CN115609413A - Turnover processing device of non-standard cutting oil cylinder - Google Patents
Turnover processing device of non-standard cutting oil cylinder Download PDFInfo
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- CN115609413A CN115609413A CN202211174270.5A CN202211174270A CN115609413A CN 115609413 A CN115609413 A CN 115609413A CN 202211174270 A CN202211174270 A CN 202211174270A CN 115609413 A CN115609413 A CN 115609413A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明提供一种非标截割油缸的翻转加工装置,包括打磨加工机架,打磨加工机架顶端的中部固定连接有调节板,每块调节板的两端固定连接有推动杆,推动杆的伸缩端与打磨加工机架两侧的翻转传输机构固定连接,调节板顶部之间固定连接有固定框架,本发明通过翻转传输机构上的电动推杆的伸缩推动,便于推动第一滑动轨上卡合固定座上的卡合夹之间对非标截割油缸进行夹取固定,在对纵向的非标截割油缸进行固定翻转时,通过第二伸缩杆的伸缩推动导向杆上的移动滑座,使得夹板对非标截割油缸进行夹取固定,通过设置的小型驱动电机的转动带动夹板对非标截割油缸进行均匀转动,便于对非标截割油缸翻转打磨,省时省力。
The invention provides a turning processing device for a non-standard cutting oil cylinder, which includes a grinding processing frame, an adjustment plate is fixedly connected to the middle part of the top of the grinding processing frame, and a push rod is fixedly connected to both ends of each adjustment plate. The telescopic end is fixedly connected with the overturning transmission mechanism on both sides of the grinding processing frame, and the fixed frame is fixedly connected between the top of the adjustment plate. The present invention is convenient to push the card on the first sliding rail through the telescopic push of the electric push rod on the overturning transmission mechanism. Clamp and fix the non-standard cutting oil cylinder between the clamps on the fixed seat. When the longitudinal non-standard cutting oil cylinder is fixed and turned over, the moving slide seat on the guide rod is pushed by the expansion and contraction of the second telescopic rod. , so that the splint clamps and fixes the non-standard cutting oil cylinder, and the rotation of the small drive motor drives the splint to rotate the non-standard cutting oil cylinder evenly, which is convenient for flipping and grinding the non-standard cutting oil cylinder, saving time and effort.
Description
技术领域technical field
本发明属于油缸加工技术领域,具体涉及一种非标截割油缸的翻转加工装置。The invention belongs to the technical field of oil cylinder processing, and in particular relates to an overturning processing device for a non-standard cutting oil cylinder.
背景技术Background technique
油缸缸座由锻造件打磨加工而成,对于说明书附图1所示油缸缸座,包括油缸缸座固定销和油缸缸座圆盘,油缸缸座固定销上设有固定孔。油缸缸座用于对缸体实现密封,油缸缸座的圆盘需要外侧圆整,不得有偏差,油缸缸座圆盘表面平整。The oil cylinder seat is made by grinding and processing of forging parts. For the oil cylinder seat shown in Figure 1 of the specification, it includes the oil cylinder seat fixing pin and the oil cylinder seat disc, and the oil cylinder seat fixing pin is provided with a fixing hole. The cylinder seat of the oil cylinder is used to seal the cylinder body. The disc of the cylinder seat of the oil cylinder needs to be rounded on the outside without deviation, and the surface of the disc of the cylinder seat of the oil cylinder should be flat.
在现有的技术中,油缸体积较大,人工进行手动翻转打磨,费时费力,对于油缸打磨的程度有点,人工打磨不均会对油缸造成损坏,需要多人进行协调配合对油缸进行翻转,在打磨的过程中,从而才能完成油缸的打磨工作,耗费人力,且工作效率低。In the existing technology, the volume of the oil cylinder is large, and it is time-consuming and labor-intensive to manually turn over and polish the oil cylinder. The degree of polishing of the oil cylinder is a little bit, and the uneven manual polishing will cause damage to the oil cylinder. It requires many people to coordinate and cooperate to turn over the oil cylinder. In the process of grinding, the grinding work of the oil cylinder can be completed, which consumes manpower and has low work efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种非标截割油缸的翻转加工装置,旨在解决现有技术中现有油缸体积较大,人工进行手动翻转打磨,费时费力,对于油缸打磨的程度有点,人工打磨不均会对油缸造成损坏,需要多人进行协调配合对油缸进行翻转,在打磨的过程中,从而才能完成油缸的打磨工作,耗费人力,且工作效率低的问题。The object of the present invention is to provide a non-standard cutting oil cylinder turning processing device, which aims to solve the problem that the existing oil cylinder in the prior art has a large volume, and manual turning and grinding is time-consuming and labor-intensive. Unevenness will cause damage to the oil cylinder, and it takes multiple people to coordinate and cooperate to flip the oil cylinder. During the grinding process, the grinding work of the oil cylinder can be completed, which consumes manpower and has low work efficiency.
