CN115597380A - A furnace roof structure - Google Patents
A furnace roof structure Download PDFInfo
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- CN115597380A CN115597380A CN202211042739.XA CN202211042739A CN115597380A CN 115597380 A CN115597380 A CN 115597380A CN 202211042739 A CN202211042739 A CN 202211042739A CN 115597380 A CN115597380 A CN 115597380A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000428 dust Substances 0.000 claims abstract description 14
- 238000001179 sorption measurement Methods 0.000 claims description 26
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000007787 solid Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 239000012535 impurity Substances 0.000 abstract description 8
- 230000005484 gravity Effects 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 229920000742 Cotton Polymers 0.000 abstract description 4
- 238000002309 gasification Methods 0.000 abstract description 4
- 238000004321 preservation Methods 0.000 abstract 4
- 238000009413 insulation Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 6
- 235000019645 odor Nutrition 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 238000003915 air pollution Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/02—Crowns; Roofs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0036—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids or removable covers
- F27D1/1808—Removable covers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及加热炉领域,更具体的,涉及一种炉顶结构。The invention relates to the field of heating furnaces, and more specifically, to a furnace top structure.
背景技术Background technique
加热炉是一种专用于产品物料和生产的工件进行加工热处理的设备。不同于烘干设备的是,加热炉的主要用途不是对一般物料进行加热,而是对金属产品通过无氧化或少氧化的高温加热,从而使其能够进一步的深加工。The heating furnace is a kind of equipment dedicated to heat treatment of product materials and produced workpieces. Different from drying equipment, the main purpose of the heating furnace is not to heat general materials, but to heat metal products at high temperatures without oxidation or less oxidation, so that they can be further processed.
目前现有技术一种加热炉的炉顶结构,其专利号为:CN202020903089.3,包括炉顶结构,炉顶结构包括内壳、吸热管、隔热层、外壳和氧化铝填充层,内壳底部设有加热炉本体,加热炉本体的顶部固定连接内壳底部,吸热管为螺旋形结构,吸热管内设有流动水,吸热管插在内壳的外表面上,外壳可拆卸地连接内壳,外壳为中空结构,内壳与吸热管均设置于外壳的中空结构内,外壳内表面与内壳外表面之间存在空隙,隔热层与氧化铝填充层均设置于空隙中,外壳内表面固定连接隔热层,氧化铝填充层填充地设置于隔热层与内壳外表面之间,氧化铝填充层用于将吸热管完全包裹覆盖,解决了现有技术中存在的技术问题,如:热传导效率低、气压不稳定和安装维护不便。At present, there is a roof structure of a heating furnace in the prior art, and its patent number is: CN202020903089.3, which includes a roof structure. The bottom of the shell is equipped with a heating furnace body, the top of the heating furnace body is fixedly connected to the bottom of the inner shell, the heat-absorbing pipe is a spiral structure, and flowing water is installed in the heat-absorbing pipe, the heat-absorbing pipe is inserted into the outer surface of the inner shell, and the outer shell is detachable The ground is connected to the inner shell, the outer shell is a hollow structure, the inner shell and the heat-absorbing pipe are arranged in the hollow structure of the outer shell, there is a gap between the inner surface of the outer shell and the outer surface of the inner shell, and the heat insulation layer and the alumina filling layer are set in the gap Among them, the inner surface of the shell is fixedly connected with the heat insulation layer, and the alumina filling layer is filled between the heat insulation layer and the outer surface of the inner shell, and the alumina filling layer is used to completely wrap and cover the heat absorbing tube, which solves the problem Existing technical problems, such as: low heat transfer efficiency, unstable air pressure and inconvenient installation and maintenance.
但是上述所述的一种加热炉的炉顶结构在实际使用时仍存在一定的不足,例如炉顶的保温效果不佳,容易造成热量的逸散,且加热炉内的气体是直接进行排放的,气体中含有的一些颗粒杂质排放会对空气造成污染。However, the roof structure of the above-mentioned heating furnace still has certain deficiencies in actual use, such as the poor insulation effect of the furnace roof, which easily causes heat dissipation, and the gas in the heating furnace is directly discharged. , some particulate impurity emissions contained in the gas will pollute the air.
