CN115615290A - Device and method for detecting pitch diameter of internal thread - Google Patents
Device and method for detecting pitch diameter of internal thread Download PDFInfo
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- CN115615290A CN115615290A CN202211189188.XA CN202211189188A CN115615290A CN 115615290 A CN115615290 A CN 115615290A CN 202211189188 A CN202211189188 A CN 202211189188A CN 115615290 A CN115615290 A CN 115615290A
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
- G01B5/12—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters
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Abstract
本公开提供了一种内螺纹中径的检测装置及检测方法,属于测量技术领域。检测装置包括调整结构和检测结构;调整结构包括固定套筒、滑杆、锁紧组件和底座,滑杆的第一端同轴可移动地插接在固定套筒的第一端内,且锁紧组件套接在固定套筒和滑杆外,用于将滑杆锁定在固定套筒内,底座与固定套筒的第二端连接,底座用于与待检测的内螺纹的小径的圆柱面贴合;检测结构包括检测头和螺旋测微器,检测头与螺旋测微器连接,且螺旋测微器与滑杆的第二端连接,检测头用于与内螺纹的牙型槽贴合,且检测头以及固定套筒所在的直线与内螺纹的轴线垂直。本公开通过检测装置,可以对不同牙型、螺距和螺纹规格的内螺纹的中径进行检测。
The disclosure provides a detection device and a detection method for the pitch diameter of an internal thread, which belong to the technical field of measurement. The detection device includes an adjustment structure and a detection structure; the adjustment structure includes a fixed sleeve, a slide bar, a locking assembly and a base, and the first end of the slide bar is coaxially and movably inserted into the first end of the fixed sleeve, and the lock The tightening component is sleeved outside the fixing sleeve and the sliding rod, and is used to lock the sliding rod in the fixing sleeve. The base is connected with the second end of the fixing sleeve, and the base is used to connect with the small-diameter cylindrical surface of the internal thread to be tested. Fitting; the detection structure includes a detection head and a screw micrometer, the detection head is connected to the screw micrometer, and the screw micrometer is connected to the second end of the slide rod, and the detection head is used to fit the tooth groove of the internal thread , and the line where the detection head and the fixed sleeve are located is perpendicular to the axis of the internal thread. The present disclosure can detect the pitch diameter of internal threads of different tooth types, pitches and thread specifications through the detection device.
Description
技术领域technical field
本公开属于测量技术领域,特别涉及一种内螺纹中径的检测装置及检测方法。The disclosure belongs to the technical field of measurement, and in particular relates to a detection device and a detection method for the pitch diameter of an internal thread.
背景技术Background technique
螺纹中径是一个假想圆柱的直径,该假想圆柱的母线通过螺纹轴向截面内牙型上的沟槽(牙型槽)和凸起宽度相等。螺纹中径是一个十分重要的数值,对工件的装配质量有重要影响。The pitch diameter of the thread is the diameter of an imaginary cylinder whose generatrix passes through the groove (tooth groove) on the tooth profile in the axial section of the thread and has the same width as the protrusion. The pitch diameter of the thread is a very important value, which has a great influence on the assembly quality of the workpiece.
相关技术中,对于内螺纹而言,内螺纹的中径的检测测量装置包括内螺纹千分尺以及与内螺纹千分尺相连接的两个测量触头,其中,一个测量触头为呈圆锥体,一个测量触头具有V型凹槽。在实际进行测量时,首先需要根据内螺纹的不同牙型槽和螺距选用对应的测量触头和内螺纹千分尺。然后,将选择好的两个测量触头与内螺纹千分尺的两端连接,并将选择好的两个测量触头中一个(具有V型凹槽的测量触头)卡在内螺纹的牙型槽内,另一个(呈圆锥体的测量触头)套在与牙型槽相对的锥面上,内螺纹千分尺对应的读数就是该内螺纹中径的实际尺寸。In the related art, for the internal thread, the detection and measurement device for the pitch diameter of the internal thread includes an internal thread micrometer and two measuring contacts connected with the internal thread micrometer, wherein one measuring contact is a cone, and one measuring The contacts have V-grooves. In the actual measurement, it is first necessary to select the corresponding measuring contact and internal thread micrometer according to the different tooth grooves and pitches of the internal thread. Then, connect the selected two measuring contacts with the two ends of the internal thread micrometer, and clamp one of the selected two measuring contacts (the measuring contact with a V-shaped groove) to the tooth profile of the internal thread In the groove, the other one (cone-shaped measuring contact) is set on the conical surface opposite to the tooth-shaped groove, and the reading corresponding to the internal thread micrometer is the actual size of the pitch diameter of the internal thread.
由于内螺纹的牙型和螺距组合非常多,要满足产品的需求,则需配置非常多的测量触头以及不同规格的内螺纹千分尺,且市面上常见的测量触头均为公制普通螺纹(三角螺纹等)的测量触头,而为特殊牙型螺纹,如锯齿螺纹、梯形螺纹适配的测量触头很少,导致以上装置使用受限,无法被广泛使用。Since there are many tooth types and pitch combinations of internal threads, to meet the needs of the product, it is necessary to configure a lot of measuring contacts and internal thread micrometers of different specifications, and the common measuring contacts on the market are all metric ordinary threads (triangular Threads, etc.), while there are very few measuring contacts suitable for special tooth-shaped threads, such as sawtooth threads and trapezoidal threads, resulting in limited use of the above devices and cannot be widely used.
