbing assembly includes a shock absorbing damper arranged on the outer surface of the inner wall at the lower end of the frame. The upper end of the guide plate is connected with a guide plate, the outer surface of the guide plate is provided with a buffer plate, and a damping spring is arranged between the guide plate and the inner wall of the frame.

作为本发明进一步的技术方案,所述集料框的外表面固定连接有导料电机,所述导料电机的输出端固定连接有导料轴,所述导料轴与集料框之间为转动连接,所述导料轴的外表面固定连接有螺旋叶片,所述集料框包括设置于集料框内壁外表面靠近螺旋叶片下端处的过滤网,所述集料框的下端固定连接有导向支架,所述导向支架的外表面活动设置有挡板,所述挡板的外表面开设有扣动孔。As a further technical solution of the present invention, a material guide motor is fixedly connected to the outer surface of the material collecting frame, and a material guide shaft is fixedly connected to the output end of the material guide motor. The outer surface of the guide shaft is fixedly connected with a spiral blade, and the collection frame includes a filter screen arranged on the outer surface of the inner wall of the collection frame close to the lower end of the spiral blade, and the lower end of the collection frame is fixedly connected with a The guide bracket, the outer surface of the guide bracket is movably provided with a baffle plate, and the outer surface of the baffle plate is provided with a pull hole.

作为本发明进一步的技术方案,所述框架的外表面固定连接有送料组件,所述送料组件的一侧设置有进料口,用于加入钢丸,所述送料组件的上端外表面固定连接有输料泵,所述框架的上端设置有分料筒,所述输料泵与分料筒之间通过管道相连接,所述框架的上端外表面分别固定连接有抛丸器和喷丸器,所述喷丸器与分料筒之间设置有喷丸管,所述抛丸器与分料筒之间设置有抛丸管。As a further technical solution of the present invention, the outer surface of the frame is fixedly connected with a feeding assembly, one side of the feeding assembly is provided with a feeding port for adding steel shots, and the outer surface of the upper end of the feeding assembly is fixedly connected with A material delivery pump, the upper end of the frame is provided with a material distribution cylinder, the material delivery pump and the material distribution cylinder are connected through a pipeline, and the outer surface of the upper end of the frame is respectively fixedly connected with a shot blaster and a shot blaster, A shot blasting tube is arranged between the shot blaster and the material distribution cylinder, and a shot blasting tube is arranged between the shot blaster and the material distribution cylinder.

作为本发明进一步的技术方案,所述开口槽为竖向条状的贯穿开口,所述电动马达的输出端与活动辊之间为固定连接,所述电缸的输出端与固定板之间为固定连接,所述活动辊与固定板之间为转动连接。As a further technical solution of the present invention, the opening slot is a vertical strip-shaped through opening, the output end of the electric motor is fixedly connected to the movable roller, and the output end of the electric cylinder is connected to the fixed plate. It is fixedly connected, and the movable roller and the fixed plate are connected in rotation.

作为本发明进一步的技术方案,所述固定支架通过螺丝固定于框架的外表面,所述磨砂涂层的外表面为磨砂层,所述电缸延伸的方向为开口槽的长度方向。As a further technical solution of the present invention, the fixing bracket is fixed on the outer surface of the frame by screws, the outer surface of the frosted coating is a frosted layer, and the direction in which the electric cylinder extends is the length direction of the opening slot.

作为本发明进一步的技术方案,所述导向板的一侧边缘为向下弯折状,且导向板为斜向设置,一组所述导向板对应减震阻尼的数量为四组。As a further technical solution of the present invention, one side edge of the guide plate is bent downward, and the guide plate is arranged obliquely, and the number of one set of guide plates corresponding to shock absorption and damping is four sets.

作为本发明进一步的技术方案,所述减震弹簧的位置与减震阻尼的位置相一一对应,所述减震弹簧的轴心与减震阻尼的轴心相重合,所述缓冲板为减震材料,所述导向板的数量为两组且为对称分布。As a further technical solution of the present invention, the position of the shock absorbing spring corresponds to the position of the shock absorbing damper one by one, the axis of the shock absorbing spring coincides with the axis of the shock absorbing damper, and the buffer plate is vibration material, the number of the guide plate is two groups and is distributed symmetrically.

作为本发明进一步的技术方案,所述挡板与导向支架之间为滑动连接,通过所述过滤网将钢丸和丸渣相分离,所述扣动孔开设于挡板外表面靠近一端处。As a further technical solution of the present invention, the baffle plate and the guide bracket are slidingly connected, and the steel shot and shot slag are separated through the filter screen, and the pulling hole is opened on the outer surface of the baffle plate near one end.

