CN115597380A - A furnace roof structure - Google Patents

A furnace roof structure Download PDF

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Publication number
CN115597380A
CN115597380A CN202211042739.XA CN202211042739A CN115597380A CN 115597380 A CN115597380 A CN 115597380A CN 202211042739 A CN202211042739 A CN 202211042739A CN 115597380 A CN115597380 A CN 115597380A
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plate
furnace
shell
furnace body
fixing
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CN115597380B (en
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霍李均
吕张忠
毛羲佳
翟国平
施卫
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Jiangsu Botao Intelligent Thermal Engineering Co ltd
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Jiangsu Botao Intelligent Thermal Engineering Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/02Crowns; Roofs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0036Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/18Door frames; Doors, lids or removable covers
    • F27D1/1808Removable covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The invention discloses a furnace top structure, which relates to the technical field of heating furnaces and comprises a furnace body top wall, wherein an annular mounting seat is fixedly arranged at the bottom end of the furnace body top wall, a connecting plate is fixedly arranged at the top end of the furnace body top wall, the top end of the connecting plate and the furnace body top wall are the same and provided with a through hole, a furnace cover is arranged in the through hole in a matched mode, the top end of the furnace cover is communicated with an exhaust pipe, a support structure is arranged at the top end of the connecting plate, and two sides of the top end of the support structure are respectively and oppositely provided with a pressing assembly. The heat preservation layer is a heat preservation cotton blanket, the heat preservation effect of the top wall of the furnace body can be improved by arranging the heat preservation layers in multiple layers, heat loss from the shell can be further reduced, gas generated after the gas is added into the furnace body can enter the dust falling pipe along the exhaust pipe, particle impurities can be concentrated in the collecting box under the action of gravity and collected in a concentrated mode, then gasification can continue to rise, pungent odor in the gas can be adsorbed through the arranged multiple layers of activated carbon bags, and pollution to the air is reduced.

Description

一种炉顶结构A furnace roof structure

技术领域technical field

本发明涉及加热炉领域,更具体的,涉及一种炉顶结构。The invention relates to the field of heating furnaces, and more specifically, to a furnace top structure.

背景技术Background technique

加热炉是一种专用于产品物料和生产的工件进行加工热处理的设备。不同于烘干设备的是,加热炉的主要用途不是对一般物料进行加热,而是对金属产品通过无氧化或少氧化的高温加热,从而使其能够进一步的深加工。The heating furnace is a kind of equipment dedicated to heat treatment of product materials and produced workpieces. Different from drying equipment, the main purpose of the heating furnace is not to heat general materials, but to heat metal products at high temperatures without oxidation or less oxidation, so that they can be further processed.

目前现有技术一种加热炉的炉顶结构,其专利号为:CN202020903089.3,包括炉顶结构,炉顶结构包括内壳、吸热管、隔热层、外壳和氧化铝填充层,内壳底部设有加热炉本体,加热炉本体的顶部固定连接内壳底部,吸热管为螺旋形结构,吸热管内设有流动水,吸热管插在内壳的外表面上,外壳可拆卸地连接内壳,外壳为中空结构,内壳与吸热管均设置于外壳的中空结构内,外壳内表面与内壳外表面之间存在空隙,隔热层与氧化铝填充层均设置于空隙中,外壳内表面固定连接隔热层,氧化铝填充层填充地设置于隔热层与内壳外表面之间,氧化铝填充层用于将吸热管完全包裹覆盖,解决了现有技术中存在的技术问题,如:热传导效率低、气压不稳定和安装维护不便。At present, there is a roof structure of a heating furnace in the prior art, and its patent number is: CN202020903089.3, which includes a roof structure. The bottom of the shell is equipped with a heating furnace body, the top of the heating furnace body is fixedly connected to the bottom of the inner shell, the heat-absorbing pipe is a spiral structure, and flowing water is installed in the heat-absorbing pipe, the heat-absorbing pipe is inserted into the outer surface of the inner shell, and the outer shell is detachable The ground is connected to the inner shell, the outer shell is a hollow structure, the inner shell and the heat-absorbing pipe are arranged in the hollow structure of the outer shell, there is a gap between the inner surface of the outer shell and the outer surface of the inner shell, and the heat insulation layer and the alumina filling layer are set in the gap Among them, the inner surface of the shell is fixedly connected with the heat insulation layer, and the alumina filling layer is filled between the heat insulation layer and the outer surface of the inner shell, and the alumina filling layer is used to completely wrap and cover the heat absorbing tube, which solves the problem Existing technical problems, such as: low heat transfer efficiency, unstable air pressure and inconvenient installation and maintenance.

但是上述所述的一种加热炉的炉顶结构在实际使用时仍存在一定的不足,例如炉顶的保温效果不佳,容易造成热量的逸散,且加热炉内的气体是直接进行排放的,气体中含有的一些颗粒杂质排放会对空气造成污染。However, the roof structure of the above-mentioned heating furnace still has certain deficiencies in actual use, such as the poor insulation effect of the furnace roof, which easily causes heat dissipation, and the gas in the heating furnace is directly discharged. , some particulate impurity emissions contained in the gas will pollute the air.

发明内容Contents of the invention

为了克服现有技术的缺陷,本发明所要解决的技术问题在于提出一种炉顶结构,其能够对废气中的颗粒杂质进行过滤处理。In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to provide a furnace roof structure capable of filtering the particulate impurities in the exhaust gas.

