CN115608484A - A crushing device and method for metal objects - Google Patents

A crushing device and method for metal objects Download PDF

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Publication number
CN115608484A
CN115608484A CN202211270570.3A CN202211270570A CN115608484A CN 115608484 A CN115608484 A CN 115608484A CN 202211270570 A CN202211270570 A CN 202211270570A CN 115608484 A CN115608484 A CN 115608484A
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CN
China
Prior art keywords
motor
shaft
feed hopper
metal object
metal
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Pending
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CN202211270570.3A
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Chinese (zh)
Inventor
郑秀宏
路士超
任喜彦
徐青霖
强斌
周金
苟海峰
赵文强
孙成龙
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404 Co Ltd China National Nuclear Corp
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404 Co Ltd China National Nuclear Corp
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Application filed by 404 Co Ltd China National Nuclear Corp filed Critical 404 Co Ltd China National Nuclear Corp
Priority to CN202211270570.3A priority Critical patent/CN115608484A/en
Publication of CN115608484A publication Critical patent/CN115608484A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • B02C18/182Disc-shaped knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/24Drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/04Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention provides a metal object crushing device and a method, wherein the crushing device comprises: a frame; a chassis; a feed hopper; at least two shredding devices; wherein the feed hopper is used for placing metal objects; the metal object enters the case through the discharge end of the feed hopper; a motor wheel arranged on the motor drives a belt pulley arranged on the speed reducer to run through a transmission belt; the speed reducer drives the shaft to rotate, so that the cutter fixed on the shaft extrudes and shears the metal object; the problem that metal waste is difficult to treat can be solved, and through shredding the metal waste, the production yield is improved.

Description

一种金属物的粉碎装置及方法A crushing device and method for metal objects

技术领域technical field

本发明涉及金属粉碎技术领域,特别是指一种金属物的粉碎装置及方法。The invention relates to the technical field of metal crushing, in particular to a crushing device and method for metal objects.

背景技术Background technique

随着铀纯化转化生产线的发展,产生了大量的各式金属废物,这些金属废物体积大、杂乱且难以处置,长期堆放在金属废物库,其中,还有大量的桶装金属废物,桶装金属废物长期堆放,会占用大量的场地,污染环境。这些大体积的废物处置,需要长年花费大量的废物处置费用,降低了生产收益。With the development of the uranium purification and conversion production line, a large amount of various metal wastes are produced. These metal wastes are bulky, messy and difficult to dispose of. They have been piled up in the metal waste warehouse for a long time. Long-term stacking of waste will take up a lot of space and pollute the environment. The disposal of these large volumes of waste requires a large amount of waste disposal costs for many years, which reduces the production income.

发明内容Contents of the invention

本发明要解决的技术问题是提供一种金属物的粉碎装置及方法。可以解决金属废弃物难以处理的问题,通过对金属废弃物撕碎处理,提高了生产收益。The technical problem to be solved by the present invention is to provide a crushing device and method for metal objects. It can solve the problem that the metal waste is difficult to deal with, and improves the production income by shredding the metal waste.

为解决上述技术问题,本发明的技术方案如下:In order to solve the problems of the technologies described above, the technical solution of the present invention is as follows:

一种金属物的粉碎装置,包括:A crushing device for metal objects, comprising:

机架;frame;

机箱,所述机箱固定于所述机架上;a chassis, the chassis is fixed on the frame;

进料斗,所述进料斗的出料端与所述机箱的进料端连通;A feed hopper, the discharge end of the feed hopper communicates with the feed end of the cabinet;

至少两个撕碎装置,所述撕碎装置固定于所述机架上,用于对通过所述进料斗进入机箱的金属物挤压和剪切;At least two shredding devices, the shredding devices are fixed on the frame and are used to squeeze and shear the metal objects entering the cabinet through the feeding hopper;

所述撕碎装置包括:The shredding device includes:

轴,所述轴的第一端穿过所述机箱,所述轴的第二端与所述机箱内壁转动连接;a shaft, the first end of the shaft passes through the case, and the second end of the shaft is rotatably connected to the inner wall of the case;

刀具,所述刀具设有一通孔,所述通孔穿过所述轴并固定在所述轴上;a cutter, the cutter is provided with a through hole, and the through hole passes through the shaft and is fixed on the shaft;

减速机,所述减速机与所述轴的第一端转动连接;a reducer, the reducer is rotatably connected to the first end of the shaft;

电机,所述电机设置的电机轮通过传动带与所述减速机设置的皮带轮连接;Motor, the motor wheel provided by the motor is connected with the belt pulley provided by the reducer through a transmission belt;

其中,所述进料斗将金属物通过所述进料斗的出料端送入机箱;所述电机的电机轮通过传动带带动所述减速机的皮带轮运行;所述减速机带动所述轴转动,以使得固定于所述轴上的刀具挤压和剪切所述金属物。Wherein, the feed hopper sends metal objects into the chassis through the discharge end of the feed hopper; the motor wheel of the motor drives the pulley of the reducer through a transmission belt; the reducer drives the shaft to rotate , so that the cutter fixed on the shaft squeezes and shears the metal object.

