CN115609047A - A multi-functional positioning and clamping device for drilling residual material - Google Patents

A multi-functional positioning and clamping device for drilling residual material Download PDF

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CN115609047A
CN115609047A CN202110789921.0A CN202110789921A CN115609047A CN 115609047 A CN115609047 A CN 115609047A CN 202110789921 A CN202110789921 A CN 202110789921A CN 115609047 A CN115609047 A CN 115609047A
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hole
positioning
positioning pin
positioning hole
clamping device
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CN115609047B (en
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薛永科
安永成
赵向兵
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Shaanxi Heavy Duty Automobile Co Ltd
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Shaanxi Heavy Duty Automobile Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B49/00Measuring or gauging equipment on boring machines for positioning or guiding the drill; Devices for indicating failure of drills during boring; Centering devices for holes to be bored

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Abstract

本发明公开了一种钻排余料多功能定位夹紧装置,包括本体,所述本体设有导向孔、第一定位孔和压紧孔,所述导向孔的轴线、第一定位孔的轴线和压紧孔的轴线共面设置,所述导向孔的孔径、第一定位孔的孔径和压紧孔的孔径均相等,所述第一定位孔连接有第一定位销,所述压紧孔连接有膨胀螺栓,所述第一定位销与第一定位孔之间为过盈配合,所述膨胀螺栓可拆卸连接于压紧孔。本发明通过设置夹紧装置,在钻孔的过程中有效解决了钻内外形周圈相切孔时很容易钻头跑偏的问题。

Figure 202110789921

The invention discloses a multi-functional positioning and clamping device for drilling residual material. It is coplanar with the axis of the pressing hole, the aperture of the guide hole, the aperture of the first positioning hole and the aperture of the pressing hole are all equal, the first positioning hole is connected with the first positioning pin, and the pressing hole An expansion bolt is connected, the first positioning pin and the first positioning hole are in an interference fit, and the expansion bolt is detachably connected to the pressing hole. The present invention effectively solves the problem that the drill bit is easy to deviate when drilling the tangential hole with the inner and outer circles during the drilling process by setting the clamping device.

Figure 202110789921

Description

一种钻排余料多功能定位夹紧装置A multi-functional positioning and clamping device for drilling residual material

技术领域technical field

本发明属于机械工程领域,具体涉及一种钻排余料多功能定位夹紧装置。The invention belongs to the field of mechanical engineering, and in particular relates to a multifunctional positioning and clamping device for drilling residual material.

背景技术Background technique

机加工过程中普铣或者数铣内外形状时,铣刀或者数铣刀具被大量余料包裹,虽然有压缩空气吹,随着铣削深度的加大,排削会变得非常不畅,很容易挤伤刀具,而且在周边废料掉落的瞬间,极易损伤刀具刃口,为了防止发生不安全事故,剩余5mm时停止数铣,最后采取钻排周边废料接刀普铣到底。为了提高数铣加工效率,避免最后再加工,通常采用提前数铣刻线或钳工划线后钻排余料法。利用钻头钻排内外形周圈去除大量,其缺点是钻内外形周圈相切孔时很容易钻头跑偏,造成相连格挡,利用改制平钻很难锪掉,只能扩孔慢钻,事倍功半,造成周圈余量不均匀。利用数控或者手工气割形状单边留量再加工,其缺点是对合金钢等特殊材料内外形周圈形成加热空冷热处理的内应力及硬化层,严重影响产品质量和后序机加工难度。During the general milling or digital milling of internal and external shapes in the machining process, the milling cutter or digital milling cutter is wrapped by a large amount of residual material. Although there is compressed air blowing, as the milling depth increases, the cutting will become very smooth and very difficult It is easy to crush the tool, and at the moment when the surrounding waste material falls, it is very easy to damage the cutting edge of the tool. In order to prevent unsafe accidents, stop counting milling when the remaining 5mm is left, and finally adopt the drilling and rowing of surrounding waste materials to connect the general milling to the end. In order to improve the efficiency of digital milling and avoid final reprocessing, the method of milling and engraving in advance or the method of drilling and discharging residual material after scribing by the fitter is usually used. Use the drill bit to remove a large amount of inner and outer circles. The disadvantage is that the drill bit is easy to deviate when drilling the tangent holes of the inner and outer circles, resulting in continuous blocking. Get twice the result with half the effort, resulting in uneven circle allowance. The disadvantage of using numerical control or manual gas-cutting to reprocess one side of the shape is that the internal stress and hardened layer of heating and air-cooling heat treatment will be formed on the inner and outer circumference of special materials such as alloy steel, which will seriously affect the product quality and the difficulty of subsequent machining.

