CN115609404B - Aluminum casting processing method and device - Google Patents
Aluminum casting processing method and device Download PDFInfo
- Publication number
- CN115609404B CN115609404B CN202211322408.1A CN202211322408A CN115609404B CN 115609404 B CN115609404 B CN 115609404B CN 202211322408 A CN202211322408 A CN 202211322408A CN 115609404 B CN115609404 B CN 115609404B
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- fixedly connected
- aluminum casting
- bottom plate
- polishing
- blocks
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- 238000005266 casting Methods 0.000 title claims abstract description 116
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 114
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 113
- 238000003672 processing method Methods 0.000 title claims abstract description 8
- 238000005498 polishing Methods 0.000 claims abstract description 71
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 14
- 238000003754 machining Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/03—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent according to the final size of the previously ground workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The application relates to the technical field of casting processing, in particular to a processing method and a processing device of an aluminum casting, comprising a bottom plate and a processing assembly, wherein the processing assembly comprises a supporting block, a bidirectional screw machine, two threaded blocks, two first air cylinders, two clamping blocks, a fixed block and a polishing unit, the supporting block is fixedly connected with the bottom plate and is positioned above the bottom plate, the bidirectional screw machine is arranged above the supporting block, the two threaded blocks are respectively matched with corresponding output ends of the bidirectional screw machine, the two first air cylinders are respectively fixedly connected with the corresponding threaded blocks, the two clamping blocks are respectively fixedly connected with the output ends of the corresponding first air cylinders, an aluminum casting is clamped between the two clamping blocks, the fixed block is fixedly connected with the bottom plate, the aluminum casting is placed between the two clamping blocks, and the corresponding threaded blocks are controlled by the bidirectional screw machine to drive the two first air cylinders to relatively move, so that the aluminum castings with different sizes can be clamped by the clamping blocks.
Description
Technical Field
The application relates to the technical field of casting processing, in particular to a method and a device for processing an aluminum casting.
Background
After the aluminum casting is cast and taken out of the die, burrs or uneven areas exist on the surface of the die, so that subsequent processing operation of polishing and deburring is needed, but the aluminum casting is usually held manually during polishing at present, so that the aluminum casting is inconvenient to fix and very consumes labor of workers.
In the prior art, an aluminum casting is generally clamped into a clamp matched with the aluminum casting, then the aluminum casting is fixed by matching with a locating pin, and finally, polishing and deburring are carried out through a polishing wheel, so that the surface is smooth.
However, in the prior art, only a single aluminum casting can be fixed, and the aluminum castings with different sizes cannot be fixed, so that the aluminum castings are inconvenient to use.
Disclosure of Invention
The application aims to provide a processing method and a processing device for aluminum castings, which solve the problems that in the prior art, only aluminum castings with single specification can be fixed, the aluminum castings with different sizes can not be fixed and processed, and the use is inconvenient.
In order to achieve the above object, the present application provides an aluminum casting processing apparatus including a base plate and a processing assembly;
the processing assembly comprises a supporting block, a two-way screw machine, two thread blocks, two first air cylinders, two clamping blocks, a fixed block and a polishing unit, wherein the supporting block is fixedly connected with a bottom plate and is positioned above the bottom plate, the two-way screw machine is arranged above the supporting block, the two thread blocks are respectively matched with output ends corresponding to the two-way screw machine, the two first air cylinders are respectively fixedly connected with the corresponding thread blocks, the two clamping blocks are respectively fixedly connected with the corresponding output ends of the first air cylinders, an aluminum casting is clamped between the two clamping blocks, the fixed block is fixedly connected with the bottom plate and is positioned on one side of the supporting block, and the polishing unit is arranged on the fixed block.
The processing assembly further comprises two connecting rods, the bottom plate is provided with a sliding groove, one ends of the two connecting rods are fixedly connected with the corresponding first air cylinders respectively, and the other ends of the two connecting rods are in sliding connection with the sliding groove.
The processing assembly further comprises a control module, wherein the control module is fixedly connected with the bottom plate and is located above the bottom plate.
