CN115609287A - Machine tool for processing flanged bearing ring and processing technology thereof - Google Patents
Machine tool for processing flanged bearing ring and processing technology thereof Download PDFInfo
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- CN115609287A CN115609287A CN202211170545.8A CN202211170545A CN115609287A CN 115609287 A CN115609287 A CN 115609287A CN 202211170545 A CN202211170545 A CN 202211170545A CN 115609287 A CN115609287 A CN 115609287A
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Abstract
本发明公开一种带凸缘轴承套圈的加工机床及其加工工艺,包括机床床身平台、夹头机座和进料机构,夹头机座上转动安装有工件夹头,机床床身平台上安装有第一切削机构、第二切削机构和接出料机构,夹头机座上还安装有套圈装填机构,通过套圈装填机构能将进料机构输送来的套圈工件装填到工件夹头上,本发明采用自动化设计,套圈工件从进料,装填,车加工,最后到出料都是全自动进行,无需人工配合,大大提升了生产加工效率,本发明的第二切削机构采用斜向45度的进刀切削模式,不仅确保了凸缘侧边的90度角的形成,也很好的解决了退刀难题,崩刀和凸缘侧边的削瘤、削边等缺陷出现概率大幅降低,使得产品的质量得到了保证,提高了产品的核心竞争力。
The invention discloses a processing machine tool with a flanged bearing ring and its processing technology. The first cutting mechanism, the second cutting mechanism and the receiving and discharging mechanism are installed on the top, and the ferrule filling mechanism is also installed on the chuck frame, through which the ferrule workpiece delivered by the feeding mechanism can be loaded into the workpiece On the collet, the present invention adopts an automatic design, and the ferrule workpiece is fully automatic from feeding, loading, turning, and finally to discharging, without manual cooperation, which greatly improves the production and processing efficiency. The second cutting mechanism of the present invention Adopting an oblique 45-degree feed cutting mode not only ensures the formation of a 90-degree angle on the flange side, but also solves the problem of tool retraction, chipping, and defects such as chipping and edge cutting on the flange side. The probability of occurrence is greatly reduced, which ensures the quality of the product and improves the core competitiveness of the product.
Description
技术领域technical field
本发明涉及轴承部件加工设备技术领域,尤其是涉及一种带凸缘轴承套圈的加工机床及其加工工艺。The invention relates to the technical field of bearing component processing equipment, in particular to a processing machine tool with a flanged bearing ring and a processing technology thereof.
背景技术Background technique
轴承是现代机械设备中一种重要零部件,它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度,因此,轴承被广泛的应用在各种机械设备中。Bearing is an important part of modern mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Therefore, bearings are widely used in various mechanical equipment .
凸缘四点接触汽车轴承是汽车中的一种重要传动轴承,如图7所示,该轴承的轴承套圈是一种异形外形的套圈,其外壁中央位置设有一圈凸缘(轴承也因此得名),该凸缘的侧边与轴承套圈外壁需要呈90度,而且,轴承套圈的外壁两端部还要有弧形凸起,这种特异的外形给轴承套圈的车销加工带来了难题。在车削加工中,常规采用的进刀方式有正向进刀(正对工件进刀)和侧向九十度进刀(沿机床床身长度方向进刀,刀头和工件垂直),两种进刀切削方式都能形成凸缘,但是由于轴承套圈的外壁两端部的弧形凸起的存在,因此正向进刀切削方式不能满足加工要求,目前采用的是侧向九十度进刀,但是在实际切削加工中发现,侧向九十度进刀切削模式下,凸缘侧边的90度角不能100%的完美形成,而且存在退刀难题(退刀时,刀刃会沿工件加工面退出,刀刃与凸缘侧边存在碰撞概率),容易出现崩刀情况,凸缘侧边也会出现削瘤、削边等缺陷。The flange four-point contact automobile bearing is an important transmission bearing in automobiles. As shown in Figure 7, the bearing ring of the bearing is a ring with a special shape, and a ring of flange is provided in the center of the outer wall (the bearing is also Hence the name), the side of the flange and the outer wall of the bearing ring need to be at 90 degrees, and both ends of the outer wall of the bearing ring must have arc-shaped protrusions. Pin machining presents challenges. In turning processing, the commonly used feeding methods are forward feeding (feeding directly to the workpiece) and lateral 90-degree feeding (feeding along the length of the machine bed, and the cutter head is perpendicular to the workpiece). The infeed cutting method can form a flange, but due to the presence of arc-shaped protrusions at both ends of the outer wall of the bearing ring, the forward infeed cutting method cannot meet the processing requirements. Currently, the 90-degree lateral infeed is used. However, in the actual cutting process, it was found that in the cutting mode of 90-degree lateral feed, the 90-degree angle on the side of the flange cannot be formed 100% perfectly, and there is a problem of retracting the tool (the blade will move along the workpiece when retracting the tool). The processing surface exits, and there is a probability of collision between the blade and the flange side), which is prone to chipping, and the flange side will also have defects such as chipping and edge cutting.
