CN115606609A - A special processing system for whole dry noodles with miscellaneous grains - Google Patents

Abstract

The invention relates to the technical field of production of full-dry wide noodles, in particular to a special processing system for coarse cereal full-dry noodle food, which comprises a coarse cereal dough feeding mechanism, a dough forming output mechanism and a power transmission mechanism, wherein the bottom of the dough forming output mechanism is fixedly arranged at the top of a rack, a belt feeding mechanism is arranged at the downstream of a discharge port of the dough forming output mechanism and is used for driving noodle blanks output after being formed by the dough forming output mechanism to be transported downstream, and a plurality of noodle blank rolling mechanisms, noodle cutting mechanisms and noodle drying chambers which are fixed at the top of a hanging frame are sequentially arranged above the belt feeding mechanism from upstream to downstream. This system can carry out extrusion to coarse cereal dough, face embryo, can realize rolling into the face to the quick of face embryo after the shaping simultaneously, then cut into bright wide noodless, finally can realize the drying and shaping to wide noodless by the drying chamber, is convenient for send into follow-up packaging process.

Description

A special processing system for whole dry noodles with miscellaneous grains

technical field

The invention relates to the technical field of dry wide noodles production, in particular to a whole dry wide noodle processing equipment capable of quickly rolling and cutting extruded noodles, especially a special processing system for whole dry noodles with miscellaneous grains.

Background technique

Coarse grain noodles can not only achieve the effect of promoting metabolism, but also will not be particularly high in fat and calories. They are very popular among health-preserving people. There are also a large number of miscellaneous grain noodles on the market.

The packaged miscellaneous grain whole dry noodles on the market are generally slender and columnar noodles after being molded, and are mainly extruded and formed by a noodle forming machine, and the noodle forming equipment on the market is generally divided into two types.

The first type is a purely manual instrument. For example, a manual extrusion molding noodle machine is disclosed in the patent application number CN201610202371.7. A transmission mechanism connected with a rocker handle is installed, and the transmission mechanism is characterized in that the transmission mechanism is composed of a ball screw nut pair at the upper end and a thrust bearing assembly connected to the end of the ball screw at the lower end, and the thrust bearing assembly is connected with the piston as a whole. The piston and the cylinder are in clearance fit, and a fixing mechanism is fixed on the upper cover. The fixing mechanism consists of a support ring fixed on the opposite wall of the cooker, and the support ring is connected with one end of the support rod. The other end is fixed on the upper cover to form.

The second category is automatic equipment. For example, a fully automatic noodle machine is disclosed in the patent application number CN201810875706.0. Its main structure includes a casing, a dough mixing device and a forming device; the casing is hollow structure, the top of which is provided with a feeding port; the rotatable side of the kneading device in the casing is used to stir the flour evenly, and the molding device is located on the other side of the casing for Extrude the evenly stirred flour into shape; when the flour is stirred, there is a slope that pushes the flour at the forming device to the dough mixing device, and the slope is in the casing One side of the bottom corresponds to the position below the molding device.

It can be seen from the noodle machine structures in the above two types of prior art that it generally only processes and shapes traditional elongated columnar noodles. I prefer the wide noodles of hand-rolled noodles, but the existing noodle forming machine can't effectively and quickly complete the preparation of wide dry noodles.

For this reason, the present invention proposes a full-dry wide noodle processing equipment that can realize fast rolling and cutting for extruded noodles, so as to better solve the problems existing in the prior art.

Contents of the invention

In order to solve one of the above technical problems, the technical solution adopted by the present invention is: a special processing system for whole dry noodles with miscellaneous grains, including a dough feeding mechanism for miscellaneous grains, a dough forming output mechanism, and a power transmission mechanism. The bottom is fixedly installed on the top of a frame, the multigrain dough feeding mechanism is installed at the feed inlet of the dough forming output mechanism, and the power transmission mechanism is installed on the frame and used to drive the dough forming The output mechanism operates, and a belt feeding mechanism is installed downstream of the discharge port of the dough forming output mechanism, and the belt feeding mechanism is used to drive the noodle embryos outputted by the dough forming output mechanism to be transported downstream. The top of the belt feeding mechanism is sequentially provided with several dough rolling mechanisms, noodle cutting mechanisms and noodle drying chambers fixed on the top of the suspension frame from upstream to downstream.

In any of the above schemes, preferably, the multigrain dough feeding mechanism includes a dough feeding bin, and the bottom outlet of the dough feeding bin is connected to the top feeding port of the dough forming output mechanism.

In any of the above schemes, it is preferred that the dough forming output mechanism includes a horizontal screw forming machine fixedly installed on the top of the frame, and the right end outlet of the horizontal screw forming machine is connected with a The outlet elbow for conveying strip-shaped dough outwards, the end of the outlet elbow is located above the belt feeding mechanism, and a screw feeding shaft is installed in the inner cavity of the horizontal screw forming machine. The left end of the feeding shaft passes through the left end cover of the horizontal screw forming machine to the left and is connected with the output end of the power transmission mechanism through a coupling.

In any of the above schemes, it is preferred that the power transmission mechanism includes a forming drive motor fixedly installed on the frame, and a forming drive pulley is fixedly installed on the motor shaft end of the forming drive motor. A molding driven pulley is hinged at the frame on the left side of the molding drive pulley, and the molding driven pulley is connected to the molding driving pulley through a molding transmission belt. The inner end of the center shaft of the wheel is connected with a reversing mechanism, and the output end of the reversing mechanism is connected with the left end of the screw feeding shaft through a coupling.

