CN115596326A - Hollow glass with ultralow heat transfer coefficient and manufacturing method thereof - Google Patents
Hollow glass with ultralow heat transfer coefficient and manufacturing method thereof Download PDFInfo
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- CN115596326A CN115596326A CN202211066324.6A CN202211066324A CN115596326A CN 115596326 A CN115596326 A CN 115596326A CN 202211066324 A CN202211066324 A CN 202211066324A CN 115596326 A CN115596326 A CN 115596326A
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6715—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
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Abstract
本发明属于建筑用中空玻璃技术领域的超低传热系数中空玻璃,本发明还涉及一种超低传热系数中空玻璃的其制作方法。外侧镀膜玻璃层(1)选用单片透过率为72%以上的三银离线镀膜玻璃,中间镀膜玻璃层(3)选用单片透过率为79%以上的双银离线镀膜玻璃,内侧镀膜玻璃层(5)选用单片透过为88%以上的无银Low‑E离线镀膜玻璃,外侧镀膜玻璃层(1)、中间镀膜玻璃层(3)、内侧镀膜玻璃层(5)的膜面均设置为朝向室内一侧位置。本发明所述的超低传热系数中空玻璃及其制作方法,有效确保中空玻璃产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求。
The invention belongs to the hollow glass with ultra-low heat transfer coefficient in the technical field of hollow glass for building, and also relates to a method for making the hollow glass with ultra-low heat transfer coefficient. The outer coated glass layer (1) uses triple-silver off-line coated glass with a single-sheet transmittance of over 72%, and the middle coated glass layer (3) uses double-silver off-line coated glass with a single-sheet transmittance of over 79%. The glass layer (5) is made of silver-free Low-E off-line coated glass with a single-sheet transmission of more than 88%, the outer coated glass layer (1), the middle coated glass layer (3), and the inner coated glass layer (5) They are all set to face the indoor side. The ultra-low heat transfer coefficient insulating glass and the manufacturing method thereof of the present invention can effectively ensure that the insulating glass product reaches the lowest heat transfer coefficient, and ensures the clarity of the product, meeting the requirements of passive houses and ultra-low energy consumption buildings.
Description
技术领域technical field
本发明属于建筑用中空玻璃技术领域,更具体地说,是涉及一种超低传热系数中空玻璃,本发明还涉及一种超低传热系数中空玻璃的其制作方法。The invention belongs to the technical field of hollow glass for building, and more specifically relates to a hollow glass with ultra-low heat transfer coefficient, and also relates to a method for making the hollow glass with ultra-low heat transfer coefficient.
背景技术Background technique
中空玻璃是用两片(或三片)玻璃,使用高强度高气密性复合粘结剂,将玻璃片与内含干燥剂的铝合金框架粘结,制成的高效能隔音隔热玻璃。为了降低中空玻璃的传热系数,可以通过增加空气层数量、改变镀膜玻璃类型、或者充氩气等方式。目前北方寒冷或严寒地区的中空玻璃多为三玻两腔结构。近几年关于被动房、超低能耗建筑等概念,要求中空玻璃的传热系数进一步降低。常规的三玻两腔双膜的中空玻璃结构已经无法完全满足要求。但如果将两腔中空玻璃增加三腔结构,又大大增加了设计生产安装成本。因此仍然需要在三玻两腔的基础上挖掘潜力。有人使用普通离线Low-E玻璃作为第三层使用,但由于离线Low-E的容易氧化的特性,必须将其封在中空腔内,这样第三层膜中空玻璃的膜面一般分布在第2、4、5面或地2、3、5面,这样,就始终有两个膜面是位置相对的。在加工的过程中就必须有一个膜面要压中空生产线面板的辊轮上,这就无法自动化生产,并且容易造成内脏、划伤等质量问题。也有厂家将第三层使用在线Low-E,可以将膜面放在第6面。解决了生产的问题,但在线 Low-E雾度较高,透光率只有80%左右,颜色混浊不够中性,市场接受度较低。Insulating glass is a high-performance sound-insulating and heat-insulating glass made of two (or three) pieces of glass, using a high-strength and high-air-tight composite adhesive to bond the glass pieces to an aluminum alloy frame containing a desiccant. In order to reduce the heat transfer coefficient of insulating glass, you can increase the number of air layers, change the type of coated glass, or fill it with argon. At present, the insulating glass in the cold or severe cold areas in the north is mostly a three-glass two-cavity structure. In recent years, concepts such as passive houses and ultra-low energy buildings require that the heat transfer coefficient of insulating glass be further reduced. The conventional three-glass, two-cavity, double-membrane hollow glass structure can no longer fully meet the requirements. However, if the two-cavity insulating glass is added to the three-cavity structure, the cost of design, production and installation will be greatly increased. Therefore, it is still necessary to tap the potential on the basis of three glasses and two cavities. Some people use ordinary off-line Low-E glass as the third layer, but due to the easy oxidation of off-line Low-E, it must be sealed in the hollow cavity, so that the film surface of the third layer of insulating glass is generally distributed on the second layer. , 4,5 faces or
发明内容Contents of the invention
本发明所要解决的技术问题是:针对现有技术的不足,提供一种结构简单,有效确保产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求的超低传热系数中空玻璃。The technical problem to be solved by the present invention is: aiming at the deficiencies of the prior art, provide an ultra-thin structure that is simple in structure, effectively ensures that the product reaches the minimum heat transfer coefficient, and ensures the clarity of the product, and meets the needs of passive houses and ultra-low energy buildings. Low heat transfer coefficient insulating glass.