现有的车削加工机床虽然实现了一定程度的自动化,但是在工件安装、拆卸等方面还是需要人工配合操作,其破坏了生产连续性,大大制约了生产加工效率,车削加工机床存在进一步自动化改造的需求。Although the existing turning machine tools have achieved a certain degree of automation, manual operations are still required in terms of workpiece installation and disassembly, which destroys the continuity of production and greatly restricts production and processing efficiency. There is a need for further automation of turning machine tools need.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的不足,提供一种带凸缘轴承套圈的加工机床及其加工工艺。The object of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide a processing machine tool with a flanged bearing ring and its processing technology.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种带凸缘轴承套圈的加工机床,包括机床床身平台、夹头机座和进料机构,所述夹头机座安装在机床床身平台后侧,所述夹头机座上转动安装有工件夹头,所述机床床身平台上安装有第一切削机构、第二切削机构和接出料机构,所述第二切削机构和接出料机构分列安装在第一切削机构的两侧,所述进料机构安装在夹头机座边侧,所述夹头机座上还安装有套圈装填机构,通过所述套圈装填机构能将进料机构输送来的套圈工件装填到工件夹头上。A processing machine tool with a flanged bearing ring, comprising a machine bed platform, a chuck base and a feeding mechanism, the chuck base is installed on the rear side of the machine bed platform, and the chuck base rotates A workpiece chuck is installed, and a first cutting mechanism, a second cutting mechanism, and a feeding and discharging mechanism are installed on the bed platform of the machine tool, and the second cutting mechanism and the feeding and discharging mechanism are installed on the side of the first cutting mechanism On both sides, the feeding mechanism is installed on the side of the chuck frame, and a ferrule filling mechanism is also installed on the chuck frame, through which the ferrule workpiece transported by the feeding mechanism can be Load into the work chuck.
所述第一切削机构正对工件夹头安装,所述第一切削机构包括固定基架和滑动刀架,所述滑动刀架移动安装在固定基架上,所述滑动刀架上固定安装有内孔加工刀具,所述固定基架上安装有刀架滑移驱动组件,所述刀架滑移驱动组件与滑动刀架传动连接。The first cutting mechanism is installed facing the workpiece chuck. The first cutting mechanism includes a fixed base frame and a sliding tool rest. The sliding tool rest is movable and installed on the fixed base frame. For the inner hole machining tool, a tool holder sliding driving assembly is installed on the fixed base frame, and the tool holder sliding driving assembly is connected with the sliding tool holder in transmission.