可选的,所述进料斗包括:Optionally, the feed hopper includes:

进料斗本体;feed hopper body;

护罩,所述护罩活动套设在所述进料斗本体外;A shield, the shield is movably sleeved outside the feed hopper body;

所述护罩用于保护所述进料斗本体和所述机箱。The shield is used to protect the feed hopper body and the cabinet.

可选的,所述进料斗本体包括:Optionally, the feed hopper body includes:

斗部;Bucket;

进料口,所述进料口设置在所述斗部的第一端;a feed inlet, the feed inlet is arranged at the first end of the bucket;

出料口,所述出料口设置在所述斗部的第二端。A discharge port, the discharge port is arranged at the second end of the bucket.

可选的,所述轴的第一端通过联轴器与所述减速机转动连接,所述轴的第二端通过轴承装置与所述机箱内壁转动连接;Optionally, the first end of the shaft is rotatably connected to the reducer through a coupling, and the second end of the shaft is rotatably connected to the inner wall of the chassis through a bearing device;

所述轴承装置包括:The bearing assembly includes:

轴承,所述轴承的内通孔穿过并与所述轴的第二端固定连接;a bearing, the inner through hole of the bearing passes through and is fixedly connected with the second end of the shaft;

轴承座,所述轴承座与所述轴承适配,用于固定支撑所述轴承。The bearing seat is adapted to the bearing and is used to fix and support the bearing.

可选的,所述刀具包括:Optionally, the cutter includes:

刀具本体,所述刀具本体上设置有一中空的通孔;A tool body, the tool body is provided with a hollow through hole;

隔套,所述隔套嵌套在所述通孔的内沿。The spacer is nested on the inner edge of the through hole.

可选的,所述电机还配置有电机监控器,所述电机监控器用于监控所述电机的运行电流。Optionally, the motor is further configured with a motor monitor, and the motor monitor is used to monitor the running current of the motor.

可选的,还包括:Optionally, also include:

集料装置,所述集料装置的进料端与所述机箱的出料端连通。A material collecting device, the feed end of the material collecting device communicates with the discharge end of the cabinet.

可选的,所述集料装置包括:Optionally, the collection device includes:

集料箱,所述集料箱为内部具有空腔的容器;A collecting box, which is a container with a cavity inside;

至少四个滚轮,所述滚轮与所述集料箱固定连接;At least four rollers, the rollers are fixedly connected with the collection box;

集料箱电机,所述集料箱电机与所述集料箱固定连接;A collecting box motor, the collecting box motor is fixedly connected to the collecting box;

滚轮传送带,所述滚轮传送带用于牵引所述滚轮随着集料箱电机的转动滚动。The roller conveyor belt is used for pulling the rollers to roll along with the rotation of the collecting box motor.

本发明还提供一种金属物的粉碎方法,应用于如上述的金属物的粉碎装置,包括:The present invention also provides a method for crushing metal objects, which is applied to the above-mentioned crushing device for metal objects, including:

取金属物放入进料斗;Take metal objects and put them into the hopper;

所述金属物通过所述进料斗的出料端进入机箱;The metal object enters the cabinet through the discharge end of the feed hopper;

电机设置的电机轮通过传动带带动减速机设置的皮带轮运行;The motor wheel set by the motor drives the pulley set by the reducer to run through the transmission belt;

所述减速机带动所述轴转动,以使得固定于所述轴上的刀具挤压和剪切所述金属物。The reducer drives the shaft to rotate, so that the cutter fixed on the shaft squeezes and shears the metal object.

可选的,金属物的粉碎方法还包括:Optionally, the crushing method of metal objects also includes:

监控所述电机的运行电流,若所述运行电流超过预设电流值,则所述电机按照第二模式运行,否则,按照第一模式运行。The operating current of the motor is monitored, and if the operating current exceeds a preset current value, the motor operates in the second mode; otherwise, it operates in the first mode.

本发明的上述方案至少包括以下有益效果:Above-mentioned scheme of the present invention comprises following beneficial effect at least:

本发明的上述方案,通过机架;机箱,所述机箱固定于所述机架上;进料斗,所述进料斗的出料端与所述机箱的进料端连通;至少两个撕碎装置,所述撕碎装置固定于所述机架上,用于对通过所述进料斗进入机箱的金属物挤压和剪切;所述撕碎装置包括:轴,所述轴的第一端穿过所述机箱,所述轴的第二端与所述机箱内壁转动连接;刀具,所述刀具设有一通孔,所述通孔穿过所述轴并固定在所述轴上;减速机,所述减速机与所述轴的第一端转动连接;电机,所述电机设置的电机轮通过传动带与所述减速机设置的皮带轮连接;其中,所述进料斗用于放入金属物;所述金属物通过所述进料斗的出料端进入机箱;所述电机设置的电机轮通过传动带带动所述减速机设置的皮带轮运行;所述减速机带动所述轴转动,以使得固定于所述轴上的刀具挤压和剪切所述金属物;可以解决金属废弃物难以处理的问题,通过对金属废弃物撕碎处理,提高了生产收益。The above scheme of the present invention, through the frame; the cabinet, the cabinet is fixed on the frame; the feed hopper, the discharge end of the feed hopper communicates with the feed end of the cabinet; at least two tear A shredding device, the shredding device is fixed on the frame, and is used to squeeze and cut the metal objects entering the cabinet through the feed hopper; the shredding device includes: a shaft, the first shaft of the shaft One end passes through the case, and the second end of the shaft is rotatably connected to the inner wall of the case; the tool is provided with a through hole, and the through hole passes through the shaft and is fixed on the shaft; reducer, the reducer is connected to the first end of the shaft in rotation; the motor, the motor wheel provided by the motor is connected with the pulley provided by the reducer through a transmission belt; wherein, the feed hopper is used to put metal object; the metal object enters the chassis through the discharge end of the feed hopper; the motor wheel set by the motor drives the belt pulley set by the reducer to run through the transmission belt; the reducer drives the shaft to rotate to The cutter fixed on the shaft extrudes and shears the metal object; the problem that the metal waste is difficult to handle can be solved, and the production income is improved by shredding the metal waste.