作为本发明进一步的技术方案,通过送料组件配合输料泵的作用将集料框内的钢丸输送入分料筒内,通过抛丸管配合抛丸器和分料筒进行抛丸,同时喷丸管配合喷丸器和分料筒进行喷丸,所述喷丸器和抛丸器的数量均为两组且均为对称分布。As a further technical solution of the present invention, the steel shot in the collecting frame is transported into the material distribution cylinder through the action of the feeding assembly and the material delivery pump, and the shot blasting is carried out through the shot blasting tube with the shot blasting device and the material distribution cylinder. The shot tube cooperates with the shot blaster and the material distribution cylinder to carry out shot peening. The number of the shot blaster and the shot blaster is two groups and they are all symmetrically distributed.

本发明的工作原理及有益效果为:Working principle of the present invention and beneficial effect are:

1、本发明中通过转动结构的作用,在使用的过程中,可以对不同大小管径的法兰管进行定位固定,同时可以使得法兰管进行转动,从而在抛喷丸的过程中使得法兰管的抛喷丸效果更好,且让设备可以对不同大小管径的法兰管进行定位。1. In the present invention, through the function of the rotating structure, in the process of use, the flange pipes with different diameters can be positioned and fixed, and the flange pipes can be rotated at the same time, so that the flange pipes can be rotated during the shot peening process. The shot peening effect of the flanged pipe is better, and the equipment can position the flanged pipes of different sizes.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明活动门转动打开的局部结构示意图;Fig. 2 is the partial structure schematic diagram that the dodge door of the present invention rotates to open;

图3为本发明图2的局部结构示意图;Fig. 3 is the local structure schematic diagram of Fig. 2 of the present invention;

图4为本发明图1另一视角的结构示意图;Fig. 4 is a structural schematic diagram of another viewing angle of Fig. 1 of the present invention;

图5为本发明转动结构处剖开的局部结构示意图;Fig. 5 is a schematic diagram of a partial structure cut at the rotating structure of the present invention;

图6为本发明减震组件处剖开的局部结构示意图;Fig. 6 is a schematic diagram of a partial structure cut at the shock absorbing assembly of the present invention;

图7为本发明挡板向外抽出时剖开的局部结构示意图。Fig. 7 is a schematic diagram of a partial structure cut away when the baffle plate of the present invention is pulled out.

图中:1、框架;2、活动门;In the figure: 1. Frame; 2. Dodge door;

3、转动结构;31、开口槽;32、活动辊;33、固定板;34、电动马达;35、电缸;36、固定支架;37、磨砂涂层;3. Rotating structure; 31. Open slot; 32. Movable roller; 33. Fixed plate; 34. Electric motor; 35. Electric cylinder; 36. Fixed bracket; 37. Frosted coating;

4、集料框;4. Collecting frame;

5、分离结构;51、过滤网;52、导向支架;53、挡板;54、扣动孔;5. Separation structure; 51. Filter screen; 52. Guide bracket; 53. Baffle plate; 54. Pull hole;

6、减震组件;61、减震阻尼;62、减震弹簧;63、导向板;64、缓冲板;6. Shock absorbing assembly; 61. Shock absorbing damping; 62. Shock absorbing spring; 63. Guide plate; 64. Buffer plate;

7、送料组件;8、输料泵;9、分料筒;10、抛丸器;11、喷丸器;12、转辊;13、喷丸管;14、抛丸管;15、排料通道;16、导料电机;17、导料轴;18、螺旋叶片。7. Feeding component; 8. Conveyor pump; 9. Distributing barrel; 10. Shot blasting device; 11. Shot blasting device; 12. Roller; 13. Shot blasting tube; 14. Shot blasting tube; 15. Discharge Channel; 16, material guide motor; 17, material guide shaft; 18, helical blade.

具体实施方式Detailed ways

下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts all involve the protection scope of the present invention.