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

本发明提供了一种炉顶结构,包括炉体顶壁,所述炉体顶壁的底端固定设置有呈环形的安装座,所述炉体顶壁的顶端固定设置有连接板,所述连接板的顶端与炉体顶壁相同开设有通孔,所述通孔内相配合设置有炉盖,所述炉盖的顶端相连通设置有排气管,所述连接板的顶端设置有支架结构,所述支架结构顶端的两侧分别相对设置有对炉盖的位置进行压紧的压紧组件,所述连接板内位于两个压紧组件之间设置有过滤组件,所述过滤组件与排气管相连通。保温层为保温棉毯,且通过将保温层设置多层,能够提高炉体顶壁的保温效果,进而能够减少热量从外壳的逸散,炉体内加入后产生的气体会沿着排气管进入降尘管内,颗粒杂质在重力作用下会集中在收集盒内进行集中收集,然后气化会继续上升,通过设有的多层活性炭包,能够对气体中的刺激气味进行吸附处理,降低对空气的污染。The invention provides a furnace roof structure, comprising a furnace body top wall, a ring-shaped mounting seat is fixedly arranged at the bottom end of the furnace body top wall, a connecting plate is fixedly arranged at the top end of the furnace body top wall, and the The top of the connecting plate is the same as the top wall of the furnace body and is provided with a through hole, the through hole is matched with a furnace cover, the top of the furnace cover is connected with an exhaust pipe, and the top of the connecting plate is provided with a bracket structure, the two sides of the top of the support structure are respectively provided with compression assemblies that compress the position of the furnace cover, and a filter assembly is arranged between the two compression assemblies in the connecting plate, and the filter assembly and The exhaust pipe is connected. The insulation layer is an insulation cotton blanket, and by setting the insulation layer in multiple layers, the insulation effect of the top wall of the furnace body can be improved, and the heat dissipation from the shell can be reduced, and the gas generated in the furnace body will enter along the exhaust pipe In the dust-reducing pipe, the particles and impurities will be concentrated in the collection box under the action of gravity for centralized collection, and then the gasification will continue to rise. Through the multi-layer activated carbon bag, the irritating odor in the gas can be adsorbed and the air pollution can be reduced. pollute.

在本发明较佳的技术方案中,所述炉体顶壁包括外壳和内壳,所述内壳的外侧设置有氧化铝填充层,所述氧化铝填充层的外侧设置有内部为中空的导热板,所述导热板的外侧设置有保温层,所述保温层的一侧与外壳相贴合。氧化铝填充层为粉末或固体氧化铝填充物,由于氧化铝热传导效率高,并且氧化铝与导热板的内侧全面接触,所以氧化铝填充层温度升高的同时,会快速传递热量到导热板的表面,然后实现对导热板内部的冷水进行加热处理,提高能量的利用率,减少资源的浪费。In a preferred technical solution of the present invention, the top wall of the furnace body includes an outer shell and an inner shell, and the outer side of the inner shell is provided with an alumina filling layer, and the outer side of the alumina filling layer is provided with a hollow heat conducting plate, an insulation layer is provided on the outside of the heat conducting plate, and one side of the insulation layer is attached to the shell. The alumina filling layer is powder or solid alumina filling. Since the alumina has high heat conduction efficiency and the alumina is fully in contact with the inner side of the heat conduction plate, the temperature of the alumina fill layer will quickly transfer heat to the heat conduction plate at the same time. Surface, and then realize the heating treatment of the cold water inside the heat conduction plate, improve the utilization rate of energy and reduce the waste of resources.

在本发明较佳的技术方案中,所述导热板的底端相配合设置在安装座上开设的卡槽内,且所述外壳一侧的顶部与导热板的内部相连通设置有进水管,所述外壳另一侧的底部与导热板相连通设置有出水管,所述进水管和出水管的一端均设置有连接法兰。通过将导热板的底端置于卡槽内,能够使导热板与内壳之间构成一个填充通道,方便对氧化铝填充层进行填充,将进水管与外部水泵相连,能够将外部冷水泵入至导热板内,然后再通过出水管进行排出,能够提高资源的利用率。In a preferred technical solution of the present invention, the bottom end of the heat conduction plate is fitted in a slot provided on the mounting base, and the top of one side of the housing communicates with the inside of the heat conduction plate and is provided with a water inlet pipe. The bottom of the other side of the casing communicates with the heat conduction plate and is provided with a water outlet pipe, and one end of the water inlet pipe and the water outlet pipe is provided with a connecting flange. By placing the bottom end of the heat conduction plate in the slot, a filling channel can be formed between the heat conduction plate and the inner shell, which is convenient for filling the alumina filling layer, and the water inlet pipe is connected to the external water pump to pump the external cold water into the into the heat conduction plate, and then discharged through the outlet pipe, which can improve the utilization rate of resources.

