CN115609277B - A production equipment with planetary gear reduction motor - Google Patents
A production equipment with planetary gear reduction motor Download PDFInfo
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- CN115609277B CN115609277B CN202211290104.1A CN202211290104A CN115609277B CN 115609277 B CN115609277 B CN 115609277B CN 202211290104 A CN202211290104 A CN 202211290104A CN 115609277 B CN115609277 B CN 115609277B
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- bearing
- tightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The application relates to the technical field of production equipment of motors, in particular to production equipment with a planetary gear reducing motor, which comprises a frame, wherein a feeding table, a first vibrating disc, a second vibrating disc and a vertical cylinder are arranged on the frame, the first vibrating disc is used for feeding a clamp spring, the second vibrating disc is used for feeding a planetary gear, the vertical cylinder is used for feeding a bearing, the feeding table is used for feeding a planet carrier, a split charging table group used for assembling the planetary gear, the bearing and the clamp spring is arranged on the frame, a main assembly table and a mechanical arm are arranged on the frame, and the mechanical arm is used for clamping the planet carrier on the feeding table to be horizontally arranged on the main assembly table and sequentially clamping the planet gears, the bearings and the clamp springs formed on the split charging table group to be assembled on the planet carrier on the main assembly table. The application has the effect of reducing the corresponding installation stations of the planetary gears.
Description
Technical Field
The application relates to the technical field of production equipment of motors, in particular to production equipment with planetary gear reduction motors.
Background
The motor is required to be assembled with spare parts in the production process, and automatic assembly can be carried out in the motor assembly process through automatic motor production equipment, so that the production efficiency is improved, and meanwhile, the labor intensity of manual operation is reduced. The reduction motor with the planetary gears is internally provided with a plurality of planetary gears, and the planetary gears are connected with a planetary carrier, so that the planetary gears and the planetary carrier are assembled.
The utility model discloses a multi-functional planetary gear assembly quality in the correlation technique, including the processing platform, the processing platform is including setting up support frame one in processing platform one side, set up oiling supporting component at processing platform opposite side, set up support frame two in processing platform rear side and install the revolving stage at processing platform top surface, the top of support frame one is provided with the planet wheel vibration dish one and the gear vibration dish one that are used for bottom layer gear's placing plate and middle level gear assembly, the top of support frame two is used for the planet wheel vibration dish two and the gear vibration dish two of top layer gear assembly, the rotatory different station department of at least in-process revolving stage at least is used for installing a plurality of planet wheels in proper order at the in-process of carrying out the assembly.
However, in the above structure, the plurality of planetary gears correspond to a plurality of identical mounting stations.
Disclosure of Invention
In order to reduce the corresponding installation stations of the planetary gears, the application provides production equipment with a planetary gear reducing motor.
The application provides production equipment with a planetary gear reducing motor, which adopts the following technical scheme:
The production equipment with the planetary gear speed reducing motor comprises a frame, wherein a feeding table, a first vibration disc, a second vibration disc and a vertical cylinder are arranged on the frame, the first vibration disc is used for feeding a clamp spring, the second vibration disc is used for feeding a planetary gear, the vertical cylinder is used for feeding a bearing, the feeding table is used for feeding a planetary carrier, a split charging table group used for assembling the planetary gear, the bearing and the clamp spring is arranged on the frame, a total assembling table and a mechanical arm are arranged on the frame, and the mechanical arm is used for clamping the planetary carrier on the feeding table to be horizontally placed on the total assembling table and sequentially clamping the planetary gear, the bearing and the clamp spring formed on the split charging table group to be assembled on the planetary carrier on the total assembling table.
Through adopting above-mentioned technical scheme, during the use, be used for placing the planet carrier on the material loading platform, be used for the material loading jump ring on the first vibration dish, be used for material loading planetary gear on the second vibration dish, the riser is used for the material loading bearing, and assemble a bearing earlier on the partial shipment bench group, a planetary gear and a jump ring back, the rethread arm places the planet carrier on the assembly platform, will constitute holistic planetary gear simultaneously, bearing and jump ring clamp and get the planet carrier on, and press from both sides in proper order and get three, thereby make three planetary gear's installation station be in a assembly bench and accomplish, reduced the installation station that planetary gear corresponds.
The split charging bench set comprises a bench, a rotary table and a rotary air cylinder, wherein the bench is fixed on the bench, the rotary air cylinder is fixed on the bench, the output axis of the rotary air cylinder is arranged vertically, the rotary table is fixed at the output end part of the rotary air cylinder, two positioning rods are fixedly arranged on the upper surface of the rotary table, the two positioning rods exchange positions when the rotary air cylinder works, one positioning rod is correspondingly provided with a press-fitting device for installing a bearing, and the other end of the positioning rod is correspondingly provided with a clamping device for installing a clamp spring.
Through adopting above-mentioned technical scheme, the revolving stage rotates through rotating the cylinder and sets up on the rack, and when the revolving stage rotated through rotating the cylinder, the mounted position that makes planetary gear's bearing and jump ring can be in two locating lever departments respectively, and two locating levers of interchange position can make jump ring and bearing install simultaneously, improves the installation rate of bearing and jump ring on the planetary gear.