发明内容Contents of the invention
本公开实施例提供了一种内螺纹中径的检测装置及检测方法,可以对不同牙型、螺距和螺纹规格的内螺纹的中径进行检测。所述技术方案如下:Embodiments of the present disclosure provide a detection device and detection method for the pitch diameter of internal threads, which can detect the pitch diameters of internal threads with different tooth profiles, pitches and thread specifications. Described technical scheme is as follows:
本公开实施例提供了一种内螺纹中径的检测装置,所述检测装置包括调整结构和检测结构;所述调整结构包括固定套筒、滑杆、锁紧组件和底座,所述滑杆的第一端同轴可移动地插接在所述固定套筒的第一端内,且所述锁紧组件套接在所述固定套筒和所述滑杆外,用于将所述滑杆锁定在所述固定套筒内,所述底座与所述固定套筒的第二端连接,所述底座用于与待检测的内螺纹的小径的圆柱面贴合;所述检测结构包括检测头和螺旋测微器,所述检测头与所述螺旋测微器连接,且所述螺旋测微器与所述滑杆的第二端连接,所述检测头用于与所述内螺纹的牙型槽贴合,且所述检测头以及所述固定套筒所在的直线与所述内螺纹的轴线垂直。An embodiment of the present disclosure provides a detection device for the pitch diameter of an internal thread, the detection device includes an adjustment structure and a detection structure; the adjustment structure includes a fixing sleeve, a slide rod, a locking assembly and a base, and the slide rod The first end is coaxially and movably inserted into the first end of the fixing sleeve, and the locking assembly is sleeved outside the fixing sleeve and the sliding rod, for locking the sliding rod Locked in the fixed sleeve, the base is connected to the second end of the fixed sleeve, and the base is used to fit the small-diameter cylindrical surface of the internal thread to be tested; the detection structure includes a detection head and a screw micrometer, the detection head is connected to the screw micrometer, and the screw micrometer is connected to the second end of the slide rod, and the detection head is used to connect with the tooth of the internal thread The groove fits together, and the line where the detection head and the fixed sleeve are located is perpendicular to the axis of the internal thread.
在本公开的又一种实现方式中,所述底座包括楔形块和螺套,所述楔形块为三角块状结构,所述螺套的一端与所述楔形块的底面连接,所述楔形块的三角楔形顶边用于与所述内螺纹的小径的圆柱面贴合,所述楔形块的三角楔形顶边与所述螺套的轴线共面并垂直,且所述楔形块的底面与所述楔形块的三角楔形顶边相对布置;所述螺套的另一端与所述固定套筒连接。In yet another implementation of the present disclosure, the base includes a wedge block and a screw sleeve, the wedge block is a triangular block structure, one end of the screw sleeve is connected to the bottom surface of the wedge block, and the wedge block The triangular wedge-shaped top edge of the wedge-shaped block is used to fit the small-diameter cylindrical surface of the internal thread, the triangular wedge-shaped top edge of the wedge-shaped block is coplanar and perpendicular to the axis of the screw sleeve, and the bottom surface of the wedge-shaped block is in line with the The triangular wedge-shaped top edge of the wedge-shaped block is arranged oppositely; the other end of the screw sleeve is connected with the fixed sleeve.
在本公开的又一种实现方式中,所述锁紧组件包括固定套环、滑动套环和弹性件;所述固定套环的第一端与所述固定套筒的第一端连接,所述固定套环套在所述滑杆外,且与所述滑杆的外壁相贴合,所述固定套环的外径沿着从所述固定套环的第二端到所述固定套环的中部的方向逐渐减小,且所述固定套环的第二端到所述固定套环的中部之间设有多个条形槽,所述条形槽的一端为开口且位于所述固定套环的第二端;所述滑动套环可滑动地套在所述固定套环的第二端外,所述滑动套环与所述固定套环之间形成容置腔,所述弹性件位于所述容置腔内,且沿着所述滑杆的轴线方向布置,所述弹性件的两端分别与所述固定套环的外壁和所述滑动套环的内壁相抵。In yet another implementation of the present disclosure, the locking assembly includes a fixed collar, a sliding collar, and an elastic member; the first end of the fixed collar is connected to the first end of the fixed sleeve, and the The fixed collar is sleeved on the outside of the slide bar and fitted to the outer wall of the slide bar, and the outer diameter of the fixed collar is along the direction from the second end of the fixed collar to the fixed collar The direction of the middle part gradually decreases, and a plurality of bar-shaped grooves are provided between the second end of the fixed collar and the middle part of the fixed collar, one end of the bar-shaped groove is open and is located in the fixed collar. The second end of the collar; the sliding collar is slidably sleeved on the second end of the fixed collar, and an accommodating cavity is formed between the sliding collar and the fixed collar, and the elastic member Located in the accommodating cavity and arranged along the axial direction of the slide bar, the two ends of the elastic member respectively abut against the outer wall of the fixed collar and the inner wall of the sliding collar.
在本公开的又一种实现方式中,所述固定套环包括第一环体和第二环体,所述第一环体的第一端套接在所述第二环体的第一端外,所述滑动套环可滑动地套在所述第一环体和所述第二环体外,所述第二环体从中部到第二端的外壁为圆锥面;所述第一环体的第二端与所述固定套筒连接,所述弹性件套在所述第二环体外,且所述第一环体的第一端面、所述滑动套环的内壁以及所述第二环体的外壁之间形成容置腔,所述条形槽位于所述第二环体的外壁上,且开口位于所述第二环体第二端。In yet another implementation manner of the present disclosure, the fixing collar includes a first ring body and a second ring body, the first end of the first ring body is sleeved on the first end of the second ring body Outside, the sliding collar is slidably sleeved outside the first ring body and the second ring body, and the outer wall of the second ring body from the middle part to the second end is a conical surface; the outer wall of the first ring body The second end is connected to the fixed sleeve, the elastic member is sleeved outside the second ring, and the first end surface of the first ring, the inner wall of the sliding collar and the second ring An accommodating cavity is formed between the outer walls of the second ring body, the bar-shaped groove is located on the outer wall of the second ring body, and the opening is located at the second end of the second ring body.