要解决以上所述的技术问题,本发明采取的技术方案为:To solve the technical problems described above, the technical solution adopted by the present invention is:
本发明为一种超低传热系数中空玻璃,包括外侧镀膜玻璃层、中间镀膜玻璃层、内侧镀膜玻璃层,外侧镀膜玻璃层和中间镀膜玻璃层之间形成第一空腔层,第一空腔层内填充体积百分比为90%以上的氩气,内侧镀膜玻璃层和中间镀膜玻璃层之间形成第二空腔层,第二空腔层内填充90%以上的氩气,外侧镀膜玻璃层选用单片透过率为72%以上的三银离线镀膜玻璃,中间镀膜玻璃层选用单片透过率为79%以上的双银离线镀膜玻璃,内侧镀膜玻璃层选用单片透过为88%以上的无银Low-E离线镀膜玻璃,外侧镀膜玻璃层、中间镀膜玻璃层、内侧镀膜玻璃层的膜面均设置为朝向室内一侧位置The invention relates to an ultra-low heat transfer coefficient insulating glass, which comprises an outer coated glass layer, a middle coated glass layer, and an inner coated glass layer, a first cavity layer is formed between the outer coated glass layer and the middle coated glass layer, and the first cavity The cavity layer is filled with more than 90% argon gas by volume, and a second cavity layer is formed between the inner coated glass layer and the middle coated glass layer, and the second cavity layer is filled with more than 90% argon gas, and the outer coated glass layer Use triple-silver off-line coated glass with a single-sheet transmittance of more than 72%, use double-silver off-line coated glass with a single-sheet transmittance of more than 79% for the middle coated glass layer, and use a single-sheet transmittance of 88% for the inner coated glass layer For the above silver-free Low-E off-line coated glass, the film surfaces of the outer coated glass layer, the middle coated glass layer, and the inner coated glass layer are all set to face the indoor side.
所述的外侧镀膜玻璃层和中间镀膜玻璃层边沿一周通过结构胶连接,结构胶内侧还设置沿外侧镀膜玻璃层和中间镀膜玻璃层一周布置的管状暖边间隔条,暖边间隔条内填充分子筛,暖边间隔条每侧分别通过丁基胶与对应玻璃层粘连,外侧镀膜玻璃层、中间镀膜玻璃层、结构胶、暖边间隔条和丁基胶形成密封状态的第一空腔层。The edges of the outer coated glass layer and the middle coated glass layer are connected by structural adhesive, and the inner side of the structural adhesive is also provided with tubular warm edge spacers arranged along the outer coated glass layer and the middle coated glass layer. Molecular sieves are filled in the warm edge spacers Each side of the warm edge spacer is respectively bonded to the corresponding glass layer by butyl glue, and the outer coated glass layer, middle coated glass layer, structural glue, warm edge spacer and butyl glue form the first cavity layer in a sealed state.