发明内容Contents of the invention
为了克服现有技术的缺陷,本发明所要解决的技术问题在于提出一种炉顶结构,其能够对废气中的颗粒杂质进行过滤处理。In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to provide a furnace roof structure capable of filtering the particulate impurities in the exhaust gas.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
本发明提供了一种炉顶结构,包括炉体顶壁,所述炉体顶壁的底端固定设置有呈环形的安装座,所述炉体顶壁的顶端固定设置有连接板,所述连接板的顶端与炉体顶壁相同开设有通孔,所述通孔内相配合设置有炉盖,所述炉盖的顶端相连通设置有排气管,所述连接板的顶端设置有支架结构,所述支架结构顶端的两侧分别相对设置有对炉盖的位置进行压紧的压紧组件,所述连接板内位于两个压紧组件之间设置有过滤组件,所述过滤组件与排气管相连通。保温层为保温棉毯,且通过将保温层设置多层,能够提高炉体顶壁的保温效果,进而能够减少热量从外壳的逸散,炉体内加入后产生的气体会沿着排气管进入降尘管内,颗粒杂质在重力作用下会集中在收集盒内进行集中收集,然后气化会继续上升,通过设有的多层活性炭包,能够对气体中的刺激气味进行吸附处理,降低对空气的污染。The invention provides a furnace roof structure, comprising a furnace body top wall, a ring-shaped mounting seat is fixedly arranged at the bottom end of the furnace body top wall, a connecting plate is fixedly arranged at the top end of the furnace body top wall, and the The top of the connecting plate is the same as the top wall of the furnace body and is provided with a through hole, the through hole is matched with a furnace cover, the top of the furnace cover is connected with an exhaust pipe, and the top of the connecting plate is provided with a bracket structure, the two sides of the top of the support structure are respectively provided with compression assemblies that compress the position of the furnace cover, and a filter assembly is arranged between the two compression assemblies in the connecting plate, and the filter assembly and The exhaust pipe is connected. The insulation layer is an insulation cotton blanket, and by setting the insulation layer in multiple layers, the insulation effect of the top wall of the furnace body can be improved, and the heat dissipation from the shell can be reduced, and the gas generated in the furnace body will enter along the exhaust pipe In the dust-reducing pipe, the particles and impurities will be concentrated in the collection box under the action of gravity for centralized collection, and then the gasification will continue to rise. Through the multi-layer activated carbon bag, the irritating odor in the gas can be adsorbed and the air pollution can be reduced. pollute.
在本发明较佳的技术方案中,所述炉体顶壁包括外壳和内壳,所述内壳的外侧设置有氧化铝填充层,所述氧化铝填充层的外侧设置有内部为中空的导热板,所述导热板的外侧设置有保温层,所述保温层的一侧与外壳相贴合。氧化铝填充层为粉末或固体氧化铝填充物,由于氧化铝热传导效率高,并且氧化铝与导热板的内侧全面接触,所以氧化铝填充层温度升高的同时,会快速传递热量到导热板的表面,然后实现对导热板内部的冷水进行加热处理,提高能量的利用率,减少资源的浪费。In a preferred technical solution of the present invention, the top wall of the furnace body includes an outer shell and an inner shell, and the outer side of the inner shell is provided with an alumina filling layer, and the outer side of the alumina filling layer is provided with a hollow heat conducting plate, an insulation layer is provided on the outside of the heat conducting plate, and one side of the insulation layer is attached to the shell. The alumina filling layer is powder or solid alumina filling. Since the alumina has high heat conduction efficiency and the alumina is fully in contact with the inner side of the heat conduction plate, the temperature of the alumina fill layer will quickly transfer heat to the heat conduction plate at the same time. Surface, and then realize the heating treatment of the cold water inside the heat conduction plate, improve the utilization rate of energy and reduce the waste of resources.