发明内容Contents of the invention

针对目前实际生产中数铣刀具被余料包裹时排削不畅和最后余料掉落时对刀具的损伤问题,针对数控等离子或者手工气割合金钢材料内外形容易形成内应力及硬化层,严重影响产品质量和后序机加工难度问题,同时针对利用钻头钻排内外形周圈去除大量时钻头容易跑偏形成相连格挡,扩孔慢钻时也容易跑偏和夹钻头,事倍功半,效率低下,操作时很不安全。为了达到解决目前存在的棘手问题,本发明技术方案如下:In view of the problem of poor cutting when the digital milling tool is wrapped by residual material in actual production and the damage to the tool when the final residual material falls, internal stress and hardened layer are easily formed in the inner shape of alloy steel material by numerical control plasma or manual gas cutting , which seriously affects the product quality and the difficulty of subsequent machining. At the same time, the drill bit is easy to deviate when removing a large amount of the inner circumference of the drill row to form a connected block. It is inefficient and very unsafe to operate. In order to solve the thorny problems existing at present, the technical scheme of the present invention is as follows:

一种钻排余料多功能定位夹紧装置,包括本体,所述本体设有导向孔、第一定位孔和压紧孔,所述导向孔的轴线、第一定位孔的轴线和压紧孔的轴线共面设置,所述导向孔的孔径、第一定位孔的孔径和压紧孔的孔径均相等。A multi-functional positioning and clamping device for drilling residual material, including a body, the body is provided with a guide hole, a first positioning hole and a pressing hole, the axis of the guiding hole, the axis of the first positioning hole and the pressing hole The axes of the guide holes are coplanar, and the diameters of the guide hole, the first positioning hole and the pressing hole are all equal.

所述第一定位孔连接有第一定位销,所述压紧孔连接有膨胀螺栓。The first positioning hole is connected with a first positioning pin, and the pressing hole is connected with an expansion bolt.

所述第一定位销与第一定位孔之间为过盈配合。There is an interference fit between the first positioning pin and the first positioning hole.

所述膨胀螺栓可拆卸连接于压紧孔。The expansion bolt is detachably connected to the pressing hole.

通过设置夹紧装置,在钻孔的过程中有效解决了钻内外形周圈相切孔时很容易钻头跑偏的问题。By setting the clamping device, it effectively solves the problem that the drill bit is easy to deviate when drilling the inner and outer circumference of the tangential hole during the drilling process.

进一步的,所述第一定位孔与压紧孔相连通,第一定位孔与导向孔相连通,所述导向孔与第一定位孔的孔距比导向孔的孔径小1-1.5mm,所述第一定位孔与压紧孔的孔距和第一定位孔与导向孔的孔距相等,所述第一定位销为异形定位销,所述第一定位销的侧壁设有两个圆弧形的安装面,两个安装面以第一定位销的轴线为中心呈轴对称分布,所述安装面为与导向孔等直径的圆弧面,所述第一定位销的其中一端与本体表面平齐,第一定位销的另一端由第一定位孔伸出。Further, the first positioning hole communicates with the pressing hole, the first positioning hole communicates with the guide hole, and the distance between the guide hole and the first positioning hole is 1-1.5mm smaller than the diameter of the guide hole. The hole distance between the first positioning hole and the pressing hole is equal to the hole distance between the first positioning hole and the guide hole, the first positioning pin is a special-shaped positioning pin, and the side wall of the first positioning pin is provided with two circles Arc-shaped mounting surface, the two mounting surfaces are axisymmetrically distributed with the axis of the first positioning pin as the center, the mounting surface is an arc surface with the same diameter as the guide hole, one end of the first positioning pin is connected to the The surface is even, and the other end of the first positioning pin protrudes from the first positioning hole.