所述第二切削机构倾斜安装,所述第二切削机构与工件夹头中轴线呈度45角设置,所述第二切削机构也包括固定基架、滑动刀架和刀架滑移驱动组件,所述第二切削机构的滑动刀架上固定安装有凸台加工刀具,所述凸台加工刀具包括刀柄和连接在刀柄上的刀头,所述刀头上设有A刃面和B刃面,所述A刃面与第二切削机构中轴线呈45度角设置,所述B刃面与A刃面呈90度角设置,所述B刃面上设置有缺口刀刃。The second cutting mechanism is installed obliquely, and the second cutting mechanism is arranged at an angle of 45 degrees to the central axis of the workpiece chuck. The second cutting mechanism also includes a fixed base frame, a sliding tool holder and a tool holder sliding drive assembly, A boss processing tool is fixedly installed on the sliding tool holder of the second cutting mechanism, and the boss processing tool includes a handle and a cutter head connected to the handle, and the cutter head is provided with an A blade surface and a B edge. As for the blade surface, the A blade surface is arranged at an angle of 45 degrees to the central axis of the second cutting mechanism, the B blade surface is arranged at a 90 degree angle to the A blade surface, and the B blade surface is provided with a notched blade.
所述接出料机构包括出料滑道和伸缩接料组件,所述出料滑道倾斜安装,所述伸缩接料组件安装在出料滑道进口端,所述出料滑道出口端下方位置放置有成品收集箱,所述伸缩接料组件包括伸缩推缸和伸缩滑道,所述伸缩滑道插装在出料滑道内,所述伸缩滑道侧壁上连接有伸缩推板,所述伸缩推缸安装在出料滑道外壁上,所述伸缩推缸的活塞杆端与伸缩推板相连。The material receiving and discharging mechanism includes a discharge slideway and a telescopic material connection assembly, the discharge slideway is installed obliquely, and the telescopic material connection assembly is installed at the inlet end of the discharge slideway, below the outlet end of the discharge slideway A finished product collection box is placed at the position, and the telescopic material receiving assembly includes a telescopic push cylinder and a telescopic slideway. The telescopic slideway is inserted in the discharge slideway, and a telescopic push plate is connected to the side wall of the telescopic slideway. The telescopic push cylinder is installed on the outer wall of the discharge slideway, and the piston rod end of the telescopic push cylinder is connected with the telescopic push plate.
所述进料机构包括进料滑道和进料限位组件,所述进料滑道倾斜安装,所述进料限位组件安装在进料滑道出口端,所述进料限位组件与套圈装填机构采用联动控制连接。The feed mechanism includes a feed slideway and a feed limit assembly, the feed slideway is installed obliquely, the feed limit assembly is installed at the outlet end of the feed slideway, and the feed limit assembly is connected to The ferrule filling mechanism adopts linkage control connection.
所述进料限位组件包括翘杆安装架、翘杆和导向板,所述翘杆安装架连接在夹头机座边侧,所述翘杆转动安装在翘杆安装架上,所述翘杆一端活动连接有第一限位杆,另一端活动连接有第二限位杆,所述第一限位杆和第二限位杆都一一对应插装在导向板上,所述导向板上设有插装孔,所述第二限位杆外侧套装有弹簧。The feed limit assembly includes a warping rod installation frame, a warping rod and a guide plate. One end of the rod is movably connected with a first limit rod, and the other end is movably connected with a second limit rod, and the first limit rod and the second limit rod are inserted into the guide plate one by one, and the guide plate An insertion hole is provided on the top, and a spring is sleeved on the outside of the second limit rod.
所述套圈装填机构包括升降推缸,所述升降推缸为双头推缸,所述升降推缸的上活塞杆头连接有限位驱动组件,所述升降推缸的下活塞杆头连接有工件装填组件,所述限位驱动组件包括联动横杆、导向座和联动竖杆,所述联动横杆横向连接在升降推缸的上活塞杆头上,所述导向座连接在夹头机座侧面,所述联动竖杆插装在导向座上,所述联动竖杆的上端与联动横杆相连,所述翘杆的第二限位杆安装端向升降推缸方向延伸,使得该端能落于联动竖杆的运动轨迹线上。The ferrule filling mechanism includes a lifting push cylinder, the lifting push cylinder is a double-headed push cylinder, the upper piston rod head of the lifting push cylinder is connected with a limit drive assembly, and the lower piston rod head of the lifting push cylinder is connected with a The workpiece loading assembly, the limit drive assembly includes a linkage cross bar, a guide seat and a linkage vertical bar, the linkage cross bar is transversely connected to the upper piston rod head of the lifting push cylinder, and the guide seat is connected to the chuck base On the side, the linkage vertical rod is inserted on the guide seat, the upper end of the linkage vertical rod is connected with the linkage cross bar, and the second limit rod installation end of the warping rod extends toward the direction of the lifting push cylinder, so that this end can Fall on the motion trajectory line of the linkage vertical bar.