所述的内侧镀膜玻璃层和中间镀膜玻璃层边沿一周通过结构胶连接,结构胶内侧还设置沿内侧镀膜玻璃层和中间镀膜玻璃层一周布置的管状暖边间隔条,暖边间隔条内填充分子筛,暖边间隔条每侧分别通过丁基胶与对应的玻璃层粘连,内侧镀膜玻璃层、中间镀膜玻璃层、结构胶、暖边间隔条和丁基胶形成密封状态的第二空腔层。The edges of the inner coated glass layer and the middle coated glass layer are connected by structural glue, and the inner side of the structural glue is also provided with a tubular warm edge spacer arranged along the inner coated glass layer and the middle coated glass layer. Molecular sieves are filled in the warm edge spacer , each side of the warm edge spacer is respectively bonded to the corresponding glass layer by butyl glue, and the inner coated glass layer, the middle coated glass layer, structural glue, warm edge spacer and butyl glue form the second cavity layer in a sealed state.
所述的外侧镀膜玻璃层1选用的单片透过率为72%的三银离线镀膜玻璃的镀膜基片为厚度大于6mm的超白玻璃或夹胶玻璃,外侧镀膜玻璃层的镀膜基片的膜面Ⅰ为玻璃的最内侧。The coating substrate of the triple-silver off-line coated glass with a single sheet transmittance of 72% for the described outer coated glass layer 1 is ultra-clear glass or laminated glass with a thickness greater than 6mm, and the coated substrate of the outer coated glass layer is The membrane surface I is the innermost side of the glass.
所述的中间镀膜玻璃层选用的单片透过率为79%以上的双银离线镀膜玻璃的镀膜基片为厚度大于6mm超白玻璃或夹胶玻璃,中间镀膜玻璃层的镀膜基片的膜面Ⅱ为玻璃的室内侧。The coating substrate of the double-silver off-line coating glass with a single sheet transmittance of more than 79% for the middle coating glass layer is ultra-clear glass or laminated glass with a thickness greater than 6mm, and the film of the coating substrate of the middle coating glass layer Surface II is the indoor side of the glass.
所述的内侧镀膜玻璃层选用的单片透过为88%以上的无银Low-E离线镀膜玻璃的镀膜基片为厚度大于6mm超白玻璃或夹胶玻璃,内侧镀膜玻璃层的镀膜基片的膜面Ⅲ为玻璃的最内侧。The coating substrate of the silver-free Low-E off-line coated glass whose monolithic transmission is more than 88% for the described inner coated glass layer is ultra-clear glass or laminated glass with a thickness greater than 6mm, and the coated substrate of the inner coated glass layer The membrane surface III is the innermost side of the glass.
所述的外侧镀膜玻璃层选用超白玻璃时,超白玻璃为单片透过率为72%以上的可钢化三银产品;所述的中间镀膜玻璃层选用超白玻璃时,超白玻璃为单片透过率为79%以上的可钢化双银产品;所述的内侧镀膜玻璃层选用超白玻璃时,超白玻璃为单片透过率为88%以上的含氧化物透明导电薄膜的可钢化无银Low-E 产品。When the outer coated glass layer is selected from ultra-clear glass, the ultra-clear glass is a toughened three-silver product with a single sheet transmittance of more than 72%; A temperable double-silver product with a single-sheet transmittance of more than 79%; when ultra-clear glass is used for the inner coated glass layer, the ultra-clear glass is an oxide-containing transparent conductive film with a single-sheet transmittance of more than 88%. Silver-free Low-E products can be tempered.
本发明还涉及一种有效确保中空玻璃产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求的超低传热系数中空玻璃的制作方法。The invention also relates to a method for making insulating glass with an ultra-low heat transfer coefficient that can effectively ensure the minimum heat transfer coefficient of the insulating glass product and ensure the clarity of the product to meet the requirements of passive houses and ultra-low energy buildings.