在本发明较佳的技术方案中,所述支架结构包括固定座,所述固定座位于炉盖的正上方,且所述固定座的两侧分别相对设置有呈倒L型的支杆,所述支杆的底部相配合套设有固定套筒,所述固定套筒的底端与连接板固定连接,且所述支杆通过固定套筒一侧设有的抵紧螺栓与固定套筒固定连接。通过抵紧螺栓将支杆与固定套筒进行固定,方便对支杆和固定座进行拆卸,且通过调节支杆在固定套筒内的位置,能够实现对固定座的位置高度进行略微调整。In a preferred technical solution of the present invention, the support structure includes a fixing seat, the fixing seat is located directly above the furnace cover, and the two sides of the fixing seat are oppositely provided with inverted L-shaped support rods, so The bottom of the support rod is matched with a fixed sleeve, the bottom end of the fixed sleeve is fixedly connected with the connecting plate, and the support rod is fixed to the fixed sleeve by the pressing bolt provided on one side of the fixed sleeve. connect. The support rod and the fixing sleeve are fixed by tightening the bolts, which facilitates disassembly of the support rod and the fixing seat, and the position and height of the fixing seat can be slightly adjusted by adjusting the position of the support rod in the fixing sleeve.

在本发明较佳的技术方案中,所述压紧组件包括固定壳,所述固定壳与固定座固定连接,且所述固定壳内部的一侧滑动插接有活动板,所述活动板的顶端穿过固定壳置于固定壳的外部,所述活动板的底端固定设置有呈圆形的压块,所述压块相配合置于炉盖顶端开设的压槽内。推动活动板向下运动,活动板移动推动压块向下运动,通过压块与压槽相配合,能够实现对炉盖进行限位压紧。In a preferred technical solution of the present invention, the pressing assembly includes a fixed shell, the fixed shell is fixedly connected with the fixed seat, and a movable plate is slidably inserted into one side of the fixed shell, and the movable plate The top end passes through the fixed shell and is placed outside the fixed shell, and the bottom end of the movable plate is fixedly provided with a circular briquetting block, and the briquetting block is matched and placed in a pressure groove opened on the top of the furnace cover. The movable plate is pushed to move downward, and the movable plate moves to push the pressing block to move downward. Through the cooperation of the pressing block and the pressing groove, the limit compression of the furnace cover can be realized.

在本发明较佳的技术方案中,所述活动板的一侧设置有齿条,所述固定壳内位于齿条的一侧设置有齿轮,所述齿轮的轴心处固定设置有连接轴,所述连接轴的两端均与固定壳转动连接,且所述固定壳的外部设置有对连接轴进行驱动的伺服电机。伺服电机工作带动齿轮转动,齿轮转动能够带动与其啮合的齿条向下运动,齿条移动能够实现带动活动板向下运动。In the preferred technical solution of the present invention, a rack is arranged on one side of the movable plate, a gear is arranged on one side of the rack in the fixed housing, and a connecting shaft is fixedly arranged at the axis of the gear, Both ends of the connecting shaft are rotatably connected to the fixed case, and a servo motor for driving the connecting shaft is arranged outside the fixed case. The work of the servo motor drives the gear to rotate, and the rotation of the gear can drive the toothed rack meshed with it to move downward, and the movement of the toothed rack can drive the movable plate to move downward.

在本发明较佳的技术方案中,所述过滤组件包括过滤框,所述过滤框的顶部设置有固定板,所述固定板顶端中部的两侧均固定设置有连接螺杆,所述连接螺杆通过外部相配合设有的螺母将过滤框与固定板固定连接,且所述固定板的两端分别与两个活动板固定连接,且所述过滤框的顶端位于固定板的两侧均开设有排气窗,所述排气窗内设置有防尘网。通过连接螺杆与螺母相配合,能够实现将过滤框与固定板进行固定连接,通过将固定板与两个活动板进行固定,进而能够实现将过滤框与活动板进行连接。In a preferred technical solution of the present invention, the filter assembly includes a filter frame, the top of the filter frame is provided with a fixing plate, and both sides of the middle part of the top of the fixing plate are fixedly provided with connecting screws, and the connecting screws pass through The nuts provided on the outside fix the filter frame to the fixed plate, and the two ends of the fixed plate are respectively fixedly connected to the two movable plates, and the top of the filter frame is located on both sides of the fixed plate. The air window is provided with a dust-proof net inside the exhaust window. By cooperating with the connecting screw and the nut, the filter frame can be fixedly connected to the fixed plate, and by fixing the fixed plate to the two movable plates, the filter frame can be connected to the movable plate.

在本发明较佳的技术方案中,所述过滤框内腔的底部和顶部分别设置有固体收集组件和气体吸附组件,所述收集组件包括连接通道,所述连接通道设置在排气管的外部,且所述连接通道两侧的顶部均相连通设置有呈倒L型降尘管,所述降尘管的两侧位于降尘管的正下方设置有收集盒。通过设有的收集盒,能够对降尘管内受重力下落的颗粒杂质进行集中收集。In the preferred technical solution of the present invention, the bottom and top of the inner chamber of the filter frame are respectively provided with a solid collection assembly and a gas adsorption assembly, the collection assembly includes a connecting channel, and the connecting channel is arranged outside the exhaust pipe , and the tops on both sides of the connecting channel are connected with an inverted L-shaped dust-falling pipe, and the two sides of the dust-falling pipe are located directly below the dust-falling pipe and are provided with a collection box. Through the provided collection box, the particles and impurities falling by gravity in the dust reduction pipe can be collected intensively.

