CN115624836A - Granulation tower tail gas purifier - Google Patents
Granulation tower tail gas purifier Download PDFInfo
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- CN115624836A CN115624836A CN202211252003.5A CN202211252003A CN115624836A CN 115624836 A CN115624836 A CN 115624836A CN 202211252003 A CN202211252003 A CN 202211252003A CN 115624836 A CN115624836 A CN 115624836A
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Abstract
本发明涉及尾气处理设备技术领域,公开了一种造粒塔尾气净化装置,包括洗涤塔,所述洗涤塔下部一侧设置有尾气入口,顶端设置有尾气排放口,所述洗涤塔内由下至上设置有气体分流部、填料部及尾气过滤部;所述填料部与所述尾气过滤部之间设置有喷淋头;所述的气体分流部为与所述洗涤塔内部结构相匹配的圆柱形结构,其顶部内凹形成有容置腔,所述容置腔上凸出设置有若干导流部,且所述导流部为顶端密封周侧为网状的结构;所述导流部与所述气体分流部底端的进气通道导通,所述气体通道内设置有灰尘吸收部;本发明,能够在尾气流经气体分流部时对其进行初步过滤,提升尾气处理效果;减少灰尘对气体分流部顶端的堵塞,降低气体向上流动时受阻的概率。
The invention relates to the technical field of tail gas treatment equipment, and discloses a prilling tower tail gas purification device, which includes a washing tower. The lower side of the washing tower is provided with a tail gas inlet, and the top is provided with a tail gas discharge port. A gas splitting part, a packing part and an exhaust gas filtering part are arranged on the top; a spray head is arranged between the packing part and the tail gas filtering part; the gas splitting part is a cylinder matching the internal structure of the washing tower Shaped structure, the top of which is concavely formed with an accommodating cavity, and a plurality of guide parts protrude from the accommodating cavity, and the guide part is a net-shaped structure on the top sealing side; the guide part It is connected with the air intake passage at the bottom of the gas diversion part, and a dust absorption part is arranged in the gas passage; the present invention can perform preliminary filtration on the exhaust gas when it passes through the gas diversion part, so as to improve the exhaust gas treatment effect; reduce dust The blockage on the top of the gas splitter reduces the probability of being blocked when the gas flows upwards.
Description
技术领域technical field
本发明涉及尾气处理设备技术领域,尤其涉及一种造粒塔尾气净化装置。The invention relates to the technical field of tail gas treatment equipment, in particular to a prilling tower tail gas purification device.
背景技术Background technique
在高塔造粒的相关生产过程中,受制于设备和生产工艺的问题,排放的尾气中会夹带许多有污染性质的液滴及粉尘,若不及时处理直接排放会对空气造成较大的破坏,严重违反国家对环保的要求;现有技术中,对造粒塔进行尾气处理过程中,为了保证气体在洗涤塔内部上升时分布的均匀性通常会设置导流板,但是现有技术中的导流板仅能对气体进行导流,不能在气体上升时对气体进行初步的过滤,实现将灰尘初步去除的目的,加重后续的处理难度,降低处理效果;加之现有技术中导流板供尾气流出的通孔均设置在其顶部,尾气从导流板穿出后径直向上流动,尾气中夹带的灰尘被喷淋液喷淋落至导流板顶部时,也容易堵塞通孔,影响尾气处理过程中的流动性,降低对尾气处理的效率。In the relevant production process of high-tower granulation, due to the problems of equipment and production process, the exhaust gas will contain many polluting liquid droplets and dust. If it is not treated in time and directly discharged, it will cause great damage to the air. , which seriously violates the national requirements for environmental protection; in the prior art, in the process of treating the tail gas of the prilling tower, in order to ensure the uniformity of gas distribution when the gas rises inside the scrubber, deflectors are usually installed, but in the prior art The deflector can only guide the gas, and cannot perform preliminary filtration on the gas when the gas rises, so as to achieve the purpose of preliminary removal of dust, increase the difficulty of subsequent treatment, and reduce the treatment effect; in addition, the deflector in the prior art provides The through holes for the exhaust gas to flow out are all set on the top of the deflector, and the exhaust gas flows straight up after passing through the deflector. Fluidity during treatment reduces the efficiency of tail gas treatment.