实施例1Example 1

如图1~图4所示,本实施例提出了一种法兰管用外壁抛喷丸清理装置,包括框架1和活动门2,框架1的外表面设置有转动结构3,框架1的下端外表面固定连接有集料框4,集料框4的外表面设置有分离结构5,框架1的内部设置有减震组件6,框架1的内部对称设置有两组转辊12,框架1的外表面固定连接有送料组件7,送料组件7的一侧设置有进料口,用于加入钢丸,送料组件7的上端外表面固定连接有输料泵8,框架1的上端设置有分料筒9,输料泵8与分料筒9之间通过管道相连接,框架1的上端外表面分别固定连接有抛丸器10和喷丸器11,喷丸器11与分料筒9之间设置有喷丸管13,抛丸器10与分料筒9之间设置有抛丸管14,通过送料组件7配合输料泵8的作用将集料框4内的钢丸输送入分料筒9内,通过抛丸管14配合抛丸器10和分料筒9进行抛丸,同时喷丸管13配合喷丸器11和分料筒9进行喷丸,喷丸器11和抛丸器10的数量均为两组且均为对称分布。As shown in Figures 1 to 4, this embodiment proposes a shot blasting device for cleaning the outer wall of a flange pipe, including a frame 1 and a movable door 2, the outer surface of the frame 1 is provided with a rotating structure 3, and the outer surface of the lower end of the frame 1 The surface is fixedly connected with a collection frame 4, the outer surface of the collection frame 4 is provided with a separation structure 5, the inside of the frame 1 is provided with a shock absorbing assembly 6, the inside of the frame 1 is symmetrically provided with two groups of rotating rollers 12, and the outside of the frame 1 The surface is fixedly connected with a feeding assembly 7, and one side of the feeding assembly 7 is provided with a feeding port for adding steel shots. The outer surface of the upper end of the feeding assembly 7 is fixedly connected with a feeding pump 8, and the upper end of the frame 1 is provided with a distribution cylinder. 9. The feeding pump 8 is connected to the material distribution cylinder 9 through a pipeline, and the outer surface of the upper end of the frame 1 is respectively fixedly connected with a shot blaster 10 and a shot blaster 11, and the shot blaster 11 and the distribution cylinder 9 are arranged There is a shot blasting pipe 13, and a shot blasting pipe 14 is arranged between the shot blasting device 10 and the distribution cylinder 9, and the steel shot in the collection frame 4 is transported into the distribution cylinder 9 through the action of the feeding assembly 7 and the delivery pump 8 Inside, the shot blasting tube 14 cooperates with the shot blasting device 10 and the material distribution cylinder 9 to carry out shot blasting, and the shot blasting pipe 13 cooperates with the shot blasting device 11 and the material distribution cylinder 9 to carry out shot blasting, and the shot blasting device 11 and the shot blasting device 10 The numbers are in two groups and are distributed symmetrically.

实施例2Example 2

如图5所示,在实施例1的基础上,还提出了框架1的两侧外表面开设有开口槽31,开口槽31的内部活动设置有活动辊32,活动辊32的两端连接有固定板33,一组固定板33的外表面固定连接有电动马达34,固定板33的上端外表面设置有电缸35,电缸35与框架1之间固定连接有固定支架36,活动辊32的外表面设置有磨砂涂层37,开口槽31为竖向条状的贯穿开口,电动马达34的输出端与活动辊32之间为固定连接,电缸35的输出端与固定板33之间为固定连接,活动辊32与固定板33之间为转动连接,固定支架36通过螺丝固定于框架1的外表面,磨砂涂层37的外表面为磨砂层,电缸35延伸的方向为开口槽31的长度方向,在使用的过程中,可以对不同大小管径的法兰管进行定位固定,同时可以使得法兰管进行转动,从而在抛喷丸的过程中使得法兰管的抛喷丸效果更好,且让设备可以对不同大小管径的法兰管进行定位,从而可以方便对不同大小的法兰管进行抛喷丸,适用范围更大,能够满足不同直径大小法兰管的抛喷丸,使用的效果更好。As shown in Figure 5, on the basis of Embodiment 1, it is also proposed that the outer surfaces of both sides of the frame 1 are provided with open grooves 31, and the inside of the open groove 31 is provided with movable rollers 32, and the two ends of the movable rollers 32 are connected with Fixed plate 33, an electric motor 34 is fixedly connected to the outer surface of a group of fixed plates 33, an electric cylinder 35 is arranged on the outer surface of the upper end of the fixed plate 33, and a fixed bracket 36 is fixedly connected between the electric cylinder 35 and the frame 1, and the movable roller 32 The outer surface of the outer surface is provided with a frosted coating 37, the opening groove 31 is a vertical strip-shaped through opening, the output end of the electric motor 34 is fixedly connected with the movable roller 32, and the output end of the electric cylinder 35 is connected with the fixed plate 33. For fixed connection, the movable roller 32 and the fixed plate 33 are connected in rotation, the fixed bracket 36 is fixed on the outer surface of the frame 1 by screws, the outer surface of the frosted coating 37 is a frosted layer, and the extending direction of the electric cylinder 35 is an open groove 31 in the length direction, in the process of use, the flange pipes of different sizes can be positioned and fixed, and the flange pipe can be rotated at the same time, so that the shot peening of the flange pipe can be achieved during the shot peening process. The effect is better, and it allows the equipment to position flange pipes of different sizes, so that it is convenient to perform shot peening on flange pipes of different sizes. Shot peening works better.