In any of the above schemes, preferably, the reversing mechanism includes a gear box fixedly installed on the frame, a bottom bevel gear is installed at the bottom of the gear box, and the gear shaft of the bottom bevel gear After passing through the gear box horizontally outwards and fixedly connected with the central shaft of the formed driven pulley, a reversing bevel gear is meshed on the right side of the bottom bevel gear. A reversing spur gear is fixedly connected to the right side of the bevel gear shaft, and a transmission spur gear is meshed above the reversing spur gear. The right end of the spur gear shaft of the transmission spur gear moves out of the gearbox and passes through the coupling. The device is connected with the screw feeding shaft.

In any of the above schemes, it is preferred that the belt feeding mechanism includes a belt conveyor, and several fixed-axis rotating conveyor belts are installed at intervals along the conveying direction at the bottom of the upper and lower conveyor belts of the belt conveyor. Support rollers, the two ends of the conveying belt are respectively equipped with a driving conveying pulley and a driven conveying pulley, and the driving conveying pulley is driven by an external driving conveying motor.

In any of the above schemes, it is preferred that the dough rolling mechanism includes two roller pressure adjustment cylinders which are respectively arranged at intervals along the width direction of the conveying belt and whose top is fixed on the bottom of the suspension frame. The positioning cylinders move synchronously. A rolling bearing seat is fixedly connected to the bottoms of the piston rods of the two rolling positioning cylinders, and a blank pressing roller is installed between the two rolling bearing seats. The bottom of the embryo pressing roller is used to abut against the strip-shaped dough embryo that is conveyed by pressing and compressing it into a thin sheet to continue forward conveying.

In any of the above schemes, it is preferred that protective baffles are fixedly installed on the tops of both sides of the conveyor belt.

In any of the above schemes, it is preferred that the noodle cutting mechanism is used to cut the rolled dough into thin sheets into several wide noodles;

The noodle cutting mechanism includes two cutting surface control cylinders arranged at intervals along the width direction of the conveyor belt and the top is fixed on the bottom of the suspension frame. The two cutting surface control cylinders move synchronously. The bottom of the piston rod is fixedly connected with a tangential bearing seat, and a tangential roller is articulated between the two tangential bearing pedestals, and the tangential roller moves out of the corresponding position through the tangential rotating shaft fixed to the center. In the section bearing seat, one end of the section rotation shaft is connected to a knife position adjustment unit, and several section section knives are installed at intervals along the width direction of the conveyor belt on the upper and lower outer sidewalls of the section section roller. Each of the noodle-cut knives positioned at the lower part is used to follow the lifting of the two noodle-cut control cylinders to realize fast cutting and separation of the thin noodle embryos sent by the conveyor belt into a plurality of lasagna noodles.

In any of the above schemes, it is preferred that a pressing surface anti-sticking mechanism is installed at the bottom of each of the lower cutting tools, and the pressing surface anti-sticking mechanism includes an anti-sticking pressing surface thin plate, and the anti-sticking pressing surface thin plate The two ends of the anti-adhesive pressing surface are tilted upwards and form a horizontal hanging part. On the bottom of the anti-adhesive pressing surface sheet, there are several long scraping grooves respectively located at the bottom of the corresponding cutting cutter at intervals along its width direction. The noodle length grooves are arranged along the conveying direction of the noodles without interfering with the transposition of the upper and lower noodle cutters. When a noodle cutter passes through the corresponding scraping noodle long grooves, the noodle embryos adhered on both sides of the noodle cutters can be scrape off.

In any of the above schemes, it is preferred that the tops of the two horizontal hanging parts of the anti-adhesive pressure surface thin plate are respectively fixed on a column, and the tops of the two columns are all movably extended above the suspension frame, A suspension spring is respectively sleeved on the outer side wall of each of the columns, the tops of the two suspension springs are respectively fixed on the bottom of the suspension frame, and the bottoms of the two suspension springs are fixed at the corresponding positions. the top of the horizontal hanging part.

In any of the above schemes, preferably, the tool position adjustment unit includes a tool position adjustment motor fixedly installed on one side of the piston rod of the cutting surface control cylinder at the corresponding position, and the motor of the tool position adjustment motor The shaft is fixedly connected with the end of the cutting surface rotating shaft, and the cutter positioning motor drives the rotation of the cutting surface rollers through rotation, so as to drive each of the cutting surface cutters on the upper part and each of the cutting surface cutters on the lower part to rotate. bit purpose.

A face blank cutting mechanism is also provided at the discharge port of the lead-out elbow, and the dough cutting mechanism includes a cutting control cylinder fixedly installed at the bottom of the suspension frame, and at the bottom of the piston rod of the cutting control cylinder A cut-off motor is fixedly installed, and the motor shaft of the cut-off motor is connected with a rotary cut-off cutterhead, and the bottom of the rotary cut-off cutterhead is cut off on demand by rotating the dough extruded from the outlet of the leading elbow.

A protective material guide plate is also fixedly installed below the discharge port of the lead-out elbow, and the protective material guide plate is located below the rotary cutting cutter head and is spaced apart from it.

Compared with the prior art, the beneficial effects of the present invention are as follows:

1. This system can extrude and shape miscellaneous grain dough and dough embryo. At the same time, after forming, the dough embryo can be quickly rolled into noodles, and then cut into fresh wide noodles. Finally, the drying room can realize the drying of wide noodles Molded, easy to send into the subsequent packaging process.

2. In this system, when the dough forming output mechanism is used for conveying, it can effectively rely on the reversing mechanism on the power transmission mechanism to realize the rapid spiral conveying of the opposite dough, and export it after extrusion, so as to ensure the extrusion of the strip-shaped dough. speed.

3. In this system, the dough rolling mechanism can be used to quickly roll the strip-shaped dough in the conveying state into a thin sheet of dough, and wait for the subsequent noodle cutting mechanism to quickly cut it into several strips of width. Noodles, thus making it possible to achieve lasagna noodles similar to those made by hand.