在本发明较佳的技术方案中,所述导热板的底端相配合设置在安装座上开设的卡槽内,且所述外壳一侧的顶部与导热板的内部相连通设置有进水管,所述外壳另一侧的底部与导热板相连通设置有出水管,所述进水管和出水管的一端均设置有连接法兰。通过将导热板的底端置于卡槽内,能够使导热板与内壳之间构成一个填充通道,方便对氧化铝填充层进行填充,将进水管与外部水泵相连,能够将外部冷水泵入至导热板内,然后再通过出水管进行排出,能够提高资源的利用率。In a preferred technical solution of the present invention, the bottom end of the heat conduction plate is fitted in a slot provided on the mounting base, and the top of one side of the housing communicates with the inside of the heat conduction plate and is provided with a water inlet pipe. The bottom of the other side of the casing communicates with the heat conduction plate and is provided with a water outlet pipe, and one end of the water inlet pipe and the water outlet pipe is provided with a connecting flange. By placing the bottom end of the heat conduction plate in the slot, a filling channel can be formed between the heat conduction plate and the inner shell, which is convenient for filling the alumina filling layer, and the water inlet pipe is connected to the external water pump to pump the external cold water into the into the heat conduction plate, and then discharged through the outlet pipe, which can improve the utilization rate of resources.
在本发明较佳的技术方案中,所述支架结构包括固定座,所述固定座位于炉盖的正上方,且所述固定座的两侧分别相对设置有呈倒L型的支杆,所述支杆的底部相配合套设有固定套筒,所述固定套筒的底端与连接板固定连接,且所述支杆通过固定套筒一侧设有的抵紧螺栓与固定套筒固定连接。通过抵紧螺栓将支杆与固定套筒进行固定,方便对支杆和固定座进行拆卸,且通过调节支杆在固定套筒内的位置,能够实现对固定座的位置高度进行略微调整。In a preferred technical solution of the present invention, the support structure includes a fixing seat, the fixing seat is located directly above the furnace cover, and the two sides of the fixing seat are oppositely provided with inverted L-shaped support rods, so The bottom of the support rod is matched with a fixed sleeve, the bottom end of the fixed sleeve is fixedly connected with the connecting plate, and the support rod is fixed to the fixed sleeve by the pressing bolt provided on one side of the fixed sleeve. connect. The support rod and the fixing sleeve are fixed by tightening the bolts, which facilitates disassembly of the support rod and the fixing seat, and the position and height of the fixing seat can be slightly adjusted by adjusting the position of the support rod in the fixing sleeve.
在本发明较佳的技术方案中,所述压紧组件包括固定壳,所述固定壳与固定座固定连接,且所述固定壳内部的一侧滑动插接有活动板,所述活动板的顶端穿过固定壳置于固定壳的外部,所述活动板的底端固定设置有呈圆形的压块,所述压块相配合置于炉盖顶端开设的压槽内。推动活动板向下运动,活动板移动推动压块向下运动,通过压块与压槽相配合,能够实现对炉盖进行限位压紧。In a preferred technical solution of the present invention, the pressing assembly includes a fixed shell, the fixed shell is fixedly connected with the fixed seat, and a movable plate is slidably inserted into one side of the fixed shell, and the movable plate The top end passes through the fixed shell and is placed outside the fixed shell, and the bottom end of the movable plate is fixedly provided with a circular briquetting block, and the briquetting block is matched and placed in a pressure groove opened on the top of the furnace cover. The movable plate is pushed to move downward, and the movable plate moves to push the pressing block to move downward. Through the cooperation of the pressing block and the pressing groove, the limit compression of the furnace cover can be realized.
在本发明较佳的技术方案中,所述活动板的一侧设置有齿条,所述固定壳内位于齿条的一侧设置有齿轮,所述齿轮的轴心处固定设置有连接轴,所述连接轴的两端均与固定壳转动连接,且所述固定壳的外部设置有对连接轴进行驱动的伺服电机。伺服电机工作带动齿轮转动,齿轮转动能够带动与其啮合的齿条向下运动,齿条移动能够实现带动活动板向下运动。In the preferred technical solution of the present invention, a rack is arranged on one side of the movable plate, a gear is arranged on one side of the rack in the fixed housing, and a connecting shaft is fixedly arranged at the axis of the gear, Both ends of the connecting shaft are rotatably connected to the fixed case, and a servo motor for driving the connecting shaft is arranged outside the fixed case. The work of the servo motor drives the gear to rotate, and the rotation of the gear can drive the toothed rack meshed with it to move downward, and the movement of the toothed rack can drive the movable plate to move downward.