实施例3Example 3

如图6~图7所示,在实施例1的基础上,还提出了框架1的下端内壁对应于集料框4处开设有排料通道15,减震组件6包括设置于框架1的下端内壁外表面的减震阻尼61,减震阻尼61的上端连接有导向板63,导向板63外表面设置有缓冲板64,导向板63与框架1的内壁之间设置有减震弹簧62,导向板63的一侧边缘为向下弯折状,且导向板63为斜向设置,一组导向板63对应减震阻尼61的数量为四组,减震弹簧62的位置与减震阻尼61的位置相一一对应,减震弹簧62的轴心与减震阻尼61的轴心相重合,缓冲板64为减震材料,导向板63的数量为两组且为对称分布,在使用的过程中,可以使得坠落的钢丸形成缓冲,从而减小钢丸与钢丸之间碰撞摩擦的力,同时可以对钢丸形成导向,可以有效减小钢丸使用过程中产生的磨损,既减小了钢丸对设备内壁的破坏,同时减小了钢丸之间的磨损,有利于钢丸的再利用,能够使得使用效果更好。As shown in Figures 6 to 7, on the basis of Embodiment 1, it is also proposed that the inner wall of the lower end of the frame 1 is provided with a discharge channel 15 corresponding to the collecting frame 4, and the shock absorbing assembly 6 includes the lower end of the frame 1. The shock-absorbing damper 61 on the outer surface of the inner wall, the upper end of the shock-absorbing damper 61 is connected with a guide plate 63, the outer surface of the guide plate 63 is provided with a buffer plate 64, and a shock-absorbing spring 62 is arranged between the guide plate 63 and the inner wall of the frame 1 to guide One side edge of the plate 63 is bent downward, and the guide plate 63 is arranged obliquely. The number of one set of guide plates 63 corresponding to the damping damper 61 is four groups. The positions are in one-to-one correspondence, the axis of the shock-absorbing spring 62 coincides with the axis of the shock-absorbing damper 61, the buffer plate 64 is a shock-absorbing material, and the number of guide plates 63 is two groups and symmetrically distributed. , can make the falling steel shot form a buffer, thereby reducing the force of collision friction between the steel shot and the steel shot, and at the same time can form a guide for the steel shot, which can effectively reduce the wear of the steel shot during use, which not only reduces the The damage of the steel shot to the inner wall of the equipment reduces the wear between the steel shots at the same time, which is conducive to the reuse of the steel shot and can make the use effect better.

实施例4Example 4

如图7所示,在实施例3的基础上,还提出了集料框4的外表面固定连接有导料电机16,导料电机16的输出端固定连接有导料轴17,导料轴17与集料框4之间为转动连接,导料轴17的外表面固定连接有螺旋叶片18,集料框4包括设置于集料框4内壁外表面靠近螺旋叶片18下端处的过滤网51,集料框4的下端固定连接有导向支架52,导向支架52的外表面活动设置有挡板53,挡板53的外表面开设有扣动孔54,挡板53与导向支架52之间为滑动连接,通过过滤网51将钢丸和丸渣相分离,扣动孔54开设于挡板53外表面靠近一端处,在使用的过程中,可以较为方便对钢丸和丸渣进行分离,通过过滤网51的作用可以在重力作用下有效的将钢丸和丸渣相分离,使得钢丸被单独运输走,达到对钢丸循环的效果,从而使得钢丸更好的进行循环使用,同时可以将丸渣过滤出来,方便对丸渣进行处理。As shown in Figure 7, on the basis of embodiment 3, it is also proposed that the outer surface of the collecting frame 4 is fixedly connected with a material guide motor 16, and the output end of the material guide motor 16 is fixedly connected with a material guide shaft 17, and the material guide shaft 17 is rotationally connected with the collection frame 4, and the outer surface of the material guide shaft 17 is fixedly connected with a spiral blade 18, and the collection frame 4 includes a filter screen 51 arranged on the outer surface of the inner wall of the collection frame 4 near the lower end of the spiral blade 18 The lower end of the collecting frame 4 is fixedly connected with a guide bracket 52, and the outer surface of the guide bracket 52 is movable to be provided with a baffle plate 53, and the outer surface of the baffle plate 53 is provided with a pull hole 54, between the baffle plate 53 and the guide bracket 52 is Sliding connection, the steel shot and the shot slag are separated through the filter screen 51, and the pull hole 54 is opened on the outer surface of the baffle 53 near one end. In the process of use, the steel shot and the shot slag can be separated more conveniently. The filter screen 51 can effectively separate the steel shot and the shot slag under the action of gravity, so that the steel shot can be transported separately to achieve the effect of recycling the steel shot, so that the steel shot can be recycled better, and at the same time can The pill dregs are filtered out to facilitate the processing of the pill dregs.