The lifting chuck is arranged at the output part of the linear sliding table module, the linear sliding table module drives the lifting chuck to move to the two ends of the linear sliding table module and respectively correspond to the positioning rod and the discharge end of the second vibration disc, the lifting chuck is positioned at the middle position of the linear sliding table module and corresponds to the discharge positions of a plurality of vertical cylinders, the lifting chuck clamps a bearing for discharging and flowing out of one vertical cylinder, and then moves to the position corresponding to the second vibration disc and clamps a bearing and a planetary gear which are arranged up and down.
Through adopting above-mentioned technical scheme, after the lift chuck removes from the direction of locating lever, through the vertical section of thick bamboo position of bearing outflow and clamp and get a bearing earlier, then place the bearing on the planetary gear, clamp again and get planetary gear and bearing and remove simultaneously, and then linear slip table module drives the lift chuck and once gets and put with the bearing in-process that comes and goes.
The pressing device comprises a pressing head and a pressing cylinder, wherein the pressing head is used for sleeving a positioning rod to press a bearing, and the pressing cylinder is fixedly arranged at the output end part of the pressing cylinder.
Through adopting above-mentioned technical scheme, the pressure head is used for the cover to establish on the locating lever to with the pressure head cover on the locating lever under the effect of compressing tightly the cylinder make the lower extreme butt of pressure head on the bearing, can make the pressure head more accurate to the extrusion direction of bearing through the cooperation of pressure head and locating lever, improve the pressure equipment quality of bearing.
The clamping device comprises a clamping cylinder, a pressing cylinder, a tightening block and a tightening cylinder, wherein a vertical tightening hole is formed in the tightening block, a chamfer is formed in the edge of the upper end of the tightening hole, the clamping cylinder is fixed on a frame and used for driving the pressing cylinder to be inserted into the tightening hole, and the tightening cylinder is used for driving the tightening block to be abutted against the end part of the planetary gear.
Through adopting above-mentioned technical scheme, tighten up the upper end edge of hole and offer the chamfer, place after the position of chamfer when the jump ring, press a section of thick bamboo to the position of jump ring be close to make the jump ring narrow to tighten up downthehole, tighten up the hole simultaneously and dock through tightening up the cylinder with the hole of bearing, and then make things convenient for the jump ring to enter into the inside of the hole of bearing by tightening up downthehole.
Preferably, the rack is rotatably provided with the inserted link which is vertically matched with the rack in a sliding way, the inserted link is connected with a positioning cylinder for driving the inserted link to vertically move, the turntable is provided with two positioning holes, and the upper end of the inserted link is used for being matched and inserted into the positioning holes.
Through adopting above-mentioned technical scheme, the vertical sliding fit of inserted bar is on the rack, and after the revolving stage rotated the position of installation jump ring, the location cylinder drove the inserted bar and inserts in the locating hole, and then makes the inserted bar fix the position of revolving stage, reduces the in-process revolving stage rotation at the pressure equipment.
Preferably, a material outlet block is fixedly arranged at the lower end of the vertical cylinder, a through hole is formed in the material outlet block, a pushing slat is slidably matched in the through hole, a pushing cylinder for driving the pushing slat to slide along the through hole is connected to the pushing slat, and the pushing slat is used for opening or plugging the lower end of the vertical cylinder.
Through adopting above-mentioned technical scheme, offer the through-hole on the play material piece, push away the slat and can enter into in the through-hole to push away the slat and push away reciprocating motion in the through-hole under the effect of cylinder, make push away the slat and open or shutoff with vertical lower extreme, when opening the lower extreme of chimney, make a bearing in the chimney fall in the through-hole, then carry out the shutoff again and be the chimney, and then the convenience flows out the bearing in the chimney one by one.
Preferably, a moving device is arranged between the first vibration disc and the tightening block; the moving device comprises a horizontal cylinder and a vertical cylinder, wherein the output end part of the horizontal cylinder is used for installing the vertical cylinder, the output end part of the vertical cylinder is provided with a magnetic suction head, the magnetic suction head is of a hollow structure, and the magnetic suction head sucks a clamping spring discharged by the first vibration disc and moves to a tightening hole of the tightening block.
Through adopting above-mentioned technical scheme, horizontal cylinder is used for taking the magnetic suction head to tighten up the orientation of piece and removes, and vertical cylinder is used for taking the vertical orientation of magnetic suction head to remove, and after the magnetic suction head absorbed the jump ring, the magnetic suction head can remove the position of tightening up the hole, then directly inserts through the hollow position of magnetic suction head and presses the section of thick bamboo, can make magnetic suction head and tighten up the piece control jump ring, reduces the jump ring pressurized and flies out.
The discharging position of the first vibration disc is provided with a sliding stop block, the stop block is provided with a receiving groove connected with the discharging position of the first vibration disc, and the stop block is connected with a blocking cylinder for driving the stop block to move.
Through adopting above-mentioned technical scheme, the dog setting has offered on the dog and has accepted the groove and can accept the jump ring that flows from first vibration dish in the ejection of compact position of first vibration dish, then the rethread shutoff cylinder removes the dog after, only leaves a jump ring in accepting the inslot, makes things convenient for the magnetism suction head to follow and accepts inslot accuracy and absorb a jump ring.