在本发明较佳的技术方案中,所述吸附组件包括吸附框,所述吸附框位于连接通道的顶部,且所述过滤框的外侧设置有对吸附框进行固定的固定螺栓,所述吸附框的一侧开设有开槽,所述吸附框通过内部设有的网格板分隔成多个放置腔,所述放置腔内放置有活性炭包,且所述吸附框上转动设置有对活性炭包进行限位的挡板。通过设有的多层活性炭包,能够对气体中的刺激性气味进行吸附,通过固定螺栓将吸附框与过滤框进行固定,方便对吸附框进行拆装,进而方便对活性炭包进行更换。In a preferred technical solution of the present invention, the adsorption assembly includes an adsorption frame, the adsorption frame is located at the top of the connecting channel, and the outside of the filter frame is provided with fixing bolts for fixing the adsorption frame, and the adsorption frame One side of the adsorption frame is provided with slots, and the adsorption frame is divided into multiple placement cavities by the grid plate provided inside, and activated carbon packs are placed in the placement cavities, and the adsorption frame is rotated to carry out the activation of the activated carbon packs. limited baffle. The multi-layer activated carbon bag can absorb the irritating odor in the gas, and the adsorption frame and the filter frame are fixed by fixing bolts, which is convenient for disassembling the adsorption frame and replacing the activated carbon bag.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明提供的一种炉顶结构,保温层为保温棉毯,且通过将保温层设置多层,能够提高炉体顶壁的保温效果,进而能够减少热量从外壳的逸散,炉体内加入后产生的气体会沿着排气管进入降尘管内,颗粒杂质在重力作用下会集中在收集盒内进行集中收集,然后气化会继续上升,通过设有的多层活性炭包,能够对气体中的刺激气味进行吸附处理,降低对空气的污染。In the furnace roof structure provided by the present invention, the insulation layer is a insulation cotton blanket, and by setting the insulation layer in multiple layers, the insulation effect of the top wall of the furnace body can be improved, and the heat dissipation from the shell can be reduced. The generated gas will enter the dust pipe along the exhaust pipe, and the particles and impurities will be collected in the collection box under the action of gravity, and then the gasification will continue to rise. Through the multi-layer activated carbon bag, the dust in the gas can be The irritating odor is adsorbed to reduce air pollution.

氧化铝填充层为粉末或固体氧化铝填充物,由于氧化铝热传导效率高,并且氧化铝与导热板的内侧全面接触,所以氧化铝填充层温度升高的同时,会快速传递热量到导热板的表面,然后实现对导热板内部的冷水进行加热处理,提高能量的利用率,减少资源的浪费。The alumina filling layer is powder or solid alumina filling. Since the alumina has high heat conduction efficiency and the alumina is fully in contact with the inner side of the heat conduction plate, the temperature of the alumina fill layer will quickly transfer heat to the heat conduction plate at the same time. Surface, and then realize the heating treatment of the cold water inside the heat conduction plate, improve the utilization rate of energy and reduce the waste of resources.

伺服电机工作带动齿轮转动,齿轮转动能够带动与其啮合的齿条向下运动,齿条移动能够实现带动活动板向下运动,推动活动板向下运动,活动板移动推动压块向下运动,通过压块与压槽相配合,能够实现对炉盖进行限位压紧。The servo motor works to drive the gear to rotate, and the rotation of the gear can drive the rack meshed with it to move downward. The movement of the rack can drive the movable plate to move downward, and push the movable plate to move downward. The pressing block cooperates with the pressing groove to realize limit pressing on the furnace cover.

附图说明Description of drawings

图1为本发明提出的一种炉顶结构的炉体顶壁与支架结构连接的结构示意图;Fig. 1 is the structure schematic diagram that the roof of a kind of furnace roof structure of the present invention is connected with support structure;

图2为本发明提出的一种炉顶结构的炉盖与炉体顶壁连接的结构示意图;Fig. 2 is the structure schematic diagram that the furnace cover of a kind of furnace top structure that the present invention is proposed is connected with the top wall of the furnace body;

图3为本发明提出的一种炉顶结构的炉体顶壁剖视图;Fig. 3 is a sectional view of the top wall of a furnace roof structure proposed by the present invention;

图4为本发明提出的一种炉顶结构的支架结构、压紧组件和过滤组件位置的结构示意图;Fig. 4 is a structural schematic diagram of a support structure, a pressing assembly and a filter assembly position of a furnace roof structure proposed by the present invention;

图5为本发明提出的一种炉顶结构的支架结构的结构示意图;Fig. 5 is a structural schematic diagram of a bracket structure of a furnace roof structure proposed by the present invention;

图6为本发明提出的一种炉顶结构的压紧组件的结构示意图;Fig. 6 is a structural schematic diagram of a compression assembly of a furnace roof structure proposed by the present invention;

图7为本发明提出的一种炉顶结构的过滤框内部的结构示意图;Fig. 7 is a structural schematic diagram inside the filter frame of a furnace roof structure proposed by the present invention;

图8为本发明提出的一种炉顶结构的吸附框的结构示意图。Fig. 8 is a schematic structural view of an adsorption frame of a furnace roof structure proposed by the present invention.