综上,在使用时,使用者可以转动活动门2打开框架1的门体,之后再将法兰管放于两组转辊12之间,此时两组转辊12均与法兰管之间为线接触,之后再将活动门2关闭,之后电缸35开始延伸,使得磨砂涂层37的外表面与法兰管之间形成线接触,分料筒9会通过喷丸管13和抛丸管14分别向喷丸器11和抛丸器10输送钢丸,通过钢丸对法兰管的外表面进行清理,同时转动结构3会运行,带动活动辊32旋转,通过活动辊32的旋转带动磨砂涂层37一起转动,使得磨砂涂层37带动法兰管旋转,从而使得法兰管的不同部位对应于上端,可以使得设备对法兰管的打磨效果更好;To sum up, when in use, the user can turn the movable door 2 to open the door body of the frame 1, and then put the flange tube between the two sets of rollers 12, and at this time, the two sets of rollers 12 are in contact with the flange tube. Then the dodge door 2 is closed, and then the electric cylinder 35 starts to extend, so that the outer surface of the frosted coating 37 forms a line contact with the flange tube, and the material distribution cylinder 9 will pass through the shot blasting tube 13 and the blasting tube. The shot tube 14 transports the steel shot to the shot blaster 11 and the shot blaster 10 respectively, and cleans the outer surface of the flange pipe through the steel shot. At the same time, the rotating structure 3 will run to drive the movable roller 32 to rotate. Through the rotation of the movable roller 32 Drive the matte coating 37 to rotate together, so that the matte coating 37 drives the flange pipe to rotate, so that different parts of the flange pipe correspond to the upper end, which can make the grinding effect of the equipment on the flange pipe better;

而抛喷丸后的钢丸会掉落于缓冲板64上,缓冲板64会向下挤压导向板63,通过导向板63向下挤压减震阻尼61和减震弹簧62收缩,从而形成缓冲作用,使得钢丸被导向至排料通道15处,最终钢丸掉落于集料框4内,在导料电机16的作用下带动导料轴17一起旋转,通过导料轴17带动螺旋叶片18将钢丸输送至送料组件7处,通过送料组件7连同输料泵8的作用再次将钢丸输送至分料筒9的内部,再次进行抛喷丸,从而形成钢丸使用的循环。And the steel shot after the shot peening can drop on the buffer plate 64, the buffer plate 64 can squeeze the guide plate 63 downwards, squeeze the damping damper 61 and the damping spring 62 contraction by the guide plate 63 downwards, thereby form The buffering effect makes the steel shot be guided to the discharge channel 15, and finally the steel shot falls into the collection frame 4, and the material guide shaft 17 is driven to rotate together under the action of the material guide motor 16, and the screw is driven by the material guide shaft 17. The blade 18 transports the steel shot to the feeding assembly 7, and through the action of the feeding assembly 7 and the feeding pump 8, the steel shot is again transported to the inside of the distribution cylinder 9, and shot peening is performed again, thereby forming a cycle of using the steel shot.

需要说明的是,通过缓冲板64、导向板63以及减震阻尼61和减震弹簧62的作用,使得缓冲板64上下产生较小的震动,形成缓冲,而在钢丸坠落于过滤网51的外表面在螺旋叶片18的搅拌运输作用下,使得钢丸处于过滤网51的上方,而丸渣从过滤网51的缝隙落于挡板53的外表面,在使用一段时间之后,使用者可以从扣动孔54处将挡板53向外抽出,从而将丸渣向外排出。It should be noted that, through the effects of the buffer plate 64, the guide plate 63, the shock-absorbing damper 61 and the shock-absorbing spring 62, the buffer plate 64 produces a small vibration up and down to form a buffer, and the steel shot falls on the filter screen 51. The outer surface is under the action of stirring and transporting by the spiral blade 18, so that the steel shot is above the filter screen 51, and the shot slag falls on the outer surface of the baffle plate 53 from the gap of the filter screen 51. After using for a period of time, the user can The baffle plate 53 is drawn outwards by pulling the hole 54, thereby discharging the shot slag outwards.