The turnover mechanism comprises a frame, a turnover mechanism, a mechanical arm, a first moving table, a second moving table, a rotating chuck, a planetary gear, a bearing and a clamp spring, wherein the frame is provided with the turnover mechanism, the turnover mechanism comprises a first moving table and a second moving table, the turnover mechanism is arranged on the first moving table, the turnover mechanism is provided with the turnover mechanism, the output part of the turnover mechanism is fixedly provided with the rotating chuck, the rotating chuck moves to the split charging table through the first moving table to clamp and assemble the planetary gear, the bearing and the clamp spring into a whole, the rotating chuck rotates the planetary gear to the position below the bearing through the turnover mechanism, and the rotating chuck is used for placing the turnover planetary gear on the second moving table and conveying the turnover planetary gear to the clamping position of the mechanical arm.
Through adopting above-mentioned technical scheme, the upset cylinder is moved to the position of the holistic planetary gear of equipment, bearing and jump ring by first mobile station earlier, presss from both sides by the upset cylinder and gets and rotate the below position that the jump ring is located the bearing, then places on the second mobile station, makes things convenient for the arm to directly press from both sides and gets the planetary gear of correct orientation.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The planet carrier is placed on the assembly table through the mechanical arm, meanwhile, the planet gears, the bearings and the clamp springs which form the whole are clamped on the planet carrier through the mechanical arm, and three are sequentially clamped, so that the installation stations of the three planet gears are completed on the assembly table, and the installation stations corresponding to the planet gears are reduced;
2. after the lifting chuck moves away from the direction of the positioning rod, a bearing is clamped firstly, then the bearing is placed on the planetary gear, the planetary gear and the bearing are clamped and moved simultaneously, the planetary gear and the bearing can be taken and placed in the process that the lifting chuck reciprocates once, the working efficiency is improved, and meanwhile, the time for pressing the bearing is reserved;
3. After the clamp spring is sucked by the magnetic suction head, the magnetic suction head can move to the position of the tightening hole, the hollow position of the magnetic suction head is directly inserted into the pressing cylinder, the clamp spring can be controlled by the magnetic suction head and the tightening block, and the clamp spring is reduced from being pressed and flying out.
Drawings
FIG. 1 is a mounting structure of a planet carrier and a planet gear with a planetary gear reduction motor in an embodiment of the application;
FIG. 2 is a schematic view of a mounting structure of a mechanical arm according to a first embodiment of the present application;
Fig. 3 is a schematic view showing the mounting structure of a first vibration plate and a second vibration plate in the first embodiment of the present application;
FIG. 4 is a schematic view showing a structure of a sub-assembly table set according to the first embodiment of the present application;
FIG. 5 is a schematic view of a press-fitting device and a clamping device according to an embodiment of the present application;
FIG. 6 is a schematic view showing the installation position of a vertical cylinder in the first embodiment of the present application;
FIG. 7 is an enlarged schematic view of a portion A of FIG. 6;
FIG. 8 is a partially enlarged schematic illustration of portion B of FIG. 6;
FIG. 9 is a schematic diagram of a mobile device and a clamping device and a position according to a first embodiment of the present application;
FIG. 10 is a schematic view of a transition device according to a first embodiment of the present application;
FIG. 11 is a schematic view showing the internal structure of a column in a second embodiment of the present application.
Reference numerals illustrate 1, a planet carrier; 11, a planetary gear; 12, mounting a column; 13, bearings, 14, clamping springs, 15, screws, 16, a central gear, 21, a loading platform, 22, a first vibration disc, 23, a second vibration disc, 24, a vertical cylinder, 241, a discharging block, 242, a through hole, 243, a pushing slat, 244, a pushing cylinder, 3, a rack, 31, a mechanical arm, 32, a general assembly platform, 33, a screwing device, 34, a linear sliding table module, 341, a lifting chuck, 4, a split charging platform set, 41, a rack, 42, a turntable, 43, a rotating cylinder, 44, a positioning rod, 45, a plug rod, 46, a positioning cylinder, 47, a positioning hole, 48, a supporting wheel, 5, a press fitting device, 51, a pressing head, 52, a pressing cylinder, 53, a moving block, 6, a clamping device, 61, a clamping cylinder, 62, a pressing cylinder, 63, a tightening block, 64, a tightening cylinder, 65, a first sliding block, 66, a second sliding block, 67, a sliding rail, 68, a tightening hole, 69, a chamfer, 7, a moving device, 71, a block, 72, a magnet, 73, a horizontal cylinder, 74, a vertical cylinder, a positioning hole, 48, a supporting wheel, a 5, a press fitting device, a pressing cylinder, 51, a pressing head, 53, a moving block, 6, a clamping cylinder, a lifting groove, a lifting device, a lifting, a lifting, a.
Detailed Description
The application is described in further detail below with reference to fig. 1-11.