附图说明Description of drawings

图1是本发明的提供的金属物的粉碎装置的正视结构示意图;Fig. 1 is the schematic diagram of the front view structure of the pulverizing device of metal objects provided by the present invention;

图2是本发明的提供的金属物的粉碎装置的侧视结构示意图;Fig. 2 is the side view structural representation of the crushing device of the metal object provided by the present invention;

图3是本发明的提供的金属物的粉碎装置的俯视结构示意图;Fig. 3 is a top view structural schematic diagram of the crushing device for metal objects provided by the present invention;

图4是本发明的提供的金属物的粉碎方法的流程示意图。Fig. 4 is a schematic flow chart of the pulverization method of the metal object provided by the present invention.

附图标记说明:Explanation of reference signs:

1-机架;2-机箱;3-进料斗;31-护罩;41-轴;411-联轴器;412-轴承;413-轴承座;42-刀具;421-刀具本体;422-通孔;423-隔套;43-减速机;431-皮带轮;432-减速机油孔;44-电机;441-电机轮;45-传动带;51-集料箱;52-滚轮;53-集料箱电机;54-滚轮传送带。1-frame; 2-chassis; 3-feed hopper; 31-shield; 41-shaft; 411-coupling; 412-bearing; 413-bearing seat; 42-tool; 421-tool body; 422- Through hole; 423-spacer; 43-reducer; 431-pulley; 432-reducer oil hole; 44-motor; 441-motor wheel; 45-drive belt; 51-collecting box; 52-roller; 53-aggregate Box motor; 54-roller conveyor belt.

具体实施方式detailed description

下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

如图1所示,本发明的实施例提出一种金属物的粉碎装置,包括:As shown in Figure 1, an embodiment of the present invention proposes a crushing device for metal objects, including:

机架1;Rack 1;

机箱2,所述机箱2固定于所述机架1上;A chassis 2, the chassis 2 is fixed on the frame 1;

进料斗3,所述进料斗1的出料端与所述机箱2的进料端连通;A feed hopper 3, the discharge end of the feed hopper 1 communicates with the feed end of the cabinet 2;

至少两个撕碎装置,所述撕碎装置固定于所述机架1上,用于对通过所述进料斗3进入机箱2的金属物挤压和剪切;At least two shredding devices, the shredding devices are fixed on the frame 1, and are used to squeeze and shear the metal objects entering the cabinet 2 through the feed hopper 3;

所述撕碎装置包括:The shredding device includes:

轴41,所述轴41的第一端穿过所述机箱1,所述轴的第二端与所述机箱1内壁转动连接;A shaft 41, the first end of the shaft 41 passes through the case 1, and the second end of the shaft is rotatably connected to the inner wall of the case 1;

刀具42,所述刀具42设有一通孔422,所述通孔422穿过所述轴41并固定在所述轴41上;A cutter 42, the cutter 42 is provided with a through hole 422, and the through hole 422 passes through the shaft 41 and is fixed on the shaft 41;

减速机43,所述减速机43与所述轴42的第一端转动连接;A speed reducer 43, the speed reducer 43 is rotationally connected with the first end of the shaft 42;

电机44,所述电机44设置的电机轮441通过传动带45与所述减速机43设置的皮带轮431连接;Motor 44, the motor wheel 441 that described motor 44 is provided with is connected with the belt pulley 431 that described speed reducer 43 is provided with by transmission belt 45;

其中,所述进料斗3将金属物通过所述进料斗3的出料端送入机箱2;所述电机44的电机轮441通过传动带45带动所述减速机43的皮带轮431运行;所述减速机43带动所述轴41转动,以使得固定于所述轴41上的刀具42挤压和剪切所述金属物。Wherein, the feed hopper 3 sends metal objects into the cabinet 2 through the discharge end of the feed hopper 3; the motor wheel 441 of the motor 44 drives the pulley 431 of the reducer 43 to run through the transmission belt 45; The reducer 43 drives the shaft 41 to rotate, so that the cutter 42 fixed on the shaft 41 squeezes and shears the metal object.