在本公开的又一种实现方式中,所述滑动套环的内壁具有第一限位内凸缘,所述第二环体的第二端的外壁处设有与所述第一限位内凸缘相配合的限位钩。In yet another implementation manner of the present disclosure, the inner wall of the sliding collar has a first limiting inner flange, and the outer wall of the second end of the second ring body is provided with a first limiting inner flange. Limiting hooks that match the edges.
在本公开的又一种实现方式中,所述滑动套环的内壁具有第二限位内凸缘,所述第二限位内凸缘与所述第一限位内凸缘间隔布置,且所述第二限位内凸缘位于所述第一限位内凸缘与所述第一环体之间,所述弹性件的第二端与所述第二限位内凸缘相抵。In yet another implementation manner of the present disclosure, the inner wall of the sliding collar has a second limiting inner flange, and the second limiting inner flange is spaced apart from the first limiting inner flange, and The second limiting inner flange is located between the first limiting inner flange and the first ring body, and the second end of the elastic member abuts against the second limiting inner flange.
在本公开的又一种实现方式中,所述检测头包括连接杆和半球头,所述连接杆的一端与所述半球头连接,所述连接杆的另一端与所述螺旋测微器连接。In yet another implementation of the present disclosure, the detection head includes a connecting rod and a hemispherical head, one end of the connecting rod is connected to the hemispherical head, and the other end of the connecting rod is connected to the screw micrometer .
在本公开的又一种实现方式中,所述连接杆的中部具有外凸缘,所述外凸缘与所述螺旋测微器的端部相抵。In yet another implementation manner of the present disclosure, the middle part of the connecting rod has an outer flange, and the outer flange abuts against the end of the screw micrometer.
在本公开的又一种实现方式中,还提供一种内螺纹中径的检测方法,所述检测方法基于以上所述的检测装置,所述检测方法包括:将所述检测装置中的螺旋测微器归零;调整所述检测装置中滑杆相对固定套筒的位置,使得所述检测装置的总长度小于所述内螺纹的小径,记录所述检测装置当前的总长度L1;将所述检测装置置于所述内螺纹内,将所述底座的一侧与所述内螺纹小径的圆柱面贴合,调整所述检测装置中的螺旋测微器,使得所述检测头深入所述内螺纹的牙型槽内并所述检测头与牙型槽的两侧贴合,并读取所述螺旋测微器的最大读数为L2;根据所述L1、L2和所述检测头的直径以及所述内螺纹的参数,得到所述内螺纹的中径。In yet another implementation manner of the present disclosure, a detection method for pitch diameter of an internal thread is also provided, the detection method is based on the detection device described above, and the detection method includes: measuring the screw in the detection device Reset the microcomputer to zero; adjust the position of the sliding rod in the detection device relative to the fixed sleeve so that the total length of the detection device is less than the small diameter of the internal thread, record the current total length L 1 of the detection device; The detection device is placed in the internal thread, one side of the base is attached to the cylindrical surface of the small diameter of the internal thread, and the screw micrometer in the detection device is adjusted so that the detection head penetrates into the In the tooth-shaped groove of the internal thread and the detection head is attached to both sides of the tooth-shaped groove, and the maximum reading of the spiral micrometer is L 2 ; according to the L 1 , L 2 and the detection The diameter of the head and the parameters of the internal thread obtain the pitch diameter of the internal thread.
在本公开的又一种实现方式中,所述根据所述L1、L2和所述检测头的直径以及所述内螺纹的参数,得到所述内螺纹的中径,包括:In another implementation manner of the present disclosure, the pitch diameter of the internal thread is obtained according to the L 1 , L 2 , the diameter of the detection head and the parameters of the internal thread, including:
所述内螺纹的中径满足以下公式:The pitch diameter of the internal thread satisfies the following formula:
D2=2(L1+L2)-D1-K1d0-K2p;D 2 =2(L 1 +L 2 )-D 1 -K 1 d 0 -K 2 p;
其中,D2为内螺纹的中径;D1为内螺纹的小径;d0为检测头的外径;p为内螺纹的螺距;K1和K2为系数。Among them, D 2 is the middle diameter of the internal thread; D 1 is the small diameter of the internal thread; d 0 is the outer diameter of the detection head; p is the pitch of the internal thread; K 1 and K 2 are coefficients.
本公开实施例提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solutions provided by the embodiments of the present disclosure are:
通过本公开式实施例提供的内螺纹中径的检测装置在对内螺纹的中径进行检测时,可以通过滑杆相对固定套筒移动,来调整调整结构的长度,同时可以通过锁紧组件将滑杆锁定在固定套筒上,以固定调整结构的长度。The detection device for the pitch diameter of the internal thread provided by the embodiment of the present disclosure can adjust the length of the adjustment structure by moving the slide bar relative to the fixed sleeve when detecting the pitch diameter of the internal thread, and at the same time, the length of the adjustment structure can be adjusted by the locking assembly The sliding rod is locked on the fixed sleeve to fix the length of the adjustment structure.
并且,由于该检测装置还包括检测头和螺旋测微器,这样便可在检测时,将检测头与所述内螺纹的牙型槽贴合一起,底座与内螺纹的小径圆柱面贴合,然后通过读取螺旋测微器的数值以及结合检测装置的长度,来计算得到内螺纹的中径。该检测装置在检测各种类型的内螺纹时,仅仅需要检测头与内螺纹的牙型槽配合,以及底座与内螺纹的小径圆柱面贴合即可,避免因为内螺纹的类型不同,而需要设置多个不同类型和规格的测量触头,大大提高该检测装置的适用性。Moreover, since the detection device also includes a detection head and a screw micrometer, the detection head can be fitted together with the tooth-shaped groove of the internal thread, and the base can be fitted with the small-diameter cylindrical surface of the internal thread during detection. Then, by reading the value of the screw micrometer and combining the length of the detection device, the pitch diameter of the internal thread is calculated. When the detection device detects various types of internal threads, it only needs to match the detection head with the tooth groove of the internal thread, and fit the base with the small-diameter cylindrical surface of the internal thread, so as to avoid the need for different types of internal threads. A plurality of measuring contacts of different types and specifications are arranged, which greatly improves the applicability of the detection device.