4. In the process of cutting noodles by using the noodle cutting mechanism, this system is also designed with a pressure surface anti-sticking mechanism to prevent the noodles from being stuck during the cutting process, and at the same time, it can effectively clean the noodles that have already stood on each cutting surface. The noodle block on the cutter realizes scraping and stripping, so as to ensure the cutting effect of the noodle cutting process.

5. The noodle cutting mechanism added in this system can periodically cut off the exported noodle according to the length of the required noodles to ensure that the length of the noodle meets the requirements. At the same time, the protection guide is used in the process of cutting the noodles The plate can prevent the cut-off cutter head from directly contacting the conveying belt, and better protect it.

Description of drawings

In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. Throughout the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, elements or parts are not necessarily drawn in actual scale.

Fig. 1 is a structural schematic diagram of the present invention.

Fig. 2 is a partial enlarged structural schematic diagram of the noodle cutting mechanism of the present invention.

Fig. 3 is a side view partial structural schematic diagram of the noodle cutting mechanism in Fig. 2 .

Fig. 4 is a schematic diagram of the internal structure of the reversing mechanism of the present invention.

In the figure, 1. Rack; 2. Suspension frame; 3. Noodle drying chamber; 4. Dough feeding bin; 5. Horizontal screw forming machine; Coupling; 9. Gear box; 10. Bottom bevel gear; 11. Formed driven pulley; 12. Reversing bevel gear; 13. Reversing spur gear; 14. Transmission spur gear; 15. Spur gear shaft; 16 , belt conveyor; 17, conveying belt; 18, support roller; 19, driving conveying pulley; 20, driven conveying pulley; 21, roller pressure adjustment cylinder; 22, roller bearing seat; 23, dough pressure roller 24. Protective baffle; 25. Cutting surface control cylinder; 26. Cutting surface bearing seat; 27. Cutting surface roller; 28. Cutting surface rotating shaft; 29. Cutting surface cutter; 32, long groove of scraping surface; 33, column; 34, suspension spring; 35, cutter positioning motor; 36, cut-off control cylinder; 37, cut-off motor;

detailed description

Embodiments of the technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and therefore are only examples, rather than limiting the protection scope of the present invention. The specific structure of the present invention is shown in Fig. 1-4.

Example 1:

A special processing system for whole dry noodles with miscellaneous grains, comprising a miscellaneous grains dough feeding mechanism, a dough forming output mechanism, and a power transmission mechanism, the bottom of the dough forming output mechanism is fixedly installed on the top of a frame 1, and the miscellaneous grains dough feeding mechanism Installed at the feed inlet of the dough forming output mechanism, the power transmission mechanism is installed on the frame 1 and used to drive the dough forming output mechanism to run, at the discharge port of the dough forming output mechanism A belt feeding mechanism is installed in the downstream, and the belt feeding mechanism is used to drive the noodle embryos outputted by the dough forming output mechanism to be transported downstream. Above the belt feeding mechanism, a number of fixed rollers are sequentially arranged from upstream to downstream. Dough rolling mechanism, noodle cutting mechanism, noodle drying chamber 3 at the top of hanger 2. When the system is working, first turn on the power supply, start the various parts of the whole system and the sensor components such as the in-position switch set at the corresponding position. Coarse grains and miscellaneous grains dough can be put into the interior by using the miscellaneous grains dough feeding mechanism, and the put dough will enter the dough forming output mechanism, and then the power transmission mechanism can control the dough forming output mechanism to control the dough forming speed, and the formed strip dough will be It is output by the dough forming output mechanism, and then falls into the feeding mechanism of the conveyor belt 17, and is rolled into a dough piece by the dough rolling mechanism, and then continues to be transported forward and passed through the quick cutting of the noodle cutting mechanism to make it into a dough sheet. Several strips of fresh wide noodles, each wide fresh noodles continue to be transported forward to enter the inside of the noodle drying chamber 3 and be transported to the downstream for packaging after being fully dried.

In any of the above schemes, preferably, the multigrain dough feeding mechanism includes a dough feeding bin 4, and the bottom outlet of the dough feeding bin 4 is connected to the top feeding port of the dough forming output mechanism.

In any of the above schemes, it is preferred that the dough forming output mechanism includes a horizontal screw forming machine 5 fixedly installed on the top of the frame 1, and a discharge port at the right end of the horizontal screw forming machine 5 is connected to a The outlet elbow 6 for conveying the strip-shaped dough outwards, the end of the outlet elbow 6 is located above the belt feeding mechanism, and a screw conveyor is installed in the inner cavity of the horizontal screw forming machine 5. The material shaft 7, the left end of the screw feeding shaft 7 moves to the left and passes through the left end cover of the horizontal screw forming machine 5 and is connected with the output end of the power transmission mechanism through a coupling 8. When the dough forming output mechanism is working, the dough fed into the horizontal screw forming machine 5 by the dough feeding bin 4 will be continuously conveyed downstream under the action of the moving screw feeding shaft 7, and finally the dough will come out from the right end. The feed port is exported into strip-shaped dough embryos.

In any of the above schemes, it is preferred that the power transmission mechanism includes a forming drive motor fixedly installed on the frame 1, and a forming drive pulley is fixedly installed on the motor shaft end of the forming drive motor. The frame 1 on the left side of the forming drive pulley is articulated with a forming driven pulley 11, and the forming driven pulley 11 is connected with the forming driving pulley by a forming transmission belt. The inner end of the center shaft of the forming driven pulley 11 is connected with a reversing mechanism, and the output end of the reversing mechanism is connected with the left end of the screw feeding shaft 7 through a shaft coupling 8 . During the working process of the screw feeding shaft 7 of the horizontal screw forming machine 5, the speed of exporting the dough blank can be adjusted by controlling the running speed of the forming drive motor of the power transmission mechanism. When the forming drive motor is working, it will drive the forming drive. Belt pulley, forming driven pulley 11 run and power is delivered to the reversing mechanism, and sent to the screw feeding shaft 7 after the reversing of the reversing mechanism.