该实施例中,该金属物的粉碎装置包括:机架1、机箱2、进料斗3以及至少两个撕碎装置,待处理的金属物通过进料斗3的进料端进入机箱2,该机箱2固定于机架1上,至少两个撕碎装置固定在机架1并穿过机箱2,通过至少两个撕碎装置的配合,可以在机箱2的内部实现对金属物的挤压和剪切;金属物的粉碎装置优选设置在遮雨棚内;In this embodiment, the crushing device of the metal object includes: a frame 1, a cabinet 2, a feed hopper 3 and at least two shredding devices, the metal object to be processed enters the cabinet 2 through the feed end of the feed hopper 3, The case 2 is fixed on the frame 1, at least two shredding devices are fixed on the frame 1 and pass through the case 2, through the cooperation of at least two shredding devices, metal objects can be squeezed inside the case 2 and shearing; the crushing device for metal objects is preferably set in the rain shelter;

具体的,每个撕碎装置包括:轴41、刀具42、减速机43以及电机44,其中,电机44用于驱动减速机43,以使得减速机43为轴41匹配转速,传递转矩至刀具42,刀具42穿过轴41并固定在轴41上,当轴41旋转时,刀具42会随着轴转动;而至少两个撕碎装置的轴44不交错且相向设置在机箱2内,当减速机43随着电机44运行时,可以带动至少两个撕碎装置的刀具42随着轴41对金属物挤压和剪切;解决了金属废弃物难以处理的问题,通过对金属废弃物撕碎处理,提高了生产收益。Specifically, each shredding device includes: a shaft 41, a cutter 42, a speed reducer 43 and a motor 44, wherein the motor 44 is used to drive the speed reducer 43, so that the speed reducer 43 matches the speed of the shaft 41 and transmits torque to the cutter 42, the cutter 42 passes through the shaft 41 and is fixed on the shaft 41. When the shaft 41 rotates, the cutter 42 will rotate with the shaft; and the shafts 44 of at least two shredding devices are not interlaced and are arranged in the cabinet 2 facing each other. When the reducer 43 runs with the motor 44, it can drive at least two cutters 42 of the shredding device to squeeze and shear the metal objects along with the shaft 41; Shredded processing improves production yield.

其中,减速机43还包括减速机油孔432,该减速机油孔432用于向减速机43内部添加润滑油,以使得减速机43的使用寿命更长,运行更加顺利。Wherein, the reducer 43 also includes a reducer oil hole 432, which is used to add lubricating oil to the inside of the reducer 43, so that the reducer 43 has a longer service life and runs more smoothly.

本发明一可选的实施例中,所述进料斗3包括:In an optional embodiment of the present invention, the feed hopper 3 includes:

进料斗本体;feed hopper body;

护罩31,所述护罩31活动套设在所述进料斗本体外;A shield 31, the shield 31 is movably sleeved outside the body of the feed hopper;

所述护罩31用于保护所述进料斗本体和所述机箱2。The shield 31 is used to protect the feed hopper body and the cabinet 2 .

本实施例中,进料斗3包括:进料斗本体和护罩31,进料斗本体的进料端的端口大于出料端的端口,护罩31为中空的箱体结构,套设在进料斗本体外,护照31相对进料斗本体活动设置,可以在金属物的粉碎装置向进料斗本体添加金属物时取下,运行和关闭运行时将护罩31套上,该护罩31可以使得进料斗本体和机箱2在久置时防止粉尘进入,还可以使得金属物的粉碎装置运行时不会有金属物的残渣溅出,提高了金属物的粉碎装置的安全性。In this embodiment, the feed hopper 3 includes: a feed hopper body and a shield 31, the port of the feed end of the feed hopper body is larger than the port of the discharge end, and the shield 31 is a hollow box structure, which is sleeved on the feed port. Outside the hopper body, the passport 31 is movable relative to the feed hopper body, and can be removed when the crushing device for metal objects adds metal objects to the feed hopper body, and the shield 31 is put on during operation and shutdown. The shield 31 can The feed hopper body and the cabinet 2 can prevent dust from entering when placed for a long time, and can also prevent metal residues from splashing out when the metal crushing device is in operation, thereby improving the safety of the metal crushing device.

本发明一可选的实施例中,所述进料斗本体包括:In an optional embodiment of the present invention, the feed hopper body includes:

斗部;Bucket;

进料口,所述进料口设置在所述斗部的第一端;a feed inlet, the feed inlet is arranged at the first end of the bucket;

出料口,所述出料口设置在所述斗部的第二端。A discharge port, the discharge port is arranged at the second end of the bucket.

本实施例中,进料斗本体包括:斗部、进料口以及出料口,其中,斗部的第一端端口大于第二端端口,进料口设置在斗部的第一端处,用于接收投入的金属物,出料口设置在斗部的第二端处,用于将投入的金属物导出至机箱2,斗部的第一端和第二端之间呈一定的倾斜角度,以使得投入的金属物能在重力的作用下坠入机箱2中。In this embodiment, the feed hopper body includes: a bucket part, a material inlet and a material outlet, wherein the port at the first end of the bucket part is larger than the port at the second end, and the feed port is set at the first end of the bucket part. It is used to receive the metal objects put in, and the outlet is set at the second end of the bucket, and is used to export the metal objects put into the cabinet 2, and there is a certain inclination angle between the first end and the second end of the bucket , so that the metal object dropped into can fall in the cabinet 2 under the effect of gravity.