附图说明Description of drawings
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本公开实施例提供的内螺纹的基本参数示意图;Fig. 1 is a schematic diagram of basic parameters of an internal thread provided by an embodiment of the present disclosure;
图2是本公开实施例提供的几种常见的内螺纹的示意图;Fig. 2 is a schematic diagram of several common internal threads provided by embodiments of the present disclosure;
图3是本公开实施例提供的检测装置的结构示意图;Fig. 3 is a schematic structural diagram of a detection device provided by an embodiment of the present disclosure;
图4为本公开实施例提供的底座的结构示意图;FIG. 4 is a schematic structural diagram of a base provided by an embodiment of the present disclosure;
图5为本公开实施例提供的锁紧结构的结构示意图;FIG. 5 is a schematic structural diagram of a locking structure provided by an embodiment of the present disclosure;
图6为本公开实施例提供的检测头的结构示意图;FIG. 6 is a schematic structural diagram of a detection head provided by an embodiment of the present disclosure;
图7为本公开实施例提供的内螺纹中径的检测方法的流程图;FIG. 7 is a flow chart of a method for detecting the pitch diameter of an internal thread provided by an embodiment of the present disclosure;
图8为本公开实施例提供的检测装置的使用状态图。Fig. 8 is a diagram of the use state of the detection device provided by the embodiment of the present disclosure.
图中各符号表示含义如下:The meanings of the symbols in the figure are as follows:
1、调整结构;11、固定套筒;12、滑杆;13、锁紧组件;131、固定套环;1311、第一环体;1312、第二环体;1313、限位钩;132、滑动套环;1321、第一限位内凸缘;1322、第二限位内凸缘;134、弹性件;130、容置腔;1310、条形槽;14、底座;141、楔形块;142、螺套;1. Adjustment structure; 11. Fixed sleeve; 12. Slide bar; 13. Locking assembly; 131. Fixed collar; 1311. First ring body; 1312. Second ring body; 1313. Limit hook; 132. Sliding collar; 1321, first limiting inner flange; 1322, second limiting inner flange; 134, elastic member; 130, accommodating cavity; 1310, strip groove; 14, base; 141, wedge block; 142, screw sleeve;
2、检测结构;21、检测头;211、连接杆;2111、外凸缘;212、半球头;22、螺旋测微器。2. Detection structure; 21. Detection head; 211. Connecting rod; 2111. Outer flange; 212. Hemispherical head; 22. Spiral micrometer.
具体实施方式detailed description
为使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present disclosure clearer, the implementation manners of the present disclosure will be further described in detail below in conjunction with the accompanying drawings.
为了清楚的说明本公开实施例提供的内螺纹中径的检测装置,这里优先介绍一下内螺纹的相关参数。In order to clearly illustrate the detection device for the pitch diameter of the internal thread provided by the embodiment of the present disclosure, the relevant parameters of the internal thread are firstly introduced here.
内螺纹的大径(底径):与内螺纹牙底相重合的假想圆柱体的直径,一般情况下,螺纹的公称直径即大径,如图1中的D4。Major diameter (bottom diameter) of the internal thread: the diameter of the imaginary cylinder that coincides with the bottom of the internal thread. In general, the nominal diameter of the thread is the major diameter, as shown in D 4 in Figure 1.
内螺纹的小径(顶径):与内螺纹牙顶相重合的假想圆柱体直径,如图1中的D1。Minor diameter (top diameter) of the internal thread: the diameter of an imaginary cylinder that coincides with the crest of the internal thread, such as D 1 in Figure 1 .
内螺纹的中径,母线通过牙型上凸起和沟槽两者宽度相等的假想圆柱体直径,如图1中的D2。The pitch diameter of the internal thread, the diameter of an imaginary cylinder whose generatrix passes through the protrusion and the groove on the tooth form with equal width, as shown in D 2 in Figure 1.
内螺纹的螺距,相邻牙在中径线上对应两点间的轴向距离,如图1中的p。The pitch of the internal thread, the axial distance between adjacent teeth corresponding to two points on the median line, as shown in p in Figure 1.
内螺纹的牙型角,螺纹牙型槽上两相邻牙侧间的夹角α,牙型半角为α/2(可参见图2中的a、c图)。The profile angle of the internal thread is the angle α between two adjacent tooth flanks on the thread profile groove, and the profile half angle is α/2 (see Figure 2 a, c).
内螺纹的牙侧角,螺纹牙型槽上牙侧与螺纹轴线垂线间的夹角,如α1、α2,牙型角则为(α1+α2)。The flank angle of the internal thread is the angle between the upper flank of the thread groove and the vertical line of the thread axis, such as α 1 , α 2 , and the tooth profile angle is (α 1 +α 2 ).
另外,内螺纹按其截面形状(牙型槽)可以分为三角形螺纹(普通螺纹)、矩形螺纹、梯形螺纹、锯齿螺纹及其他特殊形状螺纹,参见图2中的a、b、c、d。In addition, internal threads can be divided into triangular threads (ordinary threads), rectangular threads, trapezoidal threads, sawtooth threads and other special-shaped threads according to their cross-sectional shape (tooth groove). See a, b, c, and d in Figure 2.