所述工件装填组件包括工件箱、V形落位座和装填推缸,所述工件箱朝向工件夹头和朝向进料机构的两个端面设为敞口,所述V形落位座安装在工件箱内,所述装填推缸安装在工件箱前端面上,所述装填推缸的活塞杆端连接有工件推板,所述工件箱前端面上设有推板收纳槽。The workpiece loading assembly includes a workpiece box, a V-shaped seating seat and a loading push cylinder. In the workpiece box, the filling push cylinder is installed on the front end of the workpiece box, the piston rod end of the filling push cylinder is connected with a workpiece push plate, and a push plate receiving groove is provided on the front end of the workpiece box.
一种利用带凸缘轴承套圈的加工机床进行轴承套圈加工的加工工艺,包括如下步骤:A processing technology for processing a bearing ring by using a processing machine tool with a flanged bearing ring, comprising the following steps:
(1)、轴承套圈工件从进料滑道滑落,被进料限位组件的第一限位杆限位阻挡;(1) The workpiece of the bearing ring slides down from the feed slideway and is stopped by the first limit rod of the feed limit assembly;
(2)、工件装填组件启动下降,工件装填组件内的轴承套圈工件被装填到工件夹头内,在工件装填组件下降的同时,通过限位驱动组件带动进料限位组件动作,第一限位杆抬起,第二限位杆落下,一个轴承套圈工件滑入待上料工位;(2) The workpiece loading assembly starts to descend, and the bearing ring workpiece in the workpiece loading assembly is loaded into the workpiece chuck. While the workpiece loading assembly is descending, the limit drive assembly drives the feed limit assembly to move, the first The limit rod is raised, the second limit rod is lowered, and a bearing ring workpiece slides into the loading station;
(3)、装填完成后,工件装填组件上升,进料限位组件再次动作,第一限位杆落下,第二限位杆抬起,待上料工位上的轴承套圈工件滑入工件箱,等待再次装填,此时,工件夹头带动轴承套圈工件旋转,完成切削预备;(3) After the filling is completed, the workpiece loading component rises, the feed limit component moves again, the first limit rod falls, the second limit rod rises, and the bearing ring workpiece on the loading station slides into the workpiece box, waiting to be filled again, at this time, the workpiece chuck drives the workpiece of the bearing ring to rotate, and the cutting preparation is completed;
(4)、第一切削机构进刀,完成轴承套圈工件的内孔加工;(4), the first cutting mechanism enters the tool to complete the inner hole processing of the bearing ring workpiece;
(5)、第一切削机构退刀,第二切削机构进刀,完成轴承套圈工件的外壁凸缘加工;(5), the first cutting mechanism withdraws the tool, and the second cutting mechanism enters the tool to complete the outer wall flange processing of the bearing ring workpiece;
(6)、第二切削机构退刀,伸缩滑道推出到工件夹头位置,从工件夹头上掉落的轴承套圈工件被伸缩滑道接取,然后沿出料滑道输出;(6), the second cutting mechanism withdraws the tool, and the telescopic slideway is pushed out to the position of the workpiece chuck, and the bearing ring workpiece dropped from the workpiece chuck is picked up by the telescopic slideway, and then output along the discharge slideway;
(7)、从步骤开始依次重复循环,以进行连续的工件车加工作业。(7), start from the step and repeat the cycle successively to carry out the continuous workpiece turning operation.