本发明一可选的实施例中,所述轴41的第一端通过联轴器411与所述减速机43转动连接,所述轴41的第二端通过轴承装置与所述机箱1内壁转动连接;In an optional embodiment of the present invention, the first end of the shaft 41 is rotatably connected to the reducer 43 through a coupling 411, and the second end of the shaft 41 is rotatable with the inner wall of the chassis 1 through a bearing device. connect;

所述轴承装置包括:The bearing assembly includes:

轴承412,所述轴承412的内通孔穿过并与所述轴41的第二端固定连接;A bearing 412, the inner through hole of the bearing 412 passes through and is fixedly connected with the second end of the shaft 41;

轴承座413,所述轴承座413与所述轴承412适配,用于固定支撑所述轴承412。The bearing seat 413 , the bearing seat 413 is adapted to the bearing 412 , is used to fix and support the bearing 412 .

本实施例中,机箱2上设置有与撕碎装置适配的穿设孔,该穿设孔用于使得轴41穿过机箱2,轴41的第一端通过联轴器411与减速机43转动连接,轴41的第二端通过轴承装置与机箱1内壁转动连接,其中,该机箱的穿设孔处也设置有轴承装置,为轴41的活动起到了支撑的作用;In this embodiment, the casing 2 is provided with a piercing hole adapted to the shredding device, and the piercing hole is used to allow the shaft 41 to pass through the casing 2, and the first end of the shaft 41 passes through the coupling 411 and the reducer 43 Rotationally connected, the second end of the shaft 41 is rotatably connected to the inner wall of the cabinet 1 through a bearing device, wherein a bearing device is also provided at the piercing hole of the cabinet, which plays a supporting role for the movement of the shaft 41;

其中,轴承装置包括:轴承412和轴承座413,该轴承412的内通孔穿过轴41并与轴41的第二端固定连接,轴承座413固定于机箱2上,用于固定支撑所述轴承412。Wherein, the bearing device includes: a bearing 412 and a bearing seat 413, the inner through hole of the bearing 412 passes through the shaft 41 and is fixedly connected with the second end of the shaft 41, and the bearing seat 413 is fixed on the chassis 2 for fixedly supporting the Bearing 412.

本发明一可选的实施例中,所述刀具42包括:In an optional embodiment of the present invention, the cutter 42 includes:

刀具本体421,所述刀具本体421上设置有一中空的通孔422;The tool body 421, the tool body 421 is provided with a hollow through hole 422;

隔套423,所述隔套423嵌套在所述通孔422的内沿。Spacer 423 , the spacer 423 is nested on the inner edge of the through hole 422 .

本实施例中,刀具42包括刀具本体421和隔套423,其中,刀具本体421为内设有一中空的通孔422的圆环形结构,其内部的通孔422通过隔套423固定连接于轴41上,该隔套423对刀具本体421的通孔422起到了防滑和固定的作用,以使得该刀具42可以随着轴41而转动。In this embodiment, the tool 42 includes a tool body 421 and a spacer 423, wherein the tool body 421 is an annular structure with a hollow through hole 422 inside, and the inner through hole 422 is fixedly connected to the shaft through the spacer 423. 41 , the spacer 423 has anti-slip and fixed effects on the through hole 422 of the cutter body 421 , so that the cutter 42 can rotate along with the shaft 41 .

本发明一可选的实施例中,所述电机44还配置有电机监控器,所述电机监控器用于监控所述电机44的运行电流。In an optional embodiment of the present invention, the motor 44 is further configured with a motor monitor, and the motor monitor is used to monitor the running current of the motor 44 .

本实施例中,电机44用于产生驱动转矩,是减速机43的动力源,减速机43可以变速,以使得机箱2内的金属物可以被剪、切、挤、压以及撕成小块物体;电机44上设置有电机监控器,电机监控器用于监控电机44的运行电流,提供了电气保护功能,当电机44的运行电流超过预设电流值,电机44的主机会倒转预设时长,直至卡在主机上的金属物吐出后再自动进行正转。In this embodiment, the motor 44 is used to generate driving torque and is the power source of the reducer 43. The reducer 43 can change speed, so that the metal objects in the cabinet 2 can be cut, cut, squeezed, pressed and torn into small pieces. Object; the motor 44 is provided with a motor monitor, the motor monitor is used to monitor the running current of the motor 44, and provides an electrical protection function. When the running current of the motor 44 exceeds the preset current value, the host of the motor 44 will reverse the preset duration, Until the metal object stuck on the host is spit out, it will automatically rotate forward.

本发明一可选的实施例中,金属物的粉碎装置还包括:In an optional embodiment of the present invention, the crushing device for metal objects also includes:

集料装置,所述集料装置的进料端与所述机箱2的出料端连通。A material collecting device, the feed end of the material collecting device communicates with the discharge end of the cabinet 2 .