所述的超低传热系数中空玻璃的制作方法的制作步骤为:The manufacturing steps of the manufacturing method of the ultra-low heat transfer coefficient hollow glass are:
S1.所有外侧镀膜玻璃层1、中间镀膜玻璃层3、内侧镀膜玻璃层5经过切割、磨边、钢化之后按顺序放在中空玻璃生产线备用,氩气连接好设备,在暖边间隔条8内填充分子筛形成间隔框备用;S1. All the outer coated glass layer 1, middle coated
S2.在内侧镀膜玻璃层5和中间镀膜玻璃层3边沿一周设置暖边间隔条8,暖边间隔条8每侧分别涂布丁基胶7,通过两侧的丁基胶7实现内侧镀膜玻璃层 5和中间镀膜玻璃层3连接,内侧镀膜玻璃层5、中间镀膜玻璃层3、结构胶6、暖边间隔条8和丁基胶7形成密封状态的第二空腔层4,第二空腔层4内充氩气,完成内侧镀膜玻璃层5和中间镀膜玻璃层3;S2. Warm
S3.在外侧镀膜玻璃层1和中间镀膜玻璃层3边沿一周设置暖边间隔条8,暖边间隔条8每侧分别涂布丁基胶7,通过两侧的丁基胶7实现外侧镀膜玻璃层 1和中间镀膜玻璃层3连接,外侧镀膜玻璃层1、中间镀膜玻璃层3、结构胶6、暖边间隔条8和丁基胶7形成密封状态的第一空腔层2,第一空腔层2内充氩气,完成外侧镀膜玻璃层1和中间镀膜玻璃层3;S3. Warm
S4.在内侧镀膜玻璃层和中间镀膜玻璃层边沿的暖边间隔条外圈打结构胶,在外侧镀膜玻璃层和中间镀膜玻璃层边沿的暖边间隔条外圈打结构胶,制作完成超低传热系数中空玻璃。S4. Apply structural glue to the outer ring of the warm edge spacer on the inner coated glass layer and the edge of the middle coated glass layer, and apply structural glue to the outer ring of the warm edge spacer on the outer coated glass layer and the edge of the middle coated glass layer. Heat transfer coefficient insulating glass.
所述的外侧镀膜玻璃层选用单片透过率为72%以上的三银离线镀膜玻璃,中间镀膜玻璃层选用单片透过率为79%以上的双银离线镀膜玻璃,内侧镀膜玻璃层选用单片透过为88%以上的无银Low-E离线镀膜玻璃。The outer coated glass layer uses triple-silver off-line coated glass with a single-sheet transmittance of more than 72%, the middle coated glass layer uses double-silver off-line coated glass with a single-sheet transmittance of more than 79%, and the inner coated glass layer uses Silver-free Low-E off-line coated glass with a single-sheet transmission of more than 88%.
打结构胶后,将制作完成的超低传热系数中空玻璃转移到周转架上等待结构胶固化,固化后完成制作。After the structural adhesive is applied, the completed ultra-low heat transfer coefficient insulating glass is transferred to the turnover frame to wait for the structural adhesive to cure, and the production is completed after curing.
采用本发明的技术方案,工作原理及有益效果如下所述:Adopt technical scheme of the present invention, working principle and beneficial effect are as follows:
本发明所述的超低传热系数中空玻璃及其制作方法,中空玻璃的三层玻璃使用镀膜玻璃,以及优化空腔层厚度和调整各膜面的方向,大幅度降低中空玻璃的传热系数,满足了被动房和超低能耗建筑的使用性能需求。并且通过使用无银Low-E作为室内侧的镀膜玻璃,解决了使用三层离线Low-E膜不能自动化加工的问题,而且实现了膜面方向朝向室内这一理论上的最佳方案,进一步降低了传热系数;消除了使用在线Low-E的颜色混浊、雾度高的问题,使其实用性大大提高。可以大批量自动化生产,并可以立即投入使用。本发明所述的超低传热系数中空玻璃及其制作方法,有效确保中空玻璃产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求。The ultra-low heat transfer coefficient insulating glass and its manufacturing method described in the present invention, the triple glass of the insulating glass uses coated glass, and the thickness of the cavity layer is optimized and the direction of each film surface is adjusted to greatly reduce the heat transfer coefficient of the insulating glass , to meet the performance requirements of passive houses and ultra-low energy buildings. And by using silver-free Low-E as the coated glass on the indoor side, it solves the problem that the three-layer off-line Low-E film cannot be processed automatically, and realizes the theoretical best solution that the direction of the film surface faces the indoor, further reducing Improve the heat transfer coefficient; eliminate the problem of cloudy color and high haze when using online Low-E, and greatly improve its practicability. It can be produced automatically in large quantities and can be put into use immediately. The ultra-low heat transfer coefficient insulating glass and the manufacturing method thereof of the present invention can effectively ensure that the insulating glass product reaches the lowest heat transfer coefficient, and ensures the clarity of the product, meeting the requirements of passive houses and ultra-low energy consumption buildings.