The polishing unit comprises a first motor, two threaded rods, a connecting shaft, two expansion blocks and two polishing wheel devices, wherein the first motor is fixedly connected with the fixed block and is located above the fixed block, the fixed block is provided with a groove, one ends of the threaded rods are fixedly connected with the connecting shaft and symmetrically distributed at two ends of the connecting shaft, the other ends of the threaded rods are respectively and rotatably connected with the inner side walls of the groove, the output end of the first motor is fixedly connected with the corresponding threaded rods, the two expansion blocks are respectively provided with threaded holes, each threaded hole is matched with the corresponding threaded rod, the two polishing wheel devices are respectively and fixedly connected with the corresponding expansion blocks, and the two polishing wheel devices are respectively contacted with the upper part and the lower part of the aluminum casting.
The aluminum casting machining device further comprises a side polishing assembly, and the side polishing assembly is arranged on the bottom plate.
The side polishing assembly comprises a U-shaped frame, a clamping unit, a fixing frame, a plurality of second cylinders and a polishing machine, wherein the U-shaped frame is fixedly connected with the bottom plate, the clamping unit is arranged on the U-shaped frame and the bottom plate, the fixing frame is fixedly connected with the bottom plate and is located above the bottom plate, the second cylinders are fixedly connected with the fixing frame and are sequentially arranged on one side of the fixing frame, and the output ends of the second cylinders are fixedly connected with the polishing machine.
The clamping unit comprises a second motor, two third air cylinders and two clamping discs, wherein the two third air cylinders are respectively connected with the inner top wall of the U-shaped frame and the upper side of the bottom plate in a rotating mode, the two clamping discs are respectively fixedly connected with the corresponding output ends of the third air cylinders, the second motor is fixedly connected with the U-shaped frame, and the output ends of the second motor are fixedly connected with the third air cylinders close to the U-shaped frame.
The application also provides an aluminum casting processing method, which adopts the aluminum casting processing device and comprises the following steps:
after the aluminum casting is taken out of the die, the aluminum casting is placed between the two clamping blocks;
the two-way screw machine drives the two clamping blocks to clamp the aluminum casting;
simultaneously, the first motor is started to enable the two threaded rods to rotate, so that the two polishing wheel devices are driven to move relatively, and after the two polishing wheel devices are contacted with the aluminum casting, the upper surface and the lower surface are polished and deburred;
the first cylinder stretches out to bring the aluminum casting between the two clamping discs, and the clamping and fixing of the aluminum casting are controlled by the third cylinder;
the second cylinder drives the polisher to polish the side face of the aluminum casting;
the second motor drives the third cylinder to rotate, the azimuth of the aluminum casting is adjusted, and polishing and deburring operations of four sides are completed through the polishing machine.
According to the aluminum casting processing method and device, the aluminum casting is placed between the two clamping blocks, the bidirectional screw machine is started to drive the two threaded blocks and the two first cylinders to move relatively, the aluminum casting is clamped and fixed, the polishing unit is used for polishing and deburring, meanwhile, the first cylinders stretch out and draw back, the position of the aluminum casting is adjusted, comprehensive polishing and deburring is completed, through the structural arrangement, the two clamping blocks can be adjusted to adapt to aluminum castings with different sizes, meanwhile, the polishing unit can also adapt to aluminum castings with different thicknesses, the application range of the aluminum casting processing device is increased, and the aluminum casting processing device is more convenient to process and use.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic overall structure of a first embodiment of the present application.
Fig. 2 is an overall cross-sectional view of a first embodiment of the present application.
Fig. 3 is a cross-sectional view taken along line A-A of fig. 2 in accordance with the present application.
Fig. 4 is a schematic overall structure of a second embodiment of the present application.
Fig. 5 is an overall cross-sectional view of a second embodiment of the present application.
Fig. 6 is a sectional view taken along line B-B of fig. 5 in accordance with the present application.
Fig. 7 is a schematic overall structure of a third embodiment of the present application.
Fig. 8 is an overall cross-sectional view of a third embodiment of the present application.
Fig. 9 is a cross-sectional view taken along line C-C of fig. 8 in accordance with the present application.
FIG. 10 is a flow chart of the steps of the aluminum casting processing method of the present application.