为实现上述目的,本发明提供如下技术方案:一种非标截割油缸的翻转加工装置,包括打磨加工机架,所述打磨加工机架顶端的中部固定连接有调节板,每块所述调节板的两端固定连接有推动杆,所述推动杆的伸缩端与打磨加工机架两侧的翻转传输机构固定连接,所述调节板顶部之间固定连接有固定框架,所述固定框架的顶端底部固定连接有辅助机构,所述辅助机构包括夹臂,In order to achieve the above object, the present invention provides the following technical solutions: a non-standard cutting oil cylinder turnover processing device, including a grinding processing frame, the middle part of the top of the grinding processing frame is fixedly connected with an adjustment plate, each adjustment The two ends of the plate are fixedly connected with push rods, and the telescopic ends of the push rods are fixedly connected with the turning transmission mechanisms on both sides of the grinding processing frame, and the tops of the adjustment plates are fixedly connected with a fixed frame, and the top of the fixed frame The bottom is fixedly connected with an auxiliary mechanism, and the auxiliary mechanism includes a clamp arm,
所述夹臂一侧设有限位块,相邻两个所述夹臂之间设有限位杆且限位杆贯穿限位块,相邻两个所述限位块之间设有多个转动辊,所述转动辊上设有压力传感器。A limit block is provided on one side of the clamp arm, a limit rod is provided between two adjacent clamp arms and the limit rod passes through the limit block, and a plurality of rotation blocks are arranged between two adjacent limit blocks. a roller, and a pressure sensor is arranged on the rotating roller.
优选的,所述翻转传输机构包括固定安装框架,所述固定安装框架的底端通过固定滑动块与打磨加工机架表面固定的第一滑轨滑动连接,所述固定安装框架的两侧固定安装有第一滑动轨,所述第一滑动轨的一侧滑动连接有卡合固定座,所述卡合固定座的一侧固定连接有卡合夹,所述卡合固定座的边侧与固定安装框架一侧设置的电动推杆的伸缩端固定连接。Preferably, the overturning transmission mechanism includes a fixed installation frame, the bottom end of the fixed installation frame is slidably connected with the first slide rail fixed on the surface of the grinding processing frame through a fixed sliding block, and the two sides of the fixed installation frame are fixedly installed There is a first sliding rail, one side of the first sliding rail is slidably connected with an engaging fixing seat, one side of the engaging fixing seat is fixedly connected with an engaging clip, and the side of the engaging fixing seat is connected with the fixed The telescopic end of the electric push rod arranged on one side of the installation frame is fixedly connected.
优选的,还包括所述固定安装框架的中部固定连接的第一电动伸缩杆,所述固定安装框架的中部两侧固定连接有导向杆,所述导向杆的外侧穿插连接有移动滑座,所述移动滑座的一侧固定连接有小型驱动电机,所述小型驱动电机的传动端固定连接有夹板,所述导向杆的一端固定连接有限位板。Preferably, it also includes a first electric telescopic rod fixedly connected to the middle part of the fixed installation frame, guide rods are fixedly connected to both sides of the middle part of the fixed installation frame, and the outer side of the guide rod is interspersed with a movable sliding seat, so A small drive motor is fixedly connected to one side of the moving slide, a splint is fixedly connected to the transmission end of the small drive motor, and a limiting plate is fixedly connected to one end of the guide rod.