附图说明Description of drawings
下面对本说明书各附图所表达的内容及图中的标记作出简要的说明:The following is a brief description of the contents expressed in the drawings of this manual and the marks in the drawings:
图1为本发明所述的超低传热系数中空玻璃的剖视结构示意图;Fig. 1 is a schematic cross-sectional structural view of the ultra-low heat transfer coefficient insulating glass of the present invention;
附图中标记分别为:1、外侧镀膜玻璃层;2、第一空腔层;3、中间镀膜玻璃层;4、第二空腔层;5、内侧镀膜玻璃层;6、结构胶;7、丁基胶;8、暖边间隔条;9、膜面Ⅰ;10、膜面Ⅱ;11、膜面Ⅲ;12、分子筛。The marks in the drawings are: 1. Outer coated glass layer; 2. First cavity layer; 3. Middle coated glass layer; 4. Second cavity layer; 5. Inner coated glass layer; 6. Structural adhesive; 7 , Butyl rubber; 8, Warm edge spacer; 9, Membrane surface Ⅰ; 10, Membrane surface Ⅱ; 11, Membrane surface Ⅲ; 12, Molecular sieve.
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明:Below with reference to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention, such as the shape, structure, mutual position and connection relationship between the various parts, the role and working principle of the various parts, etc., will be further described. Detailed instructions:
如附图1所示,本发明为一种超低传热系数中空玻璃,包括外侧镀膜玻璃层1、中间镀膜玻璃层3、内侧镀膜玻璃层5,外侧镀膜玻璃层1和中间镀膜玻璃层3之间形成第一空腔层2,第一空腔层2内填充90%以上的氩气,内侧镀膜玻璃层5和中间镀膜玻璃层3之间形成第二空腔层4,第二空腔层4内填充体积百分比为90%以上的氩气,外侧镀膜玻璃层1选用单片透过率为72%以上的三银离线镀膜玻璃,中间镀膜玻璃层3选用单片透过率为79%以上的双银离线镀膜玻璃,内侧镀膜玻璃层5选用单片透过为88%以上的无银Low-E离线镀膜玻璃,外侧镀膜玻璃层1、中间镀膜玻璃层3、内侧镀膜玻璃层5的膜面均设置为朝向室内一侧位置。上述结构,针对现有技术中的不足,提出改进的技术方案。本发明的结构,中空玻璃的三层玻璃外侧镀膜玻璃层1、中间镀膜玻璃层3、内侧镀膜玻璃层5均使用镀膜玻璃,以及通过优化空腔层厚度尺寸和调整三层玻璃的各自膜面的方向,大幅度降低中空玻璃的传热系数,有效提升中空玻璃性能,满足了被动房和超低能耗建筑的使用性能需求。并且通过使用无银Low-E作为室内侧的镀膜玻璃,解决了使用三层离线Low-E膜不能自动化加工的问题,而且实现了膜面方向朝向室内这一理论上的最佳方案,进一步降低了传热系数;消除了使用在线Low-E的颜色混浊、雾度高的问题,使其实用性大大提高。可以大批量自动化生产,并可以立即投入使用。本发明所述的超低传热系数中空玻璃,结构简单,有效确保产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求。As shown in accompanying drawing 1, the present invention is a kind of ultra-low heat transfer coefficient hollow glass, comprising outer coated glass layer 1, middle coated
所述的外侧镀膜玻璃层1和中间镀膜玻璃层3边沿一周通过结构胶6连接,结构胶6内侧还设置沿外侧镀膜玻璃层1和中间镀膜玻璃层3一周布置的管状暖边间隔条8,暖边间隔条8内填充分子筛,暖边间隔条8每侧分别通过丁基胶 7与对应玻璃层粘连,外侧镀膜玻璃层1、中间镀膜玻璃层3、结构胶6、暖边间隔条8和丁基胶7形成密封状态的第一空腔层2。所述的内侧镀膜玻璃层5和中间镀膜玻璃层3边沿一周通过结构胶6连接,结构胶6内侧还设置沿内侧镀膜玻璃层5和中间镀膜玻璃层3一周布置的管状暖边间隔条8,暖边间隔条8内填充分子筛,暖边间隔条8每侧分别通过丁基胶7与对应的玻璃层粘连,内侧镀膜玻璃层5、中间镀膜玻璃层3、结构胶6、暖边间隔条8和丁基胶7形成密封状态的第二空腔层4。上述结构,外侧镀膜玻璃层1和中间镀膜玻璃层3能够方便可靠合片,内侧镀膜玻璃层5和中间镀膜玻璃层3能够方便可靠合片,形成整体的玻璃结构。The edges of the outer coated glass layer 1 and the middle coated