101-bottom plate, 102-supporting shoe, 103-bi-directional screw machine, 104-screw block, 105-first cylinder, 106-clamp block, 107-fixed block, 108-aluminum casting, 109-connecting rod, 110-runner, 111-control module, 112-first motor, 113-threaded rod, 114-connecting shaft, 115-expanding block, 116-grinding wheel device, 117-groove, 118-threaded hole, 201-U-shaped frame, 202-fixed frame, 203-second cylinder, 204-grinder, 205-second motor, 206-third cylinder, 207-clamp plate, 301-fourth cylinder, 302-groove, 303-moving ruler, 304-ruler.
Detailed Description
The following detailed description of embodiments of the application, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the application.
First embodiment:
referring to fig. 1 to 3, fig. 1 is a schematic overall structure of a first embodiment of the present application, fig. 2 is a sectional overall view of the first embodiment of the present application, and fig. 3 is a sectional view of fig. 2 along line A-A of the present application. The application provides an aluminum casting machining device, which comprises a bottom plate 101 and a machining assembly, wherein the machining assembly comprises a supporting block 102, a bidirectional screw machine 103, two threaded blocks 104, two first air cylinders 105, two clamping blocks 106, a fixing block 107, a polishing unit, two connecting rods 109 and a control module 111, the bottom plate 101 is provided with a sliding groove 110, the polishing unit comprises a first motor 112, two threaded rods 113, a connecting shaft 114, two expansion blocks 115 and two polishing wheel devices 116, the fixing block 107 is provided with a groove 117, and the two expansion blocks 115 are provided with threaded holes 118.
For this embodiment, the bottom plate 101 has a supporting function for the whole aluminum casting processing apparatus.
The two screw blocks 104 are respectively matched with corresponding output ends of the two screw machines 103, the two first cylinders 105 are respectively fixedly connected with the corresponding screw blocks 104, the two clamping blocks 106 are respectively fixedly connected with corresponding output ends of the first cylinders 105, an aluminum casting 108 is clamped between the two clamping blocks 106, the fixing block 107 is fixedly connected with the bottom plate 101 and is positioned on one side of the supporting block 102, and the polishing unit is arranged on the fixing block 107. The supporting block 102 supports the bidirectional screw machine 103, the bidirectional screw machine 103 operates to drive the two threaded blocks 104, so that the two first cylinders 105 move, the aluminum castings 108 are clamped through the clamping blocks 106, the fixing blocks 107 support the polishing units, and the polishing units polish and deburr the aluminum castings 108.
Secondly, the bottom plate 101 has a sliding slot 110, one ends of the two connecting rods 109 are respectively fixedly connected with the corresponding first cylinders 105, and the other ends of the two connecting rods 109 are slidably connected with the sliding slot 110. The connecting rod 109 enhances the stability of the movement of the first cylinder 105.
Meanwhile, the control module 111 is fixedly connected with the base plate 101 and is located above the base plate 101. The control module 111 is connected with an upper computer, so that a worker can conveniently control the first cylinder 105, the bidirectional screw machine 103, the polishing unit and subsequent equipment.
In addition, the first motor 112 is fixedly connected with the fixed block 107 and is located above the fixed block 107, the fixed block 107 has a groove 117, one ends of two threaded rods 113 are fixedly connected with the connecting shaft 114 and symmetrically distributed at two ends of the connecting shaft 114, the other ends of two threaded rods 113 are respectively rotationally connected with the inner side walls of the groove 117, the output end of the first motor 112 is fixedly connected with the corresponding threaded rod 113, two expansion blocks 115 are respectively provided with a threaded hole 118, each threaded hole 118 is mutually matched with the corresponding threaded rod 113, two polishing wheel devices 116 are respectively fixedly connected with the corresponding expansion blocks 115, and two polishing wheel devices 116 are respectively contacted with the upper and lower sides of the aluminum castings 108. The first motor 112 drives the threaded rods 113 connected with the first motor to rotate, and then the two threaded rods 113 simultaneously rotate through the connecting shafts 114, and due to symmetrical distribution, the expansion blocks 115 drive the two polishing wheel devices 116 to move relatively above and below the aluminum castings 108, and after the expansion blocks contact with the aluminum castings 108, polishing and deburring processing is carried out through the polishing wheel devices 116, and when the polishing wheel devices 116 operate, the first cylinders 105 stretch out and draw back, adjust the positions of the aluminum castings 108, and further polish comprehensively.