在本发明较佳的技术方案中,所述过滤组件包括过滤框,所述过滤框的顶部设置有固定板,所述固定板顶端中部的两侧均固定设置有连接螺杆,所述连接螺杆通过外部相配合设有的螺母将过滤框与固定板固定连接,且所述固定板的两端分别与两个活动板固定连接,且所述过滤框的顶端位于固定板的两侧均开设有排气窗,所述排气窗内设置有防尘网。通过连接螺杆与螺母相配合,能够实现将过滤框与固定板进行固定连接,通过将固定板与两个活动板进行固定,进而能够实现将过滤框与活动板进行连接。In a preferred technical solution of the present invention, the filter assembly includes a filter frame, the top of the filter frame is provided with a fixing plate, and both sides of the middle part of the top of the fixing plate are fixedly provided with connecting screws, and the connecting screws pass through The nuts provided on the outside fix the filter frame to the fixed plate, and the two ends of the fixed plate are respectively fixedly connected to the two movable plates, and the top of the filter frame is located on both sides of the fixed plate. The air window is provided with a dust-proof net inside the exhaust window. By cooperating with the connecting screw and the nut, the filter frame can be fixedly connected to the fixed plate, and by fixing the fixed plate to the two movable plates, the filter frame can be connected to the movable plate.
在本发明较佳的技术方案中,所述过滤框内腔的底部和顶部分别设置有固体收集组件和气体吸附组件,所述收集组件包括连接通道,所述连接通道设置在排气管的外部,且所述连接通道两侧的顶部均相连通设置有呈倒L型降尘管,所述降尘管的两侧位于降尘管的正下方设置有收集盒。通过设有的收集盒,能够对降尘管内受重力下落的颗粒杂质进行集中收集。In the preferred technical solution of the present invention, the bottom and top of the inner chamber of the filter frame are respectively provided with a solid collection assembly and a gas adsorption assembly, the collection assembly includes a connecting channel, and the connecting channel is arranged outside the exhaust pipe , and the tops on both sides of the connecting channel are connected with an inverted L-shaped dust-falling pipe, and the two sides of the dust-falling pipe are located directly below the dust-falling pipe and are provided with a collection box. Through the provided collection box, the particles and impurities falling by gravity in the dust reduction pipe can be collected intensively.
在本发明较佳的技术方案中,所述吸附组件包括吸附框,所述吸附框位于连接通道的顶部,且所述过滤框的外侧设置有对吸附框进行固定的固定螺栓,所述吸附框的一侧开设有开槽,所述吸附框通过内部设有的网格板分隔成多个放置腔,所述放置腔内放置有活性炭包,且所述吸附框上转动设置有对活性炭包进行限位的挡板。通过设有的多层活性炭包,能够对气体中的刺激性气味进行吸附,通过固定螺栓将吸附框与过滤框进行固定,方便对吸附框进行拆装,进而方便对活性炭包进行更换。In a preferred technical solution of the present invention, the adsorption assembly includes an adsorption frame, the adsorption frame is located at the top of the connecting channel, and the outside of the filter frame is provided with fixing bolts for fixing the adsorption frame, and the adsorption frame One side of the adsorption frame is provided with slots, and the adsorption frame is divided into multiple placement cavities by the grid plate provided inside, and activated carbon packs are placed in the placement cavities, and the adsorption frame is rotated to carry out the activation of the activated carbon packs. limited baffle. The multi-layer activated carbon bag can absorb the irritating odor in the gas, and the adsorption frame and the filter frame are fixed by fixing bolts, which is convenient for disassembling the adsorption frame and replacing the activated carbon bag.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提供的一种炉顶结构,保温层为保温棉毯,且通过将保温层设置多层,能够提高炉体顶壁的保温效果,进而能够减少热量从外壳的逸散,炉体内加入后产生的气体会沿着排气管进入降尘管内,颗粒杂质在重力作用下会集中在收集盒内进行集中收集,然后气化会继续上升,通过设有的多层活性炭包,能够对气体中的刺激气味进行吸附处理,降低对空气的污染。In the furnace roof structure provided by the present invention, the insulation layer is a insulation cotton blanket, and by setting the insulation layer in multiple layers, the insulation effect of the top wall of the furnace body can be improved, and the heat dissipation from the shell can be reduced. The generated gas will enter the dust pipe along the exhaust pipe, and the particles and impurities will be collected in the collection box under the action of gravity, and then the gasification will continue to rise. Through the multi-layer activated carbon bag, the dust in the gas can be The irritating odor is adsorbed to reduce air pollution.