本发明的有益效果是:本发明采用自动化设计,套圈工件从进料,装填,到车加工,最后到出料都是全自动进行,中间无需人工配合,大大提升了生产加工效率,本发明的第二切削机构采用斜向45度的进刀切削模式,不仅确保了凸缘侧边的90度角的形成,也很好的解决了退刀难题,崩刀和凸缘侧边的削瘤、削边等缺陷出现概率大幅降低,使得产品的质量得到了保证,提高了产品的核心竞争力。The beneficial effects of the present invention are: the present invention adopts automatic design, and the ferrule workpiece is fully automatic from feeding, loading, to turning, and finally to discharging, without manual cooperation in the middle, which greatly improves the production and processing efficiency. The second cutting mechanism adopts an oblique 45-degree feed cutting mode, which not only ensures the formation of a 90-degree angle on the side of the flange, but also solves the problem of tool retraction, chipping and chipping on the side of the flange The occurrence probability of defects such as edge cutting and edge cutting is greatly reduced, which ensures the quality of the product and improves the core competitiveness of the product.
附图说明Description of drawings
图1为本发明的主视图;Fig. 1 is the front view of the present invention;
图2为本发明的机床床身平台上各机构的俯视布局图;Fig. 2 is the top view layout drawing of each mechanism on the bed platform of the machine tool of the present invention;
图3为本发明的滑动刀架的传动剖视图;Fig. 3 is a transmission sectional view of the sliding knife rest of the present invention;
图4为本发明的进料限位组件的安装结构图;Fig. 4 is the installation structure diagram of the feeding limit assembly of the present invention;
图5为本发明的工件装填组件的正视结构图;Fig. 5 is the front structural view of the workpiece loading assembly of the present invention;
图6为本发明的轴承套圈工件的装填结构示意图;Fig. 6 is a schematic diagram of the loading structure of the bearing ring workpiece of the present invention;
图7为本发明需要加工的轴承套圈的外形结构图;Fig. 7 is the outline structural diagram of the bearing ring that needs to be processed in the present invention;
图8为本发明的凸台加工刀具的刀头的进刀切削示意图。Fig. 8 is a schematic diagram of the feed cutting of the tool head of the boss processing tool of the present invention.