需要说明的是,送料组件7将钢丸输送至输料泵8在输送至分料筒9内的原理与现有抛喷丸设备的运行原理相同。It should be noted that the principle that the feeding assembly 7 transports the steel shot to the delivery pump 8 and then to the distribution cylinder 9 is the same as the operation principle of the existing shot peening equipment.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention within.

Claims (10)

1.一种法兰管用外壁抛喷丸清理装置,其特征在于,包括框架(1)和活动门(2),所述框架(1)的外表面设置有转动结构(3),所述框架(1)的下端外表面固定连接有集料框(4),所述集料框(4)的外表面设置有分离结构(5),所述框架(1)的内部设置有减震组件(6),所述框架(1)的内部对称设置有两组转辊(12);1. A shot blasting cleaning device for the outer wall of a flange pipe, characterized in that it includes a frame (1) and a movable door (2), the outer surface of the frame (1) is provided with a rotating structure (3), and the frame The outer surface of the lower end of (1) is fixedly connected with a collection frame (4), the outer surface of the collection frame (4) is provided with a separation structure (5), and the interior of the frame (1) is provided with a shock-absorbing assembly ( 6), two sets of rollers (12) are arranged symmetrically inside the frame (1); 所述框架(1)的两侧外表面开设有开口槽(31),所述开口槽(31)的内部活动设置有活动辊(32),所述活动辊(32)的两端连接有固定板(33),一组所述固定板(33)的外表面固定连接有电动马达(34),所述固定板(33)的上端外表面设置有电缸(35),所述电缸(35)与框架(1)之间固定连接有固定支架(36),所述活动辊(32)的外表面设置有磨砂涂层(37)。Open grooves (31) are opened on both sides of the frame (1), movable rollers (32) are arranged inside the open grooves (31), and fixed rollers (32) are connected to both ends of the movable rollers (32). plate (33), an electric motor (34) is fixedly connected to the outer surface of a set of fixed plates (33), and an electric cylinder (35) is arranged on the outer surface of the upper end of the fixed plate (33), and the electric cylinder ( 35) A fixed bracket (36) is fixedly connected to the frame (1), and the outer surface of the movable roller (32) is provided with a frosted coating (37). 2.根据权利要求1所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述框架(1)的下端内壁对应于集料框(4)处开设有排料通道(15),所述减震组件(6)包括设置于框架(1)的下端内壁外表面的减震阻尼(61),所述减震阻尼(61)的上端连接有导向板(63),所述导向板(63)外表面设置有缓冲板(64),所述导向板(63)与框架(1)的内壁之间设置有减震弹簧(62)。2. A shot blasting device for cleaning the outer wall of a flange pipe according to claim 1, characterized in that, the lower inner wall of the frame (1) is provided with a discharge channel (15) corresponding to the collecting frame (4) ), the shock absorbing assembly (6) includes a shock absorbing damper (61) arranged on the outer surface of the lower inner wall of the frame (1), the upper end of the shock absorbing damper (61) is connected with a guide plate (63), the A buffer plate (64) is provided on the outer surface of the guide plate (63), and a damping spring (62) is provided between the guide plate (63) and the inner wall of the frame (1). 3.根据权利要求1所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述集料框(4)的外表面固定连接有导料电机(16),所述导料电机(16)的输出端固定连接有导料轴(17),所述导料轴(17)与集料框(4)之间为转动连接,所述导料轴(17)的外表面固定连接有螺旋叶片(18),所述集料框(4)包括设置于集料框(4)内壁外表面靠近螺旋叶片(18)下端处的过滤网(51),所述集料框(4)的下端固定连接有导向支架(52),所述导向支架(52)的外表面活动设置有挡板(53),所述挡板(53)的外表面开设有扣动孔(54)。3. The shot blasting device for cleaning the outer wall of a flange pipe according to claim 1, characterized in that, the outer surface of the collecting frame (4) is fixedly connected with a material guide motor (16), and the material guide The output end of the motor (16) is fixedly connected with a material guide shaft (17), the material guide shaft (17) is connected to the material collecting frame (4) in rotation, and the outer surface of the material guide shaft (17) is fixed A spiral blade (18) is connected, and the collection frame (4) includes a filter screen (51) arranged on the outer surface of the inner wall of the collection frame (4) close to the lower end of the spiral blade (18), and the collection frame (4) ) is fixedly connected with a guide bracket (52), the outer surface of the guide bracket (52) is movably provided with a baffle (53), and the outer surface of the baffle (53) is provided with a pull hole (54). 4.根据权利要求1所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述框架(1)的外表面固定连接有送料组件(7),所述送料组件(7)的一侧设置有进料口,用于加入钢丸,所述送料组件(7)的上端外表面固定连接有输料泵(8),所述框架(1)的上端设置有分料筒(9),所述输料泵(8)与分料筒(9)之间通过管道相连接,所述框架(1)的上端外表面分别固定连接有抛丸器(10)和喷丸器(11),所述喷丸器(11)与分料筒(9)之间设置有喷丸管(13),所述抛丸器(10)与分料筒(9)之间设置有抛丸管(14)。