Preferably in any of the above schemes, the belt feeding mechanism includes a belt conveyor 16, and several fixed belts are installed at intervals along the conveying direction at the bottom of the upper and lower conveyor belts 17 of the belt conveyor 16. The supporting idler 18 that the shaft rotates, the two ends of the conveying belt 17 are respectively equipped with a driving conveying pulley 19 and a driven conveying pulley 20, and the driving conveying pulley 19 is driven by an external driving conveying motor. The belt feeding mechanism mainly relies on the operation of the belt conveyor 16 to drive the conveyor belt 17 during operation. At the same time, the purpose of setting each support roller 18 can ensure the good support of the conveyor belt 17 and control the transmission of the external drive conveyor motor. Speed can control the conveying speed of whole conveyor belt 17 and the dough embryo, dough sheet, wide noodles on it.

In any of the above schemes, it is preferred that the dough rolling mechanism includes two rolling positioning cylinders 21 that are respectively arranged at intervals along the width direction of the conveying belt 17 and whose top is fixed on the bottom of the suspension frame 2. The roller pressure adjustment cylinders 21 move synchronously, and a rolling bearing seat 22 is fixedly connected to the bottoms of the piston rods of the two roller pressure adjustment cylinders 21, and a side surface is movably installed between the two roller pressure adjustment cylinders 22. Embryo pressing roller 23, the bottom of said dough pressing roller 23 is used to abut against the strip-shaped dough that is conveyed by pressing and press it into a thin sheet to continue forward conveying. The dough rolling mechanism is set here so that it can be driven by two rolling position adjustment cylinders 21 to achieve different height lifting structures, which can realize different thicknesses of dough pieces at the rolling position according to different requirements, so as to control the subsequent wide noodles thickness of. During the rolling process of the dough pressing roller 23, the efficient rolling of the dough delivered by the conveying belt 17 can be quickly realized to ensure the effect of roll forming.

In any of the above schemes, it is preferred that the noodle cutting mechanism is used to cut the rolled dough into thin sheets into several wide noodles; The width direction interval is set and the top is fixed on the tangential control cylinder 25 of the bottom of the suspension frame 2, and the two tangential control cylinders 25 are synchronously moving, and the bottoms of the piston rods of the two tangential control cylinders 25 are all fixedly connected with The tangential bearing seat 26, the tangential roller 27 is articulated between the two tangential bearing pedestals 26, and the tangential roller 27 moves out of the tangent surface at the corresponding position through the tangential rotating shaft 28 fixed to its center. Bearing housing 26, one end of the cutting surface rotating shaft 28 is connected with a knife position adjustment unit, and several cutting surfaces are installed at intervals along the width direction of the conveyor belt 17 on the upper and lower outer sidewalls of the cutting surface roller 27. Knives 29, each of the cutting knives 29 positioned at the bottom is used to follow the lifting of the two cutting control cylinders 25 to realize fast cutting and separation of the thin dough sent by the conveying belt 17 into a plurality of wide noodles. After the two surface-cutting control cylinders 25 on the noodle cutting mechanism drop to the set position as required by external control, each noodle-cutting cutter 29 can press and cut the noodles on the conveyor belt 17 entering below the noodle cutting mechanism. In the process of pressing and cutting, the thin dough is divided into multiple wide noodles by quick cutting, so as to continue to be transported downstream. When each noodle cutting cutter 29 at the bottom is used for a period of time and is bonded to the noodle block, the cutter position adjustment unit can be controlled to rotate to adjust each noodle cutting cutter 29 that was originally at the top, and then continue to cut noodle. The depth and the effect of the cut surface can be controlled by controlling the downward extension of the two cut surface control cylinders 25 .

Example 2:

A special processing system for whole dry noodles with miscellaneous grains, comprising a miscellaneous grains dough feeding mechanism, a dough forming output mechanism, and a power transmission mechanism, the bottom of the dough forming output mechanism is fixedly installed on the top of a frame 1, and the miscellaneous grains dough feeding mechanism Installed at the feed inlet of the dough forming output mechanism, the power transmission mechanism is installed on the frame 1 and used to drive the dough forming output mechanism to run, at the discharge port of the dough forming output mechanism A belt feeding mechanism is installed in the downstream, and the belt feeding mechanism is used to drive the noodle embryos outputted by the dough forming output mechanism to be transported downstream. Above the belt feeding mechanism, a number of fixed rollers are sequentially arranged from upstream to downstream. Dough rolling mechanism, noodle cutting mechanism, noodle drying chamber 3 at the top of hanger 2.

In any of the above schemes, preferably, the multigrain dough feeding mechanism includes a dough feeding bin 4, and the bottom outlet of the dough feeding bin 4 is connected to the top feeding port of the dough forming output mechanism.

In any of the above schemes, it is preferred that the dough forming output mechanism includes a horizontal screw forming machine 5 fixedly installed on the top of the frame 1, and a discharge port at the right end of the horizontal screw forming machine 5 is connected to a The outlet elbow 6 for conveying the strip-shaped dough outwards, the end of the outlet elbow 6 is located above the belt feeding mechanism, and a screw conveyor is installed in the inner cavity of the horizontal screw forming machine 5. The material shaft 7, the left end of the screw feeding shaft 7 moves to the left and passes through the left end cover of the horizontal screw forming machine 5 and is connected with the output end of the power transmission mechanism through a coupling 8.

When the dough forming output mechanism is working, the dough fed into the horizontal screw forming machine 5 by the dough feeding bin 4 will be continuously conveyed downstream under the action of the moving screw feeding shaft 7, and finally the dough will come out from the right end. The feed port is exported into strip-shaped dough embryos.