所述的外侧镀膜玻璃层1选用的单片透过率为72%的三银离线镀膜玻璃的镀膜基片为厚度大于6mm的超白玻璃或夹胶玻璃,外侧镀膜玻璃层1的镀膜基片的膜面Ⅰ9为玻璃的最内侧。所述的中间镀膜玻璃层3选用的单片透过率为79%以上的双银离线镀膜玻璃的镀膜基片为厚度大于6mm超白玻璃或夹胶玻璃,中间镀膜玻璃层3的镀膜基片的膜面Ⅱ10为玻璃的室内侧。所述的内侧镀膜玻璃层5选用的单片透过为88%以上的无银Low-E离线镀膜玻璃的镀膜基片为厚度大于6mm超白玻璃或夹胶玻璃,内侧镀膜玻璃层5的镀膜基片的膜面Ⅲ11为玻璃的最内侧。上述结构,通过外侧镀膜玻璃层1、中间镀膜玻璃层3、内侧镀膜玻璃层5的选材,有效提升中空玻璃的整体性能。The coating substrate of the triple-silver off-line coated glass with a single sheet transmittance of 72% for the outer coated glass layer 1 is ultra-clear glass or laminated glass with a thickness greater than 6mm, and the coated substrate of the outer coated glass layer 1 The membrane surface I9 is the innermost side of the glass. The coating substrate of the double-silver off-line coating glass with a single sheet transmittance of more than 79% for the middle
所述的外侧镀膜玻璃层1选用超白玻璃时,超白玻璃为单片透过率为72%以上的可钢化三银产品;所述的中间镀膜玻璃层3选用超白玻璃时,超白玻璃为单片透过率为79%以上的可钢化双银产品;所述的内侧镀膜玻璃层5选用超白玻璃时,超白玻璃为单片透过率为88%以上的含氧化物透明导电薄膜的可钢化无银Low-E产品。When the outer coated glass layer 1 is selected from ultra-clear glass, the ultra-clear glass is a temperable three-silver product with a single sheet transmittance of more than 72%; The glass is a toughened double-silver product with a single-sheet transmittance of more than 79%; when the inner coated
本发明还涉及一种有效确保中空玻璃产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求的超低传热系数中空玻璃的制作方法。The invention also relates to a method for making insulating glass with an ultra-low heat transfer coefficient that can effectively ensure the minimum heat transfer coefficient of the insulating glass product and ensure the clarity of the product to meet the requirements of passive houses and ultra-low energy buildings.
所述的超低传热系数中空玻璃的制作方法的制作步骤为:The manufacturing steps of the manufacturing method of the ultra-low heat transfer coefficient hollow glass are:
S1.所有外侧镀膜玻璃层1、中间镀膜玻璃层3、内侧镀膜玻璃层5经过切割、磨边、钢化之后按顺序放在中空玻璃生产线备用,氩气连接好设备,在暖边间隔条8内填充分子筛形成间隔框备用;S1. All the outer coated glass layer 1, middle coated
S2.在内侧镀膜玻璃层5和中间镀膜玻璃层3边沿一周设置暖边间隔条8,暖边间隔条8每侧分别涂布丁基胶7,通过两侧的丁基胶7实现内侧镀膜玻璃层 5和中间镀膜玻璃层3连接,内侧镀膜玻璃层5、中间镀膜玻璃层3、结构胶6、暖边间隔条8和丁基胶7形成密封状态的第二空腔层4,第二空腔层4内充氩气,完成内侧镀膜玻璃层5和中间镀膜玻璃层3;S2. Warm edge spacer bars 8 are arranged around the edges of the inner coated
S3.在外侧镀膜玻璃层1和中间镀膜玻璃层3边沿一周设置暖边间隔条8,暖边间隔条8每侧分别涂布丁基胶7,通过两侧的丁基胶7实现外侧镀膜玻璃层 1和中间镀膜玻璃层3连接,外侧镀膜玻璃层1、中间镀膜玻璃层3、结构胶6、暖边间隔条8和丁基胶7形成密封状态的第一空腔层2,第一空腔层2内充氩气,完成外侧镀膜玻璃层1和中间镀膜玻璃层3;S3. Warm edge spacer strips 8 are arranged around the edges of the outer coated glass layer 1 and the middle coated
S4.在内侧镀膜玻璃层5和中间镀膜玻璃层3边沿的暖边间隔条8外圈打结构胶6,在外侧镀膜玻璃层1和中间镀膜玻璃层3边沿的暖边间隔条8外圈打结构胶6,制作完成超低传热系数中空玻璃。S4. Apply