进一步的,所述本体还设有第二定位孔,所述第二定位孔的轴线、导向孔的轴线、第一定位孔的轴线均共面,所述第一定位孔设于导向孔和第二定位孔之间,所述压紧孔设于第二定位孔远离第一定位孔的一侧,所述第二定位孔和第一定位孔相连通、第一定位孔与导向孔相连通,将第二定位孔与第一定位孔连通,利用两个定位销,一面两销定位法进行定位,所述第二定位孔的孔径与导向孔的孔径相等,所述导向孔与第一定位孔的孔距比导向孔的孔径小1-1.5mm,所述第一定位孔和第二定位孔的孔距比导向孔的孔径小1-1.5mm,使第一定位孔与第二定位孔、导向孔的孔距略小于孔径的大小,方便后续的打孔,所述压紧孔与第二定位孔的孔距为导向孔与第一定位孔孔距的整数倍,所述压紧孔与第二定位孔的孔距为导向孔与第一定位孔孔距的2倍或3倍,由于膨胀螺栓需要连接在已经打好的孔中,因此将压紧孔设计为第一定位孔与第二定位孔孔距的整数倍,方便连接,所述第二定位孔连接有第二定位销,所述第二定位销与第二定位孔之间为过盈配合,所述第一定位销为异形定位销,所述第二定位销为圆柱定位销,所述第一定位销的侧壁设有两个圆弧形的安装面,两个安装面以第一定位销的轴线为中心呈轴对称分布,所述安装面为与导向孔等直径的圆弧面,所述第一定位销的两端由第一定位孔伸出且两端伸出长度相同。用来在斜面或圆弧位置反装定位,所述第二定位销的其中一端与本体表面平齐,第二定位销的另一端由第二定位孔伸出,将第二定位销的一面与本体表面平行设置,通过将本体正装或反装,可以适应工件表面一个孔或多个孔,所述第一定位销和第二定位销相互靠近的一侧设有扁台,安装时,扁台与本体平齐,通过设置扁台,避免两个定位销安装时相互干扰,提高安装效率,所述第一定位销和第二定位销可以利用标准圆柱定位销进行改制,第二定位销的位置也可安装改制膨胀螺栓进行定位兼夹紧。标准膨胀螺栓的螺母更换为吊环螺母或者三角吊环螺母,其开口套筒要重新加工更换成自由收缩的开口弹性套使用。由于毛刺影响,异型定位销和圆柱定位销相贴插入孔内定位部分加工成扁台便于插拔。Further, the body is also provided with a second positioning hole, the axis of the second positioning hole, the axis of the guide hole, and the axis of the first positioning hole are all coplanar, and the first positioning hole is arranged between the guide hole and the first positioning hole. Between the two positioning holes, the pressing hole is arranged on the side of the second positioning hole away from the first positioning hole, the second positioning hole communicates with the first positioning hole, and the first positioning hole communicates with the guide hole, Connect the second locating hole with the first locating hole, utilize two locating pins, and locate with two pins on one side, the aperture of the second locating hole is equal to the aperture of the guide hole, and the guide hole and the first locating hole The pitch of the hole is 1-1.5mm smaller than the aperture of the pilot hole, and the pitch of the first positioning hole and the second positioning hole is 1-1.5mm smaller than the aperture of the pilot hole, so that the first positioning hole and the second positioning hole, The hole distance of the guide hole is slightly smaller than the size of the aperture, which is convenient for subsequent punching. The hole distance between the pressing hole and the second positioning hole is an integer multiple of the distance between the guiding hole and the first positioning hole. The hole distance of the second positioning hole is 2 times or 3 times of the distance between the guide hole and the first positioning hole. Since the expansion bolt needs to be connected in the already drilled hole, the pressing hole is designed as the first positioning hole and the second positioning hole. An integral multiple of the distance between the two positioning holes, which is convenient for connection. The second positioning hole is connected with a second positioning pin, and the second positioning pin is an interference fit with the second positioning hole. The first positioning pin is Special-shaped positioning pin, the second positioning pin is a cylindrical positioning pin, the side wall of the first positioning pin is provided with two arc-shaped mounting surfaces, and the two mounting surfaces are centered on the axis of the first positioning pin. Symmetrically distributed, the mounting surface is an arc surface with the same diameter as the guide hole, and the two ends of the first positioning pin protrude from the first positioning hole with the same length. It is used for reverse mounting and positioning on a slope or an arc position, one end of the second positioning pin is flush with the surface of the body, the other end of the second positioning pin protrudes from the second positioning hole, and one side of the second positioning pin is aligned with the The surface of the main body is arranged in parallel. By installing the main body upright or reversely, it can adapt to one or more holes on the surface of the workpiece. A flat platform is provided on the side where the first positioning pin and the second positioning pin are close to each other. When installing, the flat platform It is flush with the body, and by setting a flat platform, the two positioning pins are avoided from interfering with each other during installation, and the installation efficiency is improved. The first positioning pin and the second positioning pin can be modified by standard cylindrical positioning pins, and the position of the second positioning pin It can also be installed with modified expansion bolts for positioning and clamping. The nut of the standard expansion bolt is replaced with an eye nut or a triangular eye nut, and the open sleeve must be reprocessed and replaced with a freely shrinkable open elastic sleeve. Due to the impact of burrs, the positioning part of the special-shaped positioning pin and the cylindrical positioning pin are inserted into the hole and processed into a flat platform for easy insertion and extraction.

进一步的,还包括辅助压紧件,所述辅助压紧件包括压板和连接于压板的膨胀螺栓,所述压板中部设有长条孔,膨胀螺栓穿过长条孔进行安装,通过设置辅助压紧件,在工件上只有一个孔的时候,利用辅助压紧件对本体进行辅助压紧。Further, it also includes an auxiliary pressing piece, the auxiliary pressing piece includes a pressing plate and an expansion bolt connected to the pressing plate, a long hole is provided in the middle of the pressing plate, the expansion bolt is installed through the long hole, and the auxiliary pressing piece is set to Compression piece, when there is only one hole in the workpiece, use the auxiliary compression piece to perform auxiliary compression on the body.

本发明通过增加定位夹紧装置,对钻头进行导向,避免钻头在打孔的过程中跑偏,同时通过定位夹紧装置的配合,可以满足多种不同场景的使用。The present invention guides the drill bit by adding a positioning clamping device, avoiding the deviation of the drill bit during the drilling process, and at the same time, through the cooperation of the positioning clamping device, it can meet the use of various scenarios.