图中:In the picture:

1-炉体顶壁;101-外壳;102-内壳;103-氧化铝填充层;104-导热板;105-保温层;106-卡槽;107-进水管;108-出水管;109-连接法兰;2-安装座;3-连接板;4-通孔;5-炉盖;6-支架结构;601-固定座;602-支杆;603-固定套筒;604-抵紧螺栓;7-压紧组件;701-固定壳;702-活动板;703-压块;704-齿条;705-齿轮;706-连接轴;707-伺服电机;8-过滤组件;801-过滤框;802-固定板;803-连接螺杆;804-螺母;805-排气窗;806-防尘网;807-收集组件;8071-连接通道;8072-降尘管;8073-收集盒;808-吸附组件;8081-吸附框;8082-固定螺栓;8083-开槽;8084-网格板;8085-活性炭包;8086-放置腔;8087-挡板;9-压槽;10-排气管。1-furnace top wall; 101-outer shell; 102-inner shell; 103-alumina filling layer; 104-heat conduction plate; 105-insulation layer; Connecting flange; 2-mounting seat; 3-connecting plate; 4-through hole; 5-furnace cover; 6-bracket structure; 601-fixing seat; ;7-press assembly; 701-fixed shell; 702-movable plate; 703-briquetting block; 704-rack; 705-gear; 706-connecting shaft; 707-servo motor; ;802-fixing plate; 803-connecting screw; 804-nut; 805-exhaust window; 806-dust screen; 807-collection assembly; Components; 8081-adsorption frame; 8082-fixing bolts; 8083-grooving; 8084-grid plate; 8085-activated carbon bag;

具体实施方式detailed description

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

如图1-8所示,实施例中提供了一种炉顶结构,包括炉体顶壁1,炉体顶壁1的底端固定设置有呈环形的安装座2,炉体顶壁1的顶端固定设置有连接板3,连接板3的顶端与炉体顶壁1相同开设有通孔4,通孔4内相配合设置有炉盖5,炉盖5的顶端相连通设置有排气管10,连接板3的顶端设置有支架结构6,支架结构6顶端的两侧分别相对设置有对炉盖5的位置进行压紧的压紧组件7,连接板3内位于两个压紧组件7之间设置有过滤组件8,过滤组件8与排气管10相连通。As shown in Figures 1-8, the embodiment provides a furnace roof structure, including a furnace body top wall 1, the bottom end of the furnace body top wall 1 is fixed with a ring-shaped mounting seat 2, and the furnace body top wall 1 The top end is fixedly provided with a connection plate 3, and the top of the connection plate 3 is provided with the same through hole 4 as the top wall of the furnace body 1, and a furnace cover 5 is arranged in cooperation with the through hole 4, and the top of the furnace cover 5 is connected with an exhaust pipe. 10. The top of the connecting plate 3 is provided with a support structure 6, and the two sides of the top of the support structure 6 are respectively provided with a pressing assembly 7 for pressing the position of the furnace cover 5, and the connecting plate 3 is located in two pressing assemblies 7 A filter assembly 8 is arranged between them, and the filter assembly 8 communicates with the exhaust pipe 10 .