本实施例中,金属物的粉碎装置还包括集料装置,该集料装置设置在机箱2的下方,用于接收机箱2处理后的金属物,金属物通过机箱2的处理,已被挤压和剪切为金属残渣,这些金属残渣,会在重力的作用下从机箱2的出料端被排除,并通过集料装置的进料端汇集在集料装置。In this embodiment, the crushing device of the metal objects also includes a collecting device, which is arranged under the cabinet 2, and is used to receive the metal objects processed by the cabinet 2, and the metal objects have been squeezed through the processing of the cabinet 2. and cut into metal residues, these metal residues will be removed from the discharge end of the cabinet 2 under the action of gravity, and will be collected in the collection device through the feed end of the collection device.

本发明一可选的实施例中,所述集料装置包括:In an optional embodiment of the present invention, the collection device includes:

集料箱51,所述集料箱51为内部具有空腔的容器;A collection box 51, which is a container with a cavity inside;

至少四个滚轮52,所述滚轮52与所述集料箱51固定连接;At least four rollers 52, the rollers 52 are fixedly connected with the collection box 51;

集料箱电机53,所述集料箱电机53与所述集料箱51固定连接;Collecting box motor 53, described collecting box motor 53 is fixedly connected with described collecting box 51;

滚轮传送带54,所述滚轮传送带54用于牵引所述滚轮52随着集料箱电机53的转动滚动。The roller conveyor belt 54 is used to pull the rollers 52 to roll along with the rotation of the collecting box motor 53 .

本实施例中,集料装置包括集料箱51、滚轮52、集料箱电机53以及滚轮传送带54,其中,集料箱51为内部具有空腔的容器,滚轮52设置在集料箱51的外底部,以使得该集料箱51可以在滚轮52的作用下滑动,集料箱电机53与集料箱51固定连接,集料箱电机53和至少一个滚轮52之间设置有滚轮传送带54,该滚轮传送带54可以使得滚轮52在集料箱电机53的集料箱电机轮的作用下驱动;In this embodiment, the collection device includes a collection box 51, a roller 52, a collection box motor 53 and a roller conveyor belt 54, wherein the collection box 51 is a container with a cavity inside, and the roller 52 is arranged on the top of the collection box 51. Outer bottom, so that this collection box 51 can slide under the effect of roller 52, collection box motor 53 is fixedly connected with collection box 51, is provided with roller conveyor belt 54 between collection box motor 53 and at least one roller 52, The roller conveyor belt 54 can make the roller 52 drive under the effect of the collecting box motor wheel of the collecting box motor 53;

其中,需要说明的是,一个集料箱电机53对应于一个滚轮52,若集料箱51设置有多个集料箱电机53时,每个集料箱电机53的转速应相同。Wherein, it should be noted that one collecting box motor 53 corresponds to one roller 52, if the collecting box 51 is provided with multiple collecting box motors 53, the rotating speed of each collecting box motor 53 should be the same.

本发明的实施例通过机架;机箱,所述机箱固定于所述机架上;进料斗,所述进料斗的出料端与所述机箱的进料端连通;至少两个撕碎装置,所述撕碎装置固定于所述机架上,用于对通过所述进料斗进入机箱的金属物挤压和剪切;所述撕碎装置包括:轴,所述轴的第一端穿过所述机箱,所述轴的第二端与所述机箱内壁转动连接;刀具,所述刀具设有一通孔,所述通孔穿过所述轴并固定在所述轴上;减速机,所述减速机与所述轴的第一端转动连接;电机,所述电机设置的电机轮通过传动带与所述减速机设置的皮带轮连接;其中,所述进料斗用于放入金属物;所述金属物通过所述进料斗的出料端进入机箱;所述电机设置的电机轮通过传动带带动所述减速机设置的皮带轮运行;所述减速机带动所述轴转动,以使得固定于所述轴上的刀具挤压和剪切所述金属物;可以解决金属废弃物难以处理的问题,通过对金属废弃物撕碎处理,提高了生产收益,该金属物的撕碎装置对金属物的处理能力强,可连续性工作,不间断地撕碎金属物,适用于多种金属物的处置。Embodiments of the present invention pass through the frame; the cabinet, the cabinet is fixed on the frame; the feed hopper, the discharge end of the feed hopper communicates with the feed end of the cabinet; at least two shredded device, the shredding device is fixed on the frame, and is used for squeezing and shearing the metal objects entering the cabinet through the feed hopper; the shredding device includes: a shaft, the first of which end passes through the casing, and the second end of the shaft is rotatably connected with the inner wall of the casing; the tool is provided with a through hole, and the through hole passes through the shaft and is fixed on the shaft; machine, the reducer is connected to the first end of the shaft in rotation; the motor, the motor wheel provided by the motor is connected with the pulley provided by the reducer through a transmission belt; wherein, the feed hopper is used to put metal The metal object enters the chassis through the discharge end of the feed hopper; the motor wheel set by the motor drives the pulley set by the reducer through the transmission belt; the reducer drives the shaft to rotate, so that The tool fixed on the shaft extrudes and shears the metal object; it can solve the problem that the metal waste is difficult to handle, and the production income is improved by shredding the metal waste. The processing capacity of metal objects is strong, and it can work continuously, tearing metal objects without interruption, and is suitable for the disposal of various metal objects.