4. The shot peening device for outer wall of flange pipe according to claim 1, characterized in that, the outer surface of the frame (1) is fixedly connected with a feeding assembly (7), and the feeding assembly (7) One side of the frame (1) is provided with a feeding port for adding steel shots, the outer surface of the upper end of the feeding assembly (7) is fixedly connected with a feeding pump (8), and the upper end of the frame (1) is provided with a distribution cylinder ( 9), the feeding pump (8) is connected to the distribution cylinder (9) through a pipeline, and the outer surface of the upper end of the frame (1) is fixedly connected with a shot blaster (10) and a shot blaster ( 11), a shot blasting tube (13) is provided between the shot blaster (11) and the material distribution cylinder (9), and a shot blasting tube (13) is provided between the shot blaster (10) and the material distribution cylinder (9) tube (14). 5.根据权利要求1所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述开口槽(31)为竖向条状的贯穿开口,所述电动马达(34)的输出端与活动辊(32)之间为固定连接,所述电缸(35)的输出端与固定板(33)之间为固定连接,所述活动辊(32)与固定板(33)之间为转动连接。5. The shot blasting device for cleaning the outer wall of a flange pipe according to claim 1, characterized in that, the opening groove (31) is a vertical strip-shaped through opening, and the output of the electric motor (34) end and the movable roller (32) are fixedly connected, between the output end of the electric cylinder (35) and the fixed plate (33) is fixedly connected, and between the movable roller (32) and the fixed plate (33) Connected for rotation. 6.根据权利要求5所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述固定支架(36)通过螺丝固定于框架(1)的外表面,所述磨砂涂层(37)的外表面为磨砂层,所述电缸(35)延伸的方向为开口槽(31)的长度方向。6. A shot blasting device for cleaning the outer wall of a flange pipe according to claim 5, characterized in that, the fixing bracket (36) is fixed on the outer surface of the frame (1) by screws, and the frosted coating ( The outer surface of 37) is a frosted layer, and the direction in which the electric cylinder (35) extends is the length direction of the opening slot (31). 7.根据权利要求2所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述导向板(63)的一侧边缘为向下弯折状,且导向板(63)为斜向设置,一组所述导向板(63)对应减震阻尼(61)的数量为四组。7. The shot blasting device for cleaning the outer wall of a flange pipe according to claim 2, characterized in that, one side edge of the guide plate (63) is bent downward, and the guide plate (63) is Set obliquely, one set of guide plates (63) corresponds to four sets of damping dampers (61). 8.根据权利要求7所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述减震弹簧(62)的位置与减震阻尼(61)的位置相一一对应,所述减震弹簧(62)的轴心与减震阻尼(61)的轴心相重合,所述缓冲板(64)为减震材料,所述导向板(63)的数量为两组且为对称分布。8. The shot blasting device for cleaning the outer wall of a flange pipe according to claim 7, characterized in that the position of the damping spring (62) corresponds to the position of the damping damper (61) one by one, so The axis of the shock absorbing spring (62) coincides with the axis of the shock absorbing damper (61), the buffer plate (64) is made of shock absorbing material, and the number of the guide plates (63) is two groups and is symmetrical distributed. 9.根据权利要求3所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,所述挡板(53)与导向支架(52)之间为滑动连接,通过所述过滤网(51)将钢丸和丸渣相分离,所述扣动孔(54)开设于挡板(53)外表面靠近一端处。9. A shot blasting device for cleaning the outer wall of a flange pipe according to claim 3, characterized in that the baffle plate (53) and the guide bracket (52) are in a sliding connection, and the filter screen ( 51) Separating the steel shot and the shot slag, the pull hole (54) is opened on the outer surface of the baffle (53) near one end. 10.根据权利要求1所述的一种法兰管用外壁抛喷丸清理装置,其特征在于,通过送料组件(7)配合输料泵(8)的作用将集料框(4)内的钢丸输送入分料筒(9)内,通过抛丸管(14)配合抛丸器(10)和分料筒(9)进行抛丸,同时喷丸管(13)配合喷丸器(11)和分料筒(9)进行喷丸,所述喷丸器(11)和抛丸器(10)的数量均为两组且均为对称分布。10. The shot peening device for cleaning the outer wall of a flange pipe according to claim 1, characterized in that, the steel in the collecting frame (4) is removed by the action of the feeding assembly (7) and the delivery pump (8). The shot is transported into the material distribution cylinder (9), and the shot blasting is carried out through the shot blasting tube (14) with the shot blaster (10) and the material distribution tube (9). At the same time, the shot blasting tube (13) cooperates with the shot blaster (11) and the sub-barrel (9) for shot peening, and the number of the shot blasters (11) and the shot blasters (10) are two groups and distributed symmetrically.
CN202211437132.1A 2022-11-17 2022-11-17 A kind of outer wall shot peening cleaning device for flange pipe Pending CN115625641A (en)