In any of the above schemes, it is preferred that the power transmission mechanism includes a forming drive motor fixedly installed on the frame 1, and a forming drive pulley is fixedly installed on the motor shaft end of the forming drive motor. The frame 1 on the left side of the forming drive pulley is articulated with a forming driven pulley 11, and the forming driven pulley 11 is connected with the forming driving pulley by a forming transmission belt. The inner end of the center shaft of the forming driven pulley 11 is connected with a reversing mechanism, and the output end of the reversing mechanism is connected with the left end of the screw feeding shaft 7 through a shaft coupling 8 .

During the working process of the screw feeding shaft 7 of the horizontal screw forming machine 5, the speed of exporting the dough blank can be adjusted by controlling the running speed of the forming drive motor of the power transmission mechanism. When the forming drive motor is working, it will drive the forming drive. Belt pulley, forming driven pulley 11 run and power is delivered to the reversing mechanism, and sent to the screw feeding shaft 7 after the reversing of the reversing mechanism.

In any of the above schemes, preferably, the reversing mechanism includes a gear case 9 fixedly installed on the frame 1, and a bottom bevel gear 10 is installed at the bottom of the gear case 9, and the bottom bevel gear 10 The gear shaft of the gear 10 moves outward horizontally and passes through the gear box 9 and is fixedly connected with the central axis of the formed driven pulley 11, and a reversing bevel gear 12 meshes on the right side of the bottom bevel gear 10 A reversing spur gear 13 is fixedly connected to the right side of the bevel gear shaft of the reversing bevel gear 12, and a transmission spur gear 14 is meshed above the reversing spur gear 13. The right end of the gear shaft 15 movably passes through the gear box 9 and is connected with the screw feeding shaft 7 through a coupling 8 .

The bottom bevel gear 10 in the reversing mechanism set here is used as the power input part, and the fast switching of power can be realized through the meshing between the bottom bevel gear 10 and the reversing bevel gear 12 and the meshing between the reversing spur gear 13 and the transmission spur gear 14 , to ensure the drive to the screw feed shaft 7.

The reversing mechanism added here can better realize the sunken installation of the entire power drive, reduce the space occupied by the upper installation, and facilitate subsequent disassembly and maintenance.

Preferably in any of the above schemes, the belt feeding mechanism includes a belt conveyor 16, and several fixed belts are installed at intervals along the conveying direction at the bottom of the upper and lower conveyor belts 17 of the belt conveyor 16. The supporting idler 18 that the shaft rotates, the two ends of the conveying belt 17 are respectively equipped with a driving conveying pulley 19 and a driven conveying pulley 20, and the driving conveying pulley 19 is driven by an external driving conveying motor.

The belt feeding mechanism mainly relies on the operation of the belt conveyor 16 to drive the conveyor belt 17 during operation. At the same time, the purpose of setting each support roller 18 can ensure the good support of the conveyor belt 17 and control the transmission of the external drive conveyor motor. Speed can control the conveying speed of whole conveyor belt 17 and the dough embryo, dough sheet, wide noodles on it.

In any of the above schemes, it is preferred that the dough rolling mechanism includes two rolling positioning cylinders 21 that are respectively arranged at intervals along the width direction of the conveying belt 17 and whose top is fixed on the bottom of the suspension frame 2. The roller pressure adjustment cylinders 21 move synchronously, and a rolling bearing seat 22 is fixedly connected to the bottoms of the piston rods of the two roller pressure adjustment cylinders 21, and a side surface is movably installed between the two roller pressure adjustment cylinders 22. Embryo pressing roller 23, the bottom of said dough pressing roller 23 is used to abut against the strip-shaped dough that is conveyed by pressing and press it into a thin sheet to continue forward conveying.

The dough rolling mechanism is set here as a structure that can be driven by two rolling position adjustment cylinders 21 to achieve different heights, which can realize different thicknesses of noodles at the rolling position according to different requirements, thereby controlling the subsequent lasagna noodles thickness of. During the rolling process of the dough pressing roller 23, the efficient rolling of the dough delivered by the conveying belt 17 can be quickly realized to ensure the effect of roll forming.

In any of the above schemes, it is preferable that protective baffles 24 are fixedly installed on the tops of both sides of the conveyor belt 17 . Can effectively play a protective role.

In any of the above schemes, it is preferred that the noodle cutting mechanism is used to cut the rolled dough into thin sheets into several wide noodles;

The noodle cutting mechanism includes two cutting surface control cylinders 25 that are respectively arranged at intervals along the width direction of the conveyor belt 17 and whose top is fixed on the bottom of the suspension frame 2. The two cutting surface control cylinders 25 move synchronously. The bottom of the piston rod of the tangential surface control cylinder 25 is fixedly connected with a tangential bearing seat 26, and the tangential surface roller 27 is movably hinged between the two tangential surface bearing seats 26, and the tangential surface roller 27 passes through the tangential surface fixedly connected with its center. The rotating shaft 28 moves out of the section bearing seat 26 at the corresponding position, and one end of the section rotating shaft 28 is connected with a knife position adjustment unit, and is positioned on the upper and lower outer side walls of the section roller 27. The width direction of the conveying belt 17 is successively provided with several cutting cutters 29 at intervals, and each of the cutting cutters 29 positioned at the bottom is used to follow the lifting of the two cutting surface control cylinders 25 to realize the thin surface sent by the conveying belt 17. The embryo realizes fast cutting and is separated into multiple lasagnas.

After the two surface-cutting control cylinders 25 on the noodle cutting mechanism drop to the set position as required by external control, each noodle-cutting cutter 29 can press and cut the noodles on the conveyor belt 17 entering below the noodle cutting mechanism. In the process of pressing and cutting, the thin dough is divided into multiple wide noodles by quick cutting, so as to continue to be transported downstream.