本发明还提供一种金属物的粉碎方法,应用于如上述的金属物的粉碎装置,包括:The present invention also provides a method for crushing metal objects, which is applied to the above-mentioned crushing device for metal objects, including:

取金属物放入进料斗3;Get the metal object and put it into the feed hopper 3;

所述金属物通过所述进料斗3的出料端进入机箱2;The metal objects enter the cabinet 2 through the discharge end of the feed hopper 3;

电机44设置的电机轮441通过传动带45带动减速机43设置的皮带轮431运行;The motor wheel 441 provided by the motor 44 drives the belt pulley 431 provided by the reducer 43 to run through the transmission belt 45;

所述减速机43带动所述轴41转动,以使得固定于所述轴41上的刀具42挤压和剪切所述金属物。The reducer 43 drives the shaft 41 to rotate, so that the cutter 42 fixed on the shaft 41 squeezes and shears the metal object.

该实施例中,将金属物投入进料斗3的进料口,金属物经过进料斗3的斗部从出料口落入机箱2,机箱2中设置有至少两个相向设置的撕碎装置,该撕碎装置在电机的作用下,通过电机44的电机轮441带动传送带45,以使得减速机43设置的皮带轮431运行,减速机43带动轴41转动,刀具42随轴41而转动,随着减速机43的变速,刀具42可以获得中速旋转,把金属物剪、切、挤、压并撕成小块的金属残渣,从机箱2的出口端排出。In this embodiment, the metal object is put into the feed port of the feed hopper 3, and the metal object falls into the cabinet 2 from the discharge port through the bucket part of the feed hopper 3, and the cabinet 2 is provided with at least two shredders arranged oppositely. device, the shredding device drives the conveyor belt 45 by the motor wheel 441 of the motor 44 under the action of the motor, so that the belt pulley 431 provided by the speed reducer 43 runs, the speed reducer 43 drives the shaft 41 to rotate, and the cutter 42 rotates with the shaft 41, Along with the variable speed of speed reducer 43, cutter 42 can obtain medium-speed rotation, the metal residue that metal object is cut, cut, extruded, pressed and torn into fritters is discharged from the outlet end of cabinet 2.

金属物的撕碎装置对金属物的处理能力强,可连续性工作,不间断地撕碎金属物,同时,适用于多种金属物的处置。The shredding device for metal objects has a strong ability to deal with metal objects, can work continuously, and shreds metal objects without interruption. At the same time, it is suitable for the disposal of various metal objects.

本发明一可选的实施例中,金属物的粉碎方法还包括:In an optional embodiment of the present invention, the crushing method of metal objects also includes:

监控所述电机44的运行电流,若所述运行电流超过预设电流值,则所述电机44按照第二模式运行,否则,则按照第一模式运行。The running current of the motor 44 is monitored, and if the running current exceeds a preset current value, the motor 44 runs in the second mode, otherwise, runs in the first mode.

本实施例中,为避免电机44的主机在超电流运转中对电机44的损害,电气设有具有保护功能的电机监控器,该电机监控器可监控电机运行电流,当运行电流超过预设电流值,主机开始倒转,将卡在主机中的金属物的物料吐出后主机再自动进行正转。In this embodiment, in order to avoid the damage to the motor 44 caused by the main engine of the motor 44 during overcurrent operation, the motor is equipped with a motor monitor with a protective function. The motor monitor can monitor the motor operating current. When the operating current exceeds the preset current value, the main engine starts to reverse, and the main engine automatically rotates forward after the material of the metal object stuck in the main engine is spit out.

需要说明的是,该实施例是与上述装置实施例对应的方法实施例,上述装置实施例中的所有实现方式均适用于该方法的实施例中,也能达到相同的技术效果。It should be noted that this embodiment is a method embodiment corresponding to the above-mentioned device embodiment, and all implementation modes in the above-mentioned device embodiment are applicable to this method embodiment, and can also achieve the same technical effect.

以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (10)