所述的外侧镀膜玻璃层1选用单片透过率为72%以上的三银离线镀膜玻璃,中间镀膜玻璃层3选用单片透过率为79%以上的双银离线镀膜玻璃,内侧镀膜玻璃层5选用单片透过为88%以上的无银Low-E离线镀膜玻璃。The outer coated glass layer 1 selects triple-silver off-line coated glass with a single-sheet transmittance of more than 72%, the middle coated
打结构胶6后,将制作完成的超低传热系数中空玻璃转移到周转架上等待结构胶6固化,固化后完成制作。After the
本发明所述的中空玻璃,实施时,外侧镀膜玻璃层可由不同可见光透光率和反射率的单银、双银或三银Low-E镀膜玻璃组成,其镀膜基片包括但不限于各种厚度的白玻、超白或其组成的夹胶产品。一般可根据采光及外观效果需求选择不同透光率和不同颜色反射效果的产品。实施时,第一空腔层由暖边间隔条以及结构胶所围成的空间,空腔层内充氩气90%,其厚度为12~14mm,优选 14mm。实施时,所述中间镀膜玻璃层,由高透的双银或三银Low-E玻璃组成。其镀膜基片颜色一般为白玻或超白,厚度可根据需要调整。其透过率不低于70%,且反射率不大于10%,透过颜色为中性。实施时,第二空腔层由暖边间隔条以及结构胶所围成的空间,空腔层内充氩气90%,其厚度为12~18mm,优选14或16mm。实施时,内侧镀膜玻璃层由高可见光透过率的无银Low-E组成,其镀膜基片包括但不限于各种厚度的白玻、超白或其组成的夹胶产品。且无银Low-E的膜面应当朝向室内面,并且与室内空气接触。实施时,三层镀膜玻璃的膜面全部朝向室内面。The insulating glass of the present invention, when implemented, the outer coated glass layer can be composed of single silver, double silver or triple silver Low-E coated glass with different visible light transmittance and reflectivity, and its coated substrates include but are not limited to various Thickness of white glass, ultra-clear or laminated products composed of them. Generally, products with different light transmittance and different color reflection effects can be selected according to the requirements of lighting and appearance effects. During implementation, the first cavity layer is filled with 90% argon gas in the space surrounded by the warm edge spacer and structural glue, and its thickness is 12-14mm, preferably 14mm. During implementation, the intermediate coating glass layer is composed of highly transparent double-silver or triple-silver Low-E glass. The color of the coated substrate is generally white glass or ultra-white, and the thickness can be adjusted according to needs. Its transmittance is not less than 70%, and the reflectance is not more than 10%, and the transmission color is neutral. During implementation, the second cavity layer is filled with 90% argon gas in the space surrounded by the warm edge spacer and structural glue, and its thickness is 12-18mm, preferably 14 or 16mm. During implementation, the inner coated glass layer is composed of silver-free Low-E with high visible light transmittance, and its coated substrates include but are not limited to various thicknesses of white glass, ultra-clear or laminated products composed of them. And the film surface of the silver-free Low-E should face the indoor surface and be in contact with the indoor air. During implementation, the membrane surfaces of the three-layer coated glass all face the interior surface.