附图说明Description of drawings

图1是实施例1的结构示意图一;Fig. 1 is the structural representation one of embodiment 1;

图2为实施例1的结构示意图二;Fig. 2 is the structural representation two of embodiment 1;

图3为实施例1的结构示意图三;Fig. 3 is the structural representation three of embodiment 1;

图4是实施例2的结构示意图一;Fig. 4 is the structural representation one of embodiment 2;

图5为实施例2的结构示意图二;Fig. 5 is the structural schematic diagram II of embodiment 2;

图6为实施例2的结构示意图三;Fig. 6 is the structural schematic diagram three of embodiment 2;

图7为图4中第一定位销的结构示意图;Fig. 7 is a schematic structural view of the first positioning pin in Fig. 4;

图8为本发明中辅助压紧件的结构示意图。Fig. 8 is a schematic structural view of the auxiliary pressing member in the present invention.

1-本体;2-第一定位销;21-扁台;22-安装面;3-第二定位销;4-螺钉;5-膨胀螺栓;6-开口弹性套;8-吊环螺母;9-导向孔;10-压板;11-长条孔。1-body; 2-first positioning pin; 21-flat platform; 22-installation surface; 3-second positioning pin; 4-screw; 5-expansion bolt; 6-opening elastic sleeve; 8-eye nut; 9- Guide hole; 10-press plate; 11-strip hole.

具体实施方式detailed description

下面结合附图及具体实施例来对本发明作进一步阐述。在此需要说明的是,对于这些实施例方式的说明虽然是用于帮助理解本发明,但并不构成对本发明的限定。本发明公开的功能细节仅用于描述本发明的示例实施例。然而,可用很多备选的形式来体现本发明,并且不应当理解为本发明限制在本发明阐述的实施例中。The present invention will be further elaborated below in conjunction with the accompanying drawings and specific embodiments. It should be noted here that although the descriptions of these embodiments are used to help the understanding of the present invention, they are not intended to limit the present invention. The functional details disclosed herein are for the purpose of describing example embodiments of the invention only. The invention may, however, be embodied in many alternative forms and should not be construed as limited to the embodiments set forth herein.

应当理解,本发明使用的术语仅用于描述特定实施例,并不意在限制本发明的示例实施例。若术语“包括”、“包括了”、“包含”和/或“包含了”在本发明中被使用时,指定所声明的特征、整数、步骤、操作、单元和/或组件的存在性,并且不排除一个或多个其他特征、数量、步骤、操作、单元、组件和/或他们的组合存在性或增加。It should be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments of the invention. If the terms "comprises", "comprises", "comprises" and/or "comprises" are used in the present invention to designate the existence of stated features, integers, steps, operations, units and/or components, And it does not exclude the existence or addition of one or more other features, numbers, steps, operations, units, components and/or their combinations.

应当理解,还应当注意到在一些备选实施例中,所出现的功能/动作可能与附图出现的顺序不同。例如,取决于所涉及的功能/动作,实际上可以实质上并发地执行,或者有时可以以相反的顺序来执行连续示出的两个图。It should be understood that in some alternative implementations, the functions/acts may occur out of the order noted in the figures. For example, two figures shown in succession may in fact be executed substantially concurrently or the functions/acts shown in succession may sometimes be executed in the reverse order, depending upon the functionality/acts involved.

应当理解,在下面的描述中提供了特定的细节,以便于对示例实施例的完全理解。然而,本领域普通技术人员应当理解可以在没有这些特定细节的情况下实现示例实施例。例如可以在框图中示出系统,以避免用不必要的细节来使得示例不清楚。在其他实例中,可以不以不必要的细节来示出众所周知的过程、结构和技术,以避免使得示例实施例不清楚。It should be understood that in the following description specific details are provided to facilitate a thorough understanding of example embodiments. However, it will be understood by those of ordinary skill in the art that example embodiments may be practiced without these specific details. For example, systems may be shown in block diagrams in order not to obscure the examples in unnecessary detail. In other instances, well-known procedures, structures and techniques may not be shown in unnecessary detail in order not to obscure the example embodiments.

实施例1:Example 1:

如图1-3所示,一种钻排余料多功能定位夹紧装置,包括本体1,所述本体1设有导向孔9、第一定位孔和压紧孔,所述导向孔9的轴线、第一定位孔的轴线和压紧孔的轴线共面设置,所述导向孔9的孔径、第一定位孔的孔径和压紧孔的孔径均相等。As shown in Figures 1-3, a multi-functional positioning and clamping device for drilling residual material includes a body 1, the body 1 is provided with a guide hole 9, a first positioning hole and a pressing hole, the guide hole 9 The axis, the axis of the first positioning hole and the axis of the pressing hole are coplanar, and the diameters of the guide hole 9, the diameter of the first positioning hole and the diameter of the pressing hole are all equal.

所述第一定位孔连接有第一定位销2,所述压紧孔连接有膨胀螺栓5。The first positioning hole is connected with a first positioning pin 2 , and the pressing hole is connected with an expansion bolt 5 .

所述第一定位销2与第一定位孔之间为过盈配合。There is an interference fit between the first positioning pin 2 and the first positioning hole.

所述膨胀螺栓5可拆卸连接于压紧孔。The expansion bolt 5 is detachably connected to the pressing hole.

通过设置夹紧装置,在钻孔的过程中有效解决了钻内外形周圈相切孔时很容易钻头跑偏的问题。By setting the clamping device, it effectively solves the problem that the drill bit is easy to deviate when drilling the inner and outer circumference of the tangential hole during the drilling process.