优选的,所述辅助机构还包括与固定框架顶部的底端固定连接有液压伸缩杆,所述液压伸缩杆的底端固定连接有装置架,所述装置架的顶部两侧固定连接有小型电动伸缩杆,两个所述小型电动伸缩杆的伸端与夹取框架顶部固定连接,所述夹取框架的两侧设置滚轮。Preferably, the auxiliary mechanism also includes a hydraulic telescopic rod fixedly connected to the bottom end of the top of the fixed frame, the bottom end of the hydraulic telescopic rod is fixedly connected to a device frame, and both sides of the top of the device frame are fixedly connected to small electric A telescopic rod, the extension ends of the two small electric telescopic rods are fixedly connected to the top of the clamping frame, and rollers are arranged on both sides of the clamping frame.
优选的,所述滚轮与滑动槽滚动连接,所述夹取框架的底部两侧固定连接有导轨,所述导轨的底端滑动连接有移动框架,所述移动框架的底端固定连接有夹臂,所述移动框架中部与相向丝杆螺纹连接,所述相向丝杆一端驱动电机固定连接。Preferably, the rollers are rollingly connected to the slide groove, guide rails are fixedly connected to both sides of the bottom of the clamping frame, the bottom end of the guide rail is slidably connected to a mobile frame, and the bottom end of the mobile frame is fixedly connected to a clamping arm , the middle part of the moving frame is screwed to the opposite screw rod, and one end of the opposite screw rod is fixedly connected to the driving motor.
优选的,所述打磨加工机架的顶端表面开设有打磨槽,所述打磨槽两侧的打磨加工机架板块对称滑动连接有第一移动块,所述第一移动块的底端固定连接有第四电动液压杆,所述第四电动液压杆的底端固定连接有第一打磨固定板,所述第一打磨固定板的顶部固定连接有第二滑轨,所述第二滑轨的顶部滑动第一打磨固定座,所述第一打磨固定座的顶部固定连接有纵向截面打磨盘,所述第一打磨固定座的一侧固定连接有第二电动伸缩杆,所述第二电动伸缩杆的一端与第一打磨固定板固定连接,所述第一移动块的另一侧通过电动伸缩固定杆与打磨加工机架固定连接。Preferably, the top surface of the grinding processing frame is provided with a grinding groove, the grinding processing frame plates on both sides of the grinding groove are symmetrically slidably connected with a first moving block, and the bottom end of the first moving block is fixedly connected with a The fourth electro-hydraulic rod, the bottom end of the fourth electro-hydraulic rod is fixedly connected with the first grinding fixed plate, the top of the first grinding fixed plate is fixedly connected with the second slide rail, and the top of the second slide rail Slide the first grinding fixed seat, the top of the first grinding fixed seat is fixedly connected with a longitudinal section grinding disc, one side of the first grinding fixed seat is fixedly connected with a second electric telescopic rod, and the second electric telescopic rod One end of the first moving block is fixedly connected with the first grinding fixed plate, and the other side of the first moving block is fixedly connected with the grinding machine frame through an electric telescopic fixed rod.
优选的,所述打磨加工机架底端的中部固定连接有第一伸缩杆,所述第一伸缩杆的伸缩端固定连接有第二打磨固定板,所述第二打磨固定板的顶部固定连接有第三滑轨,所述第三滑轨的顶部滑动连接有第二打磨固定座,所述第二打磨固定座的顶部固定连接有横向截面打磨盘,所述第二打磨固定座的一侧固定连接有与第二伸缩杆,所述第二伸缩杆的一端与横向截面打磨盘固定连接。Preferably, the middle part of the bottom end of the grinding processing frame is fixedly connected with a first telescopic rod, the telescopic end of the first telescopic rod is fixedly connected with a second grinding fixing plate, and the top of the second grinding fixing plate is fixedly connected with a The third slide rail, the top of the third slide rail is slidably connected with a second grinding fixing seat, the top of the second grinding fixing seat is fixedly connected with a transverse section grinding disc, and one side of the second grinding fixing seat is fixed It is connected with a second telescopic rod, and one end of the second telescopic rod is fixedly connected with the transverse section grinding disc.
优选的,所述打磨加工机架的边侧固定连接有PLC控制器,所述PLC控制器的表面设置有保护层。Preferably, a PLC controller is fixedly connected to the side of the grinding processing frame, and a protective layer is provided on the surface of the PLC controller.