本发明所述的超低传热系数的中空玻璃及其制作方法,能够哟有效实现以下技术效果:1.在双腔中空玻璃的基本结构的基础上,使用三膜结构,大幅降低了此类玻璃的传热系数。2.通过理论计算及实际检测,确定使传热系数达到最低值的最佳空气层厚度为14mm。3.内侧镀膜玻璃选用无银Low-E产品,并将膜面设置在最内侧,使整个玻璃组合的传热系数达到最低值。并解决了使用普通离线Low-E无法自动加工、质量难以保证的问题。避免了使用在线Low-E雾度高,通透性差的问题。4.通过外侧镀膜玻璃和中间镀膜玻璃的优化选择,使此种双腔中空玻璃的传热系数最低可以达到0.64W/m2·k,远小于被动房要求的 0.8W/m2·k。并且仍然能够保证50%以上的可见光透过率。5.本发明所提供的一种超低传热系数的双腔中空玻璃及其组合方法,如果选择可钢化镀膜产品,则可以进行单曲、双曲弯钢化加工和热弯加工,满足各种形状的使用要求,大大减少了使用范围的限制。The insulating glass with ultra-low heat transfer coefficient and its manufacturing method described in the present invention can effectively achieve the following technical effects: 1. On the basis of the basic structure of the double-cavity insulating glass, the three-membrane structure is used to greatly reduce such The heat transfer coefficient of glass. 2. Through theoretical calculation and actual testing, it is determined that the best air layer thickness to make the heat transfer coefficient reach the lowest value is 14mm. 3. Silver-free Low-E products are used for the inner coated glass, and the film surface is set on the innermost side, so that the heat transfer coefficient of the entire glass combination reaches the lowest value. It also solves the problem that the ordinary off-line Low-E cannot be automatically processed and the quality is difficult to guarantee. It avoids the problem of high haze and poor permeability when using online Low-E. 4. Through the optimized selection of the outer coated glass and the middle coated glass, the minimum heat transfer coefficient of this double-cavity insulating glass can reach 0.64W/m 2 ·k, which is much smaller than the 0.8W/m 2 ·k required by the passive house. And it can still guarantee a visible light transmittance of more than 50%. 5. The ultra-low heat transfer coefficient double-cavity hollow glass and its combination method provided by the present invention, if you choose toughened coating products, you can perform single-curved and double-curved tempered processing and hot bending processing to meet various requirements. The use requirements of the shape greatly reduce the limitation of the use range.
本发明所述的超低传热系数中空玻璃及其制作方法,中空玻璃的三层玻璃使用镀膜玻璃,以及优化空腔层厚度和调整各膜面的方向,大幅度降低中空玻璃的传热系数,满足了被动房和超低能耗建筑的使用性能需求。并且通过使用无银Low-E作为室内侧的镀膜玻璃,解决了使用三层离线Low-E膜不能自动化加工的问题,而且实现了膜面方向朝向室内这一理论上的最佳方案,进一步降低了传热系数;消除了使用在线Low-E的颜色混浊、雾度高的问题,使其实用性大大提高。可以大批量自动化生产,并可以立即投入使用。本发明所述的超低传热系数中空玻璃及其制作方法,有效确保中空玻璃产品达到最低传热系数,并且确保产品的清晰度,满足被动房和超低能耗建筑使用需求。The ultra-low heat transfer coefficient insulating glass and its manufacturing method described in the present invention, the triple glass of the insulating glass uses coated glass, and the thickness of the cavity layer is optimized and the direction of each film surface is adjusted to greatly reduce the heat transfer coefficient of the insulating glass , to meet the performance requirements of passive houses and ultra-low energy buildings. And by using silver-free Low-E as the coated glass on the indoor side, it solves the problem that the three-layer off-line Low-E film cannot be processed automatically, and realizes the theoretical best solution that the direction of the film surface faces the indoor, further reducing Improve the heat transfer coefficient; eliminate the problem of cloudy color and high haze when using online Low-E, and greatly improve its practicability. It can be produced automatically in large quantities and can be put into use immediately. The ultra-low heat transfer coefficient insulating glass and the manufacturing method thereof of the present invention can effectively ensure that the insulating glass product reaches the lowest heat transfer coefficient, and ensures the clarity of the product, meeting the requirements of passive houses and ultra-low energy consumption buildings.
上面结合附图对本发明进行了示例性的描述,显然本发明具体的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其他场合的,均在本发明的保护范围内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements are adopted in the method concept and technical solutions of the present invention, or the present invention is converted without improvement. The ideas and technical solutions of the invention that are directly applied to other occasions are within the protection scope of the present invention.
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Application publication date: 20230113 |
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