Referring to fig. 1, a gear motor with a planet gear 11 comprises a planet carrier 1 and three planet gears 11 arranged on the planet carrier 1, wherein the planet carrier 1 is of a disc-shaped structure, three mounting columns 12 perpendicular to the planet carrier 1 are integrally arranged on one surface of the planet carrier 1, the planet gears 11 are sleeved on the mounting columns 12, a bearing 13 is arranged between the planet gears 11 and the mounting columns 12, the bearing 13 is used for rotationally connecting the planet gears 11 on the mounting columns 12, one end of each planet gear 11 is provided with a clamp spring 14, the clamp springs 14 are clamped on the inner side walls of the planet gears 11, the end surfaces of the bearing 13 are abutted on the clamp springs 14, the positions of the bearing 13 and the planet gears 11 are positioned through the clamp springs 14, the clamp springs 14 are positioned on one end surface of the bearing 13 facing the planet carrier 1, the clamp springs 14 are abutted on the outer ring of the bearing 13, one end of the mounting columns 12 far away from the planet carrier 1 is in threaded connection with a screw 15, the head of the screw 15 is abutted on the inner ring of the bearing 13, the bearing 13 is stably connected on the mounting columns 12 through the clamp springs 14 and 15, and meanwhile the planet gears 11 are stably connected on the bearing 13 through the clamp springs 14. A sun gear 16 is integrally provided on the surface of the planet carrier 1 facing away from the planet wheels.
The embodiment of the application discloses production equipment with a planetary gear speed reduction motor.
Embodiment one:
The embodiment discloses production equipment with a planetary gear reducing motor, and referring to fig. 2 and 3, the production equipment comprises a feeding table 21 for feeding a planet carrier 1, a first vibration disc 22 for feeding a clamp spring 14, a second vibration disc 23 for feeding a planetary gear 11 and a vertical cylinder 24 for feeding a bearing 13. The loading table 21, the first vibration plate 22, the second vibration plate 23 and the vertical cylinder 24 are all mounted on the frame 3. A split charging table set 4 is provided on the frame 3, and the position of the split charging table set 4 is used for assembling the planetary gear 11 and the bearing 13. A mechanical arm 31 is mounted on the frame 3, and the mechanical arm 31 is used for moving the single planetary gear 11 and the bearing 13 assembled by the sub-assembly table set 4. A final assembly table 32 is provided on the frame 3, the upper part of the final assembly table 32 is horizontally placed on the carrier 1, and the mounting post 12 on the carrier 1 is vertically upward. The mechanical arm 31 moves the single planetary gear 11 and the bearing 13 to the position corresponding to the mounting post 12 and is press-fitted to the mounting post 12, and the mechanical arm 31 can fully assemble the planetary gears 11 on all three mounting posts 12 after three continuous operations. A screw tightening device 33 is provided on the frame 3, and the screw 15 on each mounting post 12 is mounted by the screw tightening device 33.
Referring to fig. 4, the sub-packaging table set 4 includes a table 41, a turntable 42 and a rotating cylinder 43, the rotating cylinder 43 is fixed on the upper surface of the table 41 and is vertically arranged on the output axis, the turntable 42 is fixed on the output part of the rotating cylinder 43, the rotating angle of each time the rotating cylinder 43 works is 180 degrees, the rotating cylinder 43 drives the turntable 42 to rotate, two positioning rods 44 are fixedly arranged on the turntable 42, the positioning rods 44 are vertically arranged, the lower ends of the positioning rods 44 are connected with the turntable 42, the upper ends of the positioning rods 44 are used for sleeving the planetary gear 11 and the bearing 13, and the two positioning rods 44 are respectively arranged at positions of 180 degrees relative to the turntable 42, so that the positions of the two positioning rods 44 can be interchanged each time the rotating cylinder 43 works. The rotary table 42 is provided with two positioning holes 47 which are matched with the upper end of the inserting rod 45, when the rotary table 42 drives the rotary table 42 to rotate through the rotating cylinder 43, one of the positioning holes 47 can be just above the inserting rod 45, then the inserting rod 45 is upwards moved and inserted into the positioning hole 47 through the positioning cylinder 46, and then the position of the inserting rod 45 to the rotary table 42 is positioned, so that the position of the positioning rod 44 is conveniently kept stable. The two supporting wheels 48 are rotatably mounted on the stand 41, the supporting wheels 48 are positioned right below the two positioning rods 44 when the two positioning rods 44 stop rotating, the upper parts of the side walls of the supporting wheels 48 are supported on the lower surface of the turntable 42, on one hand, when the turntable 42 receives pressure when the bearing 13 is mounted, the supporting wheels 48 provide counter force to the turntable 42, so that damage to the rotating cylinder 43 is reduced, and on the other hand, when the position of the supporting wheels 48 is reached during rotation of the turntable 42, the lower surface of the turntable 42 can abut against the supporting wheels 48, so that the turntable 42 can rotate to the upper position of the supporting wheels 48 more easily.
Referring to fig. 5 and 6, a press-fitting device 5 is provided on the frame 3, the press-fitting device 5 corresponding to the position of one of the positioning rods 44 for press-fitting the bearing 13 inside the planetary gear 11. A clamping device 6 is fixedly arranged on the frame 3, and the clamping device 6 corresponds to the position of the other positioning rod 44 and is used for clamping the clamping spring 14 into the planetary gear 11. The frame 3 is provided with a linear sliding table module 34, the linear sliding table module 34 is provided with a lifting chuck 341 which is translated through the linear sliding table module 34, the lifting chuck 341 can be driven by an air cylinder to lift, when the lifting chuck 341 moves to the tail end of the linear sliding table module 34 through the linear sliding table module 34, the lifting chuck 341 is positioned right above a positioning rod 44 corresponding to the press mounting device 5, and when the lifting chuck 341 moves to the beginning end of the linear sliding table sliding group through the linear sliding table module 34, the lifting chuck 341 is positioned above the discharging end of the second vibration disc 23. The lifting chuck 341 sequentially corresponds to the plurality of columns 24 when moving to the middle position of the linear sliding table module 34, and four columns 24 are provided in this embodiment.