优选的,所述推动杆、第一电动伸缩杆、小型电动伸缩杆、第四电动液压杆和第二伸缩杆均通过PLC控制器与外接电源电性连接。Preferably, the push rod, the first electric telescopic rod, the small electric telescopic rod, the fourth electrohydraulic rod and the second telescopic rod are all electrically connected to an external power supply through a PLC controller.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明通过翻转传输机构上的电动推杆的伸缩推动,便于推动第一滑动轨上卡合固定座上的卡合夹之间对非标截割油缸进行夹取固定,在对纵向的非标截割油缸进行固定翻转时,通过第二伸缩杆的伸缩推动导向杆上的移动滑座,使得夹板对非标截割油缸进行夹取固定,通过设置的小型驱动电机的转动带动夹板对非标截割油缸进行均匀转动,便于对非标截割油缸翻转打磨,省时省力。1. The present invention facilitates the clamping and fixing of the non-standard cutting oil cylinder between the clamping clips on the clamping seat on the first slide rail by flipping the telescopic push of the electric push rod on the transmission mechanism. When the non-standard cutting oil cylinder is turned over fixedly, the sliding seat on the guide rod is pushed by the expansion and contraction of the second telescopic rod, so that the splint clamps and fixes the non-standard cutting oil cylinder, and the splint is driven by the rotation of the small drive motor. The non-standard cutting oil cylinder rotates evenly, which is convenient for flipping and grinding the non-standard cutting oil cylinder, saving time and effort.
2.本发明通过对非标截割油缸进行打磨时,通过第一伸缩杆的伸缩,抬升第二打磨固定板上横向截面打磨盘靠近非标截割油缸进行打磨使用,同时第二打磨固定板上的第二伸缩杆的伸缩便于带动横向截面打磨盘在第三滑轨上进行的滑动,方便对非标截割油缸进行不同位置进行调节打磨,省时省力,且加工效率高。2. In the present invention, when grinding the non-standard cutting oil cylinder, through the expansion and contraction of the first telescopic rod, the transverse cross-section grinding disc on the second grinding fixed plate is raised to be close to the non-standard cutting oil cylinder for grinding, and at the same time, the second grinding fixed plate The expansion and contraction of the second telescopic rod on the top facilitates the sliding of the transverse section grinding disc on the third slide rail, which is convenient for adjusting and grinding the non-standard cutting cylinder at different positions, saving time and effort, and has high processing efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的整体结构仰视示意图;Fig. 2 is a schematic bottom view of the overall structure of the present invention;
图3为本发明的第一伸缩杆结构示意图;Fig. 3 is a structural schematic diagram of the first telescopic rod of the present invention;
图4为本发明的翻转传输机构结构示意图;Fig. 4 is a structural schematic diagram of an overturning transmission mechanism of the present invention;
图5为本发明的辅助机构结构示意图;Fig. 5 is a schematic structural view of the auxiliary mechanism of the present invention;
图6为本发明的固定框架结构示意图;Fig. 6 is a schematic structural view of the fixed frame of the present invention;
图7为本发明的限位块结构示意图。Fig. 7 is a schematic diagram of the structure of the limiting block of the present invention.