氧化铝填充层为粉末或固体氧化铝填充物,由于氧化铝热传导效率高,并且氧化铝与导热板的内侧全面接触,所以氧化铝填充层温度升高的同时,会快速传递热量到导热板的表面,然后实现对导热板内部的冷水进行加热处理,提高能量的利用率,减少资源的浪费。The alumina filling layer is powder or solid alumina filling. Since the alumina has high heat conduction efficiency and the alumina is fully in contact with the inner side of the heat conduction plate, the temperature of the alumina fill layer will quickly transfer heat to the heat conduction plate at the same time. Surface, and then realize the heating treatment of the cold water inside the heat conduction plate, improve the utilization rate of energy and reduce the waste of resources.
伺服电机工作带动齿轮转动,齿轮转动能够带动与其啮合的齿条向下运动,齿条移动能够实现带动活动板向下运动,推动活动板向下运动,活动板移动推动压块向下运动,通过压块与压槽相配合,能够实现对炉盖进行限位压紧。The servo motor works to drive the gear to rotate, and the rotation of the gear can drive the rack meshed with it to move downward. The movement of the rack can drive the movable plate to move downward, and push the movable plate to move downward. The pressing block cooperates with the pressing groove to realize limit pressing on the furnace cover.
附图说明Description of drawings
图1为本发明提出的一种炉顶结构的炉体顶壁与支架结构连接的结构示意图;Fig. 1 is the structure schematic diagram that the roof of a kind of furnace roof structure of the present invention is connected with support structure;
图2为本发明提出的一种炉顶结构的炉盖与炉体顶壁连接的结构示意图;Fig. 2 is the structure schematic diagram that the furnace cover of a kind of furnace top structure that the present invention is proposed is connected with the top wall of the furnace body;
图3为本发明提出的一种炉顶结构的炉体顶壁剖视图;Fig. 3 is a sectional view of the top wall of a furnace roof structure proposed by the present invention;
图4为本发明提出的一种炉顶结构的支架结构、压紧组件和过滤组件位置的结构示意图;Fig. 4 is a structural schematic diagram of a support structure, a pressing assembly and a filter assembly position of a furnace roof structure proposed by the present invention;
图5为本发明提出的一种炉顶结构的支架结构的结构示意图;Fig. 5 is a structural schematic diagram of a bracket structure of a furnace roof structure proposed by the present invention;
图6为本发明提出的一种炉顶结构的压紧组件的结构示意图;Fig. 6 is a structural schematic diagram of a compression assembly of a furnace roof structure proposed by the present invention;
图7为本发明提出的一种炉顶结构的过滤框内部的结构示意图;Fig. 7 is a structural schematic diagram inside the filter frame of a furnace roof structure proposed by the present invention;
图8为本发明提出的一种炉顶结构的吸附框的结构示意图。Fig. 8 is a schematic structural view of an adsorption frame of a furnace roof structure proposed by the present invention.