实施例2:Example 2:

在实施例1的基础上,所述第一定位孔与压紧孔相连通,第一定位孔与导向孔9相连通。On the basis of Embodiment 1, the first positioning hole communicates with the pressing hole, and the first positioning hole communicates with the guide hole 9 .

所述导向孔9与第一定位孔的孔距比导向孔9的孔径小1-1.5mm,所述第一定位孔与压紧孔的孔距和第一定位孔与导向孔9的孔距相等。The pitch of the guide hole 9 and the first positioning hole is 1-1.5mm smaller than the aperture of the pilot hole 9, the pitch of the first positioning hole and the pressing hole and the pitch of the first positioning hole and the pilot hole 9 equal.

所述第一定位销2为异形定位销。The first positioning pin 2 is a special-shaped positioning pin.

所述第一定位销2的侧壁设有两个圆弧形的安装面22,两个安装面22以第一定位销2的轴线为中心呈轴对称分布。The side wall of the first positioning pin 2 is provided with two arc-shaped mounting surfaces 22 , and the two mounting surfaces 22 are distributed axisymmetrically around the axis of the first positioning pin 2 .

所述安装面22为与导向孔9等直径的圆弧面。The mounting surface 22 is an arc surface with the same diameter as the guide hole 9 .

所述第一定位销2的其中一端与本体1表面平齐,第一定位销2的另一端由第一定位孔伸出。One end of the first positioning pin 2 is flush with the surface of the body 1 , and the other end of the first positioning pin 2 protrudes from the first positioning hole.

当工件上钻出两个孔后,先将本体1安装在工件上,使第一定位销2和膨胀螺栓5分别插入钻好的两个孔,膨胀螺栓5将本体1压紧在工件上,此时导向孔9对钻头起到导向作用,在导向孔9的位置打好新的孔后,将本体1拆下并前移,用最前面的两个孔安装本体1,对即将要打的下一个孔进行导向,如此往复向前进行钻排余料的相交孔。After two holes are drilled on the workpiece, the main body 1 is installed on the workpiece first, so that the first positioning pin 2 and the expansion bolt 5 are respectively inserted into the two drilled holes, and the expansion bolt 5 presses the main body 1 on the workpiece. At this time, the guide hole 9 plays a guiding role for the drill bit. After a new hole is made at the position of the guide hole 9, the body 1 is removed and moved forward, and the body 1 is installed with the two front holes. The next hole is guided, and the intersecting holes for drilling the remaining material are drilled back and forth in this way.

所述本体1连接有用于对第一定位销2限位的螺钉4。所述螺钉4的轴线与第一定位销2的轴线垂直或异面垂直。The body 1 is connected with a screw 4 for limiting the position of the first positioning pin 2 . The axis of the screw 4 is perpendicular to or perpendicular to the axis of the first positioning pin 2 .

实施例3:Example 3:

在实施例1的基础上,如图4-7所示,所述本体1还设有第二定位孔,所述第二定位孔的轴线、导向孔9的轴线、第一定位孔的轴线均共面。On the basis of Embodiment 1, as shown in Figures 4-7, the body 1 is also provided with a second positioning hole, the axis of the second positioning hole, the axis of the guide hole 9, and the axis of the first positioning hole Coplanar.

所述第一定位孔设于导向孔9和第二定位孔之间,所述压紧孔设于第二定位孔远离第一定位孔的一侧。The first positioning hole is disposed between the guide hole 9 and the second positioning hole, and the pressing hole is disposed on a side of the second positioning hole away from the first positioning hole.

所述第二定位孔和第一定位孔相连通、第一定位孔与导向孔9相连通。The second positioning hole communicates with the first positioning hole, and the first positioning hole communicates with the guide hole 9 .

将第二定位孔与第一定位孔连通,利用两个定位销,一面两销定位法进行定位。Connect the second locating hole with the first locating hole, and use two locating pins, one side with two pins for positioning.

所述第二定位孔的孔径与导向孔9的孔径相等。The diameter of the second positioning hole is equal to the diameter of the guide hole 9 .

所述导向孔9与第一定位孔的孔距比导向孔9的孔径小1-1.5mm,所述第一定位孔和第二定位孔的孔距比导向孔9的孔径小1-1.5mm。The hole distance between the guide hole 9 and the first positioning hole is 1-1.5mm smaller than the aperture of the guide hole 9, and the hole distance between the first positioning hole and the second positioning hole is 1-1.5mm smaller than the aperture of the guide hole 9 .

使第一定位孔与第二定位孔、导向孔9的孔距略小于孔径的大小,方便后续的打孔。The distance between the first positioning hole, the second positioning hole and the guide hole 9 is slightly smaller than the size of the aperture, which is convenient for subsequent drilling.

所述压紧孔与第二定位孔的孔距为导向孔9与第一定位孔孔距的整数倍。The distance between the pressing hole and the second positioning hole is an integer multiple of the distance between the guide hole 9 and the first positioning hole.