When each noodle cutting cutter 29 at the bottom is used for a period of time and is bonded to the noodle block, the cutter position adjustment unit can be controlled to rotate to adjust each noodle cutting cutter 29 that was originally at the top, and then continue to cut noodle.

The depth and the effect of the cut surface can be controlled by controlling the downward extension of the two cut surface control cylinders 25 .

In any of the above schemes, preferably, a pressing surface anti-sticking mechanism is installed at the bottom of each of the bottom cutting cutters 29, and the pressing surface anti-sticking mechanism includes an anti-sticking pressing surface thin plate 30, and the anti-sticking pressure The two ends of the veneer sheet 30 are upturned and form a horizontal hanging portion 31, and a plurality of scraping surface lengths at the bottom of the corresponding noodle cutter 29 are arranged at intervals along the width direction of the anti-adhesive veneer sheet 30, respectively. Slots 32, each of the scraped surface long grooves 32 is arranged along the conveying direction of the noodles and will not interfere with the transposition of the upper and lower noodle cutters 29, when each noodle cutter 29 passes through the corresponding scraped surface long groove 32 Out of date can scrape off the sticky face embryos on both sides of the noodle cutting tool 29 .

In order to ensure the continuity of the cut surface and prevent the dough from sticking to the cutter during the cutting process, a surface-pressing anti-sticking mechanism is provided here, and the two cutting surface control cylinders 25 control the piston rod to extend downward to drive the cutting surface. The noodle cutting roller 27 presses the corresponding anti-adhesive pressing sheet 30 downwards, so that the bottom of the anti-adhesive pressing sheet 30 abuts on the dough sheet, and it can be transported downstream when the dough sheet is still abutted, at this time Controlling the rotation of the knife position adjustment motor 35 of the knife position adjustment unit can drive the upper and lower slicing knives to realize the state of rotating slices, of course, it is also possible to directly keep the knives fixed and the conveyor belt 17 continues to transport the dough piece forward to achieve the cut plane. Purpose, make a reasonable choice according to the current state.

The bottom of the anti-adhesive pressure surface sheet 30 is sprayed with an anti-adhesive coating, so the purpose of the anti-adhesive surface at the bottom can be achieved.

In addition, due to the setting of each scraping surface long groove 32 in conjunction with the corresponding noodle cutter 29, it can be effectively realized that the noodle block bonded on the noodle cutter 29 can be directly scraped off when the corresponding noodle cutter 29 rotates, so as to achieve fast realization. The purpose of face cutter 29 anti-sticking.

In any of the above schemes, it is preferred that the tops of the two horizontal hanging parts 31 of the anti-adhesive pressure surface sheet 30 are respectively fixed on a column 33, and the tops of the two columns 33 are all movable to the suspension. Above the frame 2, a suspension spring 34 is respectively sleeved on the outer side walls of each of the uprights 33, and the tops of the two suspension springs 34 are respectively fixed on the bottom of the suspension frame 2, and the two suspension springs 34 are all fixed on the top of the horizontal hanging part 31 at the corresponding position.

The hanging spring 34 provided here can realize the purpose of controlling the anti-adhesive pressure surface sheet 30 to realize the purpose of lifting under the effect of external pressure, and can also realize reset after the external force disappears; the column 33 provided at the same time can play the role of axial positioning. Purpose.

In any of the above schemes, it is preferred that the tool position adjustment unit includes a tool position adjustment motor 35 fixedly installed on one side of the piston rod of the cut surface control cylinder 25 at the corresponding position, and the tool position adjustment motor 35 The motor shaft of 35 is fixedly connected with the end of the said cutting surface rotating shaft 28, and the said cutter positioning motor 35 drives the rotation of said cutting surface roller 27 by rotation, so as to reach the bottom of each said cutting surface cutter 29 driven on the top. The purpose of the rotation and transposition of each of the cutting cutters 29 .

When the knife position adjustment unit works, it mainly relies on the rotation of the knife position adjustment motor 35 to drive the rotation of the entire cutting surface rotating shaft 28 and the cutting surface roller 27 on it, so as to drive the upper and lower cutting surface cutting tools 29 to rotate and change positions. The purpose is to achieve the use of each scraping surface long groove 32 to scrape off the noodle blocks on the tool while rotating and translating.

At the discharge port of the deriving elbow 6, a face blank cutting mechanism is also provided, and the dough cutting mechanism includes a cutting control cylinder 36 fixedly installed on the bottom of the suspension frame 2, at the bottom of the cutting control cylinder 36 The bottom of the piston rod is fixedly installed with a cut-off motor 37, the motor shaft of the cut-off motor 37 is connected with a rotary cut-off cutterhead 38, and the bottom of the rotary cut-off cutterhead 38 will be squeezed from the outlet of the lead-out elbow 6 by rotation. The out face embryos can be truncated on demand.

The dough cutting mechanism can periodically control the lifting of the cutting control cylinder 36 according to the length of the noodles required for setting, so that the cutting control cylinder 36 of the corresponding operating state can be driven to rotate the cutting cutter head 38 while moving down and rotating. The exported dough is truncated to ensure that the length of the noodles meets the requirements.

A protective material guide plate 39 is also fixedly installed below the outlet of the outlet elbow 6 , and the protective material guide plate 39 is located below the rotary cutting cutter head 38 and spaced therefrom.

Utilizing the protective material guide plate 39 in the process of cutting noodles can prevent the cutting cutter head from directly contacting the conveying belt 17, and better play a protective role.

Specific working principle:

When the system is working, first turn on the power supply, start the various parts of the whole system and the sensor components such as the in-position switch set at the corresponding position.