1. A metal object crushing apparatus, comprising:
a frame (1);
the case (2), the case (2) is fixed on the frame (1);
the discharge end of the feed hopper (1) is communicated with the feed end of the case (2);
the shredder is fixed on the rack (1) and is used for extruding and shearing metal objects entering the case (2) through the feed hopper (3);
the shredding device includes:
a first end of the shaft (41) penetrates through the case (1), and a second end of the shaft is rotatably connected with the inner wall of the case (1);
the cutter (42), the said cutter (42) has a through hole (422), the said through hole (422) crosses the said axle (41) and fixes on the said axle (41);
a speed reducer (43), the speed reducer (43) being rotationally connected to a first end of the shaft (42);
a motor (44), wherein a motor wheel (441) arranged on the motor (44) is connected with a belt pulley (431) arranged on the speed reducer (43) through a transmission belt (45);
wherein, the feed hopper (3) feeds metal objects into the case (2) through the discharge end of the feed hopper (3); a motor wheel (441) of the motor (44) drives a belt pulley (431) of the speed reducer (43) to run through a transmission belt (45); the speed reducer (43) drives the shaft (41) to rotate, so that the cutter (42) fixed on the shaft (41) extrudes and shears the metal object.
2. The device for reducing metal objects according to claim 1, characterized in that the feed hopper (3) comprises:
a feed hopper body;
the protective cover (31), the said protective cover (31) is fitted over the said feeder hopper body movably;
the shield (31) is used for protecting the feed hopper body and the cabinet (2).
3. The crushing apparatus for metal objects according to claim 2, wherein the feed hopper body comprises:
a bucket part;
the feed inlet is formed in the first end of the hopper part;
and the discharge port is arranged at the second end of the hopper part.
4. The metal object crushing device according to claim 1, wherein a first end of the shaft (41) is rotatably connected with the speed reducer (43) through a coupling (411), and a second end of the shaft (41) is rotatably connected with the inner wall of the case (1) through a bearing device;
the bearing device includes:
a bearing (412), wherein an inner through hole of the bearing (412) penetrates through and is fixedly connected with the second end of the shaft (41);
a bearing seat (413), the bearing seat (413) being adapted to the bearing (412) for fixedly supporting the bearing (412).
5. The metal object crushing apparatus according to claim 1, wherein the cutter (42) comprises:
the cutting tool comprises a tool body (421), wherein a hollow through hole (422) is formed in the tool body (421);
the spacer (423), the spacer (423) nests in the inner edge of the through hole (422).
6. The metal object crushing device according to claim 1, characterized in that said motor (44) is further provided with a motor monitor for monitoring an operating current of said motor (44).
7. The metal object crushing apparatus according to claim 1, further comprising:
the feeding end of the collecting device is communicated with the discharging end of the case (2).
8. The metal object crushing apparatus according to claim 7, wherein the collecting means comprises:
the material collecting box (51), wherein the material collecting box (51) is a container with a cavity inside;
at least four rollers (52), wherein the rollers (52) are fixedly connected with the material collecting box (51);
the material collecting box motor (53), the material collecting box motor (53) is fixedly connected with the material collecting box (51);
the roller conveyor belt (54) is used for drawing the rollers (52) to roll along with the rotation of the material collecting box motor (53).
9. A method for pulverizing a metal object, which is applied to the apparatus for pulverizing a metal object according to any one of claims 1 to 8, comprising:
taking metal objects to be placed into a feed hopper (3);
the metal object enters the case (2) through the discharge end of the feed hopper (3);
a motor wheel (441) arranged on the motor (44) drives a belt pulley (431) arranged on the speed reducer (43) to run through a transmission belt (45);
the speed reducer (43) drives the shaft (41) to rotate, so that the cutter (42) fixed on the shaft (41) extrudes and shears the metal object.
10. The method for pulverizing a metal object according to claim 9, further comprising:
and monitoring the running current of the motor (44), if the running current exceeds a preset current value, running the motor (44) according to a second mode, otherwise, running according to the first mode.
CN202211270570.3A 2022-10-18 2022-10-18 A crushing device and method for metal objects Pending CN115608484A (en)

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CN202211270570.3A CN115608484A (en) 2022-10-18 2022-10-18 A crushing device and method for metal objects

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2077768U (en) * 1989-04-05 1991-05-29 机械电子工业部西安重型机械研究所 Shearing mechanism of disk shearing machine
DE202013103788U1 (en) * 2013-08-21 2013-09-05 Leo Gruppe Gmbh A kind of Aesteshredder
CN209519877U (en) * 2019-02-13 2019-10-22 淄博联泰机械有限公司 A kind of Bulky Waste domestic garbage crusher
CN112403583A (en) * 2019-08-21 2021-02-26 光大环保固废处置(新沂)有限公司 Garbage disposal device with protection anti-splashing mechanism
CN214593458U (en) * 2021-03-26 2021-11-05 定西市畜牧兽医科技研究院 Dirty collection device of beef cattle family plant excrement
CN216368293U (en) * 2021-11-24 2022-04-26 重庆市中天电子废弃物处理有限公司 Biax shredder convenient to dismouting

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2077768U (en) * 1989-04-05 1991-05-29 机械电子工业部西安重型机械研究所 Shearing mechanism of disk shearing machine
DE202013103788U1 (en) * 2013-08-21 2013-09-05 Leo Gruppe Gmbh A kind of Aesteshredder
CN209519877U (en) * 2019-02-13 2019-10-22 淄博联泰机械有限公司 A kind of Bulky Waste domestic garbage crusher
CN112403583A (en) * 2019-08-21 2021-02-26 光大环保固废处置(新沂)有限公司 Garbage disposal device with protection anti-splashing mechanism
CN214593458U (en) * 2021-03-26 2021-11-05 定西市畜牧兽医科技研究院 Dirty collection device of beef cattle family plant excrement
CN216368293U (en) * 2021-11-24 2022-04-26 重庆市中天电子废弃物处理有限公司 Biax shredder convenient to dismouting

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