图中:In the picture:
1-炉体顶壁;101-外壳;102-内壳;103-氧化铝填充层;104-导热板;105-保温层;106-卡槽;107-进水管;108-出水管;109-连接法兰;2-安装座;3-连接板;4-通孔;5-炉盖;6-支架结构;601-固定座;602-支杆;603-固定套筒;604-抵紧螺栓;7-压紧组件;701-固定壳;702-活动板;703-压块;704-齿条;705-齿轮;706-连接轴;707-伺服电机;8-过滤组件;801-过滤框;802-固定板;803-连接螺杆;804-螺母;805-排气窗;806-防尘网;807-收集组件;8071-连接通道;8072-降尘管;8073-收集盒;808-吸附组件;8081-吸附框;8082-固定螺栓;8083-开槽;8084-网格板;8085-活性炭包;8086-放置腔;8087-挡板;9-压槽;10-排气管。1-furnace top wall; 101-outer shell; 102-inner shell; 103-alumina filling layer; 104-heat conduction plate; 105-insulation layer; Connecting flange; 2-mounting seat; 3-connecting plate; 4-through hole; 5-furnace cover; 6-bracket structure; 601-fixing seat; ;7-press assembly; 701-fixed shell; 702-movable plate; 703-briquetting block; 704-rack; 705-gear; 706-connecting shaft; 707-servo motor; ;802-fixing plate; 803-connecting screw; 804-nut; 805-exhaust window; 806-dust screen; 807-collection assembly; Components; 8081-adsorption frame; 8082-fixing bolts; 8083-grooving; 8084-grid plate; 8085-activated carbon bag;
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1-8所示,实施例中提供了一种炉顶结构,包括炉体顶壁1,炉体顶壁1的底端固定设置有呈环形的安装座2,炉体顶壁1的顶端固定设置有连接板3,连接板3的顶端与炉体顶壁1相同开设有通孔4,通孔4内相配合设置有炉盖5,炉盖5的顶端相连通设置有排气管10,连接板3的顶端设置有支架结构6,支架结构6顶端的两侧分别相对设置有对炉盖5的位置进行压紧的压紧组件7,连接板3内位于两个压紧组件7之间设置有过滤组件8,过滤组件8与排气管10相连通。As shown in Figures 1-8, the embodiment provides a furnace roof structure, including a furnace body top wall 1, the bottom end of the furnace body top wall 1 is fixed with a ring-
参照图1-8,炉体顶壁1包括外壳101和内壳102,内壳102的外侧设置有氧化铝填充层103,氧化铝填充层103的外侧设置有内部为中空的导热板104,导热板104的外侧设置有保温层105,保温层105的一侧与外壳101相贴合,氧化铝填充层103为粉末或固体氧化铝填充物,由于氧化铝热传导效率高,并且氧化铝与导热板104的内侧全面接触,所以氧化铝填充层103温度升高的同时,会快速传递热量到导热板104的表面,然后实现对导热板104内部的冷水进行加热处理,提高能量的利用率,减少资源的浪费;导热板104的底端相配合设置在安装座2上开设的卡槽106内,且外壳101一侧的顶部与导热板104的内部相连通设置有进水管107,外壳101另一侧的底部与导热板104相连通设置有出水管108,进水管107和出水管108的一端均设置有连接法兰109,通过将导热板104的底端置于卡槽106内,能够使导热板104与内壳102之间构成一个填充通道,方便对氧化铝填充层103进行填充,将进水管107与外部水泵相连,能够将外部冷水泵入至导热板104内,然后再通过出水管108进行排出,能够提高资源的利用率;支架结构6包括固定座601,固定座601位于炉盖5的正上方,且固定座601的两侧分别相对设置有呈倒L型的支杆602,支杆602的底部相配合套设有固定套筒603,固定套筒603的底端与连接板3固定连接,且支杆602通过固定套筒603一侧设有的抵紧螺栓604与固定套筒603固定连接,通过抵紧螺栓604将支杆602与固定套筒603进行固定,方便对支杆602和固定座601进行拆卸,且通过调节支杆602在固定套筒603内的位置,能够实现对固定座601的位置高度进行略微调整;压紧组件7包括固定壳701,固定壳701与固定座601固定连接,且固定壳701内部的一侧滑动插接有活动板702,活动板702的顶端穿过固定壳701置于固定壳701的外部,活动板702的底端固定设置有呈圆形的压块703,压块703相配合置于炉盖5顶端开设的压槽9内,推动活动板702向下运动,活动板702移动推动压块703向下运动,通过压块703与压槽9相配合,能够实现对炉盖5进行限位压紧;活动板702的一侧设置有齿条704,固定壳701内位于齿条704的一侧设置有齿轮705,齿轮705的轴心处固定设置有连接轴706,连接轴706的两端均与固定壳701转动连接,且固定壳701的外部设置有对连接轴706进行驱动的伺服电机707,伺服电机707工作带动齿轮705转动,齿轮705转动能够带动与其啮合的齿条704向下运动,齿条704移动能够实现带动活动板702向下运动。Referring to Figures 1-8, the furnace top wall 1 includes an