图中:机床床身平台1、夹头机座2、工件夹头3、推料套31、第一切削机构4、固定基架41、滑动刀架42、滑移座421、内孔加工刀具43、刀架滑移驱动组件44、电机441、传动螺杆442、联动座443、第二切削机构5、凸台加工刀具51、刀柄52、刀头53、A刃面531、B刃面532、缺口刀刃533、接出料机构6、出料滑道61、伸缩接料组件62、伸缩推缸621、伸缩滑道622、伸缩推板623、成品收集箱63、进料机构7、进料滑道71、进料限位组件72、翘杆安装架721、翘杆722、第一限位杆723、第二限位杆724、导向板725、插装孔7251、弹簧726、套圈装填机构8、升降推缸81、限位驱动组件82、联动横杆821、导向座822、联动竖杆823、工件装填组件83、工件箱831、推板收纳槽8311、V形落位座832、装填推缸833、工件推板834、带凸缘轴承套圈9、凸缘91、弧形凸起部92。In the figure:
具体实施方式detailed description
下面结合附图和具体实施方式对本发明作进一步描述,本发明中的“左”、“右”等描述均是以图1为参照方向:Below in conjunction with accompanying drawing and specific embodiment, the present invention will be further described, and descriptions such as " left ", " right " among the present invention all take Fig. 1 as reference direction:
如图1~图8所示,一种带凸缘轴承套圈的加工机床,包括机床床身平台1、夹头机座2和进料机构7,夹头机座2安装在机床床身平台1后侧,夹头机座2上转动安装有工件夹头3,工件夹头3通过机床动力机构(电机)带动旋转,通过工件夹头3能带动轴承套圈工件同步旋转,以进行切削加工作业,机床床身平台1上安装有第一切削机构4、第二切削机构5和接出料机构6,第二切削机构5和接出料机构6分列安装在第一切削机构4的两侧,第一切削机构4用来加工轴承套圈工件的内圈,第二切削机构5用来加工轴承套圈工件的外壁,接出料机构6能接取并输出加工好的工件,进料机构7安装在夹头机座2边侧,夹头机座2上还安装有套圈装填机构8,通过套圈装填机构8能将进料机构7输送来的套圈工件装填到工件夹头3上,本发明的机床主要用于加工轴承套圈毛坯工件,以得到带凸缘轴承套圈9,带凸缘轴承套圈9外壁中央位置有一圈凸缘91,套圈左右两端都设有弧形凸起部92,是一种异形的轴承套圈工件,常规的正向进刀切削无法加工出弧形凸起部92,因此不予采用,目前采用的90度垂直进刀切削模式,虽然能加工出凸缘91和弧形凸起部92,但是存在凸缘侧边的90度角不能100%保证,退刀存在易崩刀,凸缘侧边会出现削瘤、削边等缺陷的问题(垂直进刀切削,退刀时刀刃是沿进刀面推出,只要工件旋转稍有不稳,退刀的刀刃就会与进刀面碰撞,轻则造成凸缘侧边出现削瘤、削边等缺陷,重则崩掉刀刃),产品的质量稳定性较差,合格品的产量也无法有效提升,本发明通过改进第二切削机构5的刀头和进刀模式来解决退刀问题,同时也确保了凸缘侧边能稳定切削出90度角,大幅提升了质量稳定性,减少了不合格品率,而且本发明的进料,装填,车加工,出料等一系列操作都是全自动进行,生产连续性较好,能大幅提升单位时间内的产品产量,通过本发明能降低产品生产成本,给产品带来良好的市场竞争力。As shown in Figures 1 to 8, a processing machine tool with a flanged bearing ring includes a
如图2和图3所示,第一切削机构4正对工件夹头3安装,第一切削机构4采用正向进到切削加工模式,用来加工凸缘轴承套圈9的内孔,第一切削机构4包括固定基架41和滑动刀架42,滑动刀架42移动安装在固定基架41上,滑动刀架42上固定安装有内孔加工刀具43,固定基架41上安装有刀架滑移驱动组件44,刀架滑移驱动组件44与滑动刀架42传动连接,通过刀架滑移驱动组件44能驱动滑动刀架42在固定基架41上移动,从而实现内孔加工刀具43的进刀或退刀操作,滑动刀架42下方连接有倒U形的滑移座421,滑动刀架42通过滑移座421安装在固定基架41上,刀架滑移驱动组件44包括电机441、传动螺杆442,传动螺杆442转动安装在固定基架41内,电机441与传动螺杆442相连,滑移座421底面上连接有联动座443,联动座443螺纹安装在传动螺杆442上,电机441能驱动传动螺杆442旋转,然后通过联动座443带动滑动刀架42在固定基架41上移动。As shown in Figures 2 and 3, the