When the aluminum casting machining device of the embodiment is used, firstly, the aluminum casting 108 is placed between two clamping blocks 106, the bidirectional screw machine 103 is started to drive the two threaded blocks 104 and the two first cylinders 105 to move relatively, the aluminum casting 108 is clamped and fixed through the clamping blocks 106, at the moment, the first motor 112 is started to drive the threaded rod 113 connected with the threaded rod 113 to rotate, the two threaded rods 113 are simultaneously rotated through the connection of the connecting shaft 114, under the action of matching of the symmetrical distribution and the threaded rods 113 with the threaded holes 118, the expansion block 115 is used for driving the two grinding wheel devices 116 to move relatively above and below the aluminum casting 108, after the two grinding wheel devices 116 are contacted with the aluminum casting 108, the first cylinders 105 are telescopic to adjust the positions of the aluminum casting 108 to complete comprehensive grinding and deburring machining, through the arrangement of the structure, the two clamping blocks 106 are moved to adjust the two clamping blocks to be different in size, the aluminum casting 108 can be further enlarged through the two clamping blocks, and the aluminum casting 108 can be adjusted to be more in different sizes, and the aluminum casting 108 can be further processed by the device with the same size, and the aluminum casting can be further adjusted by the device.
Second embodiment:
on the basis of the first embodiment, please refer to fig. 4 to 6, wherein fig. 4 is a schematic overall structure of the second embodiment of the present application, fig. 5 is an overall cross-sectional view of the second embodiment of the present application, and fig. 6 is a cross-sectional view of the line B-B of fig. 5 of the present application. The application provides an aluminum casting machining device, which further comprises a side polishing assembly, wherein the side polishing assembly comprises a U-shaped frame 201, a clamping unit, a fixing frame 202, a plurality of second air cylinders 203 and a polishing machine 204, and the clamping unit comprises a second motor 205, two third air cylinders 206 and two clamping discs 207.
For this embodiment, the side grinding assembly is disposed on the base plate 101. The side grinding assembly comprehensively grinds the sides of the aluminum casting 108.
The clamping unit is disposed on the U-shaped frame 201 and the bottom plate 101, the fixing frame 202 is fixedly connected with the bottom plate 101 and located above the bottom plate 101, the second cylinders 203 are fixedly connected with the fixing frame 202 and sequentially disposed on one side of the fixing frame 202, and output ends of the second cylinders 203 are fixedly connected with the polishing machine 204. The U-shaped frame 201 supports the clamping unit, the fixing frame 202 supports a plurality of second cylinders 203, and the second cylinders 203 stretch and retract to drive the grinding machine 204 to move and adjust.
Secondly, two third cylinders 206 are respectively rotatably connected with the inner top wall of the U-shaped frame 201 and the upper side of the bottom plate 101, two clamping discs 207 are respectively fixedly connected with the corresponding output ends of the third cylinders 206, the second motor 205 is fixedly connected with the U-shaped frame 201, and the output end of the second motor 205 is fixedly connected with the third cylinders 206 close to the U-shaped frame 201. The second motor 205 drives the corresponding third cylinders 206, and if the two clamping plates 207 clamp the aluminum castings 108 at this time, the two third cylinders 206 will rotate simultaneously.