参照图1-8,过滤组件8包括过滤框801,过滤框801的顶部设置有固定板802,固定板802顶端中部的两侧均固定设置有连接螺杆803,连接螺杆803通过外部相配合设有的螺母804将过滤框801与固定板802固定连接,且固定板802的两端分别与两个活动板702固定连接,且过滤框801的顶端位于固定板802的两侧均开设有排气窗805,排气窗805内设置有防尘网806,通过连接螺杆803与螺母804相配合,能够实现将过滤框801与固定板802进行固定连接,通过将固定板802与两个活动板702进行固定,进而能够实现将过滤框801与活动板702进行连接;过滤框801内腔的底部和顶部分别设置有固体收集组件807和气体吸附组件808,收集组件807包括连接通道8071,连接通道8071设置在排气管10的外部,且连接通道8071两侧的顶部均相连通设置有呈倒L型降尘管8072,降尘管8072的两侧位于降尘管8072的正下方设置有收集盒8073,通过设有的收集盒8073,能够对降尘管8072内受重力下落的颗粒杂质进行集中收集;吸附组件808包括吸附框8081,吸附框8081位于连接通道8071的顶部,且过滤框801的外侧设置有对吸附框8081进行固定的固定螺栓8082,吸附框8081的一侧开设有开槽8083,吸附框8081通过内部设有的网格板8084分隔成多个放置腔8086,放置腔8086内放置有活性炭包8085,且吸附框8081上转动设置有对活性炭包8085进行限位的挡板8087,通过设有的多层活性炭包8085,能够对气体中的刺激性气味进行吸附,通过固定螺栓8082将吸附框8081与过滤框801进行固定,方便对吸附框8081进行拆装,进而方便对活性炭包8085进行更换。1-8, the
保温层105为保温棉毯,且通过将保温层105设置多层,能够提高炉体顶壁1的保温效果,进而能够减少热量从外壳101的逸散,炉体内加入后产生的气体会沿着排气管10进入降尘管8072内,颗粒杂质在重力作用下会集中在收集盒8073内进行集中收集,然后气化会继续上升,通过设有的多层活性炭包8085,能够对气体中的刺激气味进行吸附处理,降低对空气的污染。The
本实施例的其它技术采用现有技术。Other technologies in this embodiment adopt existing technologies.
本发明是通过优选实施例进行描述的,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。本发明不受此处所公开的具体实施例的限制,其他落入本申请的权利要求内的实施例都属于本发明保护的范围。The present invention has been described through preferred embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited by the specific embodiments disclosed here, and other embodiments falling within the claims of the present application all belong to the protection scope of the present invention.
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| DE202004017858U1 (en) * | 2004-11-17 | 2005-03-03 | Rös, Helmut | Filter sealing against odors from channels and pumping- or collection shafts, is designed as series of modular units with plug-in sealing connections |
| CN207362146U (en) * | 2017-09-11 | 2018-05-15 | 陈明华 | A kind of asphalt heating kettle |
| CN212299937U (en) * | 2020-05-25 | 2021-01-05 | 成都朗辰电子有限公司 | Furnace top structure of heating furnace |
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