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CH693641A5 (en) * 1998-06-02 2003-11-28 Trisha Anstalt Vaduz A method of treatment of the surface of coatings in bituminous conglomerate, asphalt, concrete or iron by means of the method of shot peening and shot-peening machine for his and
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CN216030216U (en) * 2021-10-29 2022-03-15 景德镇景航驰骋机械有限公司 A shot blasting machine for surface impurity removal processing of drawbar forgings
CN216228841U (en) * 2021-11-30 2022-04-08 广东汇景钢结构有限公司 Shot blasting and rust removing device for super-huge steel member

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* Cited by examiner, † Cited by third party
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CH693641A5 (en) * 1998-06-02 2003-11-28 Trisha Anstalt Vaduz A method of treatment of the surface of coatings in bituminous conglomerate, asphalt, concrete or iron by means of the method of shot peening and shot-peening machine for his and
CN201799934U (en) * 2010-10-05 2011-04-20 山东省高密市东兴铸造机械有限公司 Automatic cleaning machine for outer wall of large pipe barrel
CN203357264U (en) * 2013-05-29 2013-12-25 潍坊宏盛铸造机械有限公司 Shot blasting and peening all-in-one machine for inner and outer walls of rear axle of automobile
CN204954646U (en) * 2015-09-10 2016-01-13 青岛普华重工机械有限公司 Peening machine is thrown to car -type
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CN107457709A (en) * 2017-08-28 2017-12-12 江苏英达机械有限公司 A kind of shot-blasting machine
CN107584428A (en) * 2017-10-20 2018-01-16 青岛安泰重工机械有限公司 A kind of big width steel plate formula throws pneumatic shot blast machine
CN108723689A (en) * 2018-08-10 2018-11-02 隆华科技集团(洛阳)股份有限公司 A kind of heat exchanger tube clamping method and device for heat exchanger tube butt welding
CN109129203A (en) * 2018-10-31 2019-01-04 青岛恒科瑞新信息科技有限公司 Steel tube surface impeller blasting system in integral type direct-buried thermal insulation pipe
CN211992515U (en) * 2019-11-21 2020-11-24 大丰市富华铸造机械有限公司 Shot recovery unit for shot blasting machine
CN212020462U (en) * 2020-04-22 2020-11-27 南通盛乐防爆电器有限公司 Efficient shot blasting machine
CN212824790U (en) * 2020-07-27 2021-03-30 谷城东兴铸造有限公司 Crawler-type shot blasting machine
CN213225752U (en) * 2020-09-11 2021-05-18 广东昌华海利科技有限公司 Automatic cleaning machine for outer wall of steel pipe
CN216030216U (en) * 2021-10-29 2022-03-15 景德镇景航驰骋机械有限公司 A shot blasting machine for surface impurity removal processing of drawbar forgings
CN216228841U (en) * 2021-11-30 2022-04-08 广东汇景钢结构有限公司 Shot blasting and rust removing device for super-huge steel member

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Application publication date: 20230120