本公开实施例提供了一种内螺纹中径的检测装置,如图3所示,检测装置包括调整结构1和检测结构2。调整结构1包括固定套筒11、滑杆12、锁紧组件13和底座14。滑杆12的第一端同轴可移动地插接在固定套筒11的第一端内,且锁紧组件13套接在固定套筒11和滑杆12外,用于将滑杆12锁定在固定套筒11内。底座14与固定套筒11的第二端连接,底座14用于与待检测的内螺纹的小径的圆柱面贴合。检测结构2包括检测头21和螺旋测微器22,检测头21与螺旋测微器22连接,且螺旋测微器22与滑杆12的第二端连接,检测头21用于与内螺纹的牙型槽贴合,且检测头21以及固定套筒11所在的直线与内螺纹的轴线垂直。An embodiment of the present disclosure provides a detection device for the pitch diameter of an internal thread. As shown in FIG. 3 , the detection device includes an adjustment structure 1 and a
通过本公开式实施例提供的内螺纹中径的检测装置在对内螺纹的中径进行检测时,可以通过滑杆12相对固定套筒11移动,来调整调整结构1的长度,同时可以通过锁紧组件13将滑杆12锁定在固定套筒11上,以固定调整结构1的长度。The detection device for the pitch diameter of the internal thread provided by the embodiment of the present disclosure can adjust the length of the adjustment structure 1 through the movement of the
并且,由于该检测装置还包括检测头21和螺旋测微器22,这样便可在检测时,将检测头21与内螺纹的牙型槽贴合一起,底座14与内螺纹的小径圆柱面贴合,然后通过读取螺旋测微器22的数值以及结合检测装置的长度,来计算得到内螺纹的中径。该检测装置在检测各种类型的内螺纹时,仅仅需要检测头21与内螺纹的牙型槽配合,以及底座14与内螺纹的小径圆柱面贴合即可,避免因为内螺纹的类型不同,而需要设置多个不同类型和规格的测量触头,大大提高该检测装置的适用性。And, because this detection device also comprises
图4为本公开实施例提供的底座的结构示意图,结合图4,示例性地,底座14包括楔形块141和螺套142。楔形块141为三角块状结构。FIG. 4 is a schematic structural diagram of a base provided by an embodiment of the present disclosure. Referring to FIG. 4 , for example, the
螺套142的一端与楔形块141的底面连接,楔形块141的三角楔形顶边用于与内螺纹的小径的圆柱面贴合。楔形块141的三角楔形顶边与螺套142的轴线共面并垂直,且楔形块141的底面与楔形块141的三角楔形顶边相对布置。螺套142的另一端与固定套筒11连接。One end of the
在上述实现方式中,将底座14设置为楔形块141和螺套142,可以通过螺套142与固定套筒11连接,同时通过楔形块141与内螺纹的小径的圆柱面贴合。In the above implementation manner, the
另外,由于内螺纹的小径的圆柱面为圆弧型面,所以为了使得楔形块141能够与内螺纹的小径的圆柱面实现良好的贴合,将楔形块141设置为三角块状结构,这样便可使得楔形块141的三角楔形顶边与内螺纹的小径的圆柱面相切,进而提高二者之间的贴合。In addition, since the small-diameter cylindrical surface of the internal thread is an arc-shaped surface, in order to enable the wedge-shaped
示例性地,螺套142螺纹套接在固定套筒11上,这样可以方便实现二者拆卸连接。Exemplarily, the threaded
图5为本公开实施例提供的锁紧结构的结构示意图,结合图5,可选地,锁紧组件13包括固定套环131、滑动套环132和弹性件134。固定套环131的第一端与固定套筒11的第一端连接,固定套环131套在滑杆12外,且与滑杆12的外壁相贴合,固定套环131的外径沿着从固定套环131的第二端到固定套环131的中部的方向逐渐减小。固定套环131的第二端到固定套环131的中部之间设有多个条形槽1310,条形槽1310的一端为开口且位于固定套环131的第二端FIG. 5 is a schematic structural diagram of a locking structure provided by an embodiment of the present disclosure. Referring to FIG. 5 , optionally, the locking
滑动套环132可滑动地套在固定套环131的第二端外滑动套环132与固定套环131之间形成容置腔130,弹性件134位于容置腔130内,且沿着滑杆12的轴线方向布置,弹性件134的两端分别与固定套环131的外壁和滑动套环132的内壁相抵。The sliding
在上述实现方式中,将锁紧组件13设置为固定套环131、滑动套环132和弹性件134,这样可以通过固定套环131与固定套筒11连在一起,以便将锁紧组件13连接在固定套筒11上。同时,又可以通过弹性件134使得滑动套环132在没有受到外力时,能够尽可能的远离固定套环131的第一端,即使得滑动套环132尽可能的套在固定套环131的第二端外。而且,由于固定套环131的外径为逐渐变化且设有多个条形槽1310,这样可以在滑动套环132的夹装下使得固定套环131能够在径向上实现伸缩,从而限制固定套环131的第二端的内径,实现固定套环131与滑杆12之间的夹紧。In the above implementation manner, the locking
而滑动套环132之所以可以移动,这样便于灵活调整滑动套环132在固定套环131上的位置,以解锁固定套环131与滑杆12之间的锁定。The reason why the sliding
也就是说,在没有受到外力时,由于弹性件134的作用,滑动套环132稳定的套在固定套环131的第二端处,以夹紧固定套环131的第二端而将滑杆12限制在固定套环131的第二端内,从而实现滑杆12与固定套筒11之间的连接固定。而当需要调整滑杆12相对固定套筒11的位置时,可以用手拨动滑动套环132,使得滑动套环132朝向固定套环131的第一端移动,从而解锁滑杆12相对固定套筒11之间的连接,调整滑杆12的位置,然后再松开滑动套环132,使得滑动套环132在弹性件134的作用下再次夹紧固定套环131的第二端,从而再次实现固定套环131与滑杆12之间的夹紧。That is to say, when there is no external force, due to the effect of the
继续参见图5,可选地,固定套环131包括第一环体1311和第二环体1312,第一环体1311的第一端套接在第二环体1312的第一端外,滑动套环132可滑动地套在第一环体1311和第二环体1312外,第二环体1312从中部到第二端的外壁为圆锥面。Continuing to refer to FIG. 5 , optionally, the fixing
第一环体1311的第二端与固定套筒11连接,弹性件134套在第二环体1312外,且第一环体1311的第一端面、滑动套环132的内壁以及第二环体1312的外壁之间形成容置腔130,条形槽1310位于第二环体1312的外壁上,且开口位于第二环体1312第二端。The second end of the
在上述实现方式中,将固定套环131设置为第一环体1311和第二环体1312,这样可以方便形成容置腔130,以为弹性件134提供安装基础。同时,又方便与固定套筒11与滑杆12之间的连接。In the above implementation manner, the fixing