发明内容Contents of the invention
本发明的目的是提供一种造粒塔尾气净化装置,能够在尾气流经气体分流部时对其进行初步过滤,降低后续的处理难度,提升尾气处理效果;同时通过在气体分流部顶部凸出设置导流部,能够减少灰尘对气体分流部顶端的堵塞,降低气体向上流动时受阻的概率。The purpose of the present invention is to provide a prilling tower tail gas purification device, which can perform preliminary filtration on the tail gas when it passes through the gas splitter, so as to reduce the difficulty of subsequent processing and improve the tail gas treatment effect; The guide part is provided to reduce the clogging of the top end of the gas diversion part by dust, and reduce the probability of gas being blocked when the gas flows upward.
本发明采用以下技术方案:The present invention adopts following technical scheme:
一种造粒塔尾气净化装置,包括洗涤塔,所述洗涤塔下部一侧设置有尾气入口,顶端设置有尾气排放口,所述洗涤塔内由下至上依次设置有气体分流部、填料部及尾气过滤部;所述填料部与所述尾气过滤部之间设置有与过滤水源导通的喷淋头;所述的气体分流部为与所述洗涤塔内部结构相匹配的圆柱形结构,其顶部内凹形成有容置腔,所述容置腔上凸出设置有若干导流部,且所述导流部为顶端密封周侧为网状的结构;所述导流部与所述气体分流部底端的进气通道导通,所述气体通道内设置有灰尘吸收部。A prilling tower tail gas purification device, comprising a washing tower, the lower side of the washing tower is provided with a tail gas inlet, and the top is provided with a tail gas discharge port, and the washing tower is sequentially provided with a gas diversion part, a packing part and a Exhaust gas filtering part; a spray head connected to the filtered water source is arranged between the packing part and the exhaust gas filtering part; the gas splitting part is a cylindrical structure matching the internal structure of the washing tower, which The accommodating cavity is formed in the top concave, and a number of guide parts protrude from the accommodating cavity, and the guide part is a net-like structure on the sealing side of the top end; the guide part and the gas The air intake channel at the bottom of the splitter part is conducted, and a dust absorbing part is arranged in the gas channel.
优选地,所述的灰尘吸收部包括设置在所述气体通道内的支撑杆,所述支撑杆上设置有多组可供气体穿过的除尘滤芯。Preferably, the dust absorbing part includes a support rod arranged in the gas channel, and the support rod is provided with multiple sets of dust removal filter elements through which the gas can pass.
优选地,每个所述的除尘滤芯均以所述支撑杆为圆心,呈倾斜向上的发散状态。Preferably, each of the dust-removing filter elements takes the support rod as the center of a circle, and is in a diverging state inclined upward.
优选地,所述的除尘滤芯从下至上尺寸逐渐增大。Preferably, the size of the dust removal filter element gradually increases from bottom to top.
优选地,导流部为圆柱形结构,导流部顶端设置有圆弧形的密封顶面。Preferably, the flow guide part is a cylindrical structure, and the top end of the flow guide part is provided with an arc-shaped sealing top surface.
优选地,所述的容置腔外侧的所述气体分流部内设置有环形的气体通道,所述容置腔外侧的所述气体分流部侧壁上设置有与所述气体通道导通的下吹气口,所述的下吹气口倾斜向下设置;所述气体分流部顶部设置有与所述气体通道导通的下部气管,所述下部气管与外部气源导通。Preferably, an annular gas passage is provided in the gas distribution part outside the accommodation chamber, and a down blower communicating with the gas passage is provided on the side wall of the gas distribution part outside the accommodation chamber. The gas port, the lower gas blowing port is arranged obliquely downward; the top of the gas diversion part is provided with a lower gas pipe connected to the gas channel, and the lower gas pipe is connected to an external gas source.
优选地,所述的填料部包括内部设置有圆环形空腔的支撑环,所述支撑环中间设置有填料框架,所述填料框架内布置有填料;下部气管顶端导通设置有输气环,所述输气环与外部气源导通,所述输气环上设置有上部气管,所述上部气管与所述支撑环导通,所述支撑环内壁上设置有倾斜向上的上吹气口。Preferably, the packing part includes a support ring with an annular cavity inside, a packing frame is arranged in the middle of the support ring, and packing is arranged in the packing frame; , the gas delivery ring is in communication with an external air source, the gas delivery ring is provided with an upper air pipe, the upper air pipe is in communication with the support ring, and the inner wall of the support ring is provided with an upwardly inclined upper air blowing port .
优选地,所述的下吹气口及所述上吹气口上均设置有防尘网。Preferably, both the lower blowing port and the upper blowing port are provided with dust-proof nets.
优选地,所述的填料框架为上凸的圆弧形结构,且所述填料框架底部与所述支撑环连接处,设置为向所述支撑环中心方向倾斜的过渡坡面。Preferably, the packing frame is an upwardly convex arc-shaped structure, and the connection between the bottom of the packing frame and the support ring is set as a transition slope inclined toward the center of the support ring.
优选地,所述的洗涤塔底部导通设置有收集箱,所述收集箱通过输水泵与设置在所述洗涤塔外部的水管导通,所述水管与设置在所述洗涤塔内的喷淋头导通Preferably, a collection box is connected to the bottom of the washing tower, and the collection box is connected to a water pipe arranged outside the washing tower through a water delivery pump, and the water pipe is connected to the spraying water pipe arranged in the washing tower. Head conduction
与现有技术相比本发明的有益效果是:本发明通过在气体分流部底端的气体通道内设置灰尘吸收部,能够在尾气经过气体分流部时对其进行初次过滤,将大颗粒的粉尘经灰尘吸收部过滤下来,降低后续对尾气的处理难度,保证尾气处理效果;通过在气体分流部顶端设置周圈为网状结构的导流部,方便尾气从导流部周圈流出,增大了尾气流出的空间,避免了因灰尘的积聚对气体分流部顶端造成堵塞,致使尾气向上流动受影响的情况。Compared with the prior art, the beneficial effect of the present invention is that: the present invention sets a dust absorbing part in the gas channel at the bottom of the gas distribution part, and can perform primary filtration on the tail gas when it passes through the gas distribution part, and the dust of large particles is passed through the gas distribution part. The dust absorption part is filtered to reduce the difficulty of subsequent treatment of exhaust gas and ensure the effect of exhaust gas treatment; by setting the diversion part with a mesh structure at the top of the gas diversion part, it is convenient for exhaust gas to flow out from the circumference of the diversion part, increasing the The space for the exhaust gas to flow out avoids the situation that the top of the gas splitter is blocked by the accumulation of dust, which affects the upward flow of the exhaust gas.
附图说明Description of drawings
图1为本申请实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present application;
图2为本申请实施例气体分流部的结构示意图;Fig. 2 is a schematic structural view of the gas splitter of the embodiment of the present application;
图3为本申请实施例气体分流部的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the gas splitter of the embodiment of the present application;
图4为本申请实施例气体分流部与输气环之间的连接示意图。Fig. 4 is a schematic diagram of the connection between the gas distribution part and the gas transfer ring according to the embodiment of the present application.
具体实施方式Detailed ways
以下将结合附图和实施例对本发明作以清楚和完整的说明:The present invention will be described clearly and completely below in conjunction with accompanying drawing and embodiment:
如图1至图4所示,本发明所述的一种造粒塔尾气净化装置,包括洗涤塔1,洗涤塔1下部一侧设置有尾气入口2,顶端设置有尾气排放口3,洗涤塔1内由下至上依次设置有气体分流部4,用于对进入洗涤塔1内的尾气进行导流,使其在洗涤塔1内分布更加均匀,防止尾气在洗涤塔1内产生偏流现象;填料部5,用于增大气液接触面,提高传质效率,提升对尾气的净化效果;尾气过滤部,一般采用丝网除沫器,用于将尾气中夹带的液滴及时出去,保证传质效率,确保尾气的达标排放;填料部5与尾气过滤部之间设置有与过滤水源导通的喷淋头,喷淋头通过水管与设置在洗涤塔1底部的收集箱6导通,且水管与收集箱6之间还设置有输水泵7,收集箱6用于对喷淋液进行收集,收集的液体经过在收集箱6内处理后再通过输水泵7输送至洗涤塔1内进行循环利用,降低对水源的浪费;其中在输水泵7与收集箱6连通部位还设置有过滤网,用于将收集到的液体中的灰尘过滤掉,以免对喷淋头造成堵塞;收集箱6底部一侧还设置有排放口8,以便定期将其内积聚的灰尘清出。洗涤塔1顶部还设置有风机,以便辅助将处理完成后的尾气排放出去。As shown in Figures 1 to 4, a prilling tower tail gas purification device according to the present invention includes a
气体分流部4为与洗涤塔1内部结构相匹配的圆柱形结构,其顶部内凹形成有容置腔9,容置腔9可对喷淋液及从尾气中冲洗下来的灰尘进行临时容置,随后从导流部10底部顺利流出至收集箱6内;多个导流部10凸出设置在容置腔9内,且导流部10为顶端密封周侧为网状的结构,方便尾气从周圈流出,增加尾气的流出通道,降低被洗涤液冲洗下落的灰尘堵塞尾气出口的概率,保证洗涤效率;优选地,导流部10为圆柱形结构,以保证其周圈的圆滑过渡,避免设置成棱角分明的结构出现灰尘在其底部棱角处积聚的现象,另外导流部10顶端设置有圆弧形的密封顶面,能够防止被洗涤液冲洗下落的灰尘在其上的积聚,同时能够在喷淋液落至其上时,为喷淋液的下落提供导流作用,灰尘可随喷淋液的冲刷一同沿其弧面流下;每个导流部10均与气体分流部4底端的进气通道11导通,进气通道11内设置有灰尘吸收部。The
灰尘吸收部,用于对初次进入洗涤塔1内的尾气进行过滤除尘,降低后续对尾气中灰尘处理的难度;灰尘吸收部包括设置在进气通道11内的支撑杆12,支撑杆12通过安装杆13安装在进气通道11内部,支撑杆12上设置有多组可供气体穿过的除尘滤芯14,除尘滤芯14可采用同除尘滤袋相同的材质,对流过的尾气进行过滤处理;其中,每个除尘滤芯14均以支撑杆12为圆心,呈倾斜向上的发散状态,以减小尾气向上流动时的阻力;优选地,除尘滤芯14从下至上尺寸逐渐增大,以便在保证除尘效果的同时,降低尾气上升时的阻力,提升对尾气处理的效率。The dust absorbing part is used to filter and remove the exhaust gas that enters the
进一步地,容置腔9外侧的气体分流部4内设置有环形的气体通道15,容置腔9外侧的气体分流部4侧壁上设置有多个与气体通道15导通的下吹气口16,下吹气口16倾斜向下设置,以保证从下吹气口16吹出的气体斜向下作用至容置部内导流部10底部位置处,以便将积聚在此不便下落的灰尘在高压气体的作用下顺着导流部10周圈的网状孔被吹出;气体分流部4顶部设置有与气体通道15导通的下部气管17,下部气管17与外部气源导通。Further, an
填料部5包括内部设置有圆环形空腔的支撑环5-1,支撑环5-1顶部中间设置有填料框架5-2,填料框架5-2内布置有填料,填料优选采用比表面积大的塑料填料,其具有耐腐蚀,质轻价格低原料易得以及韧性好耐冲击等优点;此外,填料框架5-2底部与支撑环5-1连接处,设置为向支撑环5-1中心方向倾斜的过渡坡面5-3,以便喷淋液顺势流下,防止喷淋液的积聚;下部气管17顶端导通设置有输气环18,输气环18与外部气源导通,输气环18上设置有上部气管19,上部气管19与支撑环5-1导通,支撑环5-1内壁上设置有倾斜向上的上吹气口,上吹气口未在图中示出,倾斜向上的上吹气口能够对上凸的填料框架5-2底部施加高压气体吹动,将积聚在填料层内的灰尘及时吹落,保证气液之间的接触面积,提升传质效率。本实施例中,下吹气口16及上吹气口内均设置有防尘网20,以防止灰尘溅至其内部对其造成堵塞,提升本发明的实用性。The
本发明在使用时,首先将尾气通过尾气入口2处通入洗涤塔1内部,与此同时开启喷淋头及风机进行工作,然后尾气会依次经过气体分流部4、填料部5及尾气过滤部,最后在风机的作用下从洗涤塔1内被排出;当需要定期对填料部5及气体分流部4进行处理时,可先停止尾气的通入及喷淋头的喷淋,启动气源对填料部5的填料框架5-2及容置腔9内的导流部10进行吹扫,使粘附积聚的灰尘吹落,为后续的尾气处理提供便利。When the present invention is in use, the tail gas is first passed into the
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| CN208865401U (en) * | 2017-11-07 | 2019-05-17 | 中国石油化工股份有限公司 | Flue gas scrubbing system |
| CN207734771U (en) * | 2017-11-22 | 2018-08-17 | 湖南蓝创环保节能科技有限公司 | A kind of device of processing oil-containing dust-laden hydrogen sulfide gas |
| CN210544005U (en) * | 2019-05-31 | 2020-05-19 | 聊城市鲁西化工工程设计有限责任公司 | Tail gas washing tower integrating three-level washing of anhydrous calcium chloride |
| CN114887425A (en) * | 2022-06-02 | 2022-08-12 | 淮阴工学院 | Anti-blocking washing tower for ash-removing tail gas |
| CN218774532U (en) * | 2022-10-13 | 2023-03-31 | 河南晋开化工投资控股集团有限责任公司 | Granulation tower tail gas purifier |
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