When the aluminum casting machining device of the embodiment is used, after the upper surface and the lower surface of the aluminum casting 108 are polished, the two polishing wheel devices 116 are controlled by the first motor 112 to be far away from the aluminum casting 108, meanwhile, the first air cylinders 105 extend out, the aluminum casting 108 is driven to be between the two clamping discs 207, the two third air cylinders 206 extend out, the two clamping discs 207 are used for clamping and fixing the aluminum casting 108, at the moment, the two first air cylinders 105 and the two clamping blocks 106 can be driven by the two-way screw machine 103 to move oppositely, the aluminum casting 108 is not fixed any more, meanwhile, the first air cylinders 105 are contracted and reset, at the moment, the second air cylinders 203 extend out, so that the polishing machine 204 is contacted with the side surface of the aluminum casting 108, polishing is carried out, at the moment, the second air cylinders 203 drive the polishing machine 204 to retract, meanwhile, the two third air cylinders 206 and the aluminum casting 108 are driven to rotate and are adjusted, and then the polishing machine 204 is used for polishing the four side surfaces repeatedly, the aluminum casting 108 can be directly polished, and the surface is not required to be manually adjusted, and the polishing efficiency of the surface is improved.
Third embodiment:
the aluminum casting processing device further comprises a measuring assembly arranged on the U-shaped frame 201. The measuring assembly comprises a fourth air cylinder 301, a groove body 302 and two movable rulers 303, wherein the fourth air cylinder 301 is fixedly connected with the U-shaped frame 201 and is positioned on the inner top wall of the U-shaped frame 201, the groove body 302 is fixedly connected with the output end of the fourth air cylinder 301, the two movable rulers 303 are both in sliding connection with the groove body 302 and are positioned in the groove body 302, and one side of the groove body 302 is provided with a ruler 304.
On the basis of the second embodiment, please refer to fig. 7 to 9, wherein fig. 7 is a schematic overall structure diagram of the third embodiment of the present application, fig. 8 is an overall cross-sectional view of the third embodiment of the present application, and fig. 9 is a cross-sectional view of fig. 8 along line C-C of the present application. The application provides an aluminum casting machining device, which further comprises a measuring assembly, wherein the measuring assembly comprises a fourth cylinder 301, a groove body 302 and two movable rulers 303.
For this embodiment, the measuring assembly is disposed on the U-shaped frame 201. The measuring assembly performs a dimensional measurement of the aluminum casting 108 placed between the two clamping blocks 106 to determine whether the grinding criteria are met.
The fourth cylinder 301 is fixedly connected with the U-shaped frame 201 and is located on an inner top wall of the U-shaped frame 201, the slot body 302 is fixedly connected with an output end of the fourth cylinder 301, two moving rulers 303 are slidably connected with the slot body 302 and are located inside the slot body 302, and a ruler 304 is provided on one side of the slot body 302. The fourth cylinder 301 can move the tank 302 up and down, and a worker can slide two moving scales 303 to move on the tank 302, and the size of the aluminum casting 108 is judged through the scales 304.
When the aluminum casting processing device of the embodiment is used, after the aluminum casting 108 is clamped by the two clamping blocks 106, the fourth cylinder 301 drives the groove body 302 to move downwards, the two moving rulers 303 are positioned at two ends of the aluminum casting 108, at the moment, a worker moves the two moving rulers 303 to contact with the aluminum casting 108 to abut against the two moving rulers, and then, by observing the rulers 304, the size of the aluminum casting 108 can be rapidly judged, so that whether the size meets the size standard of polishing and deburring or not can be known, and the qualification rate and the reliability of polishing processing are ensured.
Referring to fig. 10, the present application further provides a method for processing an aluminum casting, which adopts the apparatus for processing an aluminum casting, and includes the following steps:
s1: after the aluminum casting 108 is removed from the mold, it is placed between the two clamping blocks 106;
s2: the two-way screw machine 103 drives two clamping blocks 106 to clamp the aluminum castings 108;
s3: simultaneously, the first motor 112 is started to enable the two threaded rods 113 to rotate so as to drive the two polishing wheel devices 116 to move relatively, and the upper surface and the lower surface are polished and deburred after the two polishing wheel devices are contacted with the aluminum casting 108;
s4: the first cylinder 105 stretches out to bring the aluminum casting 108 between the two clamping discs 207, and the clamping and fixing of the aluminum casting is controlled by the third cylinder 206;
s5: the second cylinder 203 drives the polisher 204 to polish the side surface of the aluminum casting 108;
s6: the second motor 205 drives the third cylinder 206 to rotate, the orientation of the aluminum casting 108 is adjusted, and the polishing and deburring operations of four sides are completed through the polishing machine 204.