示例性地,第一环体1311螺纹套接在第二环体1312外,调整螺纹旋入长度,会改变容置腔130的大小,从而调节弹性件134的预紧力。Exemplarily, the
可选地,滑动套环132的内壁具有第一限位内凸缘1321,第二环体1312的第二端的外壁处设有与第一限位内凸缘1321相配合的限位钩1313。Optionally, the inner wall of the sliding
在上述实现方式中,第一限位内凸缘1321和限位钩1313的设置,可以使得滑动套环132在弹性件134的作用能够稳定的夹装在第二环体1312外,使得第二环体1312紧紧的套在滑杆12外。In the above implementation manner, the setting of the first limiting
示例性地,以上所说的第一限位内凸缘1321与限位钩1313相配合,是指在滑杆12脱离固定套筒11和锁紧组件13时,在弹性件134作用下,第一限位内凸缘1321与限位钩1313一直相抵,而不会脱离第二环体1312。Exemplarily, the above-mentioned cooperation between the first limiting
可选地,滑动套环132的内壁具有第二限位内凸缘1322,第二限位内凸缘1322与第一限位内凸缘1321间隔布置,且第二限位内凸缘1322位于第一限位内凸缘1321与第一环体1311之间,弹性件134的第二端与第二限位内凸缘1322相抵。Optionally, the inner wall of the sliding
在上述实现方式中,第二限位内凸缘1322的设置,可以方便的将弹性件134夹装在容置腔130内。In the above implementation manner, the arrangement of the second limiting
图6为本公开实施例提供的检测头的结构示意图,结合图6,可选地,检测头21包括连接杆211和半球头212,连接杆211的一端与半球头212连接,连接杆211的另一端与螺旋测微器22连接。FIG. 6 is a schematic structural view of the detection head provided by the embodiment of the present disclosure. With reference to FIG. 6 , optionally, the
在上述实现方式中,将检测头21设置为连接杆211和半球头212,这样可以通过连接杆211将半球头212与螺旋测微器22连在一起,同时又可以通过半球头212稳定的位于贴合在待检测内螺纹的牙型槽内,以方便检测。In the above implementation, the
当然,检测头21设置为半球头212也是为了方便后续在检测时,计算系数K1和K2(下文会引出)。Of course, setting the
示例性地,连接杆211与螺旋测微器22螺纹连接在一起。这样方便二者之间的拆卸连接。半球头212与连接杆211可以为一体成型结构件,这样便于加工制作。Exemplarily, the connecting
示例性地,连接杆211中部具有外凸缘2111。外凸缘2111与螺旋测微器22的端部相抵。Exemplarily, the middle part of the connecting
这样可以通过外凸缘将连接杆211定位在螺旋测微器22的一端。In this way, the connecting
另一方面,本公开是实施例还提供一种内螺纹中径的检测方法,如图7所示,检测方法基于以上所说的检测装置,检测方法包括:On the other hand, the present disclosure is an embodiment that also provides a detection method for the pitch diameter of the internal thread, as shown in FIG. 7 , the detection method is based on the above-mentioned detection device, and the detection method includes:
S701:将检测装置中的螺旋测微器归零。S701: Reset the screw micrometer in the detection device to zero.
S702:调整检测装置中滑杆相对固定套筒的位置,使得检测装置的总长度小于所述内螺纹的小径,记录检测装置当前的总长度L1。S702: Adjust the position of the sliding rod in the detection device relative to the fixed sleeve so that the total length of the detection device is smaller than the minor diameter of the internal thread, and record the current total length L 1 of the detection device.
示例性地,可以通过调整检测装置中锁紧组件,来调整滑杆相对固定套筒的位置,使得检测装置的总长度略小于内螺纹的小径,使用卡尺或其它器具测量并记录检测装置当前的总长度。For example, the position of the slide bar relative to the fixed sleeve can be adjusted by adjusting the locking assembly in the detection device, so that the total length of the detection device is slightly smaller than the small diameter of the internal thread, and the current position of the detection device is measured and recorded using a caliper or other utensils. total length.
以上所说的检测装置的总长度略小于内螺纹的小径,可以为检测装置的总长度与内螺纹的小径之间的差值为1~10mm。The total length of the detection device mentioned above is slightly smaller than the minor diameter of the internal thread, and the difference between the total length of the detection device and the minor diameter of the internal thread may be 1-10 mm.
S703:将检测装置置于内螺纹内孔,将底座的一侧与内螺纹小径的圆柱面贴合,调节检测装置中的螺旋测微器,使得检测头深入内螺纹的牙型槽内并使其与牙型槽的两侧贴合,读取螺旋测微器的最大读数为L2。S703: Place the detection device in the inner hole of the internal thread, fit one side of the base with the cylindrical surface of the small diameter of the internal thread, adjust the screw micrometer in the detection device, so that the detection head goes deep into the tooth groove of the internal thread and It fits both sides of the tooth groove, and the maximum reading of the screw micrometer is L 2 .