图中:1、打磨加工机架;101、调节板;102、推动杆;103、固定框架;2、翻转传输机构;21、固定安装框架;211、第一电动伸缩杆;212、导向杆;213、移动滑座;214、小型驱动电机;215、夹板;216、限位板;22、第一滑动轨;23、第一滑轨;24、电动推杆;25、卡合固定座;26、卡合夹;3、辅助机构;31、液压伸缩杆;32、装置架;33、小型电动伸缩杆;34、夹取框架;35、滚轮;351、滑动槽;36、导轨;37、移动框架;371、夹臂;38、相向丝杆;39、驱动电机;4、限位块;41、限位杆;42、转动辊;5、打磨槽;51、第一移动块;52、第二电动伸缩杆;53、第四电动液压杆;54、第一打磨固定板;55、第二滑轨;56、第一打磨固定座;57、纵向截面打磨盘;6、第一伸缩杆;61、第二打磨固定板;62、第三滑轨;63、横向截面打磨盘;64、第二伸缩杆;65、第二移动块。In the figure: 1, grinding processing frame; 101, adjusting plate; 102, push rod; 103, fixed frame; 2, flipping transmission mechanism; 21, fixed installation frame; 213, mobile sliding seat; 214, small drive motor; 215, splint; 216, limit plate; 22, the first slide rail; 23, the first slide rail; 24, electric push rod; 25, fastening seat; 26 , engaging clip; 3, auxiliary mechanism; 31, hydraulic telescopic rod; 32, device frame; 33, small electric telescopic rod; 34, clamping frame; 35, roller; 351, sliding groove; 36, guide rail; 37, moving Frame; 371, clamp arm; 38, opposite screw mandrel; 39, driving motor; 4, limit block; 41, limit rod; 42, rotating roller; 5, grinding groove; 51, the first moving block; 52, the first Two electric telescopic rods; 53, the fourth electrohydraulic rod; 54, the first grinding fixed plate; 55, the second slide rail; 56, the first grinding fixed seat; 57, the longitudinal section grinding disc; 61, the second grinding fixed plate; 62, the third slide rail; 63, the transverse section grinding disc; 64, the second telescopic rod; 65, the second moving block.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
请参阅图1-6,本发明提供以下技术方案:一种非标截割油缸的翻转加工装置,包括打磨加工机架1,打磨加工机架1顶端的中部固定连接有调节板101,每块调节板101的两端固定连接有推动杆102,推动杆102的伸缩端与打磨加工机架1两侧的翻转传输机构2固定连接,调节板101顶部之间固定连接有固定框架103,固定框架103的顶端底部固定连接有辅助机构3。Please refer to Figures 1-6, the present invention provides the following technical solutions: a non-standard cutting oil cylinder turnover processing device, including a grinding processing frame 1, the middle of the top of the grinding processing frame 1 is fixedly connected with an
翻转传输机构2包括固定安装框架21,固定安装框架21的底端通过固定滑动块与打磨加工机架1表面固定的第一滑轨23滑动连接,固定安装框架21的两侧固定安装有第一滑动轨22,第一滑动轨22的一侧滑动连接有卡合固定座25,卡合固定座25的一侧固定连接有卡合夹26,卡合固定座25的边侧与固定安装框架21一侧设置的电动推杆24的伸缩端固定连接。The overturning transmission mechanism 2 includes a fixed
具体使用时,通过翻转传输机构2上的电动推杆24的伸缩推动,便于推动第一滑动轨22上卡合固定座25上的卡合夹26之间对非标截割油缸进行夹取固定,便于对非标截割油缸进行打磨使用。During specific use, by turning over the telescopic push of the
还包括固定安装框架21的中部固定连接的第一电动伸缩杆211,固定安装框架21的中部两侧固定连接有导向杆212,导向杆212的外侧穿插连接有移动滑座213,移动滑座213的一侧固定连接有小型驱动电机214,小型驱动电机214的传动端固定连接有夹板215,导向杆212的一端固定连接有限位板216。It also includes the first electric
具体使用时,根据非标截割油缸的长度,在对纵向的非标截割油缸进行固定翻转时,通过第一电动伸缩杆211的伸缩推动导向杆212上的移动滑座213,使得夹板215对非标截割油缸进行夹取固定,通过设置的小型驱动电机214的转动带动夹板215对非标截割油缸进行夹取固定,通过设置的小型驱动电机214转动使得非标截割油缸翻转。During specific use, according to the length of the non-standard cutting oil cylinder, when the longitudinal non-standard cutting oil cylinder is fixedly overturned, the mobile sliding