After the aluminum casting 108 is taken out from the die and placed between the two clamping blocks 106, the control module 111 is connected with an upper computer and then sends out an instruction to control the bidirectional screw machine 103 to drive the two threaded blocks 104 and the two first cylinders 105 to move relatively, the aluminum casting 108 is clamped by the clamping blocks 106, meanwhile, the first motor 112 drives the two symmetrically distributed threaded rods 113 to rotate, meanwhile, the threaded rods 113 are matched with the threaded holes 118, so that the two expansion blocks 115 and the two polishing wheel devices 116 move relatively, the upper surface and the lower surface are polished and deburred after the expansion blocks are contacted with the aluminum casting 108, then the first cylinders 105 extend, the aluminum casting 108 is brought between the two clamping discs 207, the aluminum casting 108 is clamped by the third cylinders 206, the clamping blocks 106 are loosened by the aluminum casting 108, the first cylinders 105 shrink and reset, the second cylinders 203 drive the motor 204 to polish the side surfaces of the aluminum casting 108, and finally the second cylinders 205 drive the aluminum casting 108 to polish the side surfaces to rotate, and finally the fourth cylinders 204 finish the polishing operation.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application, and it is not intended to limit the scope of the claims hereof, as persons of ordinary skill in the art will understand that all or part of the processes for practicing the embodiments described herein may be practiced with equivalent variations in the claims, which are within the scope of the application.
Claims (2)
1. An aluminum casting processing device comprises a bottom plate, and is characterized in that,
the device also comprises a processing assembly;
the processing assembly comprises a supporting block, a bidirectional screw machine, two threaded blocks, two first air cylinders, two clamping blocks, a fixed block and a polishing unit, wherein the supporting block is fixedly connected with the bottom plate and is positioned above the bottom plate, the bidirectional screw machine is arranged above the supporting block, the two threaded blocks are respectively matched with the corresponding output ends of the bidirectional screw machine, the two first air cylinders are respectively fixedly connected with the corresponding threaded blocks, the two clamping blocks are respectively fixedly connected with the corresponding output ends of the first air cylinders, an aluminum casting is clamped between the two clamping blocks, the fixed block is fixedly connected with the bottom plate and is positioned on one side of the supporting block, and the polishing unit is arranged on the fixed block;
the aluminum casting processing device further comprises a side polishing assembly, wherein the side polishing assembly is arranged on the bottom plate;
the side polishing assembly comprises a U-shaped frame, a clamping unit, a fixing frame, a plurality of second cylinders and a polishing machine, wherein the U-shaped frame is fixedly connected with the bottom plate, the clamping unit is arranged on the U-shaped frame and the bottom plate, the fixing frame is fixedly connected with the bottom plate and is positioned above the bottom plate, the second cylinders are fixedly connected with the fixing frame and are sequentially arranged on one side of the fixing frame, and the output ends of the second cylinders are fixedly connected with the polishing machine;
the clamping unit comprises a second motor, two third air cylinders and two clamping discs, wherein the two third air cylinders are respectively and rotatably connected with the inner top wall of the U-shaped frame and the upper part of the bottom plate, the two clamping discs are respectively and fixedly connected with the corresponding output ends of the third air cylinders, the second motor is fixedly connected with the U-shaped frame, and the output end of the second motor is fixedly connected with the third air cylinders close to the U-shaped frame;
the measuring assembly comprises a fourth cylinder, a groove body and two movable rulers, wherein the fourth cylinder is fixedly connected with the U-shaped frame and is positioned on the inner top wall of the U-shaped frame, the groove body is fixedly connected with the output end of the fourth cylinder, the two movable rulers are both in sliding connection with the groove body and are positioned in the groove body, and one side of the groove body is provided with a ruler;
the processing assembly further comprises two connecting rods, the bottom plate is provided with a sliding groove, one ends of the two connecting rods are fixedly connected with the corresponding first air cylinders respectively, and the other ends of the two connecting rods are in sliding connection with the sliding groove;
the processing assembly further comprises a control module, wherein the control module is fixedly connected with the bottom plate and is positioned above the bottom plate;
the polishing unit comprises a first motor, two threaded rods, a connecting shaft, two expansion blocks and two polishing wheel devices, wherein the first motor is fixedly connected with the fixed block and is located above the fixed block, the fixed block is provided with a groove, one ends of the threaded rods are fixedly connected with the connecting shaft and symmetrically distributed at two ends of the connecting shaft, the other ends of the threaded rods are respectively and rotatably connected with the inner side walls of the groove, the output end of the first motor is fixedly connected with the corresponding threaded rods, the two expansion blocks are respectively provided with threaded holes, each threaded hole is matched with the corresponding threaded rod, the two polishing wheel devices are respectively and fixedly connected with the corresponding expansion blocks, and the two polishing wheel devices are respectively contacted with the upper part and the lower part of the aluminum casting.