如图2和图3所示,第二切削机构5倾斜安装,第二切削机构5与工件夹头3中轴线呈45度角设置,第二切削机构5也包括固定基架41、滑动刀架42和刀架滑移驱动组件44,同样能实现刀具的进刀和退刀操作,第二切削机构5的滑动刀架42上固定安装有凸台加工刀具51,凸台加工刀具51用来切削轴承套圈工件的外壁,凸台加工刀具51包括刀柄52和连接在刀柄52上的刀头53,刀头53上设有A刃面531和B刃面532,A刃面531与第二切削机构5中轴线呈45度角设置,B刃面532与A刃面531呈90度角设置,B刃面532上设置有缺口刀刃533,本发明中,第二切削机构5与工件夹头3中轴线呈45度角设置,就能形成45度斜向的进刀和退刀操作,又由于A刃面531与第二切削机构5中轴线呈45度角设置,B刃面532与A刃面531呈90度角设置,这样,A刃面531在进刀时就能始终垂直于轴承套圈工件的中轴线,切削加工完成后,能确保形成90度角的凸缘91侧边面,B刃面532上的缺口刀刃533与凸缘轴承套圈9端部的弧形凸起部92尺寸相匹配,这样在进刀切削到位后,正好在凸缘轴承套圈9的端部形成弧形凸起部92,由于本发明的第二切削机构5采用的是45度的进刀和退刀,如图8所示,退刀时,刀头53的A刃面531和B刃面532能立即与切削加工面脱离,随着退刀进行,刃面与加工面的间隙会越来越大,因此本发明的第二切削机构5退刀过程中,A刃面531和B刃面532不会存在与工件加工面相碰撞的危险,因此能很好的解决崩刀问题,也确保了切削面的干净,使得凸缘加工面不会出现削瘤、削边等缺陷,大大提升了产品的质量水平,使得产品能很好的符合设计要求。As shown in Figure 2 and Figure 3, the second cutting mechanism 5 is installed obliquely, and the second cutting mechanism 5 is arranged at an angle of 45 degrees with the central axis of the
如图1和图2所示,接出料机构6包括出料滑道61和伸缩接料组件62,出料滑道61倾斜安装,伸缩接料组件62安装在出料滑道61进口端,出料滑道61出口端下方位置放置有成品收集箱63,出料滑道61进口端为高点,出料滑道61出口端为低点,伸缩接料组件62用来接取加工好的工件,接取来的工件顺出料滑道61滑落到成品收集箱63集中收集,伸缩接料组件62包括伸缩推缸621和伸缩滑道622,伸缩滑道622插装在出料滑道61内,伸缩滑道622侧壁上连接有伸缩推板623,伸缩推缸621安装在出料滑道61外壁上,伸缩推缸621的活塞杆端与伸缩推板623相连,伸缩推缸621能推动伸缩滑道622朝工件夹头3方向运动,在工件出料时,伸缩滑道622位于工件夹头3下方位置,工件夹头3内活动安装有推料套31,推料套31能前后运动,当切削加工完成,工件夹头3松开后,通过推料套31能将工件从工件夹头3内推出,使其被伸缩滑道622接取,本发明中,通过接出料机构6能实现轴承套圈工件的自动化接料和出料操作。As shown in Fig. 1 and Fig. 2, the material receiving and discharging
如图1和图4所示,进料机构7包括进料滑道71和进料限位组件72,进料滑道71倾斜安装,进料滑道71的低点为其输出口,进料限位组件72安装在进料滑道71出口端,用来阻挡轴承套圈工件,实现轴承套圈工件的逐个上料(轴承套圈工件逐个加工,所以需要逐个进料装填),进料限位组件72与套圈装填机构8采用联动控制连接,实现装填和进料的一体化连续进行。As shown in Figures 1 and 4, the
如图1和图4所示,进料限位组件72包括翘杆安装架721、翘杆722和导向板725,翘杆安装架721连接在夹头机座2边侧,翘杆722转动安装在翘杆安装架721上,翘杆722一端活动连接有第一限位杆723,另一端活动连接有第二限位杆724,第一限位杆723和第二限位杆724都一一对应插装在导向板725上,导向板725上设有插装孔7251,插装孔7251尺寸大于限位杆的直径,这样既能起到一定的导向作用,又不影响限位杆的升降,第二限位杆724外侧套装有弹簧726,弹簧726起到复位作用,正常状态下,第二限位杆724升起,第一限位杆723下落,第一限位杆723起到阻挡工件的作用,本发明中,翘杆722能翘转运动,从而实现第一限位杆723和第二限位杆724的交替升降,第一限位杆723或第二限位杆724下降时,都能起到阻挡工件的作用,第一限位杆723或第二限位杆724之间能容纳一个轴承套圈工件,第一限位杆723与第二限位杆724之间的空间设为上料预备区,通过一限位杆723和第二限位杆724的交替升降能实现轴承套圈工件的逐个滑落进料。As shown in Figures 1 and 4, the
如图1、5、6所示,套圈装填机构8包括升降推缸81,升降推缸81为双头推缸,升降推缸81的上活塞杆头连接有限位驱动组件82,升降推缸81的下活塞杆头连接有工件装填组件83,升降推缸81活塞杆下降时能进行工件的装填操作,同时也能通过限位驱动组件82驱动进料限位组件72动作,限位驱动组件82包括联动横杆821、导向座822和联动竖杆823,联动横杆821横向连接在升降推缸81的上活塞杆头上,导向座822连接在夹头机座2侧面,联动竖杆823插装在导向座822上,导向座822起到联动竖杆823的升降导向作用,联动竖杆823的上端与联动横杆821相连,联动竖杆823随联动横杆821驱动动作,翘杆722的第二限位杆724安装端向升降推缸81方向延伸,使得该端能落于联动竖杆823的运动轨迹线上,联动竖杆823下降时能推动翘杆722转动。As shown in Figures 1, 5, and 6, the