参照图1-8,炉体顶壁1包括外壳101和内壳102,内壳102的外侧设置有氧化铝填充层103,氧化铝填充层103的外侧设置有内部为中空的导热板104,导热板104的外侧设置有保温层105,保温层105的一侧与外壳101相贴合,氧化铝填充层103为粉末或固体氧化铝填充物,由于氧化铝热传导效率高,并且氧化铝与导热板104的内侧全面接触,所以氧化铝填充层103温度升高的同时,会快速传递热量到导热板104的表面,然后实现对导热板104内部的冷水进行加热处理,提高能量的利用率,减少资源的浪费;导热板104的底端相配合设置在安装座2上开设的卡槽106内,且外壳101一侧的顶部与导热板104的内部相连通设置有进水管107,外壳101另一侧的底部与导热板104相连通设置有出水管108,进水管107和出水管108的一端均设置有连接法兰109,通过将导热板104的底端置于卡槽106内,能够使导热板104与内壳102之间构成一个填充通道,方便对氧化铝填充层103进行填充,将进水管107与外部水泵相连,能够将外部冷水泵入至导热板104内,然后再通过出水管108进行排出,能够提高资源的利用率;支架结构6包括固定座601,固定座601位于炉盖5的正上方,且固定座601的两侧分别相对设置有呈倒L型的支杆602,支杆602的底部相配合套设有固定套筒603,固定套筒603的底端与连接板3固定连接,且支杆602通过固定套筒603一侧设有的抵紧螺栓604与固定套筒603固定连接,通过抵紧螺栓604将支杆602与固定套筒603进行固定,方便对支杆602和固定座601进行拆卸,且通过调节支杆602在固定套筒603内的位置,能够实现对固定座601的位置高度进行略微调整;压紧组件7包括固定壳701,固定壳701与固定座601固定连接,且固定壳701内部的一侧滑动插接有活动板702,活动板702的顶端穿过固定壳701置于固定壳701的外部,活动板702的底端固定设置有呈圆形的压块703,压块703相配合置于炉盖5顶端开设的压槽9内,推动活动板702向下运动,活动板702移动推动压块703向下运动,通过压块703与压槽9相配合,能够实现对炉盖5进行限位压紧;活动板702的一侧设置有齿条704,固定壳701内位于齿条704的一侧设置有齿轮705,齿轮705的轴心处固定设置有连接轴706,连接轴706的两端均与固定壳701转动连接,且固定壳701的外部设置有对连接轴706进行驱动的伺服电机707,伺服电机707工作带动齿轮705转动,齿轮705转动能够带动与其啮合的齿条704向下运动,齿条704移动能够实现带动活动板702向下运动。Referring to Figures 1-8, the furnace top wall 1 includes an outer shell 101 and an inner shell 102, the outer side of the inner shell 102 is provided with an alumina filling layer 103, and the outer side of the alumina filling layer 103 is provided with a hollow heat conducting plate 104 for heat conduction. The outer side of the board 104 is provided with an insulating layer 105, one side of the insulating layer 105 is attached to the shell 101, and the alumina filling layer 103 is a powder or solid alumina filling. The inner side of 104 is in full contact, so when the temperature of the alumina filling layer 103 rises, it will quickly transfer heat to the surface of the heat conduction plate 104, and then heat the cold water inside the heat conduction plate 104 to improve energy utilization and reduce resources. waste; the bottom end of the heat conduction plate 104 is fitted in the slot 106 provided on the mounting base 2, and the top of one side of the shell 101 communicates with the inside of the heat conduction plate 104 and is provided with a water inlet pipe 107, and the other side of the shell 101 The bottom of the heat conduction plate 104 is connected with a water outlet pipe 108, and one end of the water inlet pipe 107 and the water outlet pipe 108 is provided with a connecting flange 109. By placing the bottom end of the heat conduction plate 104 in the slot 106, the heat conduction plate can be A filling channel is formed between 104 and the inner shell 102, which is convenient for filling the alumina filling layer 103, and the water inlet pipe 107 is connected with the external water pump, so that the external cold water can be pumped into the heat conduction plate 104, and then through the water outlet pipe 108. Discharge can improve the utilization rate of resources; the support structure 6 includes a fixed seat 601, the fixed seat 601 is located directly above the furnace cover 5, and the two sides of the fixed seat 601 are respectively provided with inverted L-shaped support rods 602, the support rods The bottom of 602 is matched with a fixed sleeve 603, and the bottom end of the fixed sleeve 603 is fixedly connected with the connecting plate 3, and the pole 602 is connected to the fixed sleeve 603 by the pressing bolt 604 provided on one side of the fixed sleeve 603. Fixedly connected, the pole 602 and the fixing sleeve 603 are fixed by tightening the bolt 604, which facilitates the disassembly of the pole 602 and the fixing seat 601, and by adjusting the position of the pole 602 in the fixing sleeve 603, the alignment can be realized. The position and height of the fixed seat 601 is slightly adjusted; the pressing assembly 7 includes a fixed shell 701, the fixed shell 701 is fixedly connected with the fixed seat 601, and one side of the fixed shell 701 is slidingly inserted with a movable plate 702, and the top of the movable plate 702 Pass through the fixed shell 701 and place it outside the fixed shell 701. The bottom end of the movable plate 702 is fixedly provided with a circular pressing block 703, which is matched with and placed in the pressure groove 9 opened on the top of the furnace cover 5 to promote the movement. The plate 702 moves downward, and the movable plate 702 moves to push the briquetting block 703 to move downward. By cooperating the briquetting block 703 with the pressure groove 9, the furnace cover 5 can be limited and pressed; one side of the movable plate 702 is provided with teeth A bar 704, a gear 705 is arranged on one side of the rack 704 in the fixed shell 701, and a connecting shaft 706 is fixedly arranged at the axis of the gear 705, and the two ends of the connecting shaft 706 are connected with the fixed shell 704. 01 rotation connection, and the outside of the fixed shell 701 is provided with a servo motor 707 that drives the connecting shaft 706, the servo motor 707 drives the gear 705 to rotate, and the rotation of the gear 705 can drive the rack 704 meshing with it to move downward, and the rack 704 The movement can drive the movable plate 702 to move downward.