2. An aluminum casting processing method using the aluminum casting processing apparatus according to claim 1, characterized by comprising the steps of:
after the aluminum casting is taken out of the die, the aluminum casting is placed between the two clamping blocks;
the two-way screw machine drives the two clamping blocks to clamp the aluminum casting;
simultaneously, the first motor is started to enable the two threaded rods to rotate, so that the two polishing wheel devices are driven to move relatively, and after the two polishing wheel devices are contacted with the aluminum casting, the upper surface and the lower surface are polished and deburred;
the first cylinder stretches out to bring the aluminum casting between the two clamping discs, and the clamping and fixing of the aluminum casting are controlled by the third cylinder;
the second cylinder drives the polisher to polish the side face of the aluminum casting;
the second motor drives the third cylinder to rotate, the azimuth of the aluminum casting is adjusted, and polishing and deburring operations of four sides are completed through the polishing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211322408.1A CN115609404B (en) | 2022-10-27 | 2022-10-27 | Aluminum casting processing method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211322408.1A CN115609404B (en) | 2022-10-27 | 2022-10-27 | Aluminum casting processing method and device |
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| Publication Number | Publication Date |
|---|---|
| CN115609404A CN115609404A (en) | 2023-01-17 |
| CN115609404B true CN115609404B (en) | 2023-11-03 |
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| CN202211322408.1A Active CN115609404B (en) | 2022-10-27 | 2022-10-27 | Aluminum casting processing method and device |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN112157552A (en) * | 2020-10-19 | 2021-01-01 | 深圳利朋技术研发有限公司 | Machining grinder |
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| DE102020113118A1 (en) * | 2020-05-14 | 2021-11-18 | Dongguan Zongzhi Jiance Ltd. | Pneumatic one-sided clamping mechanism that can be adjusted in two directions |
| CN114770345A (en) * | 2022-03-17 | 2022-07-22 | 江苏科亿达铝业有限公司 | Polishing device for producing anodic aluminum oxide plate and processing method thereof |
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| CN209793317U (en) * | 2017-12-21 | 2019-12-17 | 浙江游星电子科技有限公司 | Double-side polishing machine |
| CN209095183U (en) * | 2018-08-22 | 2019-07-12 | 枣阳兴亚摩擦材料有限公司 | Brake block device for deburring |
| CN212287003U (en) * | 2020-03-12 | 2021-01-05 | 达博闻精密五金科技(苏州)有限公司 | Burr removing device for metal castings |
| DE102020113118A1 (en) * | 2020-05-14 | 2021-11-18 | Dongguan Zongzhi Jiance Ltd. | Pneumatic one-sided clamping mechanism that can be adjusted in two directions |
| CN213004292U (en) * | 2020-07-23 | 2021-04-20 | 扬中市新富车辆配件有限公司 | Grinding machine for deburring metal parts |
| CN112157552A (en) * | 2020-10-19 | 2021-01-01 | 深圳利朋技术研发有限公司 | Machining grinder |
| CN214642453U (en) * | 2021-05-26 | 2021-11-09 | 南阳市汉腾光学有限公司 | An optical lens grinding device |
| CN114770345A (en) * | 2022-03-17 | 2022-07-22 | 江苏科亿达铝业有限公司 | Polishing device for producing anodic aluminum oxide plate and processing method thereof |
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| CN115609404A (en) | 2023-01-17 |
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