Referring to fig. 6 and 7, a discharge block 241 is fixedly provided at the lower end of the vertical tube 24, a through hole 242 is provided on the discharge block 241, the height of the through hole 242 is equal to the width of one bearing 13, and the bearing 13 placed in the vertical tube 24 can descend along the vertical tube 24. A pushing plate 243 is arranged in the through hole 242, one end of the pushing plate 243 is inserted into the through hole 242, the other end of the pushing plate 243 is connected with a pushing air cylinder 244, the output direction of the pushing air cylinder 244 is the same as the length direction of the through hole 242, so that the pushing air cylinder 244 can drive the pushing plate 243 to move along the through hole 242, the height of the pushing plate 243 is equal to the height of the through hole 242, after the pushing plate 243 pushes one bearing 13 leaking from the vertical cylinder 24 to the bottom surface of the through hole 242 to the tail end of the through hole 242, the pushing plate 243 is blocked at the lower end of the vertical cylinder 24, then after the pushing plate 243 is retracted by the pushing air cylinder 244, the lower end of the vertical cylinder 24 is opened by the pushing plate 243, and the other bearing 13 leaks from the inside of the vertical cylinder 24, so that only one bearing 13 flows out of the through hole 242 at a time. The end position of the through hole 242 exposes the bearing 13 from above, and the lifting chuck 341 can move to just above the bearing 13, that is, the lifting chuck 341 can pass over one positioning rod 44, four planetary gears 11 flowing out of the bearing 13 and the second vibration disk 23 from the vertical cylinder 24 in sequence during the movement on the linear sliding table module 34. When the device is used, the lifting clamp 341 is moved to the upper part of the positioning rod 44, the lifting clamp 341 with the bearing 13 and the planetary gear 11 is used for placing the bearing 13 and the planetary gear 11 on the positioning rod 44 from top to bottom, then the lifting clamp 341 is moved to the position of the bearing 13 flowing out of one vertical cylinder 24 towards the middle part of the linear sliding table module 34, one bearing 13 is clamped by the lifting clamp 341, the lifting clamp 341 is moved to the square of the planetary gear 11 flowing out of the second vibration disk 23 with the bearing 13, the bearing 13 is placed on the planetary gear 11, then the lifting clamp 341 is used for clamping the planetary gear 11, and meanwhile, the bearing 13 and the planetary gear 11 are moved to the position right above the positioning rod 44 again, so that the lifting clamp 341 can simultaneously install the bearing 13 and the planetary gear 11 on the positioning rod 44 in one round trip.
Referring to fig. 6 and 8, the press-fitting device 5 includes a press head 51 and a pressing cylinder 52, the pressing cylinder 52 is vertically fixed on the frame 3, the pressing cylinder 52 is located right above the positioning rod 44, the output end of the pressing cylinder 52 is fixedly provided with a moving block 53, the press head 51 is cylindrical, the press head 51 is vertically fixed on the moving block 53, and the center of the press head 51 coincides with the center of the positioning rod 44. After the bearing 13 and the planetary gear 11 are placed on the positioning rod 44 through the lifting clamp 341, the bearing 13 does not enter the planetary gear 11, the pressing head 51 vertically moves downwards, the pressing head 51 is sleeved on the positioning rod 44, meanwhile, the end part of the pressing head 51 is abutted against the bearing 13, the bearing 13 is pressed towards the inside of the planetary gear 11, the bearing 13 is installed in the planetary gear 11, and then the planetary gear 11 provided with the bearing 13 reaches the position right below the clamping device 6 after rotating 180 degrees along with the turntable 42.