Coarse grains and miscellaneous grains dough can be put into the interior by using the miscellaneous grains dough feeding mechanism, and the put dough will enter the dough forming output mechanism, and then the power transmission mechanism can control the dough forming output mechanism to control the dough forming speed, and the formed strip dough will be It is output by the dough forming output mechanism, and then falls into the feeding mechanism of the conveyor belt 17, and is rolled into a dough piece by the dough rolling mechanism, and then continues to be transported forward and passed through the quick cutting of the noodle cutting mechanism to make it into a dough sheet. Several strips of fresh wide noodles, each wide fresh noodles continue to be transported forward to enter the inside of the noodle drying chamber 3 and be transported to the downstream for packaging after being fully dried.

When the dough forming output mechanism is working, the dough fed into the horizontal screw forming machine 5 by the dough feeding bin 4 will be continuously conveyed downstream under the action of the moving screw feeding shaft 7, and finally the dough will come out from the right end. The feed port is exported into strip-shaped dough embryos. During the working process of the screw feeding shaft 7 of the horizontal screw forming machine 5, the speed of exporting the dough blank can be adjusted by controlling the running speed of the forming drive motor of the power transmission mechanism. When the forming drive motor is working, it will drive the forming drive. Belt pulley, forming driven pulley 11 run and power is delivered to the reversing mechanism, and sent to the screw feeding shaft 7 after the reversing of the reversing mechanism. The belt feeding mechanism mainly relies on the operation of the belt conveyor 16 to drive the conveyor belt 17 during operation. At the same time, the purpose of setting each support roller 18 can ensure the good support of the conveyor belt 17 and control the transmission of the external drive conveyor motor. Speed can control the conveying speed of whole conveyor belt 17 and the dough embryo, dough sheet, wide noodles on it. The dough rolling mechanism is set here as a structure that can be driven by two rolling position adjustment cylinders 21 to achieve different heights, which can realize different thicknesses of noodles at the rolling position according to different requirements, thereby controlling the subsequent lasagna noodles thickness of. During the rolling process of the dough pressing roller 23, the efficient rolling of the dough delivered by the conveying belt 17 can be quickly realized to ensure the effect of roll forming. After the two surface-cutting control cylinders 25 on the noodle cutting mechanism drop to the set position as required by external control, each noodle-cutting cutter 29 can press and cut the noodles on the conveyor belt 17 entering below the noodle cutting mechanism. In the process of pressing and cutting, the thin dough is divided into multiple wide noodles by quick cutting, so as to continue to be transported downstream. When each noodle cutting cutter 29 at the bottom is used for a period of time and is bonded to the noodle block, the cutter position adjustment unit can be controlled to rotate to adjust each noodle cutting cutter 29 that was originally at the top, and then continue to cut noodle. The depth and the effect of the cut surface can be controlled by controlling the downward extension of the two cut surface control cylinders 25 . In order to ensure the continuity of the cut surface and prevent the dough from sticking to the cutter during the cutting process, a surface-pressing anti-sticking mechanism is provided here, and the two cutting surface control cylinders 25 control the piston rod to extend downward to drive the cutting surface. The noodle cutting roller 27 presses the corresponding anti-adhesive pressing sheet 30 downwards, so that the bottom of the anti-adhesive pressing sheet 30 abuts on the dough sheet, and it can be transported downstream when the dough sheet is still abutted, at this time Controlling the rotation of the knife position adjustment motor 35 of the knife position adjustment unit can drive the upper and lower slicing knives to realize the state of rotating slices, of course, it is also possible to directly keep the knives fixed and the conveyor belt 17 continues to transport the dough piece forward to achieve the cut plane. Purpose, make a reasonable choice according to the current state. The bottom of the anti-adhesive pressure surface sheet 30 is sprayed with an anti-adhesive coating, so the purpose of the anti-adhesive surface at the bottom can be achieved. In addition, due to the setting of each scraping surface long groove 32 in conjunction with the corresponding noodle cutter 29, it can be effectively realized that the noodle block bonded on the noodle cutter 29 can be directly scraped off when the corresponding noodle cutter 29 rotates, so as to achieve fast realization. The purpose of face cutter 29 anti-sticking. When the knife position adjustment unit works, it mainly relies on the rotation of the knife position adjustment motor 35 to drive the rotation of the entire cutting surface rotating shaft 28 and the cutting surface roller 27 on it, so as to drive the upper and lower cutting surface cutting tools 29 to rotate and change positions. The purpose is to achieve the use of each scraping surface long groove 32 to scrape off the noodle blocks on the tool while rotating and translating.

This system can extrude miscellaneous grain dough and noodle embryos, and at the same time, after forming, it can quickly roll the opposite embryos into noodles, and then cut them into fresh wide noodles. Finally, the drying room can realize the drying and molding of wide noodles. It is convenient to send into the subsequent packaging process; when the dough forming output mechanism is used for conveying in this system, the reversing mechanism on the power transmission mechanism can be used to realize the rapid spiral conveying of the opposite dough, and the export after extrusion to ensure the outward extrusion The speed of the strip-shaped dough; in this system, the dough rolling mechanism can be used to quickly roll the strip-shaped dough in the conveying state into a thin sheet of dough, and wait for the subsequent noodle cutting mechanism to quickly cut it into several strips of lasagna, so as to realize hand-made lasagna similar to hand-made lasagna; in the process of cutting noodles by using the noodle cutting mechanism, this system also designed a surface-pressing and anti-sticking mechanism to realize the cutting surface In the process of preventing the noodles from sticking, it can also effectively scrape and remove the noodle blocks that have stood on the cutting cutters 29, thereby ensuring the cutting effect of the noodle cutting process; the noodle cutting mechanism added in the system can be based on Set the length of the required noodles and cut off the exported dough periodically to ensure that the length of the noodles meets the requirements. At the same time, the protective material guide plate 39 can be used to prevent the cutting cutter head from directly contacting the conveyor belt during the cutting of the noodles. 17, better play a protective role.