所述压紧孔与第二定位孔的孔距为导向孔9与第一定位孔孔距的2倍或3倍。The distance between the pressing hole and the second positioning hole is twice or three times the distance between the guide hole 9 and the first positioning hole.

由于膨胀螺栓5需要连接在已经打好的孔中,因此将压紧孔设计为第一定位孔与第二定位孔孔距的整数倍,方便连接。Since the expansion bolt 5 needs to be connected in the drilled hole, the pressing hole is designed to be an integer multiple of the distance between the first positioning hole and the second positioning hole to facilitate connection.

所述第二定位孔连接有第二定位销3,所述第二定位销3与第二定位孔之间为过盈配合。The second positioning hole is connected with a second positioning pin 3, and the second positioning pin 3 is an interference fit with the second positioning hole.

所述第一定位销2为异形定位销,所述第二定位销3为圆柱定位销。The first positioning pin 2 is a special-shaped positioning pin, and the second positioning pin 3 is a cylindrical positioning pin.

所述第一定位销2的侧壁设有两个圆弧形的安装面22,两个安装面22以第一定位销2的轴线为中心呈轴对称分布。The side wall of the first positioning pin 2 is provided with two arc-shaped mounting surfaces 22 , and the two mounting surfaces 22 are distributed axisymmetrically around the axis of the first positioning pin 2 .

所述安装面22为与导向孔9等直径的圆弧面。The mounting surface 22 is an arc surface with the same diameter as the guide hole 9 .

所述第一定位销2的两端由第一定位孔伸出且两端伸出长度相同。用来在斜面或圆弧位置反装定位。Both ends of the first positioning pin 2 protrude from the first positioning hole, and the protruding lengths of the two ends are the same. It is used for anti-installation positioning on inclined planes or arc positions.

所述第二定位销3的其中一端与本体1表面平齐,第二定位销3的另一端由第二定位孔伸出。One end of the second positioning pin 3 is flush with the surface of the body 1 , and the other end of the second positioning pin 3 protrudes from the second positioning hole.

将第二定位销3的一面与本体1表面平行设置,通过将本体1正装或反装,可以适应工件表面一个孔或多个孔。One side of the second positioning pin 3 is arranged parallel to the surface of the main body 1, and the main body 1 can be adapted to one hole or multiple holes on the surface of the workpiece by installing the main body 1 upright or reversely.

所述第一定位销2和第二定位销3相互靠近的一侧设有扁台21,安装时,扁台21与本体1平齐。A flat platform 21 is provided on the side where the first positioning pin 2 and the second positioning pin 3 are close to each other. When installed, the flat platform 21 is flush with the body 1 .

通过设置扁台21,避免两个定位销安装时相互干扰,提高安装效率。By arranging the flat platform 21, the mutual interference of the two positioning pins during installation is avoided, and the installation efficiency is improved.

所述本体1连接有用于对第一定位销2限位的螺钉4。所述螺钉4的轴线与第一定位销2的轴线垂直或异面垂直。The body 1 is connected with a screw 4 for limiting the position of the first positioning pin 2 . The axis of the screw 4 is perpendicular to or perpendicular to the axis of the first positioning pin 2 .

所述第一定位销2和第二定位销3可以利用标准圆柱定位销进行改制,第二定位销3的位置也可安装改制膨胀螺栓5进行定位兼夹紧。标准膨胀螺栓5的螺母更换为吊环螺母8或者三角吊环螺母8,其开口套筒要重新加工更换成自由收缩的开口弹性套6使用。由于毛刺影响,异型定位销和圆柱定位销相贴插入孔内定位部分加工成扁台21便于插拔。The first locating pin 2 and the second locating pin 3 can be modified by using standard cylindrical locating pins, and the position of the second locating pin 3 can also be installed with a modified expansion bolt 5 for positioning and clamping. The nut of the standard expansion bolt 5 is replaced with an eye nut 8 or a triangular eye nut 8, and its open sleeve will be reprocessed and replaced with a freely shrinkable open elastic sleeve 6 for use. Due to the impact of burrs, the positioning part of the special-shaped positioning pin and the cylindrical positioning pin are inserted into the hole and processed into a flat platform 21 to facilitate insertion and extraction.