参照图1-8,过滤组件8包括过滤框801,过滤框801的顶部设置有固定板802,固定板802顶端中部的两侧均固定设置有连接螺杆803,连接螺杆803通过外部相配合设有的螺母804将过滤框801与固定板802固定连接,且固定板802的两端分别与两个活动板702固定连接,且过滤框801的顶端位于固定板802的两侧均开设有排气窗805,排气窗805内设置有防尘网806,通过连接螺杆803与螺母804相配合,能够实现将过滤框801与固定板802进行固定连接,通过将固定板802与两个活动板702进行固定,进而能够实现将过滤框801与活动板702进行连接;过滤框801内腔的底部和顶部分别设置有固体收集组件807和气体吸附组件808,收集组件807包括连接通道8071,连接通道8071设置在排气管10的外部,且连接通道8071两侧的顶部均相连通设置有呈倒L型降尘管8072,降尘管8072的两侧位于降尘管8072的正下方设置有收集盒8073,通过设有的收集盒8073,能够对降尘管8072内受重力下落的颗粒杂质进行集中收集;吸附组件808包括吸附框8081,吸附框8081位于连接通道8071的顶部,且过滤框801的外侧设置有对吸附框8081进行固定的固定螺栓8082,吸附框8081的一侧开设有开槽8083,吸附框8081通过内部设有的网格板8084分隔成多个放置腔8086,放置腔8086内放置有活性炭包8085,且吸附框8081上转动设置有对活性炭包8085进行限位的挡板8087,通过设有的多层活性炭包8085,能够对气体中的刺激性气味进行吸附,通过固定螺栓8082将吸附框8081与过滤框801进行固定,方便对吸附框8081进行拆装,进而方便对活性炭包8085进行更换。1-8, the filter assembly 8 includes a filter frame 801, the top of the filter frame 801 is provided with a fixed plate 802, and both sides of the middle part of the top of the fixed plate 802 are fixedly provided with a connecting screw 803, and the connecting screw 803 is provided through external cooperation. The nut 804 of the filter frame 801 is fixedly connected with the fixed plate 802, and the two ends of the fixed plate 802 are respectively fixedly connected with the two movable plates 702, and the top of the filter frame 801 is located on both sides of the fixed plate 802, and there are exhaust windows 805, the exhaust window 805 is provided with a dust-proof net 806, through the cooperation of the connecting screw 803 and the nut 804, the filter frame 801 can be fixedly connected with the fixed plate 802, and the fixed plate 802 can be connected with the two movable plates 702 fixed, so that the filter frame 801 can be connected to the movable plate 702; the bottom and the top of the inner cavity of the filter frame 801 are respectively provided with a solid collection assembly 807 and a gas adsorption assembly 808, and the collection assembly 807 includes a connecting channel 8071, and the connecting channel 8071 is set Outside the exhaust pipe 10, and the tops of both sides of the connecting channel 8071 are connected with an inverted L-shaped dust fall pipe 8072, and the two sides of the dust fall pipe 8072 are located directly below the dust fall pipe 8072. A collection box 8073 is arranged. Some collection boxes 8073 can collect the particles and impurities falling by gravity in the dust reduction pipe 8072; The fixing bolts 8082 for fixing the frame 8081, the side of the adsorption frame 8081 is provided with a slot 8083, and the adsorption frame 8081 is divided into a plurality of placement cavities 8086 by the grid plate 8084 provided inside, and an activated carbon bag 8085 is placed in the placement cavity 8086 , and the adsorption frame 8081 is rotated with a baffle 8087 that limits the position of the activated carbon package 8085, through the multi-layer activated carbon package 8085, the pungent odor in the gas can be adsorbed, and the adsorption frame 8081 is fixed by the fixing bolt 8082 Fixing with the filter frame 801 facilitates the disassembly and assembly of the adsorption frame 8081, and further facilitates the replacement of the activated carbon bag 8085.

保温层105为保温棉毯,且通过将保温层105设置多层,能够提高炉体顶壁1的保温效果,进而能够减少热量从外壳101的逸散,炉体内加入后产生的气体会沿着排气管10进入降尘管8072内,颗粒杂质在重力作用下会集中在收集盒8073内进行集中收集,然后气化会继续上升,通过设有的多层活性炭包8085,能够对气体中的刺激气味进行吸附处理,降低对空气的污染。The thermal insulation layer 105 is a thermal insulation cotton blanket, and by arranging multiple layers of the thermal insulation layer 105, the thermal insulation effect of the top wall 1 of the furnace body can be improved, and the heat dissipation from the shell 101 can be reduced, and the gas generated after being added in the furnace body will flow along the The exhaust pipe 10 enters the dust pipe 8072, and the particles and impurities will be concentrated in the collection box 8073 under the action of gravity for centralized collection, and then the gasification will continue to rise. Odors are adsorbed to reduce air pollution.

本实施例的其它技术采用现有技术。Other technologies in this embodiment adopt existing technologies.

本发明是通过优选实施例进行描述的,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。本发明不受此处所公开的具体实施例的限制,其他落入本申请的权利要求内的实施例都属于本发明保护的范围。The present invention has been described through preferred embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited by the specific embodiments disclosed here, and other embodiments falling within the claims of the present application all belong to the protection scope of the present invention.

Claims (9)