Referring to fig. 9, the clamping device 6 includes a clamping cylinder 61, a pressing cylinder 62, a tightening block 63 and a tightening cylinder 64, the tightening block 63 is connected with a first sliding block 65, the pressing cylinder 62 is connected with a second sliding block 66, a sliding rail 67 is fixedly arranged on the frame 3, the sliding rail 67 is vertically arranged, the first sliding block 65 and the second sliding block 66 are slidably connected on the sliding rail 67, the first sliding block 65 is located below the second sliding block 66, the tightening cylinder 64 is fixed on the second sliding block 66, an output part of the tightening cylinder 64 is fixedly connected with the first sliding block 65, the clamping cylinder 61 is fixed at the upper end of the sliding rail 67, an output part of the clamping cylinder 61 is fixed on the second sliding block 66, the clamping cylinder 61 can drive the first sliding block 65 and the second sliding block 66 to move simultaneously when the clamping cylinder 61 works, and the tightening cylinder 64 only drives the first sliding block 65 to move when the tightening cylinder 64 works. The tightening block 63 is fixed to the first slider 65 so as to be movable with the first slider 65. The tightening block 63 is provided with a tightening hole 68, the tightening hole 68 is vertically arranged, and the diameter of the tightening hole 68 is equal to the inner diameter of the planetary gear 11. The lower surface of the tightening block 63 is used to abut against the end surface of the planetary gear 11, so that the tightening hole 68 on the tightening block 63 abuts against the inner hole of the planetary gear 11. The inner diameter of the pressure cylinder 62 is equal to the outer diameter of the positioning rod 44, while the outer diameter of the pressure cylinder 62 is equal to the inner diameter of the tightening hole 68. When in use, the pressing cylinder 62 is inserted into the tightening hole 68, the clamping cylinder 61 simultaneously drives the pressing cylinder 62 and the tightening block 63 to move downwards, the center of the tightening hole 68 coincides with the center of the planetary gear 11 through the cooperation of the pressing cylinder 62 and the positioning rod 44, the clamping cylinder 61 is contracted, the tightening cylinder 64 is extended while the pressing cylinder 62 is pulled out of the tightening hole 68, and the pressing cylinder 62 is kept at a position abutting against the planetary gear 11. The chamfer 69 is formed in the edge of the upper end of the tightening hole 68, the clamp spring 14 is placed at the chamfer 69 of the tightening hole 68, then the clamping cylinder 61 drives the pressing cylinder 62 to move downwards, meanwhile, the tightening cylinder 64 contracts, the tightening block 63 is kept in butt joint with the planetary gear 11, the pressing cylinder 62 presses the clamp spring 14 into the tightening hole 68, the diameter of the clamp spring 14 is reduced, then the clamp spring 14 enters the inner hole of the planetary gear 11 after passing through the tightening hole 68 downwards and is clamped in place, then the clamping cylinder 61 contracts, and the tightening block 63 on the first sliding block 65 and the pressing cylinder 62 on the second sliding block 66 move upwards.
Referring to fig. 9, a moving device 7 for moving the clamp spring 14 to the tightening hole 68 is arranged at the discharge end of the first vibration disc 22, the moving device 7 comprises a stop block 71, a magnetic suction head 72, a horizontal air cylinder 73, a vertical air cylinder 74 and a blocking air cylinder 75, the stop block 71 is horizontally and slidably connected to the frame 3, a receiving groove 76 for receiving the clamp spring 14 is formed in the upper surface of the stop block 71, the blocking air cylinder 75 is fixed to the frame 3, the output end of the blocking air cylinder 75 is fixedly connected with the stop block 71, the blocking air cylinder 75 can drive the stop block 71 to horizontally move, when the receiving groove 76 on the stop block 71 corresponds to the discharge end on the first vibration disc 22, the clamp spring 14 on the first vibration disc 22 can enter one of the receiving grooves 76, then the blocking air cylinder 75 drives the stop block 71 to move, the receiving groove 76 and the discharge end of the first vibration disc 22 are dislocated with each other, and meanwhile the tail end of the first vibration disc 22 is blocked by the side wall of the stop block 71. The horizontal cylinder 73 is fixed on the frame 3, and a vertical cylinder 74 is fixedly arranged at the output part of the horizontal cylinder 73, the vertical cylinder 74 is vertically arranged, and the magnetic suction head 72 is fixed at the output end part of the vertical cylinder 74, so that the vertical cylinder 74 can drive the magnetic suction head 72 to vertically move. When the magnetic suction head is used, the horizontal air cylinder 73 drives the magnetic suction head 72 to move right above the receiving groove 76, then the vertical air cylinder 74 drives the magnetic suction head 72 to move downwards into the receiving groove 76, one clamp spring 14 is attracted to the magnetic suction head 72, meanwhile, the attracted clamp spring 14 can be ensured to be single through the magnetic suction head 72 by disengaging one clamp spring 14 from the clamp spring 14 positioned on the first vibration disc 22, the magnetic suction head 72 is of a hollow structure, the movable tail end of the horizontal air cylinder 73 drives the magnetic suction head 72 to be positioned right above the tightening hole 68, then the magnetic suction head 72 is placed on the chamfer 69 at the upper end of the tightening hole 68 under the action of the vertical air cylinder 74, and then the pressing cylinder 62 is inserted from the central position of the magnetic suction head 72 and extrudes the clamp spring 14.
Referring to fig. 10, a transition device 8 is provided on the frame 3, and the transition device 8 is used for moving the planetary gear 11, in which the clamp spring 14 and the bearing 13 are press-fitted, to a gripping position of the mechanical arm 31. The transition device 8 comprises a first moving table 81 and a second moving table 82, wherein a rotating chuck 83 is arranged on the first moving table 81, the rotating chuck 83 is connected with a turning cylinder 84, the turning cylinder 84 outputs rotation, the turning cylinder 84 is connected to the first moving table 81 through a lifting cylinder 85 arranged on the first moving table 81, and when the first moving table 81 moves, the lifting cylinder 85 moves along with the operation of the first moving table 81. The turning cylinder 84 is mounted at the output end of the lifting cylinder 85, so that the lifting cylinder 85 moves up and down with the turning cylinder 84, the output shaft of the turning cylinder 84 is used for mounting the rotating chuck 83, and the rotating chuck 83 is used for clamping the planetary gear 11 on the positioning rod 44. In use, the first moving table 81 moves the rotating chuck 83 to one end close to the positioning rod 44, then the lifting cylinder 85 enables the rotating chuck 83 to descend to the position of the planetary gear 11, the planetary gear 11 is clamped by the rotating chuck 83, then the planetary gear 11 is removed from the positioning rod 44 from the lower to the upper through the lifting cylinder 85, then the rotating chuck 83 is moved to the direction of the second moving table 82 by the first moving table 81, and meanwhile the rotating chuck 83 rotates 180 degrees, so that one side of the planetary gear 11, on which the clamp spring 14 is mounted, is arranged downwards. The output part of the second moving table 82 is used for receiving the planetary gear 11 clamped by the rotating chuck 83, and then the second moving table 82 drives the planetary gear 11 to move to the clamping position of the mechanical arm 31.