辅助机构3包括与固定框架103顶部的底端固定连接有液压伸缩杆31,液压伸缩杆31的底端固定连接有装置架32,装置架32的顶部两侧固定连接有小型电动伸缩杆33,两个小型电动伸缩杆33的伸端与夹取框架34顶部固定连接,夹取框架34的两侧设置滚轮35,滚轮35与滑动槽351滚动连接,夹取框架34的底部两侧固定连接有导轨36,导轨36的底端滑动连接有移动框架37,移动框架37的底端固定连接有夹臂371,移动框架37中部与相向丝杆38螺纹连接,相向丝杆38一端驱动电机39固定连接。The
具体使用时,通过固定框架103底端的液压伸缩杆31的伸缩推动装置架32上的夹臂371与非标截割油缸贴合,通过装置架32两侧的小型电动伸缩杆33的伸缩便于推动夹取框架34和滚轮35沿着滑动槽351进行滑动调节,然后通过设置的驱动电机39的驱动带动相向丝杆38进行转动,使得相向丝杆38在转动的同时,能够使得夹臂371之间靠拢对非标截割油缸夹取固定,避免在打磨的过程中发生晃动。During specific use, the
打磨加工机架1的顶端表面开设有打磨槽5,打磨槽5两侧的打磨加工机架1板块对称滑动连接有第一移动块51,第一移动块51的底端固定连接有第四电动液压杆53,第四电动液压杆53的底端固定连接有第一打磨固定板54,第一打磨固定板54的顶部固定连接有第二滑轨55,第二滑轨55的顶部滑动连接有第一打磨固定座56,第一打磨固定座56的顶部固定连接有纵向截面打磨盘57,第一打磨固定座56的一侧固定连接有第二电动伸缩杆52,第二电动伸缩杆52的一端与第一打磨固定板54固定连接,第一移动块51的另一侧通过电动伸缩固定杆与打磨加工机架1固定连接。The top surface of the grinding processing frame 1 is provided with a
具体使用时,在对翻转传输机构2上固定夹取的非标截割油缸,进行打磨时,通过打磨加工机架1底端两侧的电动伸缩固定杆伸缩,推动打磨加工机架1边侧第一移动块51,通过第一移动块51的移动便于带动纵向截面打磨盘57调节到非标截割油缸打磨的位置,通过第四电动液压杆53的伸缩带动第一打磨固定板54进行水平的抬升,使得纵向截面打磨盘57靠近非标截割油缸,通过第一打磨固定板54顶部的第二滑轨55和第二电动伸缩杆52的伸缩,便于带动纵向截面打磨盘57对非标截割油缸进行打磨使用。During specific use, when grinding the non-standard cutting oil cylinder fixedly clamped on the overturning transmission mechanism 2, the electric telescopic fixed rods on both sides of the bottom end of the grinding processing frame 1 are stretched to push the grinding processing frame 1 side. The first moving
打磨加工机架1底端的中部固定连接有第一伸缩杆6,第一伸缩杆6的伸缩端固定连接有第二打磨固定板61,第二打磨固定板61的顶部固定连接有第三滑轨62,第三滑轨62的顶部滑动连接有第二打磨固定座,第二打磨固定座的顶部固定连接有横向截面打磨盘63,第二打磨固定座的一侧固定连接有第二伸缩杆64,第二伸缩杆64的一端与横向截面打磨盘63固定连接。The middle part of the bottom end of the grinding processing frame 1 is fixedly connected with a first
具体使用时,通过设置的第一伸缩杆6的伸缩,抬升第二打磨固定板61上横向截面打磨盘63靠近非标截割油缸进行打磨使用,通过设置第二打磨固定板61上的第二伸缩杆64的伸缩便于带动横向截面打磨盘63在第三滑轨62上进行的滑动,方便对非标截割油缸在不同位置进行调节打磨。During specific use, through the expansion and contraction of the first
打磨加工机架1的边侧固定连接有PLC控制器,PLC控制器的表面设置有保护层。The sides of the grinding machine frame 1 are fixedly connected with a PLC controller, and the surface of the PLC controller is provided with a protective layer.
推动杆102、第一电动伸缩杆211、小型电动伸缩杆33、第一电动液压杆42、第四电动液压杆53和第二伸缩杆64均通过PLC控制器与外接电源电性连接。The
本装置在使用时,通过推动杆102伸缩推动第一滑轨23上的翻转传输机构2便于相互的均匀的翻转调节,根据非标截割油缸长度进行调节,从而方便进行打磨使用,便于度不同长度非标截割油缸夹取固定,便于打磨,通过设置的翻转传输机构2对油缸进行均匀的转动翻转,通过油缸的均匀的翻转转动,使得打磨纵向截面打磨盘57对油缸进行打磨使用,通过设置的辅助机构3在进行细致打磨时,为了对油缸的某一部分进行打磨,通过设置的辅助机构3对油缸进行夹取固定,从而便于油缸的加工。When the device is in use, the flipping transmission mechanism 2 on the
实施例二Embodiment two
在实际使用时,操作人员发现,在通过夹取装置对油缸进行夹持时,若此时油缸需要进行转动,则夹取装置会刮花油缸侧壁,同时,该装置无法对打磨后的油缸侧壁进行平整度检测,不利于油缸的后续使用,因此为解决上述技术问题,将该装置按照本实施例所描述的方法进行改进。In actual use, the operator found that when the cylinder is clamped by the clamping device, if the cylinder needs to be rotated at this time, the clamping device will scratch the side wall of the cylinder, and at the same time, the device cannot clean the polished cylinder. The flatness detection of the side wall is not conducive to the subsequent use of the oil cylinder. Therefore, in order to solve the above technical problems, the device is improved according to the method described in this embodiment.