如图1、5、6所示,工件装填组件83包括工件箱831、V形落位座832和装填推缸833,工件箱831能容纳一个轴承套圈工件,工件箱831朝向工件夹头3和朝向进料机构7的两个端面设为敞口,朝向进料机构7端面敞口是为了进料,朝向工件夹头3端面敞口是为了向工件夹头3装填工件,V形落位座832安装在工件箱831内,滑入工件箱831后的轴承套圈工件会卡落在V形落位座832上,装填推缸833安装在工件箱831前端面上,装填推缸833的活塞杆端连接有工件推板834,工件箱831前端面上设有推板收纳槽8311,平时工件推板834收纳在推板收纳槽8311内,从而不影响轴承套圈工件的滑入,需要装填时,装填推缸833推出工件推板834,将轴承套圈工件推入装填到工件夹头3内,本发明进行工件装填作业时,工件箱831向下运动到与工件夹头3齐平,此时的联动竖杆823也随之下降,从而带动翘杆722转动,装填作业时,第一限位杆723抬起,第二限位杆724降落,单个工件滑落阻挡在两个限位杆之间的上料预备区内,随着装填作业完成,工件箱831向上运动(直至与进料滑道71出口端对接),翘杆722失去压力,受弹簧726复位力作用,第二限位杆724升起,第一限位杆723下落,工件被阻挡在第一限位杆723后侧,而在上料预备区内的单个工件失去限制,会自然滑落,直至落入到工件箱831内,完成装填前的预备工作。As shown in Figures 1, 5 and 6, the
本发明通过套圈装填机构8和进料机构7的联动动作,能实现自动化的、连续的进料和装填操作。The present invention can realize automatic and continuous feeding and filling operations through the linkage action of the
一种利用带凸缘轴承套圈的加工机床进行轴承套圈加工的加工工艺,包括如下步骤:A processing technology for processing a bearing ring by using a processing machine tool with a flanged bearing ring, comprising the following steps:
(1)、轴承套圈工件排队从进料滑道71滑落,被进料限位组件72的第一限位杆723限位阻挡,形成进料预备;(1), the bearing ring workpieces line up and slide down from the
(2)、工件装填组件83内预先装有一个工件,工件装填组件83启动下降,工件装填组件83内的轴承套圈工件被装填到工件夹头3内,在工件装填组件83下降的同时,通过限位驱动组件82带动进料限位组件72动作,第一限位杆723抬起,第二限位杆72)落下,一个轴承套圈工件滑入待上料工位(也就是前述的上料预备区);(2), a workpiece is pre-installed in the
(3)、装填完成后,工件装填组件83上升,进料限位组件72再次动作,第一限位杆723落下,第二限位杆724抬起,待上料工位上的轴承套圈工件滑入工件箱831,等待再次装填,此时,工件夹头3带动轴承套圈工件旋转,完成切削预备;(3) After the filling is completed, the
(4)、第一切削机构4正向进刀,完成轴承套圈工件的内孔加工;(4), the
(5)、第一切削机构4退刀,让出空间,第二切削机构5进刀,第二切削机构5以斜向45度角进刀,完成轴承套圈工件的外壁凸缘加工;(5), the
(6)、第二切削机构5退刀,第二切削机构5以斜向45度角退刀,让出空间,伸缩滑道622推出到工件夹头3位置,从工件夹头3上掉落的轴承套圈工件被伸缩滑道622接取,然后沿出料滑道61输出;(6), the second cutting mechanism 5 withdraws the knife, the second cutting mechanism 5 retracts the knife at an angle of 45 degrees obliquely, to make room, the
(7)、从步骤(2)开始依次重复循环,以进行连续的工件车加工作业。(7), starting from step (2), the cycle is repeated successively to carry out continuous workpiece turning operations.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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