当工件上钻出四个孔后,先将本体1安装在工件上,使第一定位销2、第二定位销3安装在第一孔位和第二孔位,使膨胀螺栓5安装在第四孔位,膨胀螺栓5将本体1压紧在工件上,此时导向孔9起到对钻头的导向作用,在导向孔9的位置打好新的孔后,将本体1拆下并前移,用最前面的两个孔安装第一定位销2和第二定位销3件定位,用第四孔安装膨胀螺栓5进行压紧,此时导向孔9对即将要打的下一个孔进行导向,如此往复向前进行钻排余料的相交孔。钻到最后,当余料小于定位孔径时装合适小钻头先钻导向小通钻,再利用原来的定位孔和钻排余料钻头扩孔通成,当余料小到无法再钻合适导向小通孔时,可利用合适平钻,通过定位孔导向进行锪孔加工至废料完全分离。After four holes are drilled on the workpiece, the body 1 is installed on the workpiece first, so that the first positioning pin 2 and the second positioning pin 3 are installed in the first hole position and the second hole position, and the expansion bolt 5 is installed in the second hole position. At four holes, the expansion bolt 5 presses the main body 1 onto the workpiece. At this time, the guide hole 9 acts as a guide for the drill bit. After a new hole is made at the position of the guide hole 9, the main body 1 is removed and moved forward. , use the front two holes to install the first positioning pin 2 and the second positioning pin 3 for positioning, and use the fourth hole to install the expansion bolt 5 for compression. At this time, the guide hole 9 guides the next hole to be drilled , so reciprocate forward to drill the intersecting hole of the remaining material. Drilling to the end, when the remaining material is smaller than the positioning hole diameter, use a suitable small drill to drill a small guide hole first, and then use the original positioning hole and drill to drill the remaining material drill bit to expand the hole. When the remaining material is too small to drill a suitable guide small pass When drilling a hole, a suitable flat drill can be used to conduct countersinking through the positioning hole guide until the waste is completely separated.

实施例4:Example 4:

在实施例2的基础上,如图8所示,还包括辅助压紧件,所述辅助压紧件包括压板10和连接于压板10的膨胀螺栓5。On the basis of Embodiment 2, as shown in FIG. 8 , an auxiliary pressing part is also included, and the auxiliary pressing part includes a pressing plate 10 and an expansion bolt 5 connected to the pressing plate 10 .

所述压板10中部设有长条孔11,膨胀螺栓5穿过长条孔11进行安装。The middle part of the pressure plate 10 is provided with a long hole 11, and the expansion bolt 5 is installed through the long hole 11.

通过设置辅助压紧件,在工件上只有一个孔的时候,利用辅助压紧件对本体1进行辅助压紧。By setting the auxiliary pressing part, when there is only one hole in the workpiece, the auxiliary pressing part is used to carry out auxiliary pressing on the body 1 .

当工件表面只有一个孔时,将第一定位销2插入工件表面的孔,再在废料处钻出辅助孔,将辅助压紧件膨胀螺栓5连接于辅助孔,并通过压板10将本体1压紧,代替原有的膨胀螺栓5。When there is only one hole on the surface of the workpiece, insert the first positioning pin 2 into the hole on the surface of the workpiece, drill an auxiliary hole at the waste, connect the expansion bolt 5 of the auxiliary pressing part to the auxiliary hole, and press the body 1 through the pressing plate 10 Tight, replace the original expansion bolt 5.

当遇到圆弧或斜面时,也采用上述方法,通过辅助压紧件进行压紧。When encountering an arc or an inclined surface, the above method is also used to compress through the auxiliary pressing member.

实施例5:Example 5:

在实施例2的基础上,如图8所示,还包括辅助压紧件,所述辅助压紧件包括压板10和连接于压板10的膨胀螺栓5。On the basis of Embodiment 2, as shown in FIG. 8 , an auxiliary pressing part is also included, and the auxiliary pressing part includes a pressing plate 10 and an expansion bolt 5 connected to the pressing plate 10 .

所述压板10中部设有长条孔11,膨胀螺栓5穿过长条孔11进行安装。The middle part of the pressure plate 10 is provided with a long hole 11, and the expansion bolt 5 is installed through the long hole 11.

通过设置辅助压紧件,在工件上只有一个孔的时候,利用辅助压紧件对本体1进行辅助压紧。By setting the auxiliary pressing part, when there is only one hole in the workpiece, the auxiliary pressing part is used to carry out auxiliary pressing on the body 1 .

当工件表面只有一个孔时,将第一定位销2反装(反装是指:第二定位销3伸出的一端远离工件)在工件上,再在废料处钻出辅助孔,将辅助压紧件膨胀螺栓5连接于辅助孔,并通过压板10将本体1压紧,代替原有的膨胀螺栓5。When there is only one hole on the surface of the workpiece, reverse-install the first positioning pin 2 (reverse installation refers to: the protruding end of the second positioning pin 3 is away from the workpiece) on the workpiece, and then drill an auxiliary hole at the waste material to place the auxiliary pressure The expansion bolt 5 of the tightening part is connected to the auxiliary hole, and the main body 1 is compressed by the pressure plate 10 to replace the original expansion bolt 5 .

以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications to the technical solutions recorded, or equivalent replacements for some of the technical features. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

本发明不局限于上述可选的实施方式,任何人在本发明的启示下都可得出其他各种形式的产品。上述具体实施方式不应理解成对本发明的保护范围的限制,本发明的保护范围应当以权利要求书中界定的为准,并且说明书可以用于解释权利要求书。The present invention is not limited to the above optional embodiments, and anyone can obtain other various forms of products under the enlightenment of the present invention. The above specific implementation methods should not be construed as limiting the protection scope of the present invention. The protection scope of the present invention should be defined in the claims, and the description can be used to interpret the claims.