1. The utility model provides a furnace roof structure, includes furnace body roof (1), its characterized in that, the bottom mounting of furnace body roof (1) is provided with and is annular mount pad (2), the top of furnace body roof (1) is fixed and is provided with connecting plate (3), through-hole (4) have been seted up the same with furnace body roof (1) on the top of connecting plate (3), the cooperation is provided with bell (5) in through-hole (4), the top of bell (5) is linked together and is provided with blast pipe (10), the top of connecting plate (3) is provided with supporting structure (6), the both sides on supporting structure (6) top are provided with respectively relatively compresses tightly subassembly (7) that compress tightly the position of bell (5), it is provided with between subassembly (7) to be located two in connecting plate (3) and compresses tightly subassembly (8), filtering subassembly (8) are linked together with blast pipe (10).
2. The furnace roof structure according to claim 1, characterized in that the furnace body top wall (1) comprises an outer shell (101) and an inner shell (102), an alumina filling layer (103) is arranged on the outer side of the inner shell (102), a heat conducting plate (104) with a hollow inner part is arranged on the outer side of the alumina filling layer (103), an insulating layer (105) is arranged on the outer side of the heat conducting plate (104), and one side of the insulating layer (105) is attached to the outer shell (101).
3. The furnace roof structure according to claim 2, wherein the bottom end of the heat-conducting plate (104) is arranged in a clamping groove (106) formed in the mounting base (2) in a matching manner, the top of one side of the shell (101) is communicated with the inside of the heat-conducting plate (104) to form a water inlet pipe (107), the bottom of the other side of the shell (101) is communicated with the heat-conducting plate (104) to form a water outlet pipe (108), and one end of each of the water inlet pipe (107) and the water outlet pipe (108) is provided with a connecting flange (109).
4. The furnace roof structure according to claim 1, wherein the support structure (6) comprises a fixing base (601), the fixing base (601) is located right above the furnace cover (5), two sides of the fixing base (601) are respectively and oppositely provided with an inverted-L-shaped supporting rod (602), the bottom of the supporting rod (602) is sleeved with a fixing sleeve (603) in a matching manner, the bottom end of the fixing sleeve (603) is fixedly connected with the connecting plate (3), and the supporting rod (602) is fixedly connected with the fixing sleeve (603) through a tightening bolt (604) arranged on one side of the fixing sleeve (603).
5. The furnace roof structure according to claim 4, wherein the pressing component (7) comprises a fixed shell (701), the fixed shell (701) is fixedly connected with the fixed seat (601), a movable plate (702) is slidably inserted into one side of the inside of the fixed shell (701), the top end of the movable plate (702) penetrates through the fixed shell (701) and is arranged outside the fixed shell (701), a circular pressing block (703) is fixedly arranged at the bottom end of the movable plate (702), and the pressing block (703) is matched and arranged in a pressing groove (9) formed in the top end of the furnace cover (5).
6. The roof structure according to claim 5, characterised in that one side of the movable plate (702) is provided with a rack (704), one side of the rack (704) in the stationary shell (701) is provided with a gear (705), the axis of the gear (705) is fixedly provided with a connecting shaft (706), both ends of the connecting shaft (706) are rotatably connected with the stationary shell (701), and the outside of the stationary shell (701) is provided with a servo motor (707) driving the connecting shaft (706).
7. The furnace roof structure according to claim 5, wherein the filter assembly (8) comprises a filter frame (801), a fixing plate (802) is arranged at the top of the filter frame (801), connecting screws (803) are fixedly arranged on both sides of the middle portion of the top end of the fixing plate (802), the connecting screws (803) fixedly connect the filter frame (801) and the fixing plate (802) through nuts (804) which are externally matched and arranged, both ends of the fixing plate (802) are fixedly connected with the two movable plates (702) respectively, exhaust windows (805) are arranged on both sides of the top end of the filter frame (801) located on the fixing plate (802), and dust screens (806) are arranged in the exhaust windows (805).
8. The furnace roof structure according to claim 7, wherein the bottom and the top of the cavity of the filter frame (801) are respectively provided with a solid collecting component (807) and a gas adsorbing component (808), the collecting component (807) comprises a connecting channel (8071), the connecting channel (8071) is arranged outside the exhaust pipe (10), the tops of two sides of the connecting channel (8071) are communicated with a dust falling pipe (8072) in an inverted L shape, and two sides of the dust falling pipe (8072) are positioned right below the dust falling pipe (8072) and are provided with a collecting box (8073).
9. The furnace roof structure according to claim 8, wherein the adsorption component (808) comprises an adsorption frame (8081), the adsorption frame (8081) is located at the top of the connecting channel (8071), a fixing bolt (8082) for fixing the adsorption frame (8081) is arranged on the outer side of the filter frame (801), one side of the adsorption frame (8081) is provided with a slot (8083), the adsorption frame (8081) is divided into a plurality of placing cavities (8086) by a grid plate (8084) arranged inside, an activated carbon bag (8085) is placed in the placing cavity (8086), and a baffle (8087) for limiting the activated carbon bag (8085) is rotatably arranged on the adsorption frame (8081).
CN202211042739.XA 2022-08-29 2022-08-29 Furnace top structure Active CN115597380B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202004017858U1 (en) * 2004-11-17 2005-03-03 Rös, Helmut Filter sealing against odors from channels and pumping- or collection shafts, is designed as series of modular units with plug-in sealing connections
CN207362146U (en) * 2017-09-11 2018-05-15 陈明华 A kind of asphalt heating kettle
CN212299937U (en) * 2020-05-25 2021-01-05 成都朗辰电子有限公司 Furnace top structure of heating furnace
CN214106167U (en) * 2020-12-24 2021-09-03 河北森柳顺环保科技有限公司 Active carbon filter device of pull formula active carbon adsorption layer
CN216171027U (en) * 2021-11-06 2022-04-05 张华� Environment-friendly safe dust removal and collection device for industrial production workshop

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202004017858U1 (en) * 2004-11-17 2005-03-03 Rös, Helmut Filter sealing against odors from channels and pumping- or collection shafts, is designed as series of modular units with plug-in sealing connections
CN207362146U (en) * 2017-09-11 2018-05-15 陈明华 A kind of asphalt heating kettle
CN212299937U (en) * 2020-05-25 2021-01-05 成都朗辰电子有限公司 Furnace top structure of heating furnace
CN214106167U (en) * 2020-12-24 2021-09-03 河北森柳顺环保科技有限公司 Active carbon filter device of pull formula active carbon adsorption layer
CN216171027U (en) * 2021-11-06 2022-04-05 张华� Environment-friendly safe dust removal and collection device for industrial production workshop

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