The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be applied to the foregoing embodiments Modifications to the technical solutions described in the examples, or equivalent replacement of some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention, and they shall cover Within the scope of the claims and description of the present invention; for those skilled in the art, any substitution, improvement or transformation made to the embodiments of the present invention falls within the protection scope of the present invention.

The parts of the present invention that are not described in detail are known technologies of those skilled in the art.

Claims (9)

1. The utility model provides a special system of processing of whole dry noodle food of cereal which characterized in that: including coarse cereals dough feeding mechanism, dough shaping output mechanism, power drive mechanism, dough shaping output mechanism's bottom fixed mounting is at the top of a frame, coarse cereals dough feeding mechanism installs dough shaping output mechanism's feed inlet department, power drive mechanism installs just be used for the drive in the frame dough shaping output mechanism operates a belt feeding mechanism is installed to dough shaping output mechanism's discharge gate low reaches, belt feeding mechanism be used for drive by the noodless embryo of dough shaping output mechanism output transports downstream belt feeding mechanism's top has set gradually a plurality of from the upper reaches to low reaches and has fixed dough rolling mechanism, noodless blank cutting mechanism, noodless drying chamber at the hanger top.

2. The special processing system for the coarse cereal whole-dried noodle food according to claim 1, characterized in that: the coarse cereal dough feeding mechanism comprises a dough feeding bin, and a bottom discharging port of the dough feeding bin is connected with a top feeding port of the dough forming and outputting mechanism.

3. The special processing system for the coarse cereal whole-dried noodle food according to claim 2, characterized in that: dough shaping output mechanism includes fixed mounting and is in the horizontal spiral forming machine at frame top, the right-hand member discharge gate department of horizontal spiral forming machine is connected with one and is used for the derivation return bend of outwards carrying the strip face stock, the end that derives the return bend is located belt feeding mechanism's top install the defeated axle of spiral in the inner chamber of horizontal spiral forming machine, the left end activity of the defeated axle of spiral is worn out left behind the left end lid of horizontal spiral forming machine and through the shaft coupling with power transmission mechanism's output is connected.

4. The special processing system for the coarse cereal whole-dried noodle food according to claim 3, characterized in that: the power transmission mechanism comprises a forming driving motor fixedly mounted on the rack, a forming driving belt wheel is fixedly mounted at the motor shaft end of the forming driving motor, a forming driven belt wheel is movably hinged to the rack on the left side of the forming driving belt wheel, the forming driven belt wheel is connected with the forming driving belt wheel through a forming transmission belt, a reversing mechanism is connected to the inner end of a central shaft of the forming driven belt wheel, and the output end of the reversing mechanism is connected with the left end of the spiral conveying shaft through a coupler.

5. The special processing system for the whole dry coarse cereal noodle food according to claim 4, characterized in that: belt feeding mechanism includes a band conveyer belt conveyer's the equal interval of the conveying belt's of upper strata and lower floor of band conveyer bottom is installed the rotatory support roller of a plurality of dead axle along its direction of delivery, drive conveyor belt wheel, driven conveyor belt wheel are installed respectively to conveying belt's both ends, drive conveyor belt wheel is realized the drive by outside drive conveyor motor.

6. The special processing system for the coarse cereal whole-dried noodle food according to claim 5, characterized in that: the dough rolling mechanism comprises two rolling positioning cylinders which are arranged at intervals along the width direction of the conveying belt respectively, the tops of the two rolling positioning cylinders are fixed at the bottom of the suspension frame, the two rolling positioning cylinders move synchronously, rolling bearing seats are fixedly connected to the bottoms of piston rods of the two rolling positioning cylinders respectively, a dough pressing roller is movably mounted between the two rolling bearing seats, and the bottom of the dough pressing roller is used for abutting against and pressing a conveyed strip-shaped dough to press the strip-shaped dough into a sheet shape to be conveyed forwards continuously.

7. The special processing system for the coarse cereal whole-dried noodle food according to claim 6, characterized in that: protective baffles are fixedly arranged at the tops of two sides of the conveying belt.

8. The special processing system for the coarse cereal whole-dried noodle food according to claim 7, characterized in that: the noodle cutting mechanism is used for cutting the rolled flaky noodle blanks into a plurality of wide noodles;

the noodle cutting mechanism comprises two noodle control cylinders which are arranged at intervals along the width direction of a conveying belt respectively, the tops of the two noodle control cylinders are fixed at the bottom of a suspension frame, the two noodle control cylinders move synchronously, a noodle bearing seat is fixedly connected to the bottoms of piston rods of the two noodle control cylinders, a noodle roller is movably hinged between the two noodle bearing seats, the noodle roller movably penetrates out of the noodle bearing seat at the corresponding position through a noodle rotating shaft fixedly connected with the center of the noodle roller, one end of the noodle rotating shaft is connected with a position adjusting unit, a plurality of noodle cutters are sequentially arranged on the outer side walls of the upper portion and the lower portion of the noodle roller at intervals along the width direction of the conveying belt, and each noodle cutter at the lower portion is used for realizing quick cutting of thin noodle blanks sent by the conveying belt into a plurality of wide noodles by following the lifting of the two noodle control cylinders.

9. The special processing system for the coarse cereal whole-dried noodle food according to claim 8, characterized in that: the cutter position adjusting unit comprises a cutter position adjusting motor fixedly arranged on one side of a piston rod of the tangent plane control cylinder at a corresponding position, a motor shaft of the cutter position adjusting motor is fixedly connected with the end part of the tangent plane rotating shaft, and the cutter position adjusting motor drives the tangent plane roller to rotate through rotation, so that the purpose of driving each tangent plane cutter at each lower part of each tangent plane cutter at the upper part to rotate and replace is achieved.

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