请参阅图7,每个移动框架37的底部两端分别设有一个夹臂371,移动框架37中部与相向丝杆38螺纹连接,相向丝杆38一端驱动电机39固定连接,夹臂371的靠近相向丝杆38的一侧设有限位块4,相邻两个夹臂371之间设有限位杆41且限位杆41贯穿限位块4,相邻两个限位块4之间设有多个转动辊42,转动辊42上设有压力传感器。Please refer to Fig. 7, the bottom two ends of each
首先,当需要对油缸进行夹取时,通过固定框架103底端的液压伸缩杆31的伸缩推动装置架32上的夹臂371与非标截割油缸贴合,通过装置架32两侧的小型电动伸缩杆33的伸缩便于推动夹取框架34和滚轮35沿着滑动槽351进行滑动调节,然后通过设置的驱动电机39的驱动带动相向丝杆38进行转动,使得相向丝杆38在转动的同时,能够使得夹臂371之间靠拢对非标截割油缸夹取固定,避免在打磨的过程中发生晃动,且通过设置在夹臂371上的转动辊42使油缸在转动过程中仍能对油缸进行有效的夹持,防止油缸在转动过程中与夹取装置脱离导致油缸损坏的问题。First of all, when the oil cylinder needs to be clamped, the
其次,当需要对油缸侧壁进行打磨时,通过小型驱动电机214带动被夹持的油缸进行转动,并通过控制第一伸缩杆6的伸长或缩短配合第二伸缩杆64的伸长或缩短调整横向截面打磨盘63与油缸的位置,将横向截面打磨盘63移动至油缸侧面并对转动的油缸进行打磨,在此过程中,油缸将带动设置在夹臂371上的转动辊42进行转动,同时通过设置在转动辊42上的压力传感器将检测到的压力值进行实时记录,当两侧的压力传感器检测到的压力值的差值不在预设区间内则判定油缸此处打磨不均匀并通过控制横向截面打磨盘63进行移动调整打磨深度,若调整后压力传感器检测的压力值仍不在预设区间内,则判定此时横向截面打磨盘63发生磨损无法正常进行打磨工作,同时通过第二移动块65的设置,当需要对油缸打磨位置进行更换时,通过第二移动块65带动横向截面打磨盘63进行移动,当需要对夹臂371夹取位置进行打磨时,通过控制靠近横向截面打磨盘63的夹臂371张开取消对油缸的夹持,仅通过另一组夹臂371对该装置进行夹持,完成对夹取位置油缸的打磨,从而实现对油缸侧壁的精确打磨,防止油缸由于打磨不均匀影响后期使用的问题。Secondly, when the side wall of the oil cylinder needs to be polished, the clamped oil cylinder is driven to rotate by the
最后,当需要对油缸端部进行打磨时,通过控制第一移动块51带动纵向截面打磨盘57向油缸两侧端口进行运动,并通过控制第四电动液压杆53的伸长与缩短使纵向截面打磨盘57与油缸端部接触并对油缸端部进行打磨,在此过程中,通过控制相向丝杆38进行转动使夹臂371向油缸方向进行运动并通过设置在转动辊42上的压力传感器将转动辊对油缸的压力值进行实时检测,当压力传感器检测的压力值达到第二预设值后,则判定此时油缸与转动辊42之间形成固定连接,从而抵消纵向截面打磨盘57对油缸施加的力,防止油缸在纵向截面打磨盘57的工作下发生跑偏导致油缸损坏的问题。Finally, when it is necessary to grind the end of the oil cylinder, the longitudinal
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (9)
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