Claims (10)

1. The utility model provides a bore multi-functional positioning and clamping device of row's clout which characterized in that: the device comprises a body (1), wherein the body (1) is provided with a guide hole (9), a first positioning hole and a compression hole, the axis of the guide hole (9), the axis of the first positioning hole and the axis of the compression hole are arranged in a coplanar manner, and the aperture of the guide hole (9), the aperture of the first positioning hole and the aperture of the compression hole are equal;
the first positioning hole is connected with a first positioning pin (2), and the compression hole is connected with an expansion bolt (5);
the first positioning pin (2) is in interference fit with the first positioning hole;
the expansion bolt (5) is detachably connected to the compression hole.
2. The multifunctional positioning and clamping device for drilling and discharging residues as claimed in claim 1, wherein: the first positioning hole is communicated with the pressing hole, and the first positioning hole is communicated with the guide hole (9).
3. The multifunctional positioning and clamping device for drilling row residual materials as claimed in claim 2, characterized in that: one end of the first positioning pin (2) is flush with the surface of the body (1), and the other end of the first positioning pin (2) extends out of the first positioning hole.
4. The multifunctional positioning and clamping device for drilling and discharging residues as claimed in claim 1, wherein: the body (1) is further provided with a second positioning hole, the axis of the guide hole (9) and the axis of the first positioning hole are coplanar, the first positioning hole is arranged between the guide hole (9) and the second positioning hole, and the pressing hole is arranged on one side, far away from the first positioning hole, of the second positioning hole.
5. The multifunctional positioning and clamping device for drilling row residual materials as claimed in claim 4, characterized in that: the second positioning hole is communicated with the first positioning hole, and the first positioning hole is communicated with the guide hole (9).
6. The multifunctional positioning and clamping device for drilling row residual materials as claimed in claim 4, characterized in that: the pitch between the pressing hole and the second positioning hole is integral multiple of the pitch between the guide hole (9) and the first positioning hole.
7. The multifunctional positioning and clamping device for drilling row residual materials as claimed in claim 4, characterized in that: the second positioning hole is connected with a second positioning pin (3), and the second positioning pin (3) is in interference fit with the second positioning hole.
8. The multifunctional positioning and clamping device for drilling row residual materials as claimed in claim 7, characterized in that: two ends of the first positioning pin (2) extend out of the first positioning hole;
one end of the second positioning pin (3) is flush with the surface of the body (1), and the other end of the second positioning pin (3) extends out of the second positioning hole.
9. The multifunctional positioning and clamping device for drilling row residual materials as claimed in claim 7, characterized in that: one side of the first positioning pin (2) and one side of the second positioning pin (3) which are close to each other are provided with flat platforms (21).
10. The multifunctional positioning and clamping device for drilling and discharging residues as claimed in claim 1, wherein: the auxiliary pressing piece comprises a pressing plate (10) and an expansion bolt (5) connected to the pressing plate (10);
the middle of the pressing plate (10) is provided with a strip hole (11), and the expansion bolt (5) penetrates through the strip hole (11) to be installed.
CN202110789921.0A 2021-07-13 2021-07-13 A multi-functional positioning and clamping device for drill bar residue Active CN115609047B (en)

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WO1988010177A1 (en) * 1987-06-26 1988-12-29 Petherick Bros. Pty. Ltd. Improved cutting guide
US5590986A (en) * 1995-05-02 1997-01-07 Juang; Bor-Chang Drill jig for locating holes to be drilled in a workpiece
DE19934615A1 (en) * 1999-07-23 2001-02-01 Ralf Steyer Drilling template for producing intermediate holes in row of bores has small body with two fixed bolts and further bores set at different spacing along axis
CN108526549A (en) * 2018-05-30 2018-09-14 河南新科起重机股份有限公司 It is a kind of to be used to become the Special drilling jig across gantry connecting plate
CN210334469U (en) * 2019-06-11 2020-04-17 昌河飞机工业(集团)有限责任公司 Portable jig
CN211614433U (en) * 2020-02-28 2020-10-02 广西玉柴机器股份有限公司 A multifunctional special drilling guide device
CN216096556U (en) * 2021-07-13 2022-03-22 陕西重型汽车有限公司 Multifunctional positioning and clamping device for drilling row residual materials

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1988010177A1 (en) * 1987-06-26 1988-12-29 Petherick Bros. Pty. Ltd. Improved cutting guide
US5590986A (en) * 1995-05-02 1997-01-07 Juang; Bor-Chang Drill jig for locating holes to be drilled in a workpiece
DE19934615A1 (en) * 1999-07-23 2001-02-01 Ralf Steyer Drilling template for producing intermediate holes in row of bores has small body with two fixed bolts and further bores set at different spacing along axis
CN108526549A (en) * 2018-05-30 2018-09-14 河南新科起重机股份有限公司 It is a kind of to be used to become the Special drilling jig across gantry connecting plate
CN210334469U (en) * 2019-06-11 2020-04-17 昌河飞机工业(集团)有限责任公司 Portable jig
CN211614433U (en) * 2020-02-28 2020-10-02 广西玉柴机器股份有限公司 A multifunctional special drilling guide device
CN216096556U (en) * 2021-07-13 2022-03-22 陕西重型汽车有限公司 Multifunctional positioning and clamping device for drilling row residual materials

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