Embodiment two:
The embodiment discloses production equipment with a planetary gear reducer motor, referring to fig. 11, the production equipment is different from the first embodiment in that a bracket 9 is arranged in a vertical cylinder 24, the bracket 9 comprises an elastic C-shaped piece 91 and a pull rod 92, the elastic C-shaped piece 91 is fixedly connected with one end of the pull rod 92, a clamping groove 93 is arranged at the lower end of the vertical cylinder 24, the distance from the clamping groove 93 to the lower end surface of the vertical cylinder 24 is smaller than the width of one bearing 13, the pull rod 92 is vertically arranged in the vertical cylinder 24, an inclined surface 94 is formed in the side wall of the clamping groove 93 at the upper part, the inclined surface 94 gradually inclines upwards from the bottom of the clamping groove 93 to the opening of the clamping groove 93, and when the C-shaped piece 91 is pulled upwards through the pull rod 92, the inclined surface 94 can squeeze the C-shaped piece 91 to deform and shrink, so that the C-shaped piece 91 can enter the vertical cylinder 24. A caulking groove 95 for placing the pull rod 92 is provided on the inner wall of the vertical tube 24 along the length direction of the vertical tube 24 so that the pull rod 92 can be positioned in the caulking groove 95, and the upper end of the pull rod 92 extends out from the vertical tube 24. When the bearing 13 is placed in the vertical cylinder 24, the C-shaped member 91 is moved up to the upper end of the vertical cylinder 24 by the pull rod 92, then a plurality of bearings 13 are vertically stacked on the C-shaped member 91, and then the bearing 13 is gradually placed in the lower end of the vertical cylinder 24 by the pull rod 92, so that the bearing 13 is reduced to be vertical when falling from the upper end of the vertical cylinder 24.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.
Claims (9)
1. The production equipment with the planetary gear speed reducing motor is characterized by comprising a frame (3), wherein a feeding table (21), a first vibration disc (22), a second vibration disc (23) and a vertical cylinder (24) are arranged on the frame (3), the first vibration disc (22) is used for feeding a clamp spring (14), the second vibration disc (23) is used for feeding a planetary gear (11), the vertical cylinder (24) is used for feeding a bearing (13), the feeding table (21) is used for feeding a planetary carrier (1), a split charging table group (4) used for assembling the planetary gear (11), the bearing (13) and the clamp spring (14) is arranged on the frame (3), a master assembling table (32) and a mechanical arm (31) are arranged on the frame (3), and the mechanical arm (31) is used for clamping the planetary carrier (1) on the feeding table (21) to be horizontally arranged on the master assembling table (32) and sequentially clamping the planetary gears (11), the bearing (13) and the clamp spring (14) formed on the plurality of split charging table groups (4) to be assembled on the master assembling table (1);
The split charging bench set (4) comprises a bench (41), a rotary table (42) and a rotary air cylinder (43), wherein the bench (41) is fixed on a rack (3), the rotary air cylinder (43) is fixed on the bench (41), the output axis of the rotary air cylinder (43) is arranged vertically, the rotary table (42) is fixed at the output end part of the rotary air cylinder (43), two positioning rods (44) are fixedly arranged on the upper surface of the rotary table (42), the two positioning rods (44) exchange positions when the rotary air cylinder (43) works, one positioning rod (44) is correspondingly provided with a press-fitting device (5) for installing a bearing (13), and the other end of the positioning rod (44) is correspondingly provided with a clamping device (6) for installing a clamp spring (14).
2. The production equipment with the planetary gear speed reducing motor is characterized in that a linear sliding table module (34) is arranged on a frame (3), a lifting chuck (341) is arranged at an output part of the linear sliding table module (34), the linear sliding table module (34) drives the lifting chuck (341) to move to two ends of the linear sliding table module (34) respectively corresponding to a locating rod (44) and a discharging end of a second vibration disc (23), the lifting chuck (341) is located at a middle position of the linear sliding table module (34) and corresponds to a plurality of discharging positions of the vertical cylinders (24), the lifting chuck (341) clamps a bearing (13) for discharging and flowing out of one vertical cylinder (24) firstly, and then moves to a position corresponding to the second vibration disc (23) and clamps the bearing (13) and the planetary gear (11) which are arranged up and down.