以上步骤S703中,底座的一侧在与内螺纹小径的圆柱面贴合时,实际为底座的三角楔形顶边与内螺纹小径的圆柱面贴合,同时,通过调节检测装置中的螺旋测微器,使得检测头的半球头的球面深入内螺纹的牙型槽内并得球面与牙型槽的两侧贴合,然后再读取螺旋测微器的最大读数。In the above step S703, when one side of the base is attached to the small-diameter cylindrical surface of the internal thread, the triangular wedge-shaped top edge of the base is actually attached to the small-diameter cylindrical surface of the internal thread. At the same time, by adjusting the spiral micrometer in the detection device Make the spherical surface of the hemispherical head of the detection head go deep into the tooth groove of the internal thread and fit the spherical surface to both sides of the tooth groove, and then read the maximum reading of the spiral micrometer.
以上通过调整螺旋测微器,可以进一步调整检测装置的总长度,使得检测头能够充分与牙型槽的槽面贴合。By adjusting the screw micrometer above, the total length of the detection device can be further adjusted so that the detection head can fully fit the groove surface of the tooth groove.
S704:根据L1、L2和检测头的直径以及内螺纹的参数,得到内螺纹的中径。S704: Obtain the pitch diameter of the internal thread according to L 1 , L 2 , the diameter of the detection head, and the parameters of the internal thread.
以上方法与前述检测装置具有相同的有益效果,这里不再赘述。The above method has the same beneficial effects as the detection device mentioned above, and will not be repeated here.
本实施例中,在步骤701之前,需要根据内螺纹的相关参数,选择合适的检测头,使得检测头能够位于待检测的内螺纹的牙型槽内。In this embodiment, before
示例性地,根据待测内螺纹的牙型角和螺距,通过公式计算所需检测头的最佳外径d最佳,选择实际使用的检测头,该检测头的外径应当尽可能接近最佳外径d最佳的计算值。Exemplarily, according to the profile angle and pitch of the internal thread to be tested, the optimum outer diameter d of the required detection head is calculated by the formula, and the actual detection head is selected. The outer diameter of the detection head should be as close as possible to the minimum The calculated value of the best outer diameter d.
其中检测头的最佳外径d最佳的计算公式可以参照行业内的不同类型的内螺纹所对应的计算公式,这里不再赘述。The calculation formula of the optimal outer diameter d of the detection head can refer to the calculation formulas corresponding to different types of internal threads in the industry, and will not be repeated here.
在选择好检测头以后,然后将对应的检测头连接在检测装置中,以便用于内螺纹中径的检测。After selecting the detection head, connect the corresponding detection head to the detection device for the detection of the pitch diameter of the internal thread.
以上方法与前述检测装置具有相同的有益效果,这里不再赘述。The above method has the same beneficial effects as the detection device mentioned above, and will not be repeated here.
可选地,步骤S704可以通过以下方式实现:Optionally, step S704 may be implemented in the following manner:
示例性地,内螺纹的中径满足以下公式:Exemplarily, the pitch diameter of the internal thread satisfies the following formula:
D2=2(L1+L2)-D1-K1d0-K2p; (1)D 2 =2(L 1 +L 2 )-D 1 -K 1 d 0 -K 2 p; (1)
其中,D2为内螺纹的中径;D1为内螺纹的小径;d0为检测头的外径;p为内螺纹的螺距;K1和K2为系数。Among them, D 2 is the middle diameter of the internal thread; D 1 is the small diameter of the internal thread; d 0 is the outer diameter of the detection head; p is the pitch of the internal thread; K 1 and K 2 are coefficients.
以上公式(1)可以根据下述公式(2)中推导得到。The above formula (1) can be derived according to the following formula (2).
2M=2×(L1+L2)=D2+D1+K1×d0+K2×p; (2)2M=2×(L 1 +L 2 )=D 2 +D 1 +K 1 ×d 0 +K 2 ×p; (2)
其中,M可见参见图8所示,为检测装置在于内螺纹贴合时对应的检测装置总长度;D2为内螺纹的中径;D1为内螺纹的小径;d0为检测头的外径;p为内螺纹的螺距;K1和K2为系数。Among them, M can be seen as shown in Figure 8, which is the total length of the detection device when the detection device is attached to the internal thread; D2 is the middle diameter of the internal thread; D1 is the minor diameter of the internal thread ; d0 is the outer diameter of the detection head Diameter; p is the pitch of internal thread; K 1 and K 2 are coefficients.
另外,结合图8,可以知道:In addition, combined with Figure 8, we can know:
其中x可以为图8中所示,表示检测头球面顶点到内螺纹中径的距离。为了使得公式(3)进一步通用化,可以将x与d0与内螺纹的螺距p建立关系,这样便可得到公式(1)。Where x can be as shown in Fig. 8, which represents the distance from the vertex of the spherical surface of the detection head to the pitch diameter of the internal thread. In order to further generalize the formula (3), the relationship between x and d 0 and the pitch p of the internal thread can be established, so that the formula (1) can be obtained.
另外,由于内螺纹的类型不同,上述公式(1)或者(2)中的K1和K2的计算方式会有不同。In addition, due to the different types of internal threads, the calculation methods of K1 and K2 in the above formula ( 1 ) or ( 2 ) will be different.
一般来说,当内螺纹剖面的牙型槽为非对称图形,便可采用以下公式(4)和(5)分别计算得到K1和K2。当内螺纹剖面的牙型槽为对称图形,便可采用以下公式(6)和(7)分别计算得到K1和K2。Generally speaking, when the profile groove of the internal thread section is an asymmetrical figure, the following formulas (4) and (5) can be used to calculate K 1 and K 2 respectively. When the profile groove of the internal thread section is a symmetrical figure, the following formulas (6) and (7) can be used to calculate K 1 and K 2 respectively.
其中,α1、α2为内螺纹的牙型槽的牙侧角。Among them, α 1 and α 2 are the flank angles of the tooth groove of the internal thread.
其中,α为内螺纹的牙型槽的牙型角。Among them, α is the tooth angle of the tooth groove of the internal thread.
以上计算公式(4)-(7)均可以根据相关的数学公式推导得到,这里不再赘述。The above calculation formulas (4)-(7) can all be derived according to relevant mathematical formulas, and will not be repeated here.
下面结合具体实例以及附图8来进一步说明以上检测方法:Below in conjunction with specific example and accompanying drawing 8 will further illustrate above detection method:
比如,以锯齿形螺纹(3°、30°)的内螺纹为例,检测内螺纹的中径时可以通过以下步骤实现:For example, taking the internal thread of the zigzag thread (3°, 30°) as an example, the pitch diameter of the internal thread can be detected by the following steps:
首先,根据待测内螺纹的牙型角和螺距,通过公式计算所需检测头的最佳外径,并根据最佳外径选择实际使用的检测头,使得检测头的外径满足以下公式:First, according to the tooth profile angle and pitch of the internal thread to be tested, calculate the optimal outer diameter of the required detection head through the formula, and select the actual detection head according to the optimal outer diameter, so that the outer diameter of the detection head satisfies the following formula:
其中,d0为实际选用的检测头的外径;d最佳为检测头的最佳外径;α1、α2为内螺纹的牙侧角;p为内螺纹的螺距。Among them, d 0 is the outer diameter of the actual detection head; dbest is the best outer diameter of the detection head; α 1 and α 2 are the flank angles of the internal thread; p is the pitch of the internal thread.
然后,将螺旋测微器归零,拨动滑动套环132,调节滑杆12的伸出长度,使得检测装置的总长度略小于待测内螺纹的小径D1,此时记录当前检测装置的总长度为L1。Then, reset the screw micrometer to zero, move the sliding
接着,将检测装置的底座的三角楔形顶边贴紧内螺纹的小径圆柱面,保持三角楔形顶边与内螺纹小径的轴线平行。慢慢的调节螺旋测微器,将检测头伸入内螺纹的牙型槽中,直至检测头的球面与内螺纹的牙型槽的两侧槽壁均接触,且螺旋测微器的读数最大时为止(说明此时螺旋测微器的伸长距离为最大),记录螺旋测微器的读数L2。Next, the triangular wedge-shaped top edge of the base of the detection device is attached to the small-diameter cylindrical surface of the internal thread, and the triangular wedge-shaped top edge is kept parallel to the axis of the small diameter of the internal thread. Slowly adjust the screw micrometer, and insert the detection head into the tooth groove of the internal thread until the spherical surface of the detection head touches both sides of the tooth groove of the internal thread, and the reading of the spiral micrometer is the largest Time (indicating that the elongation distance of the spiral micrometer is the maximum at this time), record the reading L 2 of the spiral micrometer.
S4、根据前述公式(1)计算得到内螺纹的中径。S4. Calculate the pitch diameter of the internal thread according to the aforementioned formula (1).
其中,K1和K2可以按照公式(4)和(5)得到。Among them, K 1 and K 2 can be obtained according to formulas (4) and (5).
再比如,以普通内螺纹(60°三角内螺纹)为例,检测内螺纹的中径时可以通过以下步骤实现:For another example, taking ordinary internal thread (60° triangular internal thread) as an example, the pitch diameter of internal thread can be detected by the following steps:
与上述实例所不同之处在于,d最佳的计算公式不同,采用以下公式:The difference from the above example is that the calculation formula of the best d is different, and the following formula is used:
其中,d0为实际选用的检测头的外径;d最佳为检测头的最佳外径;α/2为内螺纹的牙型半角;p为内螺纹的螺距。Among them, d 0 is the outer diameter of the actually selected detection head; d best is the best outer diameter of the detection head; α/2 is the half-angle of the tooth profile of the internal thread; p is the pitch of the internal thread.
而K1和K2可以按照公式(6)和(7)得到。And K 1 and K 2 can be obtained according to formulas (6) and (7).
以上仅为本公开的可选实施例,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above are only optional embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the protection scope of the present disclosure Inside.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6145207A (en) * | 1998-03-23 | 2000-11-14 | Brunson Instrument Company | Thread pitch diameter measuring system |
| CN212458206U (en) * | 2020-06-24 | 2021-02-02 | 成都市致远机械配件有限责任公司 | Internal thread pitch diameter detection device |
| CN113124765A (en) * | 2021-05-13 | 2021-07-16 | 林思建 | Large-size internal thread pitch diameter measuring device based on trapezoidal slider mechanism and pitch diameter characterization algorithm |
| CN215864978U (en) * | 2021-06-23 | 2022-02-18 | 河南航天精工制造有限公司 | Device for measuring effective length of internal thread of blind screw hole |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6145207A (en) * | 1998-03-23 | 2000-11-14 | Brunson Instrument Company | Thread pitch diameter measuring system |
| CN212458206U (en) * | 2020-06-24 | 2021-02-02 | 成都市致远机械配件有限责任公司 | Internal thread pitch diameter detection device |
| CN113124765A (en) * | 2021-05-13 | 2021-07-16 | 林思建 | Large-size internal thread pitch diameter measuring device based on trapezoidal slider mechanism and pitch diameter characterization algorithm |
| CN215864978U (en) * | 2021-06-23 | 2022-02-18 | 河南航天精工制造有限公司 | Device for measuring effective length of internal thread of blind screw hole |
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