3. The production equipment with the planetary gear reducer motor is characterized in that the press-fitting device (5) comprises a press head (51) and a pressing cylinder (52), the press head (51) is used for being sleeved on a positioning rod (44) to press the bearing (13), and the pressing cylinder (52) is fixedly arranged at the output end part of the pressing cylinder (52).
4. The production equipment with the planetary gear speed reducing motor according to claim 1 is characterized in that the clamping device (6) comprises a clamping cylinder (61), a pressing cylinder (62), a tightening block (63) and a tightening cylinder (64), wherein a vertical tightening hole (68) is formed in the tightening block (63), a chamfer (69) is formed in the upper end edge of the tightening hole (68), the clamping cylinder (61) is fixed on the frame (3) and used for driving the pressing cylinder (62) to be inserted into the tightening hole (68), and the tightening cylinder (64) is used for driving the tightening block (63) to abut against the end portion of the planetary gear (11).
5. The production equipment with the planetary gear speed reducing motor is characterized in that an inserting rod (45) is rotatably arranged on the rack (41), the inserting rod (45) is vertically matched with the rack (41) in a sliding mode, the inserting rod (45) is connected with a positioning air cylinder (46) for driving the inserting rod (45) to vertically move, two positioning holes (47) are formed in the rotary table (42), and the upper end of the inserting rod (45) is matched with the positioning holes (47).
6. The production equipment with the planetary gear speed reducing motor according to claim 2 is characterized in that a discharging block (241) is fixedly arranged at the lower end of the vertical cylinder (24), a through hole (242) is formed in the discharging block (241), a pushing slat (243) is slidably matched with the through hole (242), a pushing cylinder (244) for driving the pushing slat (243) to slide along the through hole (242) is connected to the pushing slat (243), and the pushing slat (243) is used for opening or plugging the lower end of the vertical cylinder (24).
7. The production equipment with the planetary gear speed reducing motor is characterized in that a moving device (7) is arranged between the first vibration disc (22) and the tightening block (63), the moving device (7) comprises a horizontal air cylinder (73) and a vertical air cylinder (74), the output end part of the horizontal air cylinder (73) is used for installing the vertical air cylinder (74), the output end part of the vertical air cylinder (74) is provided with a magnetic suction head (72), the magnetic suction head (72) is of a hollow structure, and the magnetic suction head (72) sucks a clamping spring (14) discharged by the first vibration disc (22) and moves to a tightening hole (68) of the tightening block (63).
8. The production equipment with the planetary gear reducer motor is characterized in that a sliding stop block (71) is arranged at the discharging position of the first vibration disc (22), a receiving groove (76) is formed in the stop block (71) and connected with the discharging position of the first vibration disc (22), and a blocking cylinder (75) for driving the stop block (71) to move is connected to the stop block (71).
9. The production equipment with the planetary gear speed reducing motor according to claim 1 is characterized in that a transition device (8) is arranged on the frame (3), the transition device (8) comprises a first moving table (81) and a second moving table (82), a turnover cylinder (84) is arranged on the first moving table (81), a rotating chuck (83) is fixedly arranged at an output part of the turnover cylinder (84), the rotating chuck (83) moves to a split charging table group (4) through the first moving table (81) to clamp and assemble the planetary gear (11), a bearing (13) and a clamp spring (14) into a whole, the rotating chuck (83) rotates the planetary gear (11) to the clamp spring (14) through the turnover cylinder (84) to be located below the bearing (13), and the rotating chuck (83) is used for placing the turnover planetary gear (11) on the second moving table (82) to be conveyed to a clamping position of a mechanical arm (31).
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| CN202211290104.1A CN115609277B (en) | 2022-10-21 | 2022-10-21 | A production equipment with planetary gear reduction motor |
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| CN115609277B true CN115609277B (en) | 2025-06-13 |
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| CN116237755A (en) * | 2023-03-17 | 2023-06-09 | 浙江屹立机器人科技有限公司 | Reducer automatic assembly line |
| CN117140068A (en) * | 2023-09-15 | 2023-12-01 | 宁波市拓泰智能科技有限公司 | An automatic assembly machine for planetary carrier components |
| CN120328161B (en) * | 2025-04-15 | 2025-10-24 | 芯朋半导体科技(如东)有限公司 | A feeding device with contact detection function |
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| CN207309313U (en) * | 2017-07-18 | 2018-05-04 | 杭州中为光电技术股份有限公司 | A kind of socket protective door automatic assembling apparatus |
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| DE10034469A1 (en) * | 2000-07-15 | 2002-09-12 | Andreas Sumera | Arranging assembly of planetary motor and planetary gears, involves fitting peripheral ring around planetary gears, which are driven by drive motors of planetary motor |
| JP5966820B2 (en) * | 2012-09-27 | 2016-08-10 | アイシン・エィ・ダブリュ株式会社 | Planetary gear assembly apparatus and planetary gear assembly method |
| CN112276553A (en) * | 2020-10-23 | 2021-01-29 | 横店集团英洛华电气有限公司 | Automatic workpiece assembly line |
| CN112975389B (en) * | 2021-03-17 | 2022-03-22 | 许昌学院 | Filter equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN207309313U (en) * | 2017-07-18 | 2018-05-04 | 杭州中为光电技术股份有限公司 | A kind of socket protective door